ML19193A110

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IP 69022 Inspections of Operational Readiness During Construction of Non-Power Production and Utilization Facilities
ML19193A110
Person / Time
Issue date: 10/09/2019
From: Carl Weber
NRC/NRO/DLSE
To:
Weber C
Shared Package
ML19282A004 List:
References
CN 19-033
Download: ML19193A110 (9)


Text

Issue Date: 10/09/19 1

69022 NRC INSPECTION MANUAL DLSE INSPECTION PROCEDURE 69022 INSPECTIONS OF OPERATIONAL READINESS DURING CONSTRUCTION OF NON-POWER PRODUCTION AND UTILIZATION FACILITIES PROGRAM APPLICABILITY:

IMC 2550 69022-01 INSPECTION OBJECTIVES 01.01 Evaluate the status of the Nuclear Regulatory Commissions (NRC) Non-Power Produc-tion and Utilization Facilities (NPUF) construction inspection program.

01.02 Evaluate the status of construction and preoperational testing and identify incomplete system acceptance and testing by the licensee.

01.03 Evaluate the status of the construction of the facility and identify areas where construc-tion is incomplete.

01.04 Evaluate the licensee's readiness to perform activities during operation of the facility.

01.05 Evaluate the status of open items and their significance.

69022-02 INSPECTION REQUIREMENTS AND GUIDANCE 02.01 Background. An operating license will not be issued until the Commission verifies through inspection that the facility has been constructed in accordance with the requirements of the license. An operational readiness inspection is a tool to provide input for NRC decisions re-garding the issuance of an operating license. The resulting inspection report will serve as the vehicle for informing Office of Nuclear Reactor Regulation (NRR) management of the status of Construction Inspection Program (CIP) implementation and the readiness of the licensee to begin operating the facility.

02.02 Inspection Requirements.

a.

Inspection Planning

1.

The inspection planning process is especially important for operational readiness inspections because the scope of and schedule for the inspection will depend on the specifics of the facility being inspected.

2.

The operational readiness inspection should be scheduled after construction is substantially complete, but prior to the issuance of the operating license.

Issue Date: 10/09/19 2

69022

3.

Region II should coordinate with the Office of Nuclear Material Safety and Safe-guards (NMSS), NRR, the Office of Nuclear Security and Incident Response (NSIR) and (if appropriate) the Office of Enforcement (OE) in the planning for the operational readiness inspection. The facility specific plan for development of an operational readiness inspection will be developed by the NPUF Facility Specific Assessment and Review Group (FSARG). Items to be considered for inclusion in the inspection include:

Status of significant findings identified either by the licensee (Title 10, of the Code of Federal Regulations (10 CFR) 50.55e, 10 CFR Part 21, etc.)

or by the NRC during previous inspections.

Status of operational programs (e.g., operator training, radiation protec-tion, security, etc.). If operational programs are to be included in the scope of the inspection, Region II Regional Project Inspection should coor-dinate with the relevant organizations to ensure that the inspection team includes personnel with the appropriate technical expertise.

Adverse trends or problem areas identified through the assessment pro-cess described in Inspection Manual Chapter 2550, Non-Power Produc-tion Facilities (NPUFs) Licensed Under 10 CFR Part 50: Construction In-spection Program (CIP).

Pre-operational testing activities.

Structures, Systems, and Components (SSC) turnover process from con-struction to operation.

Licensee use of contractors and turnover of SSCs from contractor to licen-see control.

Additional guidance on inspecting the licensees readiness for operation is in-cluded in Appendix A, Readiness for Transition to Operations.

4.

This Inspection Procedure (IP) addresses suggested topics for inclusion in the operational readiness inspection. Inspection planning may identify that not all of the topics are applicable/appropriate for the specific facility being inspected. In-spection planning may also identify additional topics that need to be covered, even though they are not directly addressed in this IP.

b.

CIP Status.

1.

Verify that all inspections required for completion of the NPUF CIP have been completed. If all required inspections have been completed, this should be noted in the inspection report. If additional inspections are needed, they may be incor-porated into the overall operational readiness inspection (using the appropriate IP). If the remaining inspections cannot be completed during the operational readiness inspection, this should be noted in the inspection report, along with a listing of the inspections that still need to be completed.

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c. Construction and Pre-Operational Testing.
1.

