ML19209A972
| ML19209A972 | |
| Person / Time | |
|---|---|
| Site: | 07100118 |
| Issue date: | 08/24/1979 |
| From: | Rosenthal B AFFILIATION NOT ASSIGNED |
| To: | |
| Shared Package | |
| ML19209A971 | List: |
| References | |
| NUDOCS 7910050689 | |
| Download: ML19209A972 (38) | |
Text
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6 KAST METALS CORPORATION MID-CONTINENT STEEL CASTING OtVISION P. O. ORAWER 6611/ SHREVEPORT, LOUISIANA 71106 TELEPHONE 318-869-1601 TECHNICAL SERVICES--RADIOGRAPHIC DIVISION TABLE OF CONTENTS 1.
IIITRODUCTION 2.
ORGANIZATION QAO--Quality Assurance Organization QAOC--Quality Assurance Organizational Chart (Assignment of Responsibility 3.
QUALITY ASSURANCE PROGRAM GTP--General Training Procedure TGQR--Training Guide for Qualification of Radiographers EPRQ--Examination Procedure for Radiographer Qualification QAR--Quality Assurance Revisions HSS--Handling Storage and Shipping DC--Document Control QAR--Quality Assurance Records QAA--Quality Assurance Audits 4.
FORMS OE--Oral Examination WE--Written Examination RE--Radiographer Examination ACL--Audit Check List PRDR--Program Revision Distribution Record RSCL--Receiving & Shipping Check List 1127 307 7910050 b 13985
KAST METALS CORPORATION MlO-CONTINENT STECL CASTING OlVISION P. O. ORAWER 6611/SHREVEPCRT, LOUISIANA 71106 TELEPHONE 318 869-1601 August 24, 1979 TECH SERVICES - RADIOGPAPHIC DIVISION INTRODUCTION The Mid-Continent Steel Casting Quality Assurance Program is designed to control transportation packages in accordance with the requirements of the regulations of 10 CFR Part 71.51 of the NRC Regulations.
The program is supplemented by training and certification, document control, and auditing.
Implementation of the program is provided by the organi-zational chart, entitled " Assignment of Responsibility".
The preparation of this program, periodic audits, and required revisions shall be the responsibility of the Radiation Safety Officer.
The management of Mid-Continent Steel Casting, Division of Kast Metals Corporation, recognizing the need for rigidly following the Quality Assurance Program, has placed the final responsibility for the Quality Assurance Program with Mid-Continent Steel Casting, Division of Kast Metals Corporation.
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Bo Rosenthal ~
Director of Corporate Services 1127 308
B KAST METALS CORPORATION MID CCNTINENT STEEL CASTING OlvislON P. o. CR AWER 6611/SHR EV EPCRT, LCUISI AN A 71106 l},
TELEPHONE 318 869 1601 TECHNICAL SERVICES - PADIOGRAPHIC DIVISION QUALITY ASSURANCE ORGANIZATION 1.
SCOPE 1.1 The intent of this section of the Mid-Continent Steel Casting Quality Assurance Program is to outline the organization of the Radiographic Division and define the responsibilities of the members.
1.2 The organizational setup is designed to provide the Radiographic Division with direct responsibility to and liason with management to assure its ability to main-tain an effective Quality Assurance Program.
2.
ORGANIZATION 2.1 The final responsibility Mr the Quality Assurance Program for Part 71 requireNents rests with Mid-Continent Steel Cast..ng, Division of Kast Metals Corporation.
Desigr. and fabrication shall not be conducted under *his Quality Ast;rance Program.
The Quality Assuran';e Program is implemented using the Organization Clart (QAOC).
3.
RESPONSIBILITIES 0" :'? DEPARTMENT 3.1 The Radiographic Department shall establish and maintain a documented Grality Assurance Program.
3.2 The Radiographic Department shall check and audit the program to assure compliance with the requirements of Part 71.
4.
INDIVIDUAL RESPONSIBILITIES 4.1 The R.S.O.
(Radiation Safety Officer) shall be responsible for the overall administration of the l
program, training and certification, document control and auditing.
g 4.2 The Radiographers are responsible for handling, storing, shipping, inspection, test and operating status and-j recordkeeping.
l Page 1 of 2 QAO Date: 8/23/79 Revision:
0 1127 309
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KAST METALS CORPORATION MID CONTINENT STEEL CASTING CIVISION d
P. O. C AAWEA 6611/SHREVEPOAT. LOUISl AN A 71106 TELEPHONE 318 8691C01 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION QUALITY ASSURANCE ORGANIZATION 4.3 Individual responsibilities shall be as defined in the Organizational Chart (QAOC).
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0 Pace 2 of 2 QAO Date: 8/23/79 Revision:
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MID-COtlTIllENT STEEL CASTING, DIVISION OF KAST METALS CORPORATION Assignment Of Responsibility Director of Corporate Services i
i Traffic Manager Prepares bill of lading in Corporate 'rechnical Director accordance with Title 49 CRF,
" Transportation of llazardous Materials", retains documents, shipping and receiving documents.
Manager of Technical Services l
NDE Specialist Radiation Safety Officer Audits Overall administration of QA Program Training and certification of radiographic personnel Document control Audits Supervisory Technicians Assist R.S.O.
in training and certification llandling transportation packages Storing transportation packages Shipping transportation packages Inspecting transportation packages Test and operating ste.tus of transportation packages Recordkeeping NO 4<uo py Radiographers
- R( O Ilandling transportation packages
.s3 s o -4 Storing transportation packages o
Inspecting transportation packages e
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KAST METALS CORPORATION MID-CONTINENT STEEL CASi SNG CIVISION P. O. CA AWE A 6611/SH A EVEPORT, LCUISTANA 71106 TELEPHCNE 318-869-1601 M
TECHNICAL SERVICES - PADIOGRAPHIC DIVISION QUALITY.ASSUTANCE PROGRAM 1.
The management of Mid-Continent Steel Casting, Division of Kast Metals Corporation implements this QA Program.
Train-ing, prior to engagement, for all QA functions will be made according to the following written procedures:
1.1 General Training Procedure (GTP) 1.2 Training Guide for Qualification of Radiographers (TGQR) l.3 Examination Procedure for Radiographer Qualification (EPRQ) 1.3.1 Oral Examination (OE)--after 2 weeks training 1.3.2 Written Examination (WE)--after 2 weeks training 1.3.3 Radiographer Examination (RE)--after minimum of 6 weeks training for qualification and certification.
