ML18011A436

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Insp Rept 50-400/94-07 on 940328-0401.Violations Noted.Major Areas Inspected:Health Physics Activities Associated W/ Current Unit 1 Refueling Outage Number 5,including Audits, Appraisals & Changes to Radiation Protection Program
ML18011A436
Person / Time
Site: Harris Duke Energy icon.png
Issue date: 04/28/1994
From: Rankin W, Wright F
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML18011A435 List:
References
50-400-94-07, 50-400-94-7, NUDOCS 9405200279
Download: ML18011A436 (31)


See also: IR 05000400/1994007

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UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTASTREET, N.W.

ATLANTA,GEORGIA 30323

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Report No.:

50-400/94-07

Licensee:

Carolina

Power and Light Company

P.O.

Box 1551

Raleigh,

NC 27602

Docket No.:

50-400

License No.:

NPF-63

Facility Name:

Shearon Harris

Inspection

Conducted:

March 28 - April 1,

1994

Inspector:

F.

N. Wright

Accompany Personnel:

W. T.

Loo

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App

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W. H. Rankin, Chief

ate

igned

Facilities Radiation Protection Section

Emergency

Preparedness

and Radiological

Protection

Branch

Division of Radiation Safety, and Safeguards

SUMMARY

Scope:

This routine,

announced

inspection of the licensee's

radiation control

program

involved

a review of health physics activities primarily associated

with the

. current Unit

1 refueling outage

number five.

The specific areas

evaluated

included audits

and appraisals;

changes

to the radiation protection program;

planning

and preparation; training and qualifications of personnel;

external

and internal

exposure controls; control of radioactive material

and

contamination,

surveys

and monitoring;

As Low As Reasonably

Achievable

(ALARA)

program implementation;

and the licensee's

response

to previously identified

inspection findings.

In addition, the implementation of the

new

10 CFR Part 20 requirements

was

evaluated utilizing Temporary Instruction (TI) 2515/123

"Implementation of the

Revised

10 CFR Part 20."

The review focused primarily on the areas of high

and very high radiation areas,

declared

pregnant

women,

planned special

exposures,

and total effective dose equivalent

ALARA program implementation.

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Results:

Based

on interviews with licensee

personnel,

records

review,

and observation

of work activities in progress,

the inspector

found that the Radiation Control

program adequately

protected

the health

and safety of plant workers.

With respect to the revised

10 CFR Part 20 focus areas

reviewed,

appropriate

incorporation of the requirements

into procedures

and training programs

was

noted.

Significant improvements

in the licensee's

labeling

and control of

contaminated

and radioactive material

were observed

from previous inspections.

Radiation protection

program audits evaluated quality aspects

of the program

and were

a program strength.

ALARA activities appeared

to be receiving strong

management

support

as

evidenced

by personnel

resources

committed to the program,

purchase

and

contracts of equipment beneficial

in dose reductions

and the use of incentives

for ALARA program participation

and dose reduction performance.

Two non-cited violations

(NCVs) were identified:

1) Failure to post

radiological control

areas

in accordance

with licensee

procedures

(Paragraph

6.d);

and 2) Failure to control

and store contaminated

or

radioactive material

in accordance

with licensee

procedures

(Paragraph

10.b).

~ ~

0

REPORT DETAILS

Persons

Contacted

Licensee

Employees

V. Ballard, Training Senior Specialist

  • A. Barbee,

Training Senior Specialist

  • N. Bertrand,

General

Employee Trainer

  • D. Braund, Security Hanager
  • J. Bryan, Simulator Manager
  • B. Christiansen,

Maintenance

Manager

  • T. Cockerill, Nuclear Engineering

Department

  • J. Collins, Training Manager
  • J. Dobbs,

Outages

Manager

  • J. Floyd, Senior

ALARA Specialist

  • J. Gurganious,

Environmental

and Chemistry Manager

  • H. Hamby, Corrective Action Program/Operational

Experience

  • H. Hill, Harris Plant Assessment
  • J. Kiser, Radiation Control

Manager

  • C. Neuschaefer,

Nuclear Assessment

Department

  • L. Woods,

Technical

Support

Manager

  • H. Palmer,

Acting Work Control

Manager

  • J. Pierce,

Training Manager,

  • B. Pruty, Licensing

and Regulatory Projects

Manager

  • A. Powell, Operations

Manager

  • B. Robinson,

Site Vice President

  • C. Schnell, Audit Services
  • S. Simerly, Materials

and Contracts

Manager

  • G. Sinders,

Nuclear Regulatory

Issues Director

  • D. Tibbitts, Operations

Manager

H. Wallace,

Senior Regulatory

Compliance Specialist

B. White, Environmental

and Radiation Control

Manager

  • E. Willis, Radiation Control Supervisor

Other licensee

employees

contacted

during the inspection

included

technicians,

maintenance

personnel

and administrative personnel.

Nuclear Regulatory

Commission

  • D. Roberts,

Resident

Inspector

  • P. Stohr, Division Radiation Safety

and Safeguards

Director

  • J. Tedrow, Senior Resident

Inspector

"Attended March 31,

1994 Exit Meeting

Abbreviations

used throughout this report are defined in the last

paragraph.

2.

Audits and Appraisals

(83750)

Licensee activities, audits,

and appraisals

were reviewed to determine

the adequacy of identification and corrective action programs for

deficiencies

or weaknesses

related to the control of radiation or

radioactive material.

10 CFR 20. 1101(c) requires that the licensee periodically review the

radiation protection

program content

and implementation at least

annually.

The licensee's

independent

audits

and appraisals

in the radiation

control area consisted of formal audits per TS requirements,

documented

observations

and specific surveillance.

