ML18019A350
| ML18019A350 | |
| Person / Time | |
|---|---|
| Site: | Harris  |
| Issue date: | 08/16/1985 |
| From: | Blake J, Kleinsorge W NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II) |
| To: | |
| Shared Package | |
| ML18019A347 | List: |
| References | |
| 50-400-85-29, IEB-83-06, IEB-83-07, IEB-83-6, IEB-83-7, NUDOCS 8509040178 | |
| Download: ML18019A350 (20) | |
See also: IR 05000400/1985029
Text
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UNITEDSTATES
NUCLEAR REGULATORY COMMISSION
REGION II
101 MARIETTASTREET, N.IN.
ATLANTA,GEORGIA 30323
Report No.:
50-400/85-29
Licensee:
Carolina
Power
and Light Company
P. 0.
Box 1551
Raleigh,
NC
27602
Docket No.:
50-400
Facility Name:
Harris
1
Inspection
Conduc
e
July
9 - August 2,
1985
Inspector:
ns
Approved by:
J.
a e,
ection
ie
Eng
ne ring Branch
Di is on of Reactor Safety
License No.:
CPPR-158
/3
a
igne
g
ate
igne
SUMMARY
Scope:
This routine,
unannounced
inspection entailed
42 inspector-hours
on site
in the areas of license actions
on previous enforcement matters
(927018),
house-
keeping
(54834B)
material
.identification
and control
(42902B)
and material
control
(42940B), structural
concrete
work observation
(46053), reactor coolant
pressure
boundary
piping
(49053B)
(49054B)
(49055B)
safety-related
heating,
ventilating and air conditioning
(HVAC) systems
(50100) inspector
followup items
(92701B)
and
IE Bulletin '( IEB) (92703B) .
Results:
One violation was identified - "Failure To Follow WPS Wire Feed
Speed
Requirement",
paragraph - 7b(2)(a).
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REPORT DETAILS
1.
Persons
Contacted
Licensee
Employees
- N. J. Chiangi, Manager, Quality Assurance/Quality
Control
(QA/QC),
Harris Plant
- R. Hanford, Welding Manager
- G. L. Forehand,
Director QA/QC
- D. McGaw, Superintendent
- R. A. Somers,
CI-Superintendent
- K. V. Hate', Principal
QA Engineer
D. T. McEwin, Resident
Engineer Heating Ventilating and Air Conditioning
(HVAC)
- D. Whitehead,
QA Supervisor
- J. D. Hooks, Mechanical
Supervisors
Other
licensee
employees
contacted
included
construction
craftsmen,
engineers,
technicians,
and office personnel.
NRC Resident
Inspectors
- R. L. Prevatte,
Senior Resident - Construction
G. L. Maxwell, Senior
Resident - Operations
S. Burris, Resident Operations
- Attended exit interview
2.
Exit Interview
The inspection
scope
and findings were suraoarized
on August 2,
1985, with
those
persons
indicated
in paragraph
above.
The inspector
described
the
areas
inspected
and
discussed
in detail
the
inspection
findings.
No
dissenting
comments
were received
from the licensee.
(Open) Violation 50-400/85-29-01,
Failure to Follow
WPS Wire Feed
Speed
Requirement - paragraph
7b(2)(a).
The licensee
did identify as proprietary
some material
provided to
and
reviewed
by the inspector
during this inspection;
however, that material is
not discussed
in this report.
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3.
Licensee Action on Previous
Enforcement Matters
(Closed)
Unresolved
Item 400/81-22-04,
Incomplete Filled Weld Groove
on
RHR Heat Exchanger
This item concerned
code unacceptable
material,
accepted
by quality release
from EBASCO being installed in the plant without the discrepant
conditions
being identified and corrected.
This item is
one of many
examples
that
caused
the licensee
to resort to a
100% receipt inspection with discontinua-
tion of
EBASCO
performing
in vendor plant
inspections
and
generating
questionable
quality releases.
The discrepant
material
discussed
in this
item has
been
corrected
as well as other heat
exchangers
supplied
by the
same manufacturer.
In view of the above, this matter is considered
closed.
4.
Unresolved
Items
e
Unresolved
items were not identified during this inspection.
5.
Independent
Inspection Effort
a.
Housekeeping
(54834B), Material Identification and Control
(42902B)
and
Material Control
(42940B)
The inspector
conducted
a general
inspection of power block construc-
tion site
and the diesel
generator
building to observe activities such
'as housekeeping,
material identification and control; material control,
and storage.
b.
Structural
concrete
Work Observation
(46053)
The
inspector
observed
a
portion of the
placement
and
testing
activities for placement
No.
2RASC261001.
The following areas
were
examined:
equipment
to deliver concrete
to the
actual
placement
location
was suitable
and in an acceptable
condition;
placement
has
been cleaned
and joint preparation
was
as specified in the construction
specification;
placement
drop distances
did not exceed
specification
requirements
and
did
not result
in segregation;
vibrators
were
approved,
tested
for frequency,
and
were
used
properly
by trained
individuals; special
attention
was given to areas
of high reinforcing
or embedment
steel
congestion
to preclude
areas
of voids or honey-
combing; concrete
temperature,
slump, air content,
and unit weight were
being determined
at the proper location
and frequency;
and taking of
the sample
and testing techniques
conformed to the procedures
specified
in the
ASTM standards.
Within the areas
examined,
no violations or deviations
were identified.
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6.
Reactor Coolant Pressure
Boundary Piping
The inspector
reviewed procedures,
observed
work and reviewed
records for
non-welding
work activities
as described
below to determine
whether appli-
cable
code
procedure
and
regulatory
requirements
were
being
met.
The
applicable
code for the installation of reactor coolant pressure
boundary
(RCPB)
piping is
American
Society of Mechanical
Engineers
Boilers
and
Pressure
Vessel
(ASNE B&PV) Code
Section III Subsection
NB,
1974 Edition
with Addenda through Winter 1976.
a.
Observation of Wor k and Work Activities (490538
& 490548)
As the window of opportunity
had passed
for direct observation of work
this inspection
was
performed
by examination
of completed
work and
review of applicable quality records.
(1)
Review of specific
work activities were
conducted
to determine
conformance,
where
applicable,
with the following; inspection
and/or work procedures,
record
keeping requirements,
installation
specification
requirements,
specified materials,
and qualified
inspection personnel.
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Com onent Identification
Procedure
Flanged Connection
Flanged
Connection
Flanged
Connection
Valve Installation
Valve Installation
Threaded
Connection
Threaded
Connection
1-RC-32-F-01
1-RC-30-F-01
1-RC-32-F-01
1-RC-V540-SN-1
1-RC-V501-SN-1
5-RC-2-T-Ol
5-RC-2-T-02
WP-129,
R7
&
CQC-12$
R12
WP-129,
R7
&
CQC-12,
R12
WP-129,
R7
&
CQC-12,
R12
CQC-12,
R6
CQC-12,
R6
WP-102,
R12
&
CQC-12,
R10
WP-102,
R12
&
CQC-12,
R10
Exam
TW-01RC-420
Exam
TW-01RC-423
Cleanliness
Inspection
Boss
CQL-RC
PC BO-03
NDE-201,
R6
NDE-201,
R6
WP-113,
R10
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Inspection
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R10
Storage
and Protection
Various
Residual
Heat
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Connection
Com onent/Identification
1-RH-50-F-01
Procedure
WP-129,
R7
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R12
Valve Installation
1-RH-V67-SB1
Valve Installation
1-RH-V68-SB1
Exam
1-RH-50-FW-211
Exam
1-RH-50-FW-212
Cleanliness
Inspection
1-RH-50-2
Storage
and Protection
Various
Chemical
and
Volume Control
S stem
CQC-12,
R6
CQC-12,
R6
NDE-202,
R2
NDE-202,
R2
WP-113,
R10
AP-XIII-07, R19
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Flanged
Connection
Com onent/Identification
1-CS-545-F-01
Valve Installation
1-CS-V34
SN1
Storage
and Protection
Various
Cleanliness
Inspection
1-CS-545-2
Cleanliness
Inspection
1-CS-545-1
Exam
1-CS-545-FW-3106
Exam
1-CS-545-FW-3107
Procedure
WP-129
R7 5
CQC 12,
R12
WP-113,
R10
WP-113,
R10
NDE-201, Rev.
2
NDE-201, Rev.
2
CQC-12,
Rev. 5/6
AP-XIII-07, R19
(2)
The following NDE activities
were observed
and inspected,
where
applicable, for compliance with requirements,
calibration
and use
of proper measuring
and test
equipment
and qualifications of NDE
personnel.
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NDE Performed
Liquid Penetrant
Liquid Penetrant
Liquid Penetrant
Location/Com onent
End Prep
RC-2-FW-1
End Prep
RC-2-FW-2
End Prep
RC-2-FW-4
End Prep
RC-2-FW-5
End Prep C(L-Loop 2-1
17
End Prep
CgL-Loop 2-5
Weld 15
End Prep Thermo.
Boss
SER Nos. 3-5-75-1 through
8
Procedure
CPIIIL-NDE-201$
CPIIIL-NDE-201,
CPSL-NDE-201$
CPS(L-NDE-201$
- SWF-PT1,
R2
- SWF-PT1,
R2
- BF-DP-3, R4
- Southwest Fabricating
and Welding Co, Inc.
- GW Bonney Forge Division of Gulf and Western
(3)
The inspector
made
a walk down inspection of the piping shown
on
the
below listed
drawings
and
compared
the
actual
completed
piping installation with the as-built drawings.
Drawin
No.
1-SI-188,
R4
1-SI-130$
R6
1-SI-149$
R6
1-SI-153,
R5
1-RH-50,
R4
b.
Review of guality Records
(49055B)
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Safety Injection
Safety Injection
Safety Injection
Safety Injection
Residual
Heat
Removal
The inspector
reviewed the records of recent
gA audits associated
with
reactor coolant pressure
boundary piping in order to determine that;
scope
and frequency of audits
are
as specified, identified deficiencies
are corrected in a timely manner
and corrective action is adequate.
Audit Reviewed
ASME Corporate Audit gAA/170-85-01- Jan 7-14,
1985
ASME Audit gAA/X170-85-02- May 13-20,
1985
Within the areas
examined,
no violations or deviations
were identified.
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7.
Safety-Related
Heating, Ventilating,
and Air Conditioning
(HVAC) Systems
(50100)
The inspector
reviewed the licensee's
HVAC program to determine whether the
technical
requirements
detailed or referenced
in the facility Safety Analy-
sis
Report associated
with safety-related
HVAC systems
had
been adequately
addressed
in the construction specifications,
drawings,
and work procedures.
The applicable
codes
for the fabrication
and installation of HVAC systems
are:
HVAC General:
AWS D.l.1-77
AWS D.1.3-78
(MTL 1/8-inch and less)
Air Flow
Measuring
Devices
AWS D.1. 1 (latest at time of purchase)
AWS D.1.1-82
AWS D.l.3-81
(MTL 1/8-inch
and less)
a.
Review of Work Procedures
The inspector
reviewed the below listed documents
to determine whether
procedures
and instructions
pertaining to the installation of
ductwork,
seismic
supports,
and other safety-related
aspects
of the
installation were reviewed
and approved
by AE/licence personnel,
and to
verify that the approved
procedures
and instructions
were appropriate
and
adequate
for proper installation
and inspection
of the safety-
related
HVAC system.
Those
procedures
were
reviewed
to determine
whether those controls incorporated
the following:
controls to ensure
that the
type
and classification
of seismic
supports
for the
ductwork
comply with approved
drawings
and/or specifications;
provi-
sions for ensuring that required preinstallation
and in-process
inspec-
tions
are
performed at the appropriate
time for HVAC safety-related
equipment;
means
to ensure
that bolts, nuts,
and
washers
(including
lubricant if used) for supports
are of the proper type
and correctly
installed,
and where required, bolt preloading (torquing), minimum bolt
embedment,
and thread
engagement criteria are
imposed;
and provisions
to ensure
the proper location of equipment,
dampers, filters and etc.
Document
No.
CP&L-WP-404
R1
CP&L-WP-400,
R1
CP&L-WP-402,
R7
Title
"HVAC Ductwork Packages
Generation"
"Installation of Seismic
I Ductwork
Supports"
"Installation of Ductwork"
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CP&L-TP-56,
R4
CP&L-FCR-517,
R2
CP&L-FCR-518,
R3
CP&L-FCR-585,
R2
"Implementation of DCNs"
"Inspection of the installation of
Nuclear
Safety
Related
and
Non-
Nuclear
Safety-Related
Ductwork
Seismically Supported"
b.
Observation of Work and Work Activities
(1)
Personnel
Interviews
The
inspector
interviewed
selected
personnel
engaged
in the
installation of seismic
supports,
ductwork, isolation
or
additional safety-related
HVAC equipment to confirm the following:
predefined
and
approved
procedures
are followed when it becomes
necessary
to relocate
any seismic
support or other safety-related
equipment
from its original location specified
on drawings;
any
preinstallation field repairs
or adjustments
to the
HVAC equipment
are
performed in accordance
with the manufacturer's
instructions
and specifications
to ensure
that proper materials,
replacement
parts,
and supplies
are used,
and performance
requirements
are met
and are'reviewed
by engineering for acceptance;
personnel
engaged
in the installation
and
inspection of safety-related
supports,
ductwork,
and other safety-related
HVAC equipment
have received
adequate
training to understand
and
perform work contained
in
relevant work and inspection procedures
and instructions.