2.
Revisions to the QA Program will be made in accordance with procedure " Quality Assurance Revisions" (QAR) with the approval of management.
3.
The Manufacturer, Automation Ind., QC Procedures, Engineer-ing Procedures, and specific provisions of the packaget design approval are satisfied in accordance with Automation Ind. letter of certification.
4.
Control of characteristics of package which are critical to safety is emphasized in procedure HSS, " Handling Storage and Shipping".
5.
The Manufacturer, Automation Industries, certifies that all radioactive material shipping packages are designed and manufactured under a QA program approved by the NRC for all packages designed or fabricated after the effective date of the QA program per IAEA Certificate of Competent Authority and NRC Certificate of Compliance.
6.
Decument Control 6.1 All documents related to specific shipping packages will be controlled through the use of Peccedure DC, "Locument Control".
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l l Page 1 of 2 OAP
'Date: /23/79 Revision: 0 1 \\ 2 'l s I u')
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KAST METALS CORPORATION MID-CONTINENT STEEL CASTING OtVISION P. O. DR AWER 6611/SHR EVEPCRT, LOUISI AN A 71106 I
TELEPHONE 318-869 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION QUALITY ASSURANCE PROGRAM 7.
Handling, Storage and Shipping 7.1 Procedure HSS will'-be followed for handling, storage and shipping.
7.2 Radiography personnel will perform the handling, storage and shipping operations.
8.
Quality Assurance Records 8.1 QA records will be maintrined in accordance with Procedure QAR.
The records will be identifiable and retrievable.
The records and their storage locations will be as outlined in Procedure QAR.
9..
Audits 9.1 Audits will be conducted in accordance with Procedure QAA using Form ACL.
Page 2 of 2 QAP Date: 8/23/79 Revisien:
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KAST METALS CORPORATION M60 CONTINENT STEEL CASTING OtVISION P. O. CR AWE R 6611M/ SHREVEPORT. LOUISI ANA 71106 TELEPHCNE 318-86S1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION GE*EFAL TPAINING PFCCEWRE FOR PADIOGPAPHER QUALIFICATION & Luun1CATICU 1.
SCOPE 1.1 The intent of this procedure is to establish the general training procedure to be used in qualification and certification of radiographers.
This procedure is supplemented by procedures TGQR and EPRQ.
2.
INITIAL TRAINING 2.1 Issue trainees copies of the La. Radiation Reguations, company's Operating and Emergency Procedures and the license under which we currently operate.
Explain the purpose of each.
Explain the technical terms in them.
2.2 Explain the nature of radiation and the effects of ionizing radiation on the body.
2.3 Instruct trainees as to the purpose, design and use of personnel monitoring equipment.
2.4 Explain the design of the radiography installation, the safety interlock system and the alarm system.
Demonstrate use of the controls (source position indicator assembly) in exposing the source and re-turning it to the shielded position.
Explain possible malfunctions, their cause and what to do in the event of a malfunction.
Explain necessary care and mainte-nance.
Expose source and give trainee his first training in actual use of survey meter by having him check radiation levels around Radiography Bldg.
Observe trainees' ability to select proper scale and read.
2.5 Return source to shieldec position, have trainee read the Operating and Emergency Procedures for proper entrance into the Radiography Bldg.
Make entrance in accordance.
2.5.1 Explain structure of shielded head assembly-source tube outlets, lockbox, source pigtail connection and control cable connection.
Demonstrate making proper connection of source pigtail with control cable.
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GTP 3 /e <2 3.
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KAST METALS CORPORATION MID-CONTINENT STEEL CASTING OiVISICN P. O. DR AWER 6611M/ SHREVEPORT, LOUISIANA 71106 TELEPHCNE 318-869 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION GDIEPAL TPAINING PFOCEDUPE EUR PADIOGPJH!ER QCALIFICATION & CERTIFI_ CATION 2.5 Explain structure of flexible source tube.
Demonstrate threading of the tube into the shielded head outlet.
Explain care and maintenance and proper positioning for making exposures.
2.6 Leave Radiography Bldg. and have trainee read the Operating and Emergency Procedures again to be sure entry was made in the prescribed manner.
2.7 Trainees will be given an oral and a written exam-ination at two wee > intervals to determine their knowledge of the Regulations, Operating and Emerge.tcy Procedures, License Requirements, Personnel Monitaring Equipment and the Sealed Source Installations.
3.
ON-THE-JOB TRAINING 3.1 Those demonstrating a satisfactory knowledge of the
~
instructions given and compliance with the regulations and procedures will begin their on-the-job training.
3.2 During this 2 month training period, trainees will work along side a radiographer instructor.
They will use the exposure device under direct (physical) supervision of a radiographer instructor.
The following shall be specifically checked by the instructor to determine trainees' ability to safely use exposure device and related instruments.
3.2.1 Proper connection of source pigtail with control cable.
3.2.2 Proper positioning of source tube for exposures.
3.2.3 Use of survey meter - proper scale, correct interpretation of readings.
3.2.4 Understanding of and compliance with La.
Radiation Regulations, License Requirements and the company's Operating and Emergency Procedures.
3.3 After completion of the 2 month training period, a
written examination shall be administered by the R.S.O.,
in the use of the exposure device and surve; instru-ments and in complying with the regulations and procedures.
Paca 2 of 5
GTP cato: 3/6/79 pev s ten.
0 1127 315
KAST METALS CORPORATION MlO CONTINENT STEEL CASTING OlVISION P. O. ORAWER 6611M/SH AEVEPORT. LOUISIANA 71106 TELEPHONE 318-86 4 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION GEIEPAL TPAINING PhM: K)R PADIOGPAPFER CCALIFICATION & ua<nr1ClugCN 4.
PERIODIC TRAINING 4.1 At least once a year refresher instructions on fundamentals of radiation protection shall be given Radiographers and Trainees.
The La. Radiation Regu-lations', company's Operating and Emergency Procedures and License Requirements will be reviewed.
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Radiographers and Trainees will be given copies of any changes in them and instructed in compliance.
