ML18152B301

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Insp Repts 50-280/88-42 & 50-281/88-42 on 881011-14. Violation Noted.Major Areas Inspected:Facility Radiation Protection Program,Including Followup on Licensee Performance Inprovement Program Items
ML18152B301
Person / Time
Site: Surry  Dominion icon.png
Issue date: 11/28/1988
From: Bassett C, Hosey C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18152B299 List:
References
50-280-88-42, 50-281-88-42, NUDOCS 8812080184
Download: ML18152B301 (11)


See also: IR 05000280/1988042

Text

UNITED STATES

  • NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTA ST., N.W.

ATLANTA, GEORGIA 30323

Report Nos.:

50-280/88-42 and 50-281/88-42

Licensee: Virginia Electric and Power Company

Rfchmond, VA

23261

Docket Nos.:

50-280 and 50-281

Facility Name:

Surry 1 and 2

Inspection Conducted: October 11-14, 1988

Inspector: C1;)~-

C. H. Bassett

Approved by: C--.;(~. :%:*:_~---

License Nos.: DPR-32 and DPR-37

/

C. M. Hosey, Section Chief

~ Division of Radiation Safety and Safeguards

./

SUMMARY

Scope:

This routine, unannounced inspection involved a review of the

facility's radiation protection program including followup on licensee

Performance Improvement Program (PIP) items and on previously identified

ins.pector followup items (IFis).

Results: Progress has been made toward improving the radiation protection

program at Surry.

One violation was identified involving failure of personnel exiting the site to

follow radiation protection procedures for use of the portal monitors.

1.

Persons Contacted

Licensee Employees

  • D. Benson, Station Manager

REPORT DETAILS

  • R. Bilyeu, Engineer, Licensing

W. Cook, Operations Supervisor, Health Physics

B. Dorsey, Shift Supervisor, Health Physics

  • D. Erickson, Superintendent, Health Physics

A. Friedman, ~uperintendent, Nucleaf Trafning

  • E. Grecheck, Assistant Station Manager, Nuclear Safety and Licensing

C. Lufman, Supervisor, Security

W. Meck, Shift Supervisor, Health Physics

  • G. Miller, Licensing Coordinator
  • H. Miller, Assistant Station Manager, Operations and Maintenance
  • J. Ogren, Superintendent, Maintenance

L. Pettaway, Shift Supervisor, Health Physics

  • S. Sarver, Superintendent, Health Physics
  • F. Thomasson, Supervisor, Corporate Health Physics

W. Thornton, Director, Health Physics and Chemistry, Corporate

F. Walking, Senior Staff Health Physicist, Corporate

Other licensee employees contacted during this inspection included

craftsmen, engineers, operators, mechanics, security force members,

  • technicians, and administrative personnel.

Nuclear Regulatory Commission

  • F. Cantrell, Section Chief, Reactor Projects
  • W. Holland, Senior Resident Inspector

L. Nicholson, Resident Inspector

  • Attended exit interview

2.

Control cif Radioactive Materials and Contamination, Surveys, and

Monitoring (83750)

Technical Specification 6.4.D requires that radiation control procedures

be followed.

The company Radiation Protection Plan (RPP), Chapter II, Attachment II-1,

requires in item 2 that individuals obey posted, verbal and written Health

Physics (HP) instructions.

.

HP Procedure, HP-9.0.702, Calibration and Operation of Eberline Model

PMC-4B/PMP-4C (portal radiation monitor), dated August 29, 1988, requires

in Attachment 1, item 2.0 that, once an alarm has sounded, HP is to be

2

notified and the individual causing the alarm is to remain in the area

until released by HP.

HP Instructions posted on the portal radiation monitors at the exits in

the security control points require, in item 5, that when a contamination

alarm sounds with a red lamp:

a.

Confirm contamination by using second monitor.

b.

If alarm sounds again, individual is to remain in the area.

c.

HP is to be notified.

Security General Order Number 24, Duties of Exit Control Officers, dated

March 28, 1988, requires in item 5.0, that the exit control officer notify

HP if an individual cannot clear the radiation portal monitor and have the

person standby for HP instructions.

The inspector reviewed the circumstances and information concerning events

that had been noted by members of an NRC Safety Systems Functional

Inspection (SSFI) Team during the weeks of September 12-16 and 26-30,

1988.

