ML19210D186
| ML19210D186 | |
| Person / Time | |
|---|---|
| Site: | Black Fox |
| Issue date: | 10/12/1979 |
| From: | Crossman W, Hubacek W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML19210D183 | List: |
| References | |
| 50-556-79-04, 50-556-79-4, 50-557-79-04, 50-557-79-4, NUDOCS 7911260018 | |
| Download: ML19210D186 (4) | |
See also: IR 05000556/1979004
Text
.
U. S. NUCLEAR REGULATORY COMMISSION
OFFICE OF INSPECTION AND ENFORCEMENT
REGION IV
Report No. 50-556/79-04; 30-557/79-04
Docket No. 50-556; 50-557
Category Al
Licensee: Public Service Company of Oklahoma
Box 201
Tulsa, Oklahoma
Facility Name:
Black Fox Station, Units 1 & 2
Inspection at:
Black Fox Station and Tulsa
Inspection conducted: October 2-5, 1979
Inspector:M/, M jgad
/0 C
7
~
. G. Hubacek, Reactor Inspector, Projects Section
Date
Approved:
[
/d 2[7f
-
W. A. Crossman, Chief, Projects Section
Dat'e
,
Inspection Summary:
Inspection on October 2-5, 1979 (Report No. 50-556/79-04; 50-557/79-04)
Areas Inspected:
Routine, unannounced inspection to observe construction
activities; review construction status; review vendor surveillance and site
QA audit activities; and review status of the development of PS0's ASME
Section III certification program. The inspection involved twenty-eight
inspector-hours by one NRC inspector.
Results: Of the four areas inspected, one deviation was identified in one
area (deviation - use of unapproved form for documenting preventive main-
tenance - paragraph 2).
1392
315
.
7911260
.
DETAILj
1.
Persons Contacted
Principal Applicant Employees
- T. N. Ewing, Manager BFS Project
- C. W. Muench, Manager BFS Construction & Engineering
- J. B. Perez, Manager, Quality Assurance
- H.
H. Eller, Site Quality Assurance Superintendent
- M. W. Johnson, Senior QA Engineer
G. W. Geren, Senior QA Engineer
- D. E. Kyler, Superintendent, BFS Material
R. J. Kime, Manager, BFS Construction
- J. L. Haynes, Superintendent, Quality Control
- J. Angle, BFS Construction Superintendent
W. J. Kropp, Procurement Quality Assurance Supervisor
K. D. Manning, Material Control Coordinator
R. D. Smithers, Supervisor, Quality Surveillance
The IE inspector also contacted other applicant and contractor employees
including members of the QA/QC and construction staffs.
- Denotes those attending the exit interview.
2.
Site Tour
The IE inspector toured the site to observe construction activities and
to inspect storage of materials. Areas toured included the Administration
Btilding, testing laboratory facilities, warehouse and laydown areas, the
'varge slip and the excavation for Units 1 and 2.
The IE inspector observed that the seal slab has been placed in the Unit
1 excavation and the Unit 2 excavation has been extended approximately
ten feet in depth to reach competent rock. The applicant informed the
lE inspector that placement of fill concrete in the Unit 2 overexcavation
is awaiting action by NRR.
It is estimated that the overexcavation will
require approximately 22,000 cubic yards of fill concrete.
During the tour of the warehouse storage area, the IE inspector observed
that a 16 inch gate valve (MPL No. E 22F001) had attached to it a " Preven-
tative Maintenance Record" which prescribed maintenance to be performed
on the valve while in storage. During discussions of maintenance require-
ments specified on the " Preventative Maintenance Record," the IE inspector
was informed that the record was not approved but was informally substituted
and implemented in place of Form B-3038 which is prescribed by Procedure
FPPM 4.8, " Storage and Preservation of Material and Equipment," Revision 1,
September 13, 1979.
1392
316
-2-
.
The IE inspector informed the applicant that use of the unapproved
form is considered a deviation from commitments made in Section 17D.1.5
of the BFS PSAR and Procedure FPPM 4.8.
3.
Review of Source Surveillance Activities
During review of source surveillance activities, the IE inspector was
informed that PS0 has signed a contract with Brown & Root, Inc. to
provide QA support services for vendor surveillance for the BFS project.
Brown & Root presently has three representatives at the PSO office,
including the Project Manager, with another individual to report later
this month.
The Brown & Root personnel will perform surveillance in
accordance with PSO procedures. The QA support services contract is
expected to provide added flexibility in meeting changing vendor sur-
veillance requirements during the course of the project.
The IE inspector also reviewed records related to source surveillances
performed at Armco Steel, Chicago Bridge and Iron, and Lakeside Bridge
and Steel.
No deviations were identified.
4.
Review of Site QA Audits
The IE inspector reviewed site QA audit records to ascertain whether
audits were performed and records maintained in accordance with
Procedure QFPM 11.01, " Site Quality Assurance Audit Program," Revision
2.
The following audits were reviewed:
,
CS79-01, audit of Field Project Management (FPM) implementation of
process and document control procedures, performed January 16-23,
1979.
CS79-02, audit of FPM procurement, performed January 30-31, 1979,
and February 1-2, 5-6, 12 and 14, 1979.
CS79-03, audit of FPM organization, planning and training, performed
February 27-28, 1979, and March 1-2, 1979.
CS79-04, audit of Black & Veatch site engineering activities, per-
formed March 27-29, 1979.
CS79-05, audit of Anchor Concrete QA Program implementation and
process control, performed April 24-27, 1979.
CS79-06, audit of U. S. Testing Company QA program implementation
and process control, performed May 22-24, 1979.
1392
317
-
-3-
..
CS79-07, audit of FPM process control, performed June 21-27, 1979.
CS79-08, audit of J. A. Jones receiving inspection and material
control, performed July 31 - August 7, 1979.
CS79-09, audit of FPM organization, planning and training, per-
formed August 21-24, 1979.
The audits were performed and documented in accordance with the require-
ments of Procedure QFPM 11.01.
No deviations were identified.
5.
ASME Section III Certification
PSO has engaged the services of a consultant in developing their ASFE
Section III Certification Program for the BFS project. Program develop-
ment activities are in progress including the preparation of the PS0
ASME QA manual. A tentative schedule of activities has been prepared
which culminates in an ASME survey in June 1980.
No deviations were identified.
6.
Exit Interview
The IE inspector met with applicant representatives (denoted in para-
graph 1) at the conclusion of the inspection on October 5, 1979. The
IE inspector s"--'rized the purpose and scope of the inspection and the
findings.
An applicant representative acknowledged the findings con-
cerning the deviation.
1392
318
-4-