ML18094B280

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Rev 0 to Procedure TCP-4L, Containment Bldg Liner.
ML18094B280
Person / Time
Site: Salem  PSEG icon.png
Issue date: 04/19/1969
From:
Public Service Enterprise Group
To:
Shared Package
ML18094B278 List:
References
TCP-4L, NUDOCS 9002090194
Download: ML18094B280 (29)
v • d • e


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' -....cusTOMER Public Service Electric & Gas Co. Pt~~J~JiPt~'r: TC.£::.4L

.. 1 PRooucT Containment Buildinq Lin*er P<<ge 1 of 4 .___

  • Ass!==MoLv Artificial Island, tlew Jersey DAT~ 4/19/69 SCRIPT ION

- - - - - - - - - - - - - - - - - - - - - - REVISION NO. -Q- - - -

-=======-==-=-=-=-=-=-=====-=*-~--~-=-*~*=-=============:::==

VACUUM BOX TEST

. All welds in the bottom and all welds in the cylindrical shell that ti ave backed-up joints shall be tested us:i ng a -vacuum box* and solution film b~fore the test channels are installed. The pressure .in the va~uum box shall be evacuated to at lea~t 5 psig* pressure differentia1 with atmos~heric pressure.

When impracticil to ~acuum box test, a liquid penetrant (Fuel Oil) shall be used. This is done by applying fuel oil to one side of the welded seam, waiting a period of time, and observing the .other side of the weld for indications of*bleed through.

LEAK TEST The welds shall be*covered by test channel~ as indicated on the *draw-ings.

1. All test charinel welds will be free of gross dirt, dust, weld slag, and water. (Cleaning to be done by suitable means as needed.)
  • Prove the.strtictural adequacy of th~ test*chanriel welds, using the piping arrangement shown on Sketch A. This *is accomplished by closinq. valves aA, "B", and "C" and opening valves 0 and "E~

11 11 Then slowly open valve "C" and pressurize the test channel to 54 psig with air. Close valve C and.hold fo~ 15 minutes. *Then 11 11

.slowly open v~lve *s and reduce the pressure.to 47_.psig~

11

3. Ho 1 di ng th e p res s u re at 47 ps i g , -a p p1 ** J. s o1 ut f on f i 1 m.. to th e 1 i n1 plate weld j6ints, where accessibl~, t Lhl channel to* liner pla~

weld joints. If leakage is detecterl, *r edse.the pre~sure thrOU!

valve 8 to 0 psig, repair the weld, ~.

11 11 r~test.

  • A. After successful completion of the sol~tion film test, open valve "B" and release the pressure to O psig.
~,_. ...,,) .: . B. Close valve s*. There must be no detectable leakage in the 11 test connectioris before pressurizing with refrigerant* R-12 or R-22 to minimize contamination in the test1ng area.
  • Refrigerant may be Freon or any chemically equivalent ommerci

.. - ((,;

al product. RELEASED FOR CB&I CONTRACTS 1I CONTRACT NO. BY DATE.

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CONTRACT 68-3246

,OMER Public Service Electric & Gas Co. "':~0u~J.:~~U~I~ rrcP-4L

'u.c i" . Co n t a i n rn e n t Bu i 1 d i n g L i n e r Pa 9 e 2 o f 4

"' 8

  • Artificiul Island, He\*/ Jerse..,,___ _ _ _ _ DATE 4/19/69 RI
  • REV15101-1 NO.

C. Open valve 11 A11 and pressurize.the test channel with refrig-erant to 10 psig (about 20% by weight) and then close val~e

"*A II

  • D. Slowly open valve "C" and raise the pressure to 47 psig. .*:*:

~!

E. Close valves "C" and 11 0 11 and open Valve "B".

Test the channel to liner plate weld joints with a Halogen Leak Detector (General Electric Type H-2 or equal) at a probe rate :i

-.'I of about 2-1/2 feet/minute. The probe nozzle must be within 1/2" of the weld while testing for leaks. The sensitivity of the

. leak detector shall be tuned to the maximum stable sensitivity at the start of a testing period. The sensitivity shall also be checked every two hours using a calibrated leak of at least 1 x 10- 5 std. cc/sec. If any leaks are found, release the pressure through valve "B" (by opening Valve"D") and the exhaust to exhaust the Halogen-air mixture to an area outside the I area to avoid contaminating the testing area with Halogen Repair the leaks found and retest the section.