On September 14, 1988,

SSFI team members observed a person leaving

the site through the Security Access Control Building (SACB).

As the

person passed through the portal monitors located in the SACB, the alarm

sounded.

The person who had alarmed the monitor then went to the other

portal monitor and passed through it, sounding another alarm.

The person

waited in the SACB for a few minutes and then exited the security

turnstile and left the area.

The team members observed ten other

individuals who exited the area in a similar manner.

Of the total of

eleven individuals who exited, either through an alarming portal monitor

or after alarming a monitor, only four performed a personal contamination

survey with a frisker located in the area.

None of the people w~ited for

HP personnel to arrive prior to exiting the SACB and security personnel

did not stop the people from leaving the area.

When HP technicians did arrive they checked the area for contamination,

checked the monitors for holes in the detectors, reset the monitors, and

checked the gas bottles supplying nitrogen to the detectors to ensure that

there was an adequate supply.

No problems were found and the remaining

shift personnel, including the SSFI team members, exited the site.

During the following week, two people were observed by SSFI team members

exiting the Secondary SACS through a portal monitor that had an

11out of

service 11 * tag posted on it.

The tag or sign was hung on a lanyard

stretched across the opening of the portal monitor and the individuals

were required to bend down slightly in order to pass through the monitor

arid under the sign.

The individuals did not perform a personal

contamination survey but proceeded through the security turnstile and out

of the Secondary SACS.

Again security personnel did not require the

individuals to remain in the area.

3.

3

Through interviews with licensee personnel, the inspector determined that

they had experienced various problems with the portal monitors in the

past.

After a review of this incident and through discussions with the

portal monitor, vendor, the licensee found that the electronic power supply

boards used in the model they ha& purchased were susceptible to temperature

and humidity variations and fluctuations.

The licensee had determined. that

the fluctuations in temperature and humidity were apparently causing

spurious alanns.

Licensee representatives indicated that it*had been hot

the day of September 14, 1988, and that the temperature was well into the

nineties.

They indicated that, at the end of the shift when numerous

people were attempting to exit through the SACB, the door was held open to

accommodate people leaving site.

When this occurred, the temperature

inside the air conditioned SACB rose rapidly and apparently caused spurious

alarms of the portal monitors.

When the HP technicians arrived, they had

checked the monitor detectors for holes and the gas bottles for a~ adequate

supply of nitrogen, both of which had been known to cause spurious alanns

in the past.

Following a tour of the radiologically controlled area (RCA) and through

discussions with the licensee, the inspector determined that it would be

highly improbable that a contaminated person could reach the portal

monitors without first detecting the contamination. It was noted that the

RCA was totally surrounded by a fence or bounded by buildings and a person

exiting the RCA was required to pass through a personnel contamination

monitor or perform a whole body personal frisk in the presence of an HP

technician.

After investigating these occurrences, the licensee initiated several

corrective actions. The portal monitor vendor was contacted and new power

supply boards were acquired and installed which are reportedly not as

susceptible to spurious alarms. Also, previous to this incident, the exit

control officer watched personnel exit the SACB from behind bullet-proof

glass inside the security enclosure of ,the SACB.

Following these events,

an order was issued requiring a security guard to be on duty twenty-four

hours a day in the hallway where the monitors are located. The licensee

is also considering the possibility of interconnecting the portal monitors

with the security exit turnstile. This would allow them to electronically

lock the turnstile if the portal monitors alarm, thus prohibiting anyone

from exiting until the alarm was reset.

Failure of personnel to follow radiation protection procedures when

exiting through the portal monitors was identified as an apparent

violation of Technical Specification 6.4.D. (50-280, 281/88-42-01).

Inspector Followup Items (92701, 83750)

The following inspector followup items (IFis), consisting of licensee

commitments deta;Jed during Enforcement Conferences held April 21 and

July 6, 1988, and issues associated with the resultant Performance

Improvement Program (PIP), were reviewed and discussed with cognizant

licensee representatives during the inspection.

4

a.

(Closed) IFI 50-280, 281/88-FRP-01:

Institute Detailed Pre-job

Briefing Controls.

In early March, three individuals, who were working on the incore

flux mapping system, had pulled an irradiated incore detector and

cable nearly onto the platform where they were working.

Upon

investigation of the incident, it was determined that the briefing

given prior to the work had been conducted without the proper

radiological control being discussed and without the presence of the

Health Physics technician who would be covering the job.