(2)
Instal 1 ati on Activities
(a)
The inspector
witnessed
portions of installation activities
indicated
below to verify the following:
the latest
issue
(revision) of applicable
drawings
or procedures
is available
to the installers
and is being
used;
and modifications to
supports
are approved
by appropriate
personnel
before imple-
mentation.
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Duct Fabrication-
Welding
Bolting
Duct Fabrication
Welding
Identification
PC-25
PC-43,
44
& 45
PC 40A
~owawin
HV/1-G-506-501-005
HV/1-G-506-501-006
HV/1-G-506-501-006
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With regard
to the
above
inspection,
the inspector
noted
welder
SK-67 welding
on PC-25
on drawing HV/1-G-506-501-005
and welder SL-67 welding
PC
40A on drawing HV/1-G-506-501-
006.
Both welders
were required to weld in accordance
with
welding procedure specification
(WPS)
525M1, Revision 3.
The
electrode wire feed
speed for welder SK-67 was 106-inches
per
minute
(IPM)
and
136-IPM for welder SL-67.
The
above is
contrary to WPS-525M Revision 3, which specifies
an electrode
wire feed
speed
range of 170 to
204
IPM.
Clearly both
welders
diverted
from the
WPS requirements
while welding on
safety-related
seismic class
1
HVAC ductwork thereby usurping
the engineering
purview of the welding engineer.
Failure to
follow procedure
for activities affecting quality is in
violation of Title Ten,
Code of Federal
Regulations,
Part 50,
Appendix B, Criteria V.
This violation will be identified as
50-400/85-29-01,
Failure
To
Follow
WPS
Wire
Feed
Speed
Requirement.
(b)
The
inspector
witnessed
portions
of the installation
and
testing of concrete
anchor bolts indicated
below to verify
that anchor bolt type, diameter,
embedment
length, shoulder-
to-cone
measurement
and
requirements
(where applic-
able)
meet installation requirements.
Anchor Bolt Identification
Placement
No.
IWP-291026
on draWing CPSL-1FP-H-1728
(c)
The
inspector
noted
that
inspection
activities
were 'in
progress
and appeared
to be adequate.
c.
As-Installed Equipment
The inspector
conducted
a walkdown inspection of the ventilating system
for Diesel
Generator B-train Electrical
Equipment
Room.
All the duct
sections,
seismic
supports,
instruments, flexible connectors
and the air handling unit showen
on the
below listed drawings
were
examined for proper location, configuration identification and damage.
~0i
N
EBASCO-CAK-2166-B-430 Sheet
31.182
Rev.
3
CPSL-FSAR-Figure 7.3.1-19
CPSL-HV/1-G486-001 through -006,
018 and -022- all Rev.
0
CPSL-FS-01-DG-6905-ASA
Within the
areas
examined,
no violations
or deviations
were identified
except
as noted in paragraph
7b(2)(a).
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8.
Inspector
Followup Items
(92701B)
(Closed)
Item 400/85-03-01,
Unavailable
PWHT Records
This matter
concerned
the unavailability of Post
Weld Heat Treat
(PWHT)
records.
The inspector
reviewed the
PWHT records for the welds in question
and determined that there
was adequate
objective quality evidence to support
the
PWHT of those
The inspector
has
no further questions,
this
matter is considered
closed.
9.
IE Bulletin ( IEB) (92703B)
a.
(Closed)
IEB No. 83-06,
Nonconforming Materials Supplied
by Tube-Line,
Inc., Unit 1
The inspector
has
reviewed
CPSL's letters of October 21,
November 15,
1983,
and
June 1,
1984,
and determined that the requested
actions of
the Bulletin have
been
acceptably
addressed.
The
inspector
held
discussions
with responsible
CPSL representatives,
reviewed
suppor ting
documentation
and
observed
representative
samples
of work to verify
that
the
actions
identified in the letters of response
have
been
completed.
This matter
was left open pending
NRC
s review of objective
quality evidence of the disposition of the
39 fittings identified in
CPSL letter
LAP-83-525 of November
1983.
This review has
been
com-
pleted
and this Bulletin is considered
closed.
b.
(Closed)
IEB
No.
83-07,
Apparently
Fraudulent
Products
Sold
by
Ray Miller, Inc., Unit
1
The inspector
reviewed
CPSL's letters of March 23, June
1, November 9,
1984
and January
31,
1985
and determined that the requested
actions of
the Bulletin have
been
acceptably
addressed.
The
inspector
held
discussions
with responsible
CPSL representatives,
reviewed supporting
documentation
and
observed
representative
samples
of work to verify
that
the
actions
identified in the letters
of response
have
been
completed.
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