Evaluate the status of construction and pre-operational testing activities required by the facility licensing documents. Verify that the testing is either complete, or that the schedule supports the issuance of an operating license.

2.

If additional inspections of construction and/or pre-operational testing are needed (either to support the completion of the CIP, or to address findings, adverse trends, etc.) the inspections can be performed during the operational readiness inspection using the appropriate IP (e.g., Appendix K of IP 69021, Inspection of Quality Assurance Program Implementation During Construction of Non-Power Production and Utilization Facilities). If additional inspections of pre-operational testing need to be performed, this should be noted in the inspection report.

d.

Construction Status

1.

Evaluate the status of the construction of the facility. If construction of safety re-lated items is complete, note this in the inspection report. If construction is not complete, verify that construction schedules support issuance of an operating li-cense, and identify any construction activities that still need to be inspected.

e.

Operational Program Inspections

1.

Evaluate the adequacy of operational programs required by the facility licensing documents. Inspection planning should identify which, if any, operational pro-grams need to be included in the operational readiness inspection. Operational programs are those programs required to be implemented by the licensee during operations, but which might not have been implemented during construction (e.g., criticality control, radiation protection, etc.).

2.

Operational program inspections are not intended to take the place of licensing reviews. The focus of the inspection should be on the readiness of the license to implement operational programs described in licensing documents (e.g., the radi-ological protection program would be described in licensing documents, and it would be reviewed/approved by the NRC during licensing. The inspection should focus on whether the licensee will be ready to implement the approved program, such as having adequate implementing documents, personnel training, etc.).

3.

Inspections of operational programs should be performed by personnel with the appropriate expertise (such as personnel from NRRs Research and Test Reac-tors oversight organization).

4.

Inspectors should use existing operational IPs as guidance for performing the in-spection (e.g., criticality control inspection procedures used for inspections of op-erating research and test reactors should be used to inform the operational readi-ness inspection).

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f.

Open Items from Previous Inspections or Other Activities

1.

Evaluate the status of significant items requiring corrective action. Such items might include 10 CFR 50.55e, 10 CFR Part 21, significant NRC inspection find-ings, licensee identified deficiencies, license conditions related to operation, etc.

2.

Identify any open items that need to be completed prior to operation of the facil-ity, and then evaluate the plans for completing the required actions.

3.

Evaluate whether planned actions support the issuance of an operating license and include the results of the evaluation in the inspection report.

g.

Inspection Report

1.

An inspection report and any findings will be prepared, approved, and released in accordance with Inspection Manual Chapter 2550.

2.

The inspection report documenting the operational readiness inspection should be forwarded to NRRs Research and Test Reactors licensing organization.

69022-03 RESOURCE ESTIMATE The resource estimate for conducting the operational readiness inspection is approximately 200 hours0.00231 days <br />0.0556 hours <br />3.306878e-4 weeks <br />7.61e-5 months <br /> of direct inspection effort. However, the scope of the inspection needs to be based on the specific circumstances of the facility to be inspected, so the actual hours will vary. The opera-tional readiness inspection may be spread out over multiple inspections, by technical area, if recommended by the NPUF FSARG.

69022-04 REFERENCES 10 CFR Part 21, Reporting of Defects and Noncompliance.

10 CFR 50.55, Conditions of construction permits, early site permits, combined licenses, and manufacturing licenses.

Issue Date: 10/09/19 5

69022 69022-05 PROCEDURE COMPLETION Implementation of this IP is considered complete when the activities identified during the inspec-tion planning process have been inspected.

END Appendix:

A. Readiness for Transition to Operations

Attachment:

Revision History Sheet for IP 69022

Issue Date: 10/09/19 AppA-1 69022 Appendix A, Readiness for Transition to Operations 69022-A1.01 BACKGROUND Under Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Domestic Licensing of Production and Utilization Facilities, a construction permit is issued to allow construction of a facility and an operating license must be issued before operation can commence. The U.S. Nu-clear Regulatory Commission (NRC) findings that must be made before a 10 CFR Part 50 oper-ating license can be issued are identified in 10 CFR 50.57, Issuance of operating license.

The findings include the following: (a)(1) Construction of the facility has been substantially completed, in conformity with the construction permit and the application as amended; (a)(2) the facility will operate in conformity with the application as amended; and (a)(3)(ii) there is reasonable assurance that the facility will be operated in compliance with the regula-tions.