To correct this deficiency, the licensee has instituted two types of

pre-job briefing controls.

For jobs involving anticipated general

area dose rates from 100 to 1,000 mi 11 i rem per hour (mr/hr), a

detailed outline of items to be covered and discussed has been

developed.

These items include:

1) a review of the dosimetry

required, the radiation and contamination levels in the job area, and

the protective clothing requirements needed, 2) a discussion of the

controls established by the radiation work permit (RWP), the

potential for airborne problems/need for respiratory protection, and

the assigned stay time, if necessary, 3) verification that everyone

has been briefed on the details of the work to be done, and 4)

discussions of the effects of operations in adjacent areas on the

workers,

survey instrumentation that will

be used, the

responsibilities of workers for high radiation area control and

actions to be taken in the event of radiological problems.

Briefings for work to be conducted in areas with a general area dose

rate greater than 1,000 mr/hr requires reviews and discussions as

outlined above plus the completion of a detailed sign-off sheet to

ensure that all aspects of the job have been covered.

In addition, a

stay time worksheet has been included to ensure that maximum

allowable dose and stay time is not exceeded.

The form also requires

the signature of the HP Shift Supervisor or designee conducting the

briefing prior to commencement of the job.

Through discussions with licensee representatives and review of the

briefing forms, the inspector determined that the required briefings

should provide adequate information for the worker to understand what

the job entails, what the radiological controls will be and what to

do in case a problem arises.

-

b.

(Closed) IFI 50-280, 281/88-FRP-02:

Management Review of the Event

With HP Personnel.

Through interviews with licensee representatives, the inspector

determined that the station manager had conducted a review o.f the

aforementioned incident with

HP personnel.

The event and

contributing factors were discussed and each individual's personal

accountability and responsibility for radiation protection was

stressed.

5

c;

(Closed) IFI 50-280, 281/88-FRP-03:

Management Review of the Events

with all Station Personnel.

Through interviews with licensee representatives, the inspector

determined that the station manager had also conducted a review of

the aforementioned incident with all other facility personnel.

The

event and contributing factors were discussed and each individual 1s

personal accountability and responsibility for radiation protection

was stressed.

d.

(Closed) IFI 50-280, 281/88-FRP-04: . Retain a Consultant to Evaluate

the Radiation Protection Program.

Through interviews with licensee representatives, the inspector

determined that an initial review of the radiation protection (RP)

  • program had been completed by an HP consultant.

As a result of the

review, a number of corrective actions have been implemented. These

included hiring a relief HP superintendent, forming a radiological

engineering section on site in* the HP group and separating the

radioactive waste and decontamination functions from the HP

operations section. Although followup reviews are ongoing, this item

is considered closed.

e.

(Open) IFI 50-280, 281/88-FRP-05:

Complete .Radiation Protection

Program Implementation.

Following evaluations of the utility's radiation protection program

(RPP) by outside contractors in 1983, a comprehensive RPP document

was developed to implement both the corporate and the site RPP

policies and requirements.

This document, entitled Virginia Power

  • Nuclear Operations Radiation Protection Plan, was officially approved

in 1985, along with an implementation plan.

The implementation plan

established a schedule for implementing the various aspects of the

RPP within approximately two years.

The utility hired another

contractor to develop the needed procedures and the implementation

plan was continuously updated to reflect the contractor's progress.

However, by early 1988, the station had not implemented all areas of

the RPP.

This failure to implement the RPP was identified by the

licensee as one of the contributing factors for the potenti~l and

actual overexposure problems experienced in March and May, 1988.

Licensee representatives indicated that the RPP would 6e fully

implemented by December, 1988.

f.

(Closed) IFI 50-280, 281/88-FRP-06:

Implement and Train Personnel in

Group I Procedures by September 1988.

As a means of implementing the RPP at the station, the licensee was

expediting the review, revision and implementation of the HP

procedures.

At the time of the inspection, the licensee had

completed revising an initial number of HP procedures, designated as

"Group I" procedures, and* had completed their implementation before

6

the outage that had started in September.

  • Group I procedures

consisted of those dealing with respiratory protection, the radiation

work permit program, contamination control, radioactive material

control., instrumentation and surveys.