A qualified auditor with

significant health physics

and chemistry qualifications

and experience

was assigned

to the station to implementing the licensee's

assessment

activities.

a ~

Assessment

The licensee

had performed

one required audit in the radiation

protection

program area since the previous inspection

conducted

in

Hay 1993.

The radiation protection audit H-ERC-94-01

"HNP

Environmental

and Radiation Control Assessment,"

was performed

February 2-11,

1994.

The report was issued

Harch 1,

1994.

The inspector reviewed the scope,

objectives

and checklist for the

annual radiation control audit

and determined that the audit plan

was adequate for program assessment.

The assessment

team for the

annual

E&RC assessment

included:

the site's

RC auditor;

a

RC

specialist

from another nuclear facility and four auditors with RC

qualifications from other licensee sites

and the corporate office.

The assessment

identified strengths

in the radioactive waste

disposal

program

and weaknesses

in E8RC management

controls in

addressing

problems identified at other

CP&L sites

and ineffective

use of corrective action program by the

E&RC unit for program

deficiencies.

An ACFR was assigned

to each

element of the

findings.

The inspector

discussed

the issues with the

E&RC staff

and reviewed the proposed corrective actions for the findings with

the site's

NAD auditor for E&RC activities.

The proposed

corrective actions

appeared

appropriate for the findings.

In addition to, verifying applicable radiological protection

program requirements

were being appropriately

implemented

and

maintained,

the

NAD assessment

of the

E&RC programs identified

findings related to the quality aspects

of the

E&RC program.

The

findings reflected

awareness

of the "big picture"

and the

importance of quality improvement activities,

such

as self-

identification of problems

and effective corrective actions,

which

could improve the overall effectiveness

of the site's radiation

protection

program.

The findings were indicative of very good

program assessments.

No concerns

were noted.

b.

Corrective Actions

The licensee

maintained

a corrective action system,

"Adverse

Conditions

Feedback

Report," that was accessible

to employees

utility-wide.

The system provided

a means for identifying,

tracking,

and trending adverse

conditions.

The significance of

each

item entered into the system

was determined

and characterized

as

a level one,

two, three or four ACFR.

The findings of the most

recent radiation protection audit indicated that problems

identified by the Harris staff or at another

CP&L facility were

not being reviewed in such

a manner to cause timely and effective

corrective actions to prevent recurrence.

NAD personnel,

interviewed during the inspection,

reported that the

E&RC staff

had recently increased

use of the corrective action system.

A

list of the ACFR's initiated by the

E&RC staff in 1994 included

more than fifty items of various problems.

Increased

use of the

corrective action system

by the

E&RC staff indicated the self

identification and documentation of adverse

conditions

by the

E&RC

staff was improving.

No concerns

were noted.

C.

Self-Appraisals

The licensee

was preparing

a formal program for unit self-

assessments.

The program

had not been

implemented

and the

individual units were in the process of preparing

implementing

procedures

for the activity.

The licensee

planned to start the

self-assessment

program during the fourth quarter of 1994.

No concerns

were noted.

Changes

(83750)

Changes

in organization,

personnel, facilities, equipment,

programs

and

procedures,

from the previous inspection,

were reviewed to assess

their

impact on the effective implementation of the occupational

radiation

protection program.

'a ~

Organization

and

Management

Controls

By observation

and discussion with cognizant supervisory

and

management

personnel,

the inspector

reviewed

changes

made to the

licensee's

organization,

staffing levels,

and lines of authority

as they relate to radiation protection.

The licensee

had not made

any significant organizational

changes

to the

RC unit since the previous inspection.

The radiation

protection staff consisted

of approximately

46 persons

with all

job coverage

personnel

being ANSI-qualified.

The

E&RC Group did

have

one staff vacancy,

Environmental

Supervisor,

of which the

licensee

was in the process

of filling.

Eighty two personnel,

including

HP technicians

(sixty senior

HP

and fifteen junior HP technicians)

and administrative

support

personnel,

had been contracted to support radiation control

activities for the refueling outage.

No concerns

were noted.

Equipment

and Facilities

The licensee

had recently purchased

small

HEPA filtration units

that can

be carried

by an individual.

The licensee

reported that

the units

had

been

used

and

had provided satisfactory results.

The licensee

began

using

DADs in place of SRPDs

on February

14,

1994, for daily personnel

exposure monitoring.

The implementation

of the

DADs is discussed

Paragraph

5.a of this report.

No concerns

were noted.

Policy and Procedures

The licensee

continued to work on defining the policies for the

control

and labeling of containers

containing contaminated

and

radioactive materials.

The

E&RC staff was also developing

a self-assessment

procedure to

implement

a new plant requirement for each unit to develop

an

annual

self-assessment

plan

and conduct quarterly self-

assessments.

No concerns

were noted.

Goals

The licensee

was able to contract sufficient personnel

and

equipment to work some outage task in parallel

and

was able to

reduce the length of the outage plan by ten days.

The outage

dose

goals were reduced

from 230 person-rem to 198 person-rem.

A

discussion of the

ALARA exposure

goals is included in Paragraph

11

of this report.

No concerns

were noted.

e.

Management

Controls

In the previous refueling outages,

the outage planning group

was

responsible for planning

and directing the implementation of the

outage

plan through the various plant staffs.

In RFO-5, the

regular plant management staff assumed

more involvement

and the

primary responsibility in directing

and implementing outage

activities.

The objective was to increase

ownership

and

responsibility of outage activities by directly involving plant

management

and staff,

as teams,

in implementing those

outage

activities.

To implement the plan the licensee

assembled

four

outage shifts or teams to direct and control outage activities.

Since the outage

was ongoing

and observed

by the inspector during

the initial weeks of the outage the effectiveness

of the plan was

not determined.

No concerns

were noted.