4.2 Any new and more advanced information about ra
- ation, which may give Radiographers and Trainees a mc_a thorough understanding of the material with which they Tre working, will be introduced.
5.
METHODS FOR ETERMINING QUALIFICATIONS OF PERSONNEL 5.1 Oral Examination 5.2 Written Examination 5.3 Observation 5.3.1 Daily - by the Supervisory Technician and Radiographer Instructor.
5.3.2 Periodically - by Safety Officer.
6.
TPAINING OUTLINE 6.1 Fondamentals of Radiation Safety 6.1.1 Characteristics of Gamma Radiation 6.1.1.1 Explain penetrating power of gamma radiation as compared to alpha and beta radiation.
6.1.1.2 Explain how it is similar yet different from X-Radiation.
6.1.1.3 Caution to the ease of over exposure due to the fact that no immediate symptoms appear.
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GTP Cato: 3/6/79 rerisien- 0
KAST METALS CORPORATION MlO-CONTINENT STEEL CASTING DIVISION P. O. ORAWER 6611M/SMREVEPORT, LOUlGIANA 71106 TELEPHONE 318-8641601 s
TECHNICAL SERVICES - RADIOGRAPHIC DIVISION GCEPAL TPAINING PPCCEDUPE MR PADICGPAPHER CCALIFICATICN & uaumCATION 6.1.2 Units of Radiation 6.1.2.1 Define roentgen (rem).
6.1.2.2 Define milli-roentgen (milli-rem).
6.1.2.3 Define unit of quantity or curie.
6.1.2.4 Explain how this applies to the source.
6.1.2.5 Explain how the dose rate (rem) is related to the quantity (curie).
6.1.2.6 Explain the term " Half Life", and how it applies.
6.1.3 Hazards of Excessive Exposure to Radiation 6.1.3.1 Effects on the blood.
6.1.3.2 Effects on skin tissue.
6.1.3.3 Dose it,uired fo. various effects.
6.1.3.4 At this point, stress the importance of safety and the use of monitoring equipment and survey instruments.
6.1.4 Levels of Radiation from Licensed Material 6.1.4.1 Explain permitted 1'vels in unrestricted areas.
6.1.4.2 Extant of radiation from sources used in regard to distance and shielding.
6.1.5 Methods of Controlling Radiation Dose 6.1.5.1 Working time.
Explain the c~ cunt of absorption and how to measure in regard to mr/hr.
6.1.5.2 Explain how radiation intensity varies with distance, i:sverse square law.
6.1.5.3 Explain the value of shielding materials and hcw half-valve layers enter into protection frem radiation.
6.1.5.4 Calculation and problems using inverse square law and shielding materials.
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317 Paco 4
of 5
GTP cato. 3/6/79 p.evisien-0
KAST METALS CORPORATION MID-CONTINENT STEEL CASTING OlVISICN P. O. ORAWER 6611M/ SHREVEPORT, LCUtSIANA 71106 TE LEPHONE 318-869 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION GCEPAL TPAINING PPCCEDUPE EUR PADIOGPAPHER rJCALIFICATICN & NFICATICN 6.2 Radiation Detection Instruments to Be Used i
6.2.1 Radiation Survey Meters 6.2.1.1 Explain mechanics of operation, selection of different ranges or scales and reading.
6.2.1.2 Explain how survey meters are cali-brated, how often, and by whom.
6.2.1.3 Explain limitations of the instruments.
. 6.2.2 Physical Radiation Surveys 6.2.2.1 Surveys required ancE frequency.
6.2.2.2 Method of conducting.
6.2.2.3 Maintenance of records of surveys.
6.2.3 Use of Personnel Monitoring Equipment 6.2.3.1 Requirements for wearing fil:. badge, procedure for processing, principles, uses and limitations.
6.2.3.2 Requirements for wearing pocket dosimeter, principles, limitations and use in conjunction with film badge.
6.3 Exposure Devices To Be Used 6.3.1 Principle of operation 6.J.2 Surveying and locking 6.3.3 Maintenance 6.3.4 Securing 1127 518 Paca 5
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GTP gne. 3/6/79 payi3icn. O
e KAST META LS CC A PCR ATICN M 10 LCN hktM r ST6t L C A% TC* bd*
- 7. O. O k A W E R sti a l '.I i ir1 A EV iPCRT. LOul$l AN A 11106
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TELEPHONE !318) 958 5335 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION TRAINING GUIDE FOR QUALIFICATION OF RADIOGRAPHERS 1.
SCOPE 1.1 The purpose of this procedure is to supplement the Radiographer Training Program, ~ Procedure GTP,, by establishing a guide for instructors to follow in the training of radiographers.
Also, to implement the program by outlining the subjects to be covered and the sequence in which they are to be covered.
2.
STUDY AND REFERENCE MATERIALS TO BE USED 2.1 Operating and Emergency Procedures (O.E.P.)
2.2 Louisiana Radiation Regulations 2.3 Louisiana Radioactive Material License 2.4 Industrial Radiography Manual 2.5 Processor Manual 3.
TRAINING OUTLINE (MR?IMUM OF 3 MONTHS) '
3.1 First two (2) weeks (instruction by Supervisory Technicians or R.S.O.)
3.1.1 Read Radiography Training Manual, Chapters 1-7, with special emphasis on:
(a)
Chapter 1:
1-2, 1-6, 1-8 and 1-9 (b)
Chapter 2:
2-3, 2-4, and 2-6 (c)
Chapter 3:
3-5, 3-7, 3-8, 3-9, and 3-10 (d)
Chapter 4:
4-3, 4-4, 4-5, 4-6, 4-7, 4-8 and 4-9 (e)
Chapter 5:
5-1, 5-2, 5-3, 5-4, and 5-5 (f)
Chapter 6: 6-1, 6-3, 6-4, 6-3, 6-6, 6-7 6-8, 6-10, 6-11 and 6-12 (g)
Chapter 7:
7-1, 7-3, 7-5, 7-6, and 7-7 3.1.2 Read Louisiana Radiation Regulations with emphasis on Sections C, D,
E, and J 3.1.3 Read O.E.P.; this is very important.
3.2 Seconu two ( 2) weeks (instruction by Supervisory t
Page 1 cf 2 Proc: TGQR mee: 3/6/79 Fev.sien:
0 1127 319
%AST META LS C C A PC A ATION BRA.
