ML19030A708

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Submit Fracture Toughness & Potential for Lamellar Tearing of Steam Generator & Reactor Coolant Pump Support Materials & Blueprints Which Were Omitted in 12/21/1977 Submission
ML19030A708
Person / Time
Site: Salem  PSEG icon.png
Issue date: 12/30/1977
From: Librizzi F
Public Service Electric & Gas Co
To: Lear G
Office of Nuclear Reactor Regulation
References
Download: ML19030A708 (15)
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20555 Attention:

Mr. George Lear, Chief Operating Reactors Branch 3 Division of Operating Reactors Gentlemen:

FRACTURE TOUGHNESS AND POTENTIAL FOR LAMELLAR TEARING OF SG AND RCP SUPPORT MATERIALS NO. 1 UNIT SALEM NUCLEAR GENERATING S'I'ATION DOCKET NO. 50-272 In our letter of December 21, 1977 (attached) on the above subject, the attachments were inadvertantly omitted.

Enclosed are forty (40) copies of the attach-ments and six (6) sets of blueprints.

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F. P. Librizzi General Manager -

Electric Production The Energy People

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ADJiTIONAL INFORMATION FRACTURE TOUGHNESS AND POTENTIAL FOR LAMELLAR TEARING OF STEAM GENERATOR AND REACTOR COOLANT PUMP SUPPORT MATERIALS NO. 1 UNIT SALEM NUCLEAR GENERATING STATION DOCKET NO. 50-272

1.

Provide engineering drawings of the steam generator and reactor coolant pump supports sufficient to show the geometry of all principal elements.

Provide a listing of materials of construc-tion.

Response

The below listed drawings are attached.

Drawing No.

208900-A-8823-3 208903-A-8823-12 208904-A-8823-12 208905-A-8823-11 208906-A-8823-12 201320-AB-3557-2 Title No. 1 Unit, Steam Generator and Reactor Coolant Pump Supports, Location Plans No. 1 and 2 Units, Steam Generator Supports No. 1 and 2 Units, Steam Generator Supports No. 1 and 2 Units, Reactor Coolant Pump Supports No. 1 and 2 Units, Reactor Coolant Pump Supports No. 1 and 2 units, Reactor Coolant Pump Supports The supports are constructed of ASTM A441 High Strength Low Alloy steel.

Welding was done with the following rods:

AWS E70T-l FCAW Electrodes AWS E70T-2 FCAW Electrodes AWS E7016, 17, 18 SMAW Electrodes AWS F71-EL12 SAW Electrodes

2.

Specify the detailed design loads used in the analysis and design of the supports.

For each loading condition (normal, upset, emergency and faulted), provide the calculated maximum stress in each principal element of the support system and the corresponding allowable stresses.

Response

The detailed design loads and stresses and corresponding allowable stresses are provided in the nine tables attached.

3.

Describe how all heavy section intersecting member weldments were designed to minimize restraint and lamellar tearing.

Specify the actual section thicknesses in the structure and provide details of typical joint designs.

State the maximum design stress used for the through-thickness direction of plates and elements of rolled shapes.

Response

Most intersecting primary members are connected flange to flange by butt welds or are connected to gusset plates by fillet welds.

These types of connections are not susceptible to lamellar tear-ing.

Those members connected by welded tee and corner joints subject to through-thickness design stresses are as follows:

Steam Generator Supports

{a)

PL 18" x 4" x 2'-0", Section 10-10, Drawing No. 208904-A-8823-12 Maximum Through-Thickness Stress= 19.23 ksi

{b)

Plate Girders and W36 x 280 supporting Wl4 x 202 columns, Plan B-B and Section 10-10, Drawing Nos. 208903-A-8823-12 and 208904-A-8823-12 respectively.

Maximum Through-Thickness Stress= 19.23 ksi.

{c)

PL 20" x 4'-4" x l'-8", Detail F, Drawing No. 208903-A-8823-

12.

Maximum Through-Thickness Stress = 16.24 ksi.

{d)

PL 20" x 3" x 3'-10", Section 7-7, Drawing No. 208903-A-8823-

12.