Planning

and Preparation

(83750)

Licensee activities

and documents

were reviewed to determined

the

adequacy of management

and staff efforts in planning

and preparation of

radiation work.

At the time of the inspection,

the licensee

was in the second

week

(days

10-14) of a 45 day refueling outage that began

March 19,

1994.

The licensee

was able to cut

10 days off of the length of the outage

plan by contracting additional

personnel

and equipment

resources

that

would permit work on the

RTD removal project

and the inspection

and

maintenance

of the three

steam generators

simultaneously.

The licensee's

radiological control planning for RFO-5 included the

following:

involvement of ALARA personnel

in the early stages

of the

outage planning; evaluations of RTD removal activities at other

facilities to determined

an acceptable

removal

process;

providing ALARA

training to site staffs prior to the outage

which incorporated

lessons

learned in previous refueling outages;

increasing

the

RC staff by

82 contract persons; utilization of mock-ups for steam generator

and

RTD

replacement

projects;

developing

ALARA work plans for all jobs having

a

collective dose greater

than I rem;

and utilization of remote monitoring

equipment to reduce

personal

exposures.

Other ALARA activities are

discussed

in Paragraph ll of this report.

The

E&RC supervisory

and

management

personnel

maintained

24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> supervision of radiation

protection activities to monitor implementation of the outage plan.

The

inspector determined that there

was adequate

management

support for

planning

and implementing effective radiological control measures

for

the refueling outage.

No concerns

were noted.

Training and gualifications

(83750)

(TI 2515/123)

Training and qualifications were reviewed to determine

whether

contractor

HP technicians

were qualified in accordance

with the

licensee's

standards

and procedures,

that radiation workers were

receiving appropriate

instructions for their work assignments

and that

the licensee

had incorporated

the changes

of 10 CFR Part 20, Standards

for Protection Against Radiation,

in the various training programs.

.

10 CFR 19. 12 required that licensees

instruct all individuals working or

frequenting

any portion of the restricted

areas

in the health protection

aspects

associated

with exposure to radioactive material or radiation,

in precautions

or procedures

to minimize exposure,

and in the purpose

and function of protection devices

employed,

applicable provisions of

the Commission Regulations,

individuals responsibilities

and the

availability of radiation exposure

data.

a ~

General

Employee Training

The inspector

reviewed selected

lesson

plans for GET initial and

retraining

and noted that the training material appropriately

included

an introduction to revised

10 CFR Part 20 terminology,

definitions,

and regulatory limits.

The training program was

divided into two areas,

GET Level I and

GET Level II.

GET Level I

training generally

was taught in a two and

a half day course with

a 50 question

exam given with a passing

grade of 80 percent.

Topics included the licensee's

Fitness-for-Duty program, plant

security, industrial safety,

chemical control program,

emergency

preparedness,

and fundamentals

of radiation safety.

GET Level II

training generally

was taught in a half day course with a 50 exam

question

given with a passing

grade of 80 percent.

Topics

included more specific areas of radiation protection

such

as

biological effects of radiation, radiation area posting

and

control methods,

ALARA concept,

contamination

areas

and control

measures,

and radiation work permits.

In the event

an individual

did not pass the retraining program

exam the first time, that

person

would review the self study guide

and retake the test

on

another

day.

If that individual did not pass the

exam

a second

time, that person

would have to go through the initial program

again.

The licensee

implemented

the use of a new

DAD dosimeter

system

on

February

14,

1994.

A few months prior to implementing the

new

system the licensee

incorporated

a videotape,

developed

by the

DAD

manufacturer,

into the

GET program to provide information on

proper

DAD use for the radiation'orkers.

Licensee

and contractor

personnel

receiving

GET training following that date received

instruction

on the

new

DAD system.

The training department

also

presented

the videotape

at the safety meetings

held during January

and February of 1994.

The training was provided for those

employee's

that

had not recently attended

a

GET training class.

NAD auditors believed that the method of training utilized at the

Harris site

had not been

as well planned

and implemented

as the

utility's other sites

and identified the

DAD training process

at

Harris as

an adverse

condition in a recent audit.

The inspectors

observed

personnel utilizing the equipment

on several

occasions

and

had not identified any specific problems with worker knowledge

or use of the

DADs.

The

RC staff maintained

personnel

in the area

to assist

any persons that might have

had

a question

or problem

with the equipment.

No concerns

were noted.

Radiation Control Technician Training

The inspector

reviewed continuing training presented

to the

RCTs.

The inspector

noted that since

Nay 21,

1993,

the licensee

had

conducted

two continuing training sessions

for RC personnel

for

the third and fourth quarter

1993.

Because of the ongoing outage

no continuing training was conducted for the first quarter

1994.

The inspector noted that the training material

included

a review

of industry events,

hazardous

materials,

ALARA activities at the

facility, various plant systems,

and emergency

response.

The inspector also discussed

with licensee

representatives

their

methods for receiving

and incorporating feedback

and plant needs

into the training program.

The inspector noted that the licensee

accomplished this through the use of a

PPH which met once

a year

to review radiation protection training.

The

PPH received

feedback

from the

RC staff on what topics should

be discussed

and

developed

a schedule for the next four quarter.=, to include the

topics to be discussed.

However,

due to changes

in previous

schedules

of topics to be discussed,

starting in 1994, the

PPH

would meet every quarter to develop

a training schedule for

topics.

This would ensure that current topics,

issues

and other

industry events

could be reviewed during that quarter of training.

In addition, through discussions

with licensee training

representatives,

the inspector determined that training

representatives

attended

the

RC weekly meetings to ensure that

areas of concern

addressed

at these

RC weekly meetings

could be

incorporated into the continuing training program.

No concerns

were noted.