EV EPO R T. Lbut sl AN A 71106 g
P 61 M/
TELEPaCNE #3131 $68 5385 iy kij l'
TECHNICAL SERVICES - RADIOGRAPHIC DIVISION TRAINING GUIDE FOR QUALIFICATION OF RADIOGRAPHERS Technicians and qualified instructors) 3.2.1 Develop darkroom techniques (a) Read Processor Manual (b)
Loading and processing film (c)
Learn film speeds and identification process (d)
Processor and chemistry, care and maintenance 3.2.2 Read Radiographic Training Manual, Chapters 8-11 with special emphasis on:
(a)
Chapter 8: 8-1, 8-2, 8-3, and 8-4 (b)
Chapter 9: 9-1 (Gamma Sources),
9-2, 9-3, and 9-4 (c)
Chapter 10: 10-1, 10-2, 10-3, 10-4, 10-5, 10-6, and 10-7 (d)
Chapter 11: 11-2, 11-3, and 11-4 3.3 Next two months (on-job-training under direct physical supervision of qualified instructor or Supervisory Technician) 3.3.1 Re-emphasize safety before entering room, always with qualified instructor.
3.3.2 Explain design of rooms, safety inter-lock system and proper method of entry.
3.3.3 Explain exposure devices, their parts, construction, maintenance and operation.
3.3.4 Explain type sources we use, how to handle them and the applications of each.
3.3.5 Have trainee use exposure devices and survey meter under direct physical supervision of a qualified instructor.
3.4 At the end of the third month, trainee will be evaluated by the R.S.O.
to determine if he is ready for his final examination.
Evaluation will be made on basis of trainee's oral and written examinations and his competentcy in use of exposure devices and related monitoring equipment.
(See Procedure EPRQ for examination procedure) l Pace 2 of 2 TGOR Cate: 3 /6 /79 Fevisien:
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KAST METALS CCAPCAAvTION MnO-CUNTit4Cnf S Tir cu CA > ron G Devo::s P. O. O R AW E R 6611M / Sr*P EV EPO RT. LOul51 ANA ? ? 104
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TELEp**ONE i3151868 5345 y
t TECHNICAL SERVICES - RADIOGRAPHIC DIVISION EXAMINATION PROCEDURE FOR RADIOGRAPHER QUALIFICATION I.
Examinations are to be administered by either the R.S.O. or Supervisory Technicians in accordance with Training Outline (Proc. TGQR).
The results will be documented in trainee's record.
A.
Oral 1.
Follcwing the first two weeks of training, an oral examination will be given covering radiation safaty and the effects of radiation.
This exam is aimed at obtaining the general attitude of the trainee with respect to radiation and its effects on the body, to determine his understanding of the material covered, and to establish his value to the department.
B.
Written 1.
Following the second two weeks of training, and prior to the trainee's entry into the radiography buildings, a written examination covering defini-tions, the operating and emergency procedures and inverse square law problems will be administered.
At this time, it will be determined whether or not the man is qualified to work with the radiation sources and related personnel monitoring equipment.
A grade of 75% is considered passing.
C.
On-the-Job Training 1.
After passing the written exam, the qualified trainee will enter a two month on-the-job training period in accordance with Attachment D, Part 2 of the Operating and Emergency Procedures.
II.
Three months from enployment date, if all tests and other i
considerations are satisfactory in the opinion of the R.S.O.,
the trainee is eligible to take the radiog _pher's examination for upgrading.
Pace 1 of 1 Proc: Eppo Dane: 3 /6/79 Pavision:
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KAST METALS CORPORATION O
g MIO-CONTINENT STEEL CASTING CIVISION P. O. DR AWER 6611/SHR EVEPCRT, LOUISI AN A 71106
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q TELEPHONE 318 869-1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION PROCEDURE FOR REVISING OUALITY ASSURANCE PROGRAM 1.
SCOPE 1.1 The purpose of this procedure in to establish a means for revising the Quality Assurance Program and to insure that individuals involved with the program will be working in accordance with the latest revisions to the program.
2.
PROPOSED REVISIONS
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2.1 Any person involved with the program (those listed in QAOC, " Quality Assurance Organizational Chart) may propose a revision.
2.2 The R.S.O. will discuss the proposed revision with individual making proposal and if in agreement, he will submit the proposed revision to Manage-at for approval.
2.3 After approval by Management, the revision will be incorporated into the program by the R.S.O.
2.4 Management approval will be in writing and signed.
3.
DISTRIBUTICN OF REVISIONS 3.1 Once a revision has been made in the program, distribu-tion of the revision will be in accordance with Form PRDR, " Program Revision Distribution Record".
4.
RECOP3 OF REVISIONS 4.1 Form PRDR 4.2 Written approval by Management.
5.
RESPONSIBILITY 5.1 The R.S.O.
shall insure that all Q.A. Program revisions are in accordance with this procedure.
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Page 1 of 1
QAR Date: 8/23/79 Revision:
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KAST METALS CORPORATION VIO CCNTINENT STEEL CASTING OlVISION P. O DR AWER E611/SHR EVEPCRT. LCutSI AN A 71106 1
TELEPHONE 318 863 1601 f
TECHNICAL SERVICES - RADIOGRAPHIC DIVISION HANDLING, STORAGE, AND SHIPPING 1.
SCOPE 1.1 The purpose of this procedure is to insure that handling, storage, and shipping of radioactive shipping packages is carried out in accordance with NRC and DOT regulations and to eliminate the possibility of exposure to non-radiographic personnel.
2.
RECEIPT OF RADIOACTIVE PACKAGES (SOURCE CHANGERS) 2.1 The receiving clerk at Mat'l Service Receiving Depart-ment will route carrier to Mid-Continent Steel Casting, Plant I Receiving Department.
The Plant I Shipping Supervisor will immediately notify the Radiography Department upon receipt.
Radiography per-sonnel will immediately go to Receiving Department, sign the receiving papers and transport the package to the Radiography Room.
A copy of the receiving papers will be filed at the Radiography Department and the original sent to the Traffic Manager.
l 2.2 Immediately upon receipt at Radiography Department, Radiography personnel will check the package in accord-ance with Form RSCL, " Receiving and Shipping Check List".