At the successful completton of the Halide test of the test channel section, open valve "D" and exhaust the Halogen-air mixture through the exhaust line to an area outside the testing area to avoid contamination.

Purge the refrigerant from the test channel section by closing valve "B" and slowly opening valve "C". Pressurize the channel to 40 psig, close valve "C" and open valve "B". This should be done a minimum of 5 times.

A. Close valve "B*, slowly open valve C and pressurize the11 11 11 test section to 47 psig. Close valves "C" and 0" and . :< .,_,;-..

open valve "B". .. ~.**-~.*

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1* Record the following:

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a. Test channel zone number .. ~*

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b. Time (beginning and end of test)
    • -~r c
  • Date of test ** . "!';
  • d. Temperatures (beginning *and end of test)
e. *Pressure on 6 inch dial guage (beginning and .. ........* --*...

end of .test). ~'**

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,cusTOMER Public Service Electric & Gas Co. Pl~OCt:DUl<E TCI=>-4 NUf.1 UE R ---=~'-""""--~

PRooucT Containment Building Line~ Pa~e 3 of 4 BL v Art i f i c i a l I s 1 a n d , New J e rs e Y DATE tl/J 9/6

  • Cl IPTION REVISION t~O. Q

~~~~~~~~~~~~~~~~~~~~~~-

i

2. The test channel zone shall be held at 47 psig pressure for a period of two (2) hours. A pressure loss of 0.5 psi is acceptable.

B. If the pressure loss is greater than 0.5 psi after correct-ing for temperature change, the holding period may be in-creased for a longer period of time to average or stabilize the test conditions.

C. If the pressure loss is in excess of the allowable stated in Step SA after performing Step SB, retest the channel section and test connections with solution film and/or the leak detector. If any leaks are found, release the pressure to O psig, repair the leak, and retest.

9. All test channels at the penetrations and access openings to receive similar tests. Several penetrations may be manifolded

- together for testing. The number of penetrations manifolded 1

- together will be at the discretion of the test personnel in order to perfo~m an efficient and thorough job of leak testing.

Caution must be exercised in making the test connections in the manifold assembly to eliminate leaks. The testing assembly and the manifold assembly shall be leak tested before start of test.

10. The hose used for pressur1z1ng the test channels must be free of standing water. Th~ test channel~ must be free of standing '

I water. I

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.. . ~ *~...:._ f;xhaus~ line N6te: Threaded joints to be kept to a minimum**

use copper sweat joints on all possible* ..

parts. Exhaust line to be sufficiently lon9 to reach outside tho tost aroa, T~st 2-2l*-69

. for leaks with tha >>alida leak detector B&'l'

... " . . .. .... and refrigerant pri.or to testing channels.

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    • CONTLlCT 68-3246 TIS'r ZOii NO*-~-~-~-~------------------- U111T JO *..IWll---

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!IS! 1'EST ~ESULTS Tl'STID TECHHICIAN