Region II supports the NRCs program offices by implementing construction inspection pro-grams. The results of construction inspections are used to support findings in 10 CFR 50.57(a)(1), 50.57(a)(2), and 50.57(a)(3)(ii). Specifically, completion of the inspections identi-fied in Inspection Procedure (IP) 69020, Inspections of Safety-Related Items (and Services)

During Construction of Non-Power Production and Utilization Facilities, and IP 69021 Inspec-tion of Quality Assurance Program Implementation During Construction of Non-Power Produc-tion and Utilization Facilities support the finding required by 10 CFR 50.57(a)(1). Completion of certain inspections identified in IP 69021 (i.e., Appendix K, Inspection of Requirement 2.11 -

Test Control, and related appendices) supports the finding required by 10 CFR 50.57(a)(2).

Completion of the inspection identified in IP 69022, Inspections of Operational Readiness Dur-ing Construction of Non-Power Production and Utilization Facilities, Section 02.02e, Opera-tional Program Inspections, supports the finding required by 10 CFR 50.57(a)(3)(ii).

As described in Inspection Manual Chapter (IMC) 2550, Non-Power Production and Utilization Facilities (NPUFs) Licensed under 10 CFR Part 50: Construction Inspection Program (CIP),

the NRC established a Facility Specific Assessment and Review Group (FSARG). The FSARG is an advisory group comprised of NRC staff from various offices including the Office of Nuclear Reactor Regulation (NRR), Office of Nuclear Material Safety and Safeguards (NMSS), and Re-gion II. The FSARG has the responsibility for overseeing the implementation of the NRCs NPUF construction inspection program and providing the basis for verifying that the construction of the NPUF was completed in accordance with applicable regulatory requirements and de-scribed in the operating license application as amended. The FSARG will serve as the focal point for coordination between Region II and Headquarters. The NRR representative will be re-sponsible for coordinating group activities.

The FSARG will also assist Region II in developing the performance-based master construction inspection plan consistent with the construction inspection program guidance in IMC 2550 and associated inspection procedures.

69022-A1.01 INSPECTION OBJECTIVES A1.01.01 Inform the Director, NRR, of when Region II has completed the inspections nec-essary to support the findings required by 10 CFR 50.57(a)(1), 50.57(a)(2), and 50.57(a)(3)(ii).

A1.01.02 Inform the Director, NRR, of any incomplete inspections or open items, including their significance, when Region II communicates its conclusions for Item 01.01.

Issue Date: 10/09/19 AppA-2 69022 A1.01.03 Inform the Director, NRR, of any significant issues identified during the inspection of construction or testing that could affect the conclusions associated with Item 01.01. Provide an updated list of any incomplete inspections or open items and their significance at that time.

69022-A1.02 INSPECTION REQUIREMENTS AND GUIDANCE Licensees are expected to notify the NRC in writing when construction of the facility is substan-tially complete. Additionally, licensees are expected to provide a complete list of remaining con-struction and preoperational test activities that must be addressed prior to operation.

At the time a licensee notifies the NRC that construction is substantially complete, the NRC ex-pects that the safety-related Structures, Systems, and Components (SSCs) required for initial startup; handling and storage of special nuclear material; shutdown of the facility; and preven-tion of accidents and the mitigation of consequences of accidents of the NPUF will have been installed at the site. The NRC also expects that the construction and pre-operational tests nec-essary to ensure the functionality of safety-related SSCs will have been performed and docu-mented by the licensee in accordance with a formal plan. The licensee should have developed the operational test programs necessary to demonstrate that safety-related SSCs will remain functional during normal conditions and during and following design basis events.

Note: Notification by the licensee does not serve as the formal 10 CFR 50.57(a)(1) finding that construction is substantially complete; the NRC makes this finding based on the results of inspection activities described in this IP. Notification by the licensee only serves to inform the NRC that the licensee believes that con-struction has progressed to the point that Region II personnel can implement the provisions of this IP and determine that the facility is substantially complete.

After receipt of the substantially complete notification by the licensee, the FSARG will assess the status of the facility as described in the notification by reviewing the results of baseline in-spections and the status of any planned inspections that have not been completed. The review will include the results of the operational readiness inspection described in this IP. If the FSARG concludes that the findings in 10 CFR 50.57(a)(1), 50.57(a)(2), and 50.57(a)(3)(ii) are supported by the results of inspections and any necessary licensee actions, it will provide its conclusion with the appropriate basis in the form of a recommendation to the Regional Adminis-trator (RA) for Region II. If the RA for Region II agrees with the FSARGs recommendation, the RA for RII will notify the Director, NRR, that it is reasonable to make the findings required by 10 CFR 50.57(a)(1), 50.57(a)(2), and 50.57(a)(3)(ii).