If any discrepancies are found, the R.S.O. will be notified immediately and will take appropriate corrective measures.
THIS PORTION IS EXTREMELY IMPORTANT AND MUST BE FOLLOWED TO THE LETTER.
The i
package is stored in the locked Radiography Building pending source exchange.
i 2.3 Source exchange will be made in accordance with the manufacturer's instructions enclosed in the package.
1 2.4 After exchange, the package will be made ready for ship-ment following Form RSCL, " Receiving and Shipping Check List", the package will remain stored in the locked Radiography Building until ready for shipment.
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SHIPMEN" OF RADIOACTIVE PACKAGES i
pace 1 of 3
HSS Date: 8/23/79 Revision:
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KAST METALS CORPORATION MIO-CCNTINENT STEEL CASTING OtVISION P. O. CR AWER 6611;SHR EVEPCRT 1.CUISl AN#,7* '00 TELEPHONE 318-869-1601 TECHNICAL SERVIC"S - RADIOGRAPHIC DIVISION HANDLING, STORAGE, AND SHIPPING 3.1 The Traffic Manager will be notified that pc.ekage is ready for shipment and he will coordinate the pick up with the carrier, routing him to Plant I Shipping Department.
3.2 Radiography Department will make out requisition with all pertinent information, such as transportation index and forward to Traffic Manager who will prepare the bill of lading in accordar.;e with Title 49 CFR, "Trans-portation of Hazardous Materials", Parts 100-199.
3.3 The bill of lading will be forwarded to the Radiography Department.
3.4 The Plant I Shipping Supervisor will notify Radiography when carrier arrives.
The Traffic Manager will be responsible for coordinating this with Shipping Depart-ment Supervisor.
3.5 Radiography personnel will immediately transport package to Shipping dock and check out package in accordance with Receiving and Shipping Check List (Fonn RSCL).
3.6 Package will be loaded on truck and bill of lading signed by the driver.
A copy o# the bill of lading will be l
filed at Radiography and.he original sent to the Traffic j
Manager.
I 3.7 Radiography personnel will make sure that Package is loaded j
on the proper truck and that bill of lading has been signed.
4.
RECORDS AND DOCUMENTS 4.1 Receipt and shipment of radioactive package will be recordeq and documented as follows:
l 4.1.1 Traffic Department 4.1.1.1 Bill of Lading i
4.1.1.2 Receiving Papers 4.1.1 Radiography Department i127 324l t
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HSS Date: S/23/79
' Revision:
0 I
KAST METALS CORPORATION p
MID-CONTINENT STEEL CASTING CtVtSION j.
q P. O. CR AWER 6611/SHREVEPCRT, LOUISIAN A 71106 I
TELEPHONE 318-869 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION HANDLING, STORAGE, AND SHIPPING 4.1.1.1 Receiving and Shipping Check List (RSCL) 4.1... 2 Copy of bill of lading 4.1.1.3 Copy of receiving papers 4.1.1.4 Receipt and disposal of by-product materials record 4.1.1.5 Procurement Record (Purchase order for package) 4.1.1.6 Inventory of Sources Record 4.1.1.7 Leak
..;t Results Record 4.1.1.8 Utilization Log l
Pace 3 cf 3
HSS Date: 8/23/79 Re'/ision:
0 1127 325
KAST METALS CORPORATION MID-CCNTINENT STEEL CASTING CIVISION P. O. CRAWER 6611/SHREVEPCRT, LOutSIANA 71106 f\\
'?
TELEPHONE 318-869-1601
'.m TECHNICAL SERVICES - RADIOGRJPHIC DIVISION DOCUMENT CONTROL 1.
SCOPE 1.1 The purpose of this procedure is to insure the control of all documents related to the shipping package we presently use.
2.
DOCUMENTS 2.1 IAEA Certificate of Competent Authority for Automation Industries Model 500-SU Source Changer 2.2 NRC Certificate of Compliance, No. 9006, Rev. 1, Docket No. 71-T 00 6.
2.3 Automation Industires letter certifying that their Q.C.
Procedure and Engineering Procedure satisfy NRC requirements for shipping packages.
3.
CONTROL OF DOCUMENTS 2.1 Documents iwl1 be kept in Documents section of Radiation Safety Officer's file.
l 2.2 Documents will be audited periodically in accordance with Procedure QAA to insure they are current.
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2.3 Should any document exceed its expiration date, Automation Industries will be contacted immediately for a copy of the renewed document.
2.4 It will be the responsibility of Automation Industries to supply Mid-Continent Steel Casting with any changer or revisions to these documents.
i 2.5 Renewed, changed, or revised documents will be filed in I
R.S.O.'s Document file.
The notation "See Revised" or "See Renewel" and the date will be noted on the document affected by che R.S.O.
The R.S.O. will be t
responsible for distribution to those affected by the l
change or revision.
age P
1 of 2 oc iDate: 8/23/79 Revision-0 1127 326
KAST METALS CORPORATION 3
MID-CCNTINENT STEE L CASTING DIVISION P. O. CA AWER 6611/ SHREVEPORT, LOUISl AN A 71106 I
TELEPHCNE 318-863 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION DOCUMENT CONTROL 4.
RESPONSIBILITY 4.1 The R.S.O.
shall insure that all QA functions are conducted in accordance with the latest applicable changes in these docuraents.
Page 2 of 2
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0 l
l127 327
KAST METALS COAPORATION MIO CONTINENT STEEL CASTING OlVISION f
P. O. OR AWER 6611/SHR EVEPORT. LOUISI AN A 71106 TELEPHONE 318 869 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION QUALITY ASSURANCE RECORDS 1.
SCOPE 1.1 The purpose of this procedure is to list and identify QA Records kept and their storage locations.
2.
QA RECORDS 2.1 IAEA Certificate of Ccmpetent Authority, issued to Automation Industries, certifies shipping package design meets requirements of D.O.T., identifies package (500-SU), describes package and gives authorized radioactive contents and maximum amount.
2.2 USNRC Certificate of Compliance, issued to Automation Industries on the basis of safety analysis report of package design, describes package and refere,nces applicable drawm ge.