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  • TESTINC REPORT CONTAINMENT LINERS ARTIVIClAL ISLAND, N~W JERSEY CON~RACT 68-3246

!ST ZONE No. ___\<. __-_5__,_______________UNIT NO .* ~_.o......u_-_c:_*_ _ __

0 CAT ION 0 F TEST Z0 NE_--.\<..,M;.~*c..:;,ilfi.L.a.'.wL-..~---------*---------

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TESTING REPORT

- CONTAINMENT LINERS ARTI'FICIAL ISLAND, NEW JERSEY CONTRACT 60-3246 LOCATION OF TEST ZO M 5CCcl\J1) i'<*NG--

~~---~~=-~----~~~~~~~~--,~~~~~~__,~~

DATE TEST TEST RESULTS TESTED TECHNICIAN REMARKS

. ~'t 54 psi.-Air Pressure Test (15 min.Hold) '1-13-lc bR'\

47 psi~Air [~i.f-.;() M~ "-EAKS IA:IStlJe ('i*IJ*"lc.)

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3. PRESSURE-DIAL GAUCI 4'1 Psl 4-tt S PSC REMARKS -nt& ""fl"SIIN e;- t:/N -r>1rS "g.c..1o1E
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TESTING REPORT CONTAINMENT LINERS ARTIFICIAL ISLAND, NEW JERSEY CONTRACT 68-3246 TE sT zONE N0 *__S..;;;,___:'-f_1t"_S-.;..__ _ _ _ _ _ _ _ _ _. UN IT N0 * () t\) E LOCATION OF TEST ZONE______~'F_-~o~~-; __r_h___Y_,_"h.;...;..,,.;0;...___~~------~--~--~

DATE :J TEST TEST RESULTS TESTED TECHNICIAN REMARKS

~l; S4 psi) Ai~

Pressure Test (15 min.Hold) 5"~U-7o

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1. TIME /{ ; I ; A. M. * /.'I~ f f\1 ~
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TEMPERATURE

3. PRESSURE-DIAL GAUGE 41.s-PS I
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TESTING REPORT CONTAINMENT LINERS ARTIFICIAL ISLAND, NEW JERSEY CONTRACT 68-3246 TEST ZONE NO ., --:iS ..Sf....___~-=m(e;;.....,.-------*-..---------------------UN IT NO o -:Z::-

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!QENTIF!CATION OF X*RAY FILM 5 QjECK POINTS IN GRAPING X-RAY FILM TOTAL FILM BY FOREMAN I~

X X X X - - - - - CONTRACT NO. I . COMPLETE FUS I ON.

BY

~ 5---X-RAY HO. 5 2. NO UNDERCUTTING.

DISTRICT OFFICE

"---WELDERS INITIALS 3. NO CRACKS. -- - -- --------------+---!

NAME AND DATE 3 3--PL.N0.3 TO PL.N0.3 4. NO SLAG INCLUSIONS GREATER IN LENGTH THAN 2/3 T. "T" - TH I CK NESS OF TANK NO. THINNER PLATE BEING JOINED. BY

5. POROSITY LIMITED TO 2" PER SO. IN. MAIN OFFICE NAME AND DATE

i ~) : (\

. '"' .t ...

UNITED ENOINE:'.'!f~S &. CONS"';RUCT~RS INC.

i?.O. r:o:.: G!;

SAL~Zi!, Nr:w Jx;n.oa~ 08079 .

To: U~. UlltoD llQlliburton Qualit~. Control Supo:119v~r:;;or .. 1

" * '

  • t

... ' ... '<*\.<.*_*:~

1

~ '

I I ,

. " ~

Proa 1 Qua11t7. control *s~~vo11~~co :._-xn*~~oc._.~*1cii'. cr;al: *

. . . ..:: ' -~ *.  :. : . .... .: .. : :* . . .** .: .....:. .. .

! *: .. '--::-:><-:~_,*:.:** -* .. :* *::: .

~ ~; <:~ .' '*I * , .': * " . '**

.*; *::>. Pb1111*r**d or~ct1on and wo::~ric.~~!lip on. 'Ja*:r.~ ":Pl Rcn:.ctoJr.

. :_ ~

~ '

I . ,I*; ' I

  • .  :~ . ' .. . ' .

0

. ::*:. ~*: Uo'n .se~'ttD~ b.ottom lino~ z;->lc~.0"!_1. !:.l pc=t~;_':iou tcc1:1D&r C~d VOldior:.

  • .r.* .:* . .r*** . *:*!*" ... ~ *.. :*. ~.
    • ..::: ~< MQQ . .

cbeck1nc d 1aa.atgr circle . .

on tirot. ch~ll plato *. "\.

~*~ ....... d*~-y**** r*d O'YOD waa 2SO *~. .  ; .' .

',*.:-:.-~ ' ' *r. * ** ~.

t *.

  • I.
  • * : ~on **ldln~ test channola ovo~

,.* . bott~o.* :1~~or  ;*... *,

b~tt wolaa~.

  • .:.,* *1:-*::.; t.Zol:l *oldinGt radial rGinfozco~ont bo~ ur;::r:::-.. 2 \:c out:a1ch~ ltnuo::10 jo~::'C'"'