The inspector reviewed the

lesson plans used for training the HP technicians on these procedures

and verified that the topics listed above were covered.

g.

  • (closed) IFI 50-280, 281/88-FRP-07:

Additional Training Sessions

with Station Personnel by July 31, 1988.

On May 27, 1988, a contractor, working on the reactor vessel flange

in Unit 1 during a refueling outage, received an exposure of

2,527 millirem to the head.

When added to his previous quarterly

dose, the total for the quarter was 3,279 mi 11 i rem, which was in

excess of the NRC quarterly allowable limit of 3,000 millirem to the

whole body.

Following this incident, the station manager authorized

additional training sessions for station employees to reemphasize

every person's responsibility for keeping his own dose as low as

reasonably achievable (ALARA) and not to rely solely on HP.

The -

inspector reviewed the training given by the training department and

verified that the incident, contributing factors and personal

responsibilities were discussed.

h.

(Open) IFI 50-280,* 281/88-FRP-08:

HP Supervisors Visitation to Sites

of Superior RP Performance.

Due to the sma 1 l number of HP supervisors the licensee had from

outside the utility's organization, it was determined that it would

be beneficial to have all first and second line supervisors visit

other facilities which had a good record.in the HP area. It was felt

that this would give the supervisors exposure to new ideas and

operational methods.

At the time of the inspection, only one

supervisor had had the opportunity to visit another facility. A trip

for another supervisor was scheduled for November, 1988, with the

supervisor participating as a team member on an Institute for Nuclear

Power Operations (INPO) evaluation team.

All other supervisors were

to be given the opportunity to visit another site following the

outage that was in progress. These visits were scheduled for 1989.

i.

(Open) IFI 50-280, 281/88-FRP-09:

Implement and Train Personnel on

Group II Procedures by December 31, 1988.

The licensee had not completed revision, implementation and training

of HP technicians on

11Group II 11 procedures. This group of procedures

dealt with external dosimetry, solid radioactive waste control,

effluent control, radioactive environmental monitoring, surveillance

and evaluations, and radiological incident investigation and

analysis.

7

Licensee representatives indicated that they were confident that the

revision, reviews and training required to implement the Group II

procedures would be completed by the end of December 1988 as

originally scheduled. (See item f. above.)

j.

(Open) IFI 50-280, 281/88-FRP-10:

Establish Two Additional

Radiological Engineer Positions Onsite.

Through discussions with the licensee, the inspector determined that

a new group, radiological engineering, had been established within

the site HP organization.

This group was set up to have a staff of

three radiological engineers.

At the time of the inspection one

radiological engineering position had been filled with a station

person and two contractors had also been hired to assist until

permanent replacements could be found.

The licensee indicated that

the functions of this group would be field engineering or assisting

in the field especially in the area of dose reduction.

Such areas as

shielding and containment design were to be the major areas of

concern..

Work package review was also anot~er function to be

assigned to the group.

k.

(Closed) IFI 50-280, 281/88-FRP-11:

Add an Additional Person as a

Relief HP Superintendent Prior to the Unit 2 Outage.

The inspector interviewed the individual who had been hired as a

relief HP Superintendent.

The inspector also reviewed the

individual's qualifications and experience

which appeared to be

adequate and appropriate for the position. The person had only

recently arrived on site but appeared familiar with the apparent

problems that had been experienced at the facility.

1.

(Closed) IFI 50-280, 281/88-FRP-12:

Add a Director of Radiological

Assess.ment at the Corporate Office.*

The inspector interviewed the individual who had been hired to fill.

the position of radiological assessor.

The individual's experience

and qualifications were reviewed, as well, and appeared to be*

adequate and appropriate for the position.

The person was assigned

from corporate to the site during the outage to provide the outside

assessment function the licensee had felt was needed.

Two contract

assessors were also onsite to assist in finding and ,identifying

problems during the* outage.

The radiological assessor reported

directly to the station manager.

m.

(Open) IFI 50-280, 281/88-FRP-13:

Acquire a Reverse HP Loanee From

INPO Prior to the Unit 2 Outage.

The licensee indicated that this had not been accomplished but that

discussions were still in progress with INPO to acquire the needed

person.

,,

8

n.

(Closed) IFI 50-280, 281/88-FRP-14:

Contractors - Training and

Accountability.

Through di scussi ans with 1 i censee training representatives, the

inspector determined that this training had been provided to

contractor HP technicians and other contractors as wel 1.