2.3 Purchase orders for procurement of replacement sources.
2.4 Receiving papers for replacement sources.
2.5 Receiving and Shipping Check List (Form RSCL) 2.6 Certificate of Leak Tests 2.7 Utilization Log 2.8 Indivisual per7onnel folders with results of examina-tions and date of qualification in accordance with Procedures GTP, TGQR, and EPRQ.
2.3 Receipt and Disposal of By-Product Materials Record 2.10 Bill of Lading for shipment of radioactive package i
2.11 Radiography Radioactive Source Disposal Record, i
supplied by Automation Industries, after receipt of l
package 2.12 Audit results, Form ACL l
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l r Pace 1 of 3 QAR Date: 3/23/79
> Revision:
0 1127 328
KAST METALS CORPORATION MIC CONTINENT STEEL CASTING CIVISION P. O. CR AWER 6611/SHR EVEPCRT, LOUISIANA 71106 4
TELEPHONE 318 869 1601
, s TECHNICAL SERVICES - itADIOGRAPHIC DIVISION QUALITY ASSURANCE RECORDS 2.13 Description of all cameras we use.
Drawings, set up and operation, and maintenance are outlined in Automation Industries Manuals.
3.
QA RECORD LOCATIONS 3.1 Records of Package Approval--Radiation Safety Officer's File 3.2 Records of Procurement--Radiation Safety Officer's file and Traffic Manager's file 3.3 Facords of Inspection--Radiation Safety Officer's file 3.4 Tests--Radiation Safety Officer's file 3.5 Operating Log--Radiation Safety Officer's file 3.6 Personnel Training and Qualification Records--Radiation Safety Officer's file 3.7 Records of Shipments--Radiation Safety Officer's file and Traffic Manager's file.
3.8 Audit Results--Original, R.S.O.'s file.
Copies to:
Director of Corporate Services, Corporate Technical Director, Manager of Tech Services, NDE Specialist, and Traffic Manager.
3.9 Descriptj.on of Equipment--Radiation Safety Officer's file under " Radiographic Equipment--Information" 4.
IDENTIFICATION OF RECORDS 4.1 Records of Package Approval--2.1 and 2.2 4.2 Records of Procurement--2.3 and 2.4 4.3 Records of Inspection--2.5 4.4 Tests--2.6 Page 2 of 3
QAR Date: g /23 /7c Revisien: 0 1127 329
KAST METALS CORPORATION MID-CCNTINENT STEEL CASTING DIVISION P. o. cAAwEn 6611/ SHREVEPORT, LOUISIANA 71106 i
' 'l TELEPHCNE 318-869-1601 TECHNICAL SERVICES - P_3DIOnosonTc n m cTnM OUALITY ASSUPANCE RECOPDS 4.5 Operating Log--2.7 4.6 Personnel Training and Qualification Records--2.8 4.7 Records of Shipments--2.9, 2~.10 and 2.11 4'. 8 Audit Results--2.12
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4.9 Description of Equipment--2.13 5.
RETENTION OF RECORDS 5.1 Records will be kept indefinitely unless otherwise spec-ified by the USNRC.
.6.
RESPONSIBILITY 1
6.1 The R.S.O.
shall be responsible for maintenance of all QA records, their identification and storage.
- However, j
the Traffic Manager will be primarily responsible for procurement, shipping and receiving records.
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'Date: 9/23/7o Revision: 0 1127 330
KAST METALS CORPORATION MID-CONTINENT STEEL CAST!NG OlV!SION
/
P. O. OR AWER 6611/SHR EVEPORT. LOUIS!AN A 71106
(
TELEPHONE 318-869 1601 1
TECHNICAL SERVICES - RADIOGRAPHIC DIVISION QUALITY ASSURANCE AUDITS 1.
SCOPE 1.1 This procedure establishes a system of planned periodic audits to meet the requirements of Appendix E to 10 CFR, Part 71, 2.
PROCEDURE 2.1 Audits shall consist of a physical review of etch depart-ment for compliance with written procedures.
The check list Form ACL shall be completed, discussed with personnel in charge and corrective action initiated if required, and the reports filed.
2.2 The person conducting the audit shall not have direct responsibility in the areas being audited.
3.
FREQUENCY I
3.1 Audits will be made annually, or more frequently if required.
4.
AUDIT FORM 4.1 ACL--Audit Check List i
4.2 The Audit Check List shall provide for corrective action when required and a sign off indicating that corrective action has been completed.
5.
CORRECTIVE ACTION 5.1 If any deficiencies are found in the audit, the deviation shall be discussed with personnel involved and correc-tive action agreed u',on.
This action shall be taken by the R.S.O.
5.2 When the corrective action has been completed, the Department Supervisor will sign the ACL Form indicating that corrective action has been taken.
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Page 1 of 2 QAA Date: 8/23/79 Revision: 0 1127 331
KAST METALS CORPORATION MID CONTINENT STEEL CASTING CIVISION P. O. CR AWER 6611/SH A EVEPCRT, LOUISIANA 71106 TELEPHONE 318 8641601
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TECHNICAL SERVICES - RADIOGRAPHIC DIVISION QUALITY ASSURA' ICE AUDITS 6.
RECORDS 6.1 The ACL Forms will be filed indefinitely or until permission is given by the NRC to dispose of them.
6.2 The file shall contain a record of the date of each audit and the date the next audit is due.
6.3 The results of the audit will~be reported to Management.
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!.evisien:
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QAA F
1127 332
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TECHNICAL SERVICES - RADIOGRAPHIC DIVISION ORAL EXAMINATION - TWO WEEKS TRAINING Name Date I.
This exam is given by instructor to note progress of trainee in accordance with primary training outline.
1.
Name several elements.
2.
What is the smallest particle of an element?
3.
An atom is ccmposed of and 4.
What determines the atomic number of an element?
5.
How do gammas and x-rays differ?
6.
What is the half-life of Cobalt 60?
7.
Define curie and roentgen.
8.
Three factors affecting exposure to radiation are:
and 9.
In case of accident involving radiation at our facility, who do we report it to?
10.
What does age have to do with exposure to radiation?
11.
What part of bcdy is most sensitive to radiation?
12.
What is the maximum permissible dose allowed?
13.
What are some effects of doses in excess of maximum permissible dose?
14.
What are your personal observations about your job?
Cccments:
D e c u.r.e n t a t i o n B y :
Date:
Pace 1 cf 1 FO R't : OE Cate: 3/6/79 pavisien:
0 1127 333
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TECHNICAL SERVICES - RADIOGRAPHIC DIVISION WRITTEN E:GLMINATION - FOUR WEEKS TRAINING Name Date Grade A.
(5 pts. each) 1.
What areas of the shielded head assembly are checked on each entry into the Radiography Building?
2.
What are the radiation levels at these areas when the source is in the shielded position?
3.
How often are survey meters calibrated?
4.
What are the ranges of our survey meters?
5.
What two systems of personnel monitoring do we use?
6.
Explain the formula:
MPD - 5(N-18).
7.
How is Cobalt 60 produced?
8.
Name three things found in utilization log.
9.
The gamma alarms will activate when what radiation level is reached?
10.
In case of accident or malfunction, immediately notify or 3.
(10 pts. each) 1.
Explain what you would de if the ga=a alarm should sound while you are in the Radicgraphy Building.
2.
What would you do if after making an exposure, the source could not he returned ro the shielded position?
3.
List step-by-step the procedure for making rcutine' surve/s.
Face 1 of 2
FCPS : WE
^ ate 3 /6 M 9 revisien:
0 1127 334
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TELE *MONE (3181468-5385 g
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TECH'1ICAL SERVICES - RADIOGRAPHIC DIVISION WRITTEN EXAMINATION - FOUR WEEKS TRAINING 4.
An Iridium I92 source e:: tits 50 mr/hr at 50 feet.
What is the dose rate at 20 feet?
5.
A 50 curie Cobalt source gives what dose at 20 feet?
Documentation By Ccmnents:
i Pace 2 of 2
i FOPM WE Date: 3/6/79 Fetisien -
0 1127 335
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.b tcup-onc isisi ess.ssas jp TECHNICAL SERVICES - RADIOGRAPHIC DIVISION RADIOGRAPHER EXA'1INATION Name Date_
Grade PART I True-False (one point each) 1.
Access to a restricted area must be controlled by the licensee.
~
2.
An overdose of radiation can be felt immediately.
3.
A " Half-Value-Layer" concerns shielding material.
4.
A record must be kept showing that the source is secured at the end of each shift.
5.
One millerem is equal to.001 rems.
~
6.
A dose of five rems is permitted for each calendar quarter.
7.
Maximum permissable radiation level in an unre-stricted area is 2 mr/hr.
8.
Radiation areas must be posted.
9.
A cobalt 60 source may be purchased without a By-Product Material License.
10.
Leak tests shall be conducted every six months.
11.
The film badge shall be processed immediately if dosimeter reads off scale.
12.
Records of physical radiation surveys must be maintained for inspection by Louisiana Division of Radiation Control.
13.
Inventory of sources shall be ccmpleted quarterly.
Part II Fill in the Blank (1 point each) 1.
A microcurie is equal to curies.
2.
One curie equals disintegrations per second.
I 3.
Maximum permissable dosage to Radiographic Personnel in a restricted area is rem per quarter.
4.
Survey meters shall be calibrated every 5.
Utilization log shall be completed Pace 1 of 5 FOPJ4: RE cate: 3/6 /79 pavisien:
0 1127 336
KAST m o.< cn n acJ r s EL c src.CO.v.M PCR ATION M ET^ LS a
P. O. OR AW EQ 6611M / SH A EV EPO RT, louts. AN A 71106
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TELEPHONE [315) 864 5385
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TECHNICAL SERVICES - RADIOGRAPHIC DIVISION RADIOGRAPHER EXAMINATION 6.
One rem is equal to mrem.
7.
Film badges are processed every 8.
Radiation Safety Requirements for Industrial Operations are contained in Part of the Louisiana Radiation Regulations.
9.
Licensing of By-Product Materials is contained in Part of the Louisiana Radiation Regulations.
10.
Leak tests shall be capable of detecting the presence of microcuries of removable contamination.
11.
Two main types of radiation are and 12.
Two commonly used radioactive isotopes in radiography are and 13.
The unit of measure of activity of radioactive isotopes is called a 14.
Cobalt 60 has a half life of 15.
Iridium 192 has a half life of 16.
A lethal dose of radiation will usually range from to rem.
17.
According to the ra,diation banking concept, it would take a man years to use up his radiation bank account if he entered radiation work at age 22 and used 10 rem per year.
18.
Factors affecting exposure to radiation include and 13.
Emergency radiological assistance may be obtained from 20.
cells are the most sensitive to radiation.
Pace 2 of 5
FOP 24: RE Cate:3 /6 /7 9 Fe"isien: 0 1127 337
KAST METALS. CC APC A AT!CN no.s wroa a r arrn osrc cs.
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TECHNICAL SERVICES - RADIOGRAPHIC DIVISION RADIOGRAPHER EXAMINATION Part III Discussion (2 points each) 1.
List two methods of personnel monitoring and give advantages of each.
2.
Describe the stcps you would take, in order, if it were discovered that the source had not been returned to the shielded position, but was scmewhere in the source tube.
3.
List records which are required to be kept daily.
4.
Define the following:
(a)
Unrestricted area (b)
Radiation area (c)
Describe the step by step procedure you would use in entering the Radiography Building (Routine survey's).
6.
List several characteristics of ga=ma radiation.
7.
Define Radiographer.
Radiographer's Assistant.
8.
What is the difference in dose and dose-rate as applied to radiation?
9.
Describe what is meant by "Pericdic Training" for Radiographers.
10.
Explain how a film badge works.
11.
Briefly explain the principles of operation of a survey meter.
12.
List the two primary reasons for having a By-Product Material i
Li ense revoked or suspended.
13.
What radiation levels are found on the shielded head assemblies when the source is in the safe positien?
Pace 3 of 5 FORM: RE ca. e : 3/6/79 visien:
0 a
1127 338
KAST METALS CCjA PC A ATICN pT $E50c"/f[:15[fsUfv#c7$a r,'I.'oy1SI AN A 71106 retca~ca.c ca:s> isa-sses g
Y; TECHNICAL SERVICES - RADIOGRAPHIC DIVISION RADIOGRAPHER EXAMINATION 14.
Define the term half-life.
15.
List records which are required to be kept.
16.
Define curie, millicurie, microcurie.
17.
List some reports and notifications which must be made, and to whom they are nade.