."." . that' b'aye. b*eD. heated and. bo~t* :l:ito poci.tiou.

.... 1 **

1: **.. .*w1tn~*aed

  • 111en performint?. Mfi'~oo -t.oo't" o~ :co:::plotga t.~at ohannol

\;'o:a

    • '* ~-:*... P~I

~ ~ .

for to*t. *waa 47 PSI (No.~o: &'bo:vo o;;oct1ila *ug1ng. dry nitroc-oD.)

'. . : : *: uarki~cr Up WOrkin({ COP1 drnvi~f!' Jllbowi~a 1oc_at1ona ot: Rat. Do~oG bo~tcr

.~

  • ,.. . out .

iD teat ohann*l*, c.nd. obco;*vod . .

con .

t-o::oving . .. . Rnt

. . Bolen:

agnt;>.,- c~t.

.l:larklac up wo:irktn" oopy* drnvin~ ~Ol17B-A. 0710-4, .

ahovtJJtt cotlp~oto~

  • vaouu* Box" ~*stln~ OYGr~~~no r~ody fo~ ~~~ting.

~

  • UNITED ENGINEERS&.. CONSTRUCTORS INC *
  • P.Oo Box 65 SALEM, NEW JERSEY 08079 Moveaber 10,1989*

>I Mr. Milton Hallihurt~n Quality Control Supe~viaor MRH HOV ' 2 "69

  • om.: Quality Control Surveilance I1111pect.ion CB&I I Observed erection and workmanship on Unit #1 R'actor.

"*!I

. ;-.1 Ken **tt1ng bo_ttoa liner plates. tacking and weld inc in place. . i i

- .' I llen welding radial reinforcement bar* MK llA2 that* hav* been heated. .*".I and jacked into position around outside of knuckl~ joint*.

working on firet ~hell ~l:to:. T:ck ~cldin~ shall platea to.

knuclcl* joints.

Ob**rved *en using 7018 ~lectrode* fr~m dry rod oven. Temp~ *** 250 P

    • tting on rod oven.

Ob*erved mon setting and tack welding and burning rat hole* in t.**t*

channel*. I am marking up* working copy drawing *bowing locatio~a of rat hol*** (Mote: Observed aen removing rat holes center cut out8.)

Witnessed *en performing* "Vacuu* Box" test and "Soap Test" CID c011pleteC1:*.

bottom liner plates butt welds.

Rote: all testing completed on* suap pit and elevator pit, and. *1an*d .

off test reports.

~* test reports ar~ on fil**

t reports signed off for zone area that have been test~d. Teet reports on 1'!le.

l24R "4&1&

-/VJ /(/J "'o v* ... ~_., .* *

.24'69

~- UNITED ENGINEERS & CONSTRUCTORS INC. .. I "

P.9. Box 65

_SALEM, NEW JERSEY 08079

.... :***', : ..... J

November- 14*:~:1,~Jt~:

'~ . . '.

o: Mr. ~ilton rt~llihurton Quality Cont¥ol Supervisor rom~ Quality Control Surveilance Inspection C~B.&I

.I observed *erection and workmanship on Unit Kl React~r.

Men welding dn* bottom line~ plates; butt w~lds.

~en workin~ test channels tacking an~ weldln~ do~n on ~ottom liner*

plate. Completed btitt welds.

!.:en_ workin~ on firr.t shell plate weldinr: to kn11r.kle joints *.

Ob~erved men usin~ 7018 electrorles from dry rod oven~~ Note: Temp. was

  • F. eett,ing on Ory rod oven, Observed men setting _in place shell rin~ U2 *. Plate No. 215~2 & 215-3.

fl.I.en \l*elding- ra,'ial reinforcement bar MK MA2 that UE&C boilermakers hnv~ ~o~ted and jocked into position up to outsidri. knuckle joi~ts *.

nt,sP.rved men pcrformJng "vacuum box".testing an_d "soap'" testing on complete~ '11.*elcfe on hot tom .liner plzites. Note: Marking up working copy_

<lra ..*ing #20i175 A 8710-4.

  • r)h!'lerved*nu~n pe~form:fri~ "freon test" on completed channels.

( U ~~ 1 n g dr y n 1 t r o :. en on c:~ l J t e s

  • 1. n r: )

!"en dnloadln~ shell ring plates onto ~torage are?, from flat bed t ra iler.s.

Joe Vickery Asst-. ~.C.Enginee I ./

-

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