ML18102A459

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Forwards Insp Repts 50-272/96-11 & 50-311/96-11 on 960722-26 & 0906.Violation Noted.Nrc Concludes That Review of Facility GL 89-10 MOV Program Could Not Be Closed Because Safety Related MOV Has Not Been Verified Re design-basis
ML18102A459
Person / Time
Site: Salem  
Issue date: 10/03/1996
From: Wiggins J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Eliason L
Public Service Enterprise Group
Shared Package
ML18102A460 List:
References
GL-89-10, NUDOCS 9610160165
Download: ML18102A459 (4)


See also: IR 05000272/1996011

Text

Mr. Leon R. Eliason

Chief Nuclear Officer & President

Nuclear Business Unit

October 3, 1996

Public Service Electric and Gas Company

P. 0. Box 236

Hancocks Bridge, New Jersey 08038

SUBJECT:

SALEM MOV INSPECTION NOS. 50-272/96-11; 50-311/96-11 AND

NOTICE OF VIOLATION

Dear Mr. Eliason:

This letter transmits the report of an inspection of the Salem motor-operated valve (MOV)

program conducted by Mr. L. Prividy at the Salem Nuclear Generating Station from

July 22-26, 1996, and September 6, 1996. The inspectors focused on areas important to

public health and safety, performing an independent evaluation of MOV program procedures,

calculations, and test results associated with NRC Generic Letter (GL) 89-10, "Safety-related

Motor-Operated Valve Testing and Surveillance." The preliminary findings were initially

discussed on July 26, 1996 and later discussed with Mr. G. Overbeck by telephone on

September 6, 1996. On September 6, 1996, a draft of the cover letter to the report was

released to you inadvertently. A copy of the draft letter is attached to the enclosed report.

The NRC concluded that its review of the Salem GL 89-1 O MOV program could not be closed

because the design-basis capability of all safety-related MOVs has not been verified. Past

test results. had not been comprehensively evaluated to assure the verification of MOV

program assumptions such as a 0.15 stem friction coefficient and a 30% thrust margin to

account for various uncertainties. Valve factors for two families of MOVs (affecting 34

valves) were inadequate. No specific margin was established or justified for load sensitive

behavior, despite measurable results. Consistent with past NRC MOV inspections, we found

that the governing Programmatic Standard and Position Papers were technically sound. Your

effort to dynamically test over 50% of the safety related valve population was a program

strength, and we understand that you are performing additional dynamic tests to confirm

earlier results and to improve thrust margins in support of program closure.

Several procedure deficiencies were identified which invalidated the test results for twelve

valves. Also, the torque switch settings for two risk significant pressure isolation MOVs for

both Salem units were not correctly set to assure that they would close under design-basis

conditions. The test and torque switch deficiencies constitute violations of NRC

requirements, as cited in the enclosed Notice of Violation (Notice), and are of concern

because they call into question basic elements of the MOV programs at both Salem Units .

9610160165 961003

GPDR

ADOCK 05000272

PDR

_j

Mr. Leon R. Eliason

2

We noted that an independent review conducted a year ago reached conclusions similar to

this NRC inspection, but these were apparently not acted upon, calling into question program

oversight and ownership. Further, the conclusions of this inspection are in apparent

contradiction to the status of the Salem MOV program, as described in your letters of

March 20, 1995 (Unit 2) and June 25, 1996 (Unit 1 ). We understand that you will be

conducting comprehensive corrective action regarding the Salem Unit 2 MOV program to

verify design-basis capability of all GL 89-10 valves. The adequacy of the Salem Unit 2 MOV

program is a plant restart issue. We request a meeting as soon as possible to review your

plans to complete the Unit 2 GL 89-10 program before restart, and to discuss the unresolved

issue of MOV program status in the context of 10 CFR 50.9(b).

You are required to respond to the violations outlined in this letter and should follow the

instructions specified in the enclosed Notice. In your response, you should document the

specific actions taken and any additional actions you plan to prevent recurrence. Your

response may reference or include previous docketed correspondence, if the correspondence

adequately addresses the required response. After reviewing your response to this Notice,

including your proposed corrective actions and the results of future inspections, the NRC will

determine whether further NRC enforcement action is necessary to ensure compliance with

NRC regulatory requirements.

In accordance with 10 CFR 2.790 of the NRC's "Rules of Practice," a copy of this letter, its

enclosures, and your response will be placed in the NRC Public Document Room (PDR). To

the extent possible, your response should not include any personal privacy, proprietary, or

safeguards information so that it can be placed in the PDR without redaction. The responses

directed by this letter and the enclosed Notice are not subject to the clearance procedures of

the Office of Management and Budget, as required by the Paperwork Reduction Act of 1980,

Pub. L. No. 96.511.

Your coop~ration with us is appreciated.

Docket Nos.

50-272, 50-311

Enclosures:

1. Notice of Violation

Sincerely,

ORIGINAL SIGNED BY

James T. Wiggins, Director

Division of Reactor Safety

2. NRC Inspection Report Nos. 50-272/96-11; 50-311/96-11

3. Draft Cover Letter Inadvertently Released on 9/6/96

Mr. Leon R. Eliason

3

cc w/encls:

L. Storz, Senior Vice President - Nuclear Operations

E. Simpson, Senior Vice President - Nuclear Engineering

E. Salowitz, Director - Nuclear Business Support

C. Schaefer, External Operations - Nuclear, Delmarva Power & Light Co.

D. Garchow, General Manager - Salem Operations

J. Benjamin, Director - Quality Assurance & Nuclear Safety Review

D. Powell, Manager, Licensing and Regulation

R. Kankus, Joint Owner Affairs

A. Tapert, Program Administrator

R. Fryling, Jr., Esquire

M. Wetterhahn, Esquire

P. MacFarland Goelz, Manager, Joint Generation

Atlantic Electric

Consumer Advocate, Office of Consumer Advocate

William Conklin, Public Safety Consultant, Lower Alloways Creek Township

Public Service Commission of Maryland

State of New Jersey

State of Delaware

Distribution w/encls:

Region I Docket Room (with concurrences)

Kay Gallagher, DRP

Nuclear Safety Information Center (NSIC)

J. Wiggins, DRS

L. Nicholson, DRP

S. Barber, DRP

G .. Kelly, DRS

N. Della Gr:eca, DRS

D. Screnci, PAO

NRG Resident Inspector

PUBLIC

P. Fredrickson, Rll

J. Jacobson, Riii

C. Vandenburgh, RIV

T. Scarbrough, NRR (OWFN 7 E23)

DRS Files (2)

Distribution w/encls: (Via E-Mail)

L. Olshan, NRR

W. Dean, OEDO

J. Stolz, PDl-2, NRR

M. Callahan, OCA

Inspection Program Branch, NRR (IPAS)

Mr. Leon R. Eliason

4

DOCUMENT NAME: A:\\SA961111.INS

To receive e copy of this document, indicate in the box: "C" = Copy without attachment/enclos

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DATE

09/26/96

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DATE

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OFFICIAL RECORD COPY