18.
Define roentgen, rem.
19.
List some specific items which must be included in Operating and Emergency Procedures.
20.
Define atomic number, atomic weight.
Part IV.
Problems (Inverse square law and shielding) 3 points ea.
1.
What radiation level would be calculated at a distance of 40 ft. from a ten curie Co 60 source?
2.
In problem #1, what thickness of lead would be required to reduce the radiation to 2 mr/hr?
3.
An Iridium 192 source emits 50 mr/hr at 50 ft., what is the dose rate at 20 ft?
4.
What thickness of concrete will be required for a Radicgraphy 31dg. in which 50 curies of Co 60 is to be used?
The source will be ten ft. from the outside wall and the radiation level is not co exceed 5 mr/hr.
5.
What distance in feet would be required for a radiation level of 5 mr/hr from 20 curies of Ir. 192? From a 20 Co 60 source?
6.
Given a radiation level of 300 mr/hr. frcm a 900 millicurie source of Co 60, what is the distance?
7.
At a distance of three feet from a Co 60 source, the radia-tion level is 200 mr/hr, what is the source strength?
Pace 4 cf 5 FORM: RE cate.3/6/79 Fevisicn:
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2 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION RADIOGRAPHER EXAMINATION 8.
A Radiographer is to use 50 curies of Co 60, at a distance of 20 ft. from the source, without shielding.
If it takes ten seconds to run the source out, ten seconds for the exposure and ten seconds to return it to the shielded position, how many exposures a day can he make?
He is not to receive more than 50 mr a day.
9.
In problem #8, how many exposures a day can be made if the Radiographer is shielded behind a two-inch lead shield?
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Pace 5 of 5 FOP 31: RE Cate: 3/6/79 Favisien: 0 1127 340
i KAST METALS CORPORATION MID CONTINENT STEEL CASTING DIVISION
['
P. O. CR AWER 6611/SHR EVEPORT, LOUISI AN A 71106 TELEPHCNE 318-869-1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION AUDIT CHECK LIST RADIOGRAPHIC DEPARTMENT A.
Documentation O.K.
_NO_
l.
Manufacturer's certification that their QC Procedures and Engineering Procedures satisfy NRC requirements is current 2.
Manufacturer's IAEA Certificate of Compe-tent Authority is current.
3.
Manuf acturer's NRC Certificate of Compliance is current 4.
Receipt and Disposal of By-Product Materials Record 5.
Radiography Radioactive Source Disposal Record 6.
Certificate of Leak Test current 7.
Record of Revisions is current 8.
Program revisions Distribution Record is current 9.
Dwgs of approved shipping packages (Description only) filed 10.
Record of Procurement 11.
Record of Inspections (Forn RSCL, " Receiving and Shipping Check List) 12.
Operating Logs current 13.
Audit Results 14.
Personnel Training and Qualification Records 15.
Descriptions of Equipment B.
Procedures 1.
Training and Qualification of Radiographers 2.
Quality Assurance Revisions 3.
Handling, Storage, and Shipping 4.
Document Control 5.
Quality Assurance Records 6.
Quality Assurance Audits TRAFFIC DEPARTMENT A.
Documentation 1.
Bill of Ladings properly made out and filed 2.
Shipping and Receiving in accordance with Procedure HSS l FORM:
k l
! evision:
0 Page1 of 2
ACL Date: S/23/79 R
1I27 341
e.
KAST METALS CORPORATION MIO-CONTINENT STEEL CASTING OlVISION J..
P. O. OR AWE A 6611/SHREVEPCRT, LOUISI AN A 71106
'*i "
TELEPHCNE 318-869-1601 s
I l
TECHNICAL SERVICES - RADIOGRAPHIC DIVISION I
I AUDIT CHECK LIST l
O.K.
NO B.
Procedures 1.
Shipping and Receiving in accordance with Procedure HSS Corrective Action Required:
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I i.
i Audited By:
Date:
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' Corrective Action Completed I
Date_
Signature Date of Next Audit:
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' page 2.cf 2
FO ?_'4 : ACL 1127 342
a.
KAST METALS CORPORATION
[
MIO-CONTINENT STEEL CASTING DIVISION P. O. OR AWER 6611/SHREVEPCRT, LOUISIANA 71106
(
I TELEPHONE 318 869-1601 1
TECHNICAL SERVICES - RADIOGRAPHIC DIVISION PROGRAM REVISION DISTRIBUTION RECORD i
i Revision No.
Date:
~
1
(
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I Issued To:
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Director of Corp. Serv.
5 Corp. Tech. Director l
Mgr. of Tech. Serv.
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Radiation Safety Officer NDE Specialist
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Traffic Mgr.
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Shipping Super., P-I l
I i
U.S.N.R.C.,
Transport.
Div.
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lCate:
l Revision:
,Page 1 of 1 FORM: PRDR i
S/23/79 0
i 1127 343
KAST METALS CORPORATION MiO CONTINENT STEEL CASTING OlVISION P. O. CR AWER 6611/SHR EVEPCRT, LOUISIANA 71106 TELEPHCNE 318-863 1601 TECHNICAL SERVICES - RADIOGRAPHIC DIVISION RECEIVING AND SHIPPING CHECK LIST A.
Receiving O.K.
NO 1.
Survey a.
Does not exceed 200 mr/hr at any surface b.
Does not exceed 10 mr/hr at 3 ft. from package 2.
Group III Labels Affixed To Each Side 3.
Lead Seal Wires and Closures Intact 4.
Physical Appearance (no apparent damage)
~
5.
Receiving Papers Signed, Copy to R.S.O.,
Original to Traffic Manager B.
Shipping 1.
Secured with Lead Seal Wires and Lock 2.
Decayed Source S/N Plate Enclosed and Secured with Lead Seal Wires 3.
Survey
~
a.
Does not exceed 200 mr/hr at any surface b.
Does not exceed 10 mr/hr at 3 ft. frcm package 4.
Group III Labels Filled Out and Affixed to Each Side 5.
Address Label Affixed to Package 6.
Bill of Lading Signed by Driver, Copy to R.S.O.,
Copy to Traffic Manager Remarks:
lDate:
l 8/23/79 iRevision:
0 Pace 1 of 1 FORM: RSCL 13985 1127 344