The

inspector reviewed the lesson plans used and the lists of personnel

who attended the sessions.

It was also noted that a system had been

established to assess all contractors* performance in order to ensure

that only trained and qualified people were brought in to work at the

station.

o.

(Closed) IFI 50-280, 281/88-FRP-15:

Radiological Assessment Function

of the Unit 2 Outage.

The 1 i censee had hi red a person to function as a corporate

radiological assessor and assist at both the utility's power stations

to improve the radiation protection program.

(See item 1. above.)

The person was onsite full time during the outage to assist and find

problems that needed to be corrected.

The licensee had also hired

two contractor assessors to provide nearly round the clock coverage

of the radiological control activities during the outage.

The

inspector reviewed various reports generated by this group and

determined that radiological problems were being identified.

The

corporate radiological assessor indicated that, although no major

prob 1 ems or trends had been i denti fi ed, the assessment program

appeared to be functioning as originally outlined.

He also indicated

that this type assessment would continue after the outage but that

his time would then be split between the two stations and corporate

headquarters.

p.

(Open) IFI 50-280, 281/88-FRP-16:

Consolidate Procedure Development

to Ensure Consistency and Integration.

q.

The licensee indicated that a centralized procedure development staff

was needed to ensure consistency and proper integration of procedures

at the site.

The program was to be a general program for the entire

nuclear operations department and would involve upgrading all

procedures including maintenance, operations, and instrumentation and

contra 1 *

HP procedures were not to be inc 1 uded in this effort

initially due to the recent RPP revision and implementation program

that was in place.

A standard for the preparation of procedures -had

been completed and a procedure writer 1s guide was being developed.

(Open) IFI 50-280, 281/88-FRP-17:

Ensure Proper Procedural

Architecture and Human Factors Implementation.

A writers group was to*be established at each site to ensure proper

procedural architecture of each procedure ( to standardize all

procedures) and to upgrade the procedures to include human factors

into all procedures.

The inspector determined that a writers group

9

had been assembled at the site and work was underway on the upgrade

project.

Due to the current revision and implementation of the HP

procedure, they were not to be included in this upgrade project

initially but would be revised/standardized at a later date.

However, the licensee indicated that all the procedures were to be

revised by December 1991.

r.

(Open) IFI 50-280, 281/88-FRP-18:

Consultant Review of Station

Activities Planning and Management.

The inspector reviewed the results of a review performed at the

station by a management consultant team.

The consultant review

indicated several areas where improvement was needed and the licensee

was formulating an action ~lan to correct the noted deficiencies.

Also, the licensee indicated that, although the initial review was

completed, the management review was ongoiflg and may yet provide

still further items for improvement.

s.

(Closed) IFI 50-280, 281/88-FRP-19:

Unit 2 Outage:

Reduce Loading

and Levelize Containment Activities.

Through interviews with licensee representatives, the inspector

determined that the scope of the Unit 2 outage had been reduced with

more "windows" or separate activity hold points established.

This

caused a slowdown in accomplishment of certain activities but allowed

for better coordination of the activities toward the overall outage

goal.

This reduced outage scope would have aided in shortening the

1 ength of the outage, however Unit 1 had a forced outage, which

strained all the resources at the facility and added more work to the

outage.

t.

(Closed) IFI 50-280, 281/88-FRP-20:

Standards Reinforcement.

Through interviews with 1 i censee representatives, the inspector

determined that two people from corporate, designatep as

11 coaches, 11

were onsite for one week every other week.

The coaches were trained

in observation techniques and had participated in past INPO

evaluations.

They reported directly to the station manager and were

used in the field to observe standards/procedure compliance and to

help upgrade the standards when required.

The station manager

indicated that, following these individuals' efforts to ensure that

things were done properly, not as many problems had been noted.

4.

Exit Interview

The inspection scope and results were summarized on October 14, 1988, with

those persons indicated in Paragraph 1.

The inspector described the areas

inspected and discussed in. detail the inspection findings.

No dissenting

comments were received from the licensee.

The licensee did not identify

as proprietary any of the material provided to or reviewed by the

inspector during this inspection.

Item Number

50-280, 281/88-42-01

10

Description and Reference

Violation - Failure to follow approved

radiological control procedures for using

portal monitors (Paragraph 2).