Maximum Through-Thickness Stress= 15.00 ksi.

Reactor Coolant Pump Supports (a)

PL 13" x 5" x 1 1-8 11, Detail E and Section 5-5, Drawing No.

208905-A-8823-11.

Maximum Through-Thickness Stress= 18.23 ksi.

{b)

Bar 6" x 2", Section 6-6, Drawing No. 208906-A-:-8823-12.

Maximum Through-Thickness Stress = 26.11 ksi.

{c)

PL 18" x 4" x 4'-10", Section 7-7, Drawing No. 208906-A-8823-

12.

Maximum Through-Thickness Stress = 11.11 ksi.

{d)

PL 22" x 3" x 3'-6", Section 3-3, Drawing No.

208905~A-8823-ll.

Maximum Through-Thickness Stress= 11.78 ksi.

There is no potential for fatigue crack growth in these members since these through-thickness tensile stresses are based on emergency and faulted conditions.

4.

Specify the minimum operating temperature for the supports and describe the extent to which material temperatures have been measured at various points on the supports during the operation of the plant.

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Response

Material temperatures have not been measured on the supports.

The operating temperature for the supports would be at least the ambient temperature within the containment.

The average operating temperature in the containment is approximately lQQOF with a minimum of 700F.

The fracture toughness of the supports assures that they will not exhibit brittle behavior at these temperatures.

5.

Specify all the materials used in the supports and the extent to which mill certificate data are available.

Describe any supplemental requirements such as melting practice, toughness tests and through-thickness tests specified.

Provide the results of all tests that may better define the properties of the materials used.

Response

Mill certificate data is available for all materials used in the supports.

All primary structural members are silicon killed and normalized ASTM A441 steel subject to a supplementary re-quirement for Charpy V-Notch testing (20 ft.-lb. minimum at 200F).

This toughness requirement was met with ample margin.

6.

Describe the welding procedures and any special welding process requirements that were specified to minimize residual stress, weld and heat affected zone cracking and lamellar tearing of the base metal.

Response

All shop welding was done in accordance with AWS D2.0, "Specifica-tion for Welded Highway and Railway Bridges."

Detailed joint procedure specifications were submitted by the fabricator for review and approval by PSE&G engineering personnel.

The following preheat requirements were specified to minimize residual stress:

(a)

Material less than 3/4" thick shall be preheated to lOOOF if the ambient temperature falls below 4QOF.

(b)

Material 3/4" to 1-1/2" thick shall be preheated to 1500F prior to welding.

(c)

Material 1-1/2" to 2-1/2" thick shall be preheated to 2250F before welding.

(d)

Material over 2-1/2" thick shall be preheated to 3QOOF before welding.

7..

Describe all inspections and non-destructive tests that were performed on the supports during their fabrication and installa-tion, as well as any additional inspections that were performed during the life of the facility.

Response.

All welds were subject to visual inspection in accordance with AWS requirements.

All full penetration shop welds were subject to magnetic particle inspection at four (4) depths supplemented, where practical, by ultrasonic inspection of the finished weld.

After installation, welds on the supports were subject to another magnetic particle inspection.

This inspection revealed only minor surface defects on some. welds, none critical to the structural integrity of the supports.

Nonetheless, these welds were repaired.

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  • SALEM NUCLEAR GENERATING STATION UNITS No.* 1 & 2 STEAM GENERATOR AND REACTOR COOLANT* PUMP SUPPORTS LOADING COMBINATIONS AND ALLOWABLE STRESS LIMITS LOADIIiG C 01.fBTNATTONS SUPPORTS *-

ALLOWABLE STRI:SS LIMIT

1. Hormal Loads

. ~forking stresses per AISC code.

2. Normal loads + operating base 1-1/3 working stresses ATSC code.

earthquake (upset condition) 3* Normal loads + pipe rupture 90% of yield stress of material.

loads (emergency condition)

-4 ~ Normal loads + design base 90% of yield stress of material.

earthquake (faulted condition Yi

5. Normal loads + design base Yield stress of material.

earthquake + pipe rupture loads (faul tea condition)

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