Contractor Radiation Control Technician gualifications

The inspector

reviewed training records

and qualifications

(resumes)

for selected

RC contractor technicians

involved in RFO-5

activities.

For the records

reviewed,

the inspector determined

that the contractor technicians

met or exceeded

ANSI N18.1-1971

qualifications

and

had completed

GET, indoctrination training,

examinations,

and procedural

reviews in accordance

with procedural

requirements.

No concerns

were noted.

d.

Implementation of New 10 CFR Part 20 Requirements

in Training

Programs

The inspector

reviewed various aspects

of the licensee's

HP

training program with respect to incorporation of information

related to implementation of the revised

10 CFR Part 20.

In

addition,

the programs

were evaluated for any changes

implemented

since the last inspection of this area

conducted

Hay 17-21,

1993,

and documented

in IR 50-400/93-11.

The inspector

reviewed

Lesson

Plan

TM6COIG, "10 CFR 20 Overview," dated

June

26,

1992,

and noted

that topics included changes

to the revised

10 CFR Part 20,

new

ALARA initiatives, Declared

Pregnant

Women,

new

10 CFR Part 20

terminology,

changes

with regards to the use

and selection of

respirators,

and Very High Radiation Area posting.

The inspector

noted that

no significant changes

had

been

made to the

RC related

training program since this area

was last reviewed.

The inspector

informed licensee

representatives

that their

training program for both general

employees

and licensee

RC

technicians

appeared

to adequately

address

the facility's

procedural

changes

associated

with the revised

10 CFR Part 20

requirements

and

no concerns

were noted with the training

material.

No concerns

were noted.

External

Exposure Control

(83750)

and (TI 2515/123)

This area

was reviewed to determined

whether personnel

dosimetry,

administrative controls,

and records

and reports of external radiation

exposure

met regulatory requirements.

'a ~

Personnel

Dosimetry

10 CFR 20.1502(a)

requires

each licensee to monitor occupational

exposure to radiation

and supply and require the use of individual

monitoring devices for:

(1)

Adults likely to receive,

in one year from sources

external

to the body,

a dose in excess of 10 percent of the limits in

10 CFR 20.1201(a);

(2)

Hinors and declared

pregnant

women likely to receive,

in one

year for sources

external

to the body,

a dose in excess of

10 percent of any of the applicable limits of 10 CFR 20. 1207

or 10 CFR 20.1208;

and

(3)

Individuals entering

a high or very HRA.

The licensee's

personnel

dosimetry program was

NVLAP accredited

in

all eight categories.

Based

on direct observation,

discussion

and

review of records

personnel

dosimeters

were being effectively

utilized.

The dose tracking system

RIHS tracked personnel

exposures

in order to ensure

adherence

to procedural

administrative

allowances

as well as

10 CFR Part 20 limits.

RIHs

was also utilized to monitor worker qualifications for planned

activities.

The licensee

reported that there

had not been

any

personnel

administrative limits over exposures

since the last

inspection.

the inspector

reviewed personnel

exposure

reports

and

noted that there were

no personnel

doses

near administrative

limits.

No concerns

were noted.

b.

Administrative Controls for External

Exposures

10 CFR 20. 1201(a) requires

each licensee to control the

occupational

dose to individual adults,

except for planned special

exposures

under

10 CFR 20.1206, to the following dose limits:

(1)

An annual limit, which is the more limiting of:

(i)

The total effective dose equivalent

being equal to

5 rems;

or

(ii)

The

sum of the deep-dose

equivalent

and the committed

dose equivalent to any individual organ or tissue

other than the lens of the eye being equal to 50 rems;

and

(2)

The annual limits to the lens of the eye, to the skin,

and

to the extremities,

which are:

(i)

An eye dose equivalent of 15 rems;

and

(ii)

A shallow-dose

equivalent of 50 rems to the skin or to

any extremity.

The inspector reviewed

and discussed

with licensee

representatives

external

exposures

for plant

and contract personnel

for the period

June,

1993 through Harch,

1994.

Through review of dose

information, the inspector confirmed that all whole body exposures

assigned

during the period were within 10 CFR Part 20 limits.

10

The inspector

reviewed selected

RWPs for their work activity and

determined that they appeared

to prescribe

adequate

radiation

protection requirements

for the assigned

task.

The inspector

observed

plant workers being interviewed

by the

RCTs at the main

control points.

RCTs were asking workers appropriate

questions

to

determined

the nature

and

scope of the worker's specific task.

RCTs would review recent radiological

survey information and

discuss

the radiological

hazards that might be encountered

by the

workers

and provided appropriate radiological protection coverage

and guidance for the work.

The inspector

observed

personnel

reviewing

RWPs

and logging into DADs dose tracking system.

The inspector

observed

RCTs in the plant monitor worker activities

in their assigned

locations,

make radiation

and contamination

surveys

and advise workers

on appropriate radiological protection

procedures.

The licensee

was using telemetric dosimetry,

communication

equipment

and video cameras

to monitor several

jobs planned inside

containment.

The equipment permitted radiological protection staff

personnel

the ability to monitor live time dose

and dose rates

in

low dose areas.

Other licensee efforts to reduce the sources of

external radiation levels are discussed

with licensee

ALARA and

radiation protection personnel

throughout the inspection

and are

discussed

in Paragraph

11 of this report.

No concerns

were noted.

High Radiation Areas

Licensee

TS required,

in part, that each

HRA with radiation levels

greater

than or equal to 100 mrem/hr but less

than

1000 mrem/hr

be

barricaded

and conspicuously

posted

as

a HRA.

In addition,

any

individual or group of individuals permitted to enter

such

areas

were to be provided with or accompanied

by a radiation monitoring

device which continuously indicated the radiation dose rate in the

area or a radiation monitoring device which continuously

integrated

the dose rate in the area,

or an individual qualified

in radiation protection procedures

with a radiation dose rate

monitoring device.