The FSARG recommendation will be in the form of a draft memorandum from the RA for Region II to the Director, NRR. The draft memorandum will include, as appropriate, appendices that ad-dress; (1) a description of any incomplete operational readiness inspections. Inspection items remaining to be completed should be discussed in sufficient detail to understand their impact on the proposed issuance of the operating license, (2) pending or open enforcement actions, and

Issue Date: 10/09/19 AppA-3 69022 (3) an assessment of whether any open allegations can potentially affect the outcome of any of the three findings1.

The basis for supporting the conclusion that 10 CFR 50.57(a)(1) has been satisfied will be that the applicable inspections identified in IP 69020 and 69021 have been completed and there are no outstanding issues for which the licensee has not developed adequate corrective actions.

The basis for supporting the conclusion that 10 CFR 50.57(a)(2) has been satisfied will be that the inspections identified in IP 69020 and IP 69021 (i.e., Appendix K, Inspection of Require-ment 2.11 - Test Control and related appendices), have been completed and there are no out-standing issues for which the licensee has not developed adequate corrective actions.

The basis for supporting the conclusion that 10 CFR 50.57(a)(3)(ii) has been satisfied will be that the operational programs inspections addressed in IP 69022, Section 02.02e, have been completed and there are no outstanding issues for which the licensee has not developed ade-quate corrective actions.

Region II may consider an inspection completed without completing all the inspection activities identified in the inspection procedures. For example, some of the appendices to IP 69020 may not be applicable to a specific NPUF. Consequently, the FSARG recommendation to the Re-gion II Regional Administrator should be based on the completion of those inspection activities identified by the FSARG that constitute the construction inspection program for the facility. The completion of the construction inspection program for the facility provides reasonable assurance that the systems, structures, components, and operational programs will perform as described in the application or applicable regulation.

The Region II RA will issue the Readiness Memorandum after determining, based on the con-tents of the FSARG draft memorandum, the status of the construction inspection program for the facility, and the results of the most recent periodic performance assessment described in IMC 2550, that there is reasonable assurance that the findings of 10 CFR 50.57(a)(1),

50.57(a)(2), and 50.57(a)(3)(ii) have been met.

If the applicant experiences significant delays in completion of construction of the facility follow-ing the notification of substantial completion of construction, including: 1) the development of operational programs, 2)performance of construction and pre-operational testing, 3) closure of remaining open items, or 4) the discovery of significant technical errors in the design of the facil-ity after the Readiness Memorandum is issued, then the FSARG should discuss whether addi-tional inspection activities should be conducted and a follow-up Readiness Memorandum should be issued. Region II will promptly notify the Director, NRR, of any significant performance defi-ciencies or test failures that occur after the Readiness Memorandum is issued, but prior to issu-ance of the operating license. Any issues identified after issuance of the operating license will be addressed through the NRCs operational inspection, assessment, and enforcement pro-cesses.

1 Allegations received after the Readiness Memorandum is issued, will be handled in accordance with Management Directive MD 8.8, Management of Allegations, and Allegation Guidance Memorandum 2011-001, Late-Filed Allegations. (Agencywide Documents and Access Management System (ADAMS) Accession No. ML11227A241).

Issue Date: 10/09/19 Att1-1 69022 - Revision History for IP 69022 Commitment Tracking Number Accession Number Issue Date Change Notice Description of Change Description of Training Required and Completion Date Comment Resolution and Closed Feedback Form Accession Number (Pre-Decisional, Non-Public Information)

N/A ML15083A165 12/14/15 CN 15-029 Initial Issue to provide guidance for the Operational Readiness inspections of Radionuclide Production Facilities licensed under 10 CFR Part 50.

Briefing for inspectors - prior to performing inspections covered by this IP N/A N/A ML19193A110 10/09/19 CN 19-033 This purpose of this update is to provide addi-tional guidance on inspecting Moly-99 licensee readiness to transition to operations.

Staff from the technical lead branch for this procedure has evaluated the document for continued applicability and have addressed previously identified change requests in the IMCIP update database.

N/A N/A