During tours of the Auxiliary, Waste Processing,

Containment,

and

the Fuel Handling Buildings the inspector

noted that all

HRAs were

locked and/or posted

as required.

During discussions

with

licensee representatives,

the inspector determined that the

RC

Shift Supervisor for the

BOP maintained

a shift turnover logbook.

During each shift turnover, the

RC Shift Supervisor would conduct

an inventory for each of the Locked

HRA keys for accountability

and control.

The keys to each of the Locked

HRAs were maintained

0'%

k

11

in a locked box on

a wall in the

RC work area.

In addition, the

licensee

maintained

records for each time

a Locked

HRA key was

checked

out and in to ensure

adequate

key control for the Locked

HRAs.

No concerns

were noted.

Posting

and Labeling

During tours of the plant

and selected

outside radioactive

material

storage

areas,

the inspector noted that the licensee's

posting

and control of radiation areas,

high radiation areas,

airborne radioactivity areas,

contamination

areas,

radioactive

material

areas,

was generally

adequate.

TS 6. 11. stated that procedures

for personnel

radiation protection

shall

be prepared

consistent

with the requirements

of 10 CFR Part 20 and shall

be approved,

maintained,

and adhered to for all

operations

involving personnel

radiation exposure.

Section 8.5. 1,

of the Radiation Control

5 Protection

manual,

Revision 22, dated

December

20,

1993, required that contaminated

area controls

be

applied to an area

where removable contamination

was in excess of

1,000 dpm/100 cm'eta-gamma.

Additionally, Section 7.6.5 of the

RCKPH required

"Each area meeting the definition of a contaminated

area shall

be conspicuously

posted with signs bearing the

radiation

symbol

and the words: "Caution Contaminated

Area."

The

inspector

conducted tours in the licensee's

Auxiliary Huilding on

Narch 29,

1994,

and discovered that

a set of doors from a

containment penetration

room on the

236 foot elevation to

a

containment

access

area

was barricaded with radiation rope

and

posted with a sign containing the "radiation symbol" and "Caution

No Entry."

The inspector determined that the double doors were

not locked

and when opened the inspector could see into the

containment

personnel

access

airlock portal.

The inspector

determined that radiation posting for the

same

area but adjacent

to the

SOP identified the area

as

a contaminated

area

and

radiation area.

The inspector reported the posting discrepancy to

the

RC technicians controlling access

to containment

and reported

that all boundaries

into the containment

access

area

needed to be

posted to identify the radiological conditions within the

controlled area.

The penetration

area

was

a radiation area

and it

did not appear that posting

an additional radiation area sign at

the double doors

was need.

However, the inspector stated that

posting the area

as

a contaminated

area

was required

and the

licensee

posted the area

as

a contaminated

area.

A similar

problem was identified by the inspector for a ladder

on the

261 foot elevation of the fuel handling building leading to a

mezzanine

area.

The ladder

had

a sign containing the "radiation

symbol"

and "Caution

No Entry."

Licensee

personnel

reviewed the

radiological conditions of the area

and

added

a "Radiation Area"

insert to the sign.

The inspector stated that failure to post the

12

areas

as

a contaminated

area or radiation

area

appeared

to be

a

violation of the licensee's

posting procedures.

Licensee

corrective action for the violation included correcting the

posting

and documenting the issues

in the

ACFR corrective action

system.

This

NRC identified violation is not being cited because

criteria specified in Section VII.B of the Enforcement Policy were

satisfied.

NCV 50-400/94-07-01:

Failure to post radiological control

areas

in accordance

with licensee

procedures.

A violation for failure to control radioactive material

was

identified as

a violation (50-400/93-11-01)

of licensee

procedures

during

a previous inspection in May 1993.

The violation concerned

failure to label or tag contaminated

or radioactive material

in

radiological controlled areas.

The licensee's

controls of

radioactive materials

was closely examined throughout this

inspection during tours of the facilities.

In general,

the

inspector determined that the licensee

had

maae substantial

improvements

in the control

and labeling of contaminated

and

radioactive material

from the previous inspection.

No additional

examples of failure to tag or label contaminated

or radioactive

material

were identified by the inspector.

However, the inspector did find an item tagged

as radioactive

material that was not stored in a radioactive material

storage

area

as required

by licensee

procedures.

A discussion

of the

issue is included in Paragraph

10.b. of this report.

One

NCV was identified.

Internal

Exposure Control

(83750)

(TI 2515/123)

This area

was reviewed to determined

the adequacy of licensee's

use of

process

and engineering controls to limit exposures

to airborne

radioactivity,

adequacy of respiratory protection program, licensee's

administrative controls for assessing

the total effective dose

equivalent in radiation

and airborne radioactive materials

areas,

assessments

of individual intakes of radioactive material

and records of

internal

exposure

measurements

and assessments.

'a ~

Use of Process

or Engineering Controls

The use of process

and engineering controls to limit airborne

radioactivity concentrations

in the plant were discussed

with

licensee

representatives

and numerous

use of such controls were

observed

during tours of the plant.

No concerns

were noted.

13

Respiratory Protection

Program

Requirements for TEDE/ALARA reviews were addressed

in

Section 7.8.2 of the

RCLPH and licensee

procedure

PLP-510,

"Respiratory Protection

Program," Revision 5, effective January

1,

1993.

The procedure

required

ALARA evaluations

to be performed

and documented

by

RC prior to performing work in airborne

radioactivity areas

to demonstrate

that respiratory protection

provisions

are consistent

with the goal of maintaining individual

and collective total effective dose equivalent

ALARA.

The

inspector

reviewed licensee

records of ALARA reviews for

respirator

usage

and verified that the procedures

were being

implemented.

/

Through discussions

with licensee

representatives,

the inspector

determined that for the year

1993,

approximately

946 respirators

had

been

used.

For the year

1994 to present,

the licensee

had

used approximately

254 respirators.

For the refueling outage in

progress,

the licensee

had

used

193 respirators.

Hased

on those

reviews

and discussions

with licensee

representatives,

the

inspector determined that the licensee

had

made efforts to

maintain

TEDE exposures

ALARA.

No concerns

were noted.

Internal

Exposure

Assessments

10 CFR 20. 1204 stated that for purposes

of assessing

dose

used to

determine

compliance with occupational

dose equivalent limits, the

licensee,

when required to monitor internal

exposure,

shall take

suitable

and timely measurements

of concentrations

of radioactive

materials

in air, quantities of radionuclides

in the body,

quantities of radionuclides

excreted

from the body, or

combinations of these

measurements.

When specific information on

the behavior of the material

in an individual is known, that

information may be used to calculate

the

CEDE.

The inspector

reviewed

and discussed

the licensee's

program for

monitoring internal

dose.

RCB,PM, Revision 22, dated

December

20,

1993, states that based

on historical bioassay

data plant workers

are not likely to exceed

10 percent of the annual

intake limits

during routine operations;

therefore,

routine internal

exposure

monitoring is not required to comply with 10 CFR 20. 1502(b).

However, the licensee's

program continues to require periodic

monitoring for internal radioactivity.

The program includes the

following:

(1)

(2)

Performance of an initial and termination bioassay;

Performance of a bioassay

on workers within 2 weeks of

completing work involving planned internal

exposures

when

exposures

exceeding

40 DAC-hrs could have

been received

based

on a prospective

evaluation;

0

P

e ')

(3)

(4)

Performance

of a bioassay

at least

once

each calendar year

for individuals permanently

assigned

dosimetry;

and

Performance

of a bioassay

when conditions indicate the

intake of an appreciable

quantity of radioactive material

may have occurred.

Further,

the inspector

noted that DAC-hrs would not be

individually tracked;

however, discussions

with licensee

personnel

and review of the

RCPH revealed that internal

and external

doses

were required to be

summed,

regardless

of the amount,

whenever

an

individual was determined to have

a measurable

intake

and

exposure.

The inspector reviewed the results of assessments

for personnel

having indications of positive intakes of radioactive material.

No problems

were found during

a review of the procedure

or of

selected

bioassay

records.

The inspector

concluded that the

licensee's

program for monitoring, assessing,

and controlling

internal

exposures

was conducted

in accordance

with regulatory

and

procedural

requirements

with no exposures

in excess of

10 CFR Part 20 limits identified.

s.

No concerns

were noted.

Planned

Special

Exposures

(83750)

and (TI 2515/123)

This area

was reviewed to determined

whether the licensee's

program for

planned special

exposures

met the regulatory requirements.

10 CFR 20. 1206 permits the licensee to authorize

an adult worker to

receive

doses

in addition to and accounted for separately

from the doses

received

under the limits specified in 10 CFR 20. 1201 provided that

certain conditions are satisfied.

Such exposures

cannot

exceed

the dose

limits in 10 CFR 20. 1201(a) in any year or five times the annual

dose

limits during

an individual's lifetime.

Section

6. 10 of the licensee's

RC&PH, Revision 22, states

the

CPKL

policy on planned special

exposures.

Specifically,

the utility states

that it will not utilize the planned special

exposure

provisions of

10 CFR Part 20 to allow individuals to receive

dose in excess

of annual

dose limits.

Discussions with licensee

personnel

noted that in light of

the policy no procedures

had

been developed

at the Harris plant for

implementation of this aspect of the

new

10 CFR Part 20 regulations.

No concerns

were noted.

9.

Dose to the Embryo/Fetus

and Exposures of Declared

Pregnant

Women

(83750)

and (TI 2515/123)

This program area

was reviewed to determine that the licensee's

program

for Declared

Pregnant

Woman met the regulatory requirements

and that the

dose to the embryo/fetus

were within the regulatory limits.

'I

0

15

10 CFR 20. 1208(a) requires that the dose to the embryo/fetus

not exceed

500 mrem during the entire pregnancy

due to occupational

exposure of a

declared

pregnant

woman.

Section 6.3 of the

RCLPH and Procedure

RC-PD-07,

"Embryo/Fetus

Exposure

Honitoring," detailed the licensee's

program

and policies regarding

declaration of pregnancy

as well as exposure

monitoring and dose limits

for the declared

pregnant

woman

and embryo/fetus.

The inspector

noted

that the procedures

were consistent

10 CFR Part 20 requirements

and

Regulatory

Guide provisions.

The inspector

reviewed the documentation

for the three declarations

made in 1993.

No concerns

were noted with

the licensee's

declared

pregnant

woman policy or procedures.

No concerns

were noted.

10.

Control of Radioactive Haterials

and Contamination,

Surveys,

and

Honitoring (83750)

(TI 2515/123)

This program area

was reviewed to determine

whether survey

and

monitoring activities were performed

as required

and control of

radioactive materials

and contamination

met requirements.

'a ~

Surveys,

Personnel

Honitoring,

and Instrumentation

10 CFR 20.1501(a)

requires

each licensee

to make or cause to be

made

such surveys

as

(1)

may be necessary

for the licensee to

comply with the regulations

and

(2) are reasonable

under the

circumstances

to evaluate

the extent .of radioactive

hazards that

may be present.

During tours of the plant, the inspector noted that portable

radiation detectors,

air samplers,

friskers,

and contamination

monitors

had up-to-date calibration stickers

and

had

been source-

checked

as required.

In addition, the licensee

appeared

to

possess

an adequate

number of survey instruments

and related

equipment.

No concerns

were identified.

The inspector reviewed selected

records of routine

and special

radiation

and contamination

surveys

performed during the current

refueling outage

and discussed

the survey results with licensee

representatives.

During tours of the plant, the inspector

observed

HP technicians

performing radiation

and contamination

surveys.

The inspector

independently verified radiation and/or

contamination levels in selected

areas of the containment,

auxiliary, waste processing,

and fuel handling buildings.

No

concerns with the adequacy

or frequency of the radiological

survey

activities were identified.

No concerns

were noted.

16

Control of Contamination

and Radioactive Material

10 CFR 20. 1904(a) requires

the licensee to ensure that each

container of licensed material

bears

a durable, clearly visible

label bearing the radiation

symbol

and the words "Caution,

Radioactive Material," or "Danger,

Radioactive Material."

The

label

must also provide sufficient information (such

as

radionuclides

present,

and the estimate of the quantity of

radioactivity, the kinds of materials

and mass

enrichment) to

permit individuals handling or using the containers,

to take

precautions

to avoid or minimize exposures.

TS 6. 11. 1 states

that procedures

for personnel

radiation

protection shall

be prepared

consistent with the requirements

of

10 CFR Part 20 and shall

be approved,

maintained,

and adhered to

for all operations

involving personnel

radiation exposure.

Section 5.6. 1 of PLP-511,

"Radiation Control

and Protection

Program," requires that radioactive material

and contamination

control measures

be established

to minimize the spread of

contamination to clean

areas within the

RCA and prevent the spread

of contamination to clean

areas

outside the

RCA.

Section 5.6.2 of

PLP-511,

established

contamination limits for equipment,

materials

and tools.

Items were considered

contaminated

whenever:

Beta

and

gamma contamination levels exceeded

100 ncpm with a

pancake

GM detector

(Total of Fixed and

Removable

Contamination)

Beta

and

gamma contamination levels

exceeded

1,000 dpm/100

cm 'Removable

Contamination)

Section 5.6. 10 of PLP-511, required contaminated

equipment tools,

material

and trash shall

be controlled

as radioactive materials

and stored only within contaminated

areas,

high contaminated

areas

or other areas

approved

by

RC supervision.

On March 29,

1994;

an item (Fitting for Gate Seal)

contaminated

with 3,000 dpm/100 cm'as

found improperly stored in a

maintenance

gang

box on the 286 foot elevation of the

Fuel

Handling Building outside

a contaminated,

highly contaminated

or

radioactive materials

storage

area designated

by

RC supervision.

Licensee

immediate corrective actions for the problem included

placement of the item in a radioactive materials

storage

area

and

the initiating of an

ACFR.

This

NRC identified violation is not

being cited because criteria specified in Section VII.B of the

Enforcement Policy were satisfied.

17

NCV 50-400/94-07-02:

Failure to control

and store contaminated

or

radioactive material in accordance

with licensee

procedures.

A NCV was identified.

c.

Control of Contaminated

Areas

During facility tours,

the inspector

noted that contamination

control

and general

housekeeping

practices

were adequate.

Surface

contamination

was aggressively

being controlled at its source.

The licensee

monitors plant area

contaminated

with the total area

included in monitoring program at about 460,000 ft .

That area

excludes

the Containment Building.

The licensee

had approximately

1900 ft'fthe monitored area

contaminated

in non-outage

periods.

During tours of the facilities, the inspector

observed

the use of

catch basins to minimize the spread of contamination.

No concerns

were noted.

d.

Personnel

Contaminations

For 1993, the licensee essentially

met their goal of 60

PCEs with

8 skin contaminations

and

37 clothing contaminations.

Of the

45

PCEs,

.5 involved hot particles for clothing contaminations.

The licensee

had not identified any hot particles

on skin.

The

45

PCEs in 1993

was the site's

lowest annual

number of PCEs.

Approximately 14

PCEs

had occurred in 1994.

Review of selected

contamination

events

noted that licensee

documentation

and follow-

up on the individual events

were appropriate,

and skin dose

assessments

were performed,

when required.

For reports reviewed,

resultant

exposures

were minor.

No concerns

were noted.

ll.

Program for Maintaining Exposures

As Low As Reasonably

Achievable

(83750)

(TI 2515/123)

This program area

was reviewed to determine the adequacy of ALARA

program.

Areas reviewed included organization support, training, goals

and objectives,

radiation source reduction,

worker awareness

and

involvement,

ALARA plans

and reviews,

and

ALARA results in the

implementation of the licensee's

ALARA program.

10 CFR 20. 1101(b) requires that the licensee

use, to the extent

practicable,

procedures

and engineering controls

based

upon sound

radiation protection principles to achieve occupational

doses

and doses

to members of the public that are

ALARA.

The licensee's

full-time ALARA staff consisted of a senior radiation

specialist

and

one

RCT.

However, the licensee

had assigned

four

contract personnel

to the

ALARA staff several

months prior to the outage

18

to support outage planning activities

and another

RCT to support the

ALARA staff during the outage.

The organizational

structure

and

responsibilities for the

ALARA staff were clearly defined in

organizational

charts

and licensee

procedures.

The inspector determined that the licensee's

ALARA policy and objectives

were clearly described

in GET Level II Training.

ALARA concepts

and

dose reduction techniques

were also presented

in the training program.

In the fourth quarter of 1993, the

ALARA and Training staff provided

an

ALARA overview training as continuing training for plant staff including

EERC,

IKC, Operations,

Maintenance,

and Electrical personnel.

The

training was specific to the work group

and provided information on

lessons

learned,

the unit's performance

in the previous outage,

information on new ALARA tools (telemetric dosimetry,

cameras,

laser

pointers, etc.) available for use,

and

ALARA goals.

The inspector

reviewed selected

ALARA Work Plans for the outage,

including the Refueling Activity, Steam Generator

Haintenance,

and the

RTD Removal projects.

The plans

addressed

the major task within each

project

and included work scope descriptions,

dose estimates,

radiological

hazards

associated

with task,

methods fur radiological

exposure

reductions

and contingency plans.

The licensee

invested

considerable

resources

(time and funds) in researching

and evaluating

processes

for RTD Removal project, developing

a removal plan,

and

preparing

and providing training for implementation of the plan.

The inspector

reviewed selected

ALARA pre-job briefings.

The exchange

of information during the briefings was good.

Participants

discussed

the scope of the work, specific task

and sequence

of work activity, task

preparations,

radiological

hazards

with the processes,

radiological

controls to be implemented,

housekeeping

requirements,

contingency plans

and safety hazards

and precautions.

Licensee

and contractor personnel

appeared

knowledgeable of planned task

and dose reduction techniques

to

be utilized.

The inspector discussed

ALARA initiatives with licensee

ALARA personnel.

Radioactive

source reduction activities included flushing hot spots

and

the replacement of valves containing cobalt.

The licensee

had

identified all valves containing cobalt

and was replacing eight check

valves

on the charging

system during the outage.

Other activities

planned

included continued

study of ultra filtration systems

at other

facilities and specifying electro-polishing of steam generator

primary

side bowls for steam generator

replacement.

Activities to reduce

collective dose during RFO-5 included

use of equipment to enable the

remote monitoring of work activities for high dose task such

as vessel

work,

RTD removal project

and steam generator

inspection

and

maintenance.

The licensee

had purchased

and contracted

remote

camera

systems with multiple cameras,

monitors,

and telemetric electronic

dosimetry.

The inspector learned that the licensee

was also working on

a surrogate tour system for ALARA applications.

An ALARA incentive plan

emphasizing

performance

and team work had

been

used to recognize

and

reward specific work groups having good dose reduction performance.

19

The availability of the Harris reactor

was very high in 1993.

The

reactor availability factor was about 99.5 percent with no forced

outages.

A planned mini-outage occurred

on May 22,

1993, to repair

a

leaking blowdown valve on A steam generator.

The unit returned to

operation the following day with a l. 1 person-rem total for the brief

outage.

The licensee's

collective dose goal for 1993 was

45 person-rem

and actual

dose for the year was 30.8 person-rem,

the site's

lowest

annual collective dose.

The licensee's

three year collective dose

average

dropped in 1993 from about

175 person-rem

(1990-1992) to about

156 person-rem

(1991-1993).

The licensee's

collective dose goal for

1994 was initially set

255 person-rem.

However, the licensee

had

recently reduced

the outage

exposure

estimates

from 230 person-rem to

198 person-rem

when the planned

outage length

had

been

reduced

by

10 days.

The licensee's

annual

dose goal

was reduced to 223 person-rem

goal.

The collective dose through April 1,

1994,

was 1.98 person-rem

compared to the projection of 2.44 person-rem.

The activities of the

ALARA staff with the apparent

support of site

management

appear to be advancing

the effectiveness

of the sites

ALARA

program.

No concerns

were noted.

Effectiveness

of Licensee Controls

(83750)

This area

was reviewed to evaluate

the effectiveness

of licensee's

program

and performance

in identifying, documenting

and reporting,

determining root causes

and implementation of appropriate corrective

actions for the identified problems.

The licensee

conducted

a self-assessment

of the managements

effectiveness

to prevent repetition of adverse

occurrences

and

conditions.

The assessment

was identified as H-SW-94-01, "Harris Plant

Sitewide Assessment,"

and was performed

on February

28 - March 4,

1994.

The report was issued

March 7,

1994.

The assessment

reported that the

HNP management

was

aware of problems

that could lead to extended

outages

and

was taking effective action to

address

the problems that had resulted in performance

problems at other

CP&L facilities.

However, several

findings concerning

management

controls were identified in the report.

One of the findings, H-SW-94-01-I2, reported that insufficient emphasis

had

been placed

on self-assessment

by way of written accountabilities

or

management

expectations.

Some

examples for the finding included:

The site

had not implemented

a formal self-assessment

program.

Reluctance to self-identify ACFRs

among several

plant

organizations

due to concerns of reporting

on peers

and self-

incrimination resulting in retribution.

20

Fourteen of thirty-one

NAD Assessments

conducted

since January

1993

had cited deficiencies

in self-assessment.

The licensee

had issued

a plant directive PLP-003, "Self Assessment,"

Revision 0, effective March 1,

1994, that required

each unit to develop

an annual

plan of self-assessments

which included at least

one per

quarter.

The self-assessment

plans were to include

many elements

of a

good

gA audit.

The plant units were required

implement their self-

assessment

plans beginning the fourth quarter of 1994.

Audit finding, H-SW-94-01-I3, reported continued

problems with procedure

use,

adequacy

and adherence.

The report also stated that, despite

numerous previously identified procedure deficiencies,

corrective

actions in response

to those deficiencies

had

been ineffective.

The specific corrective actions for the recently identified issues

were

not reviewed.

However, the review and documentation

of management

problems

appeared

to be

an appropriate

step in the establishment

of

quality processes

within plant programs.

The report findings indicated

management

needed

to improve communications of objectives

and take

measures

to encourage

and ensure that all plant staffs were more

aggressively

identifying and taking appropriate corrective actions to

prevent repeated

adverse

conditions.

The findings, if appropriately

addressed,

have the potential to improve site program performance.

The inspector noted that the

NAD findings of the

EERC audit conducted

a

couple of weeks prior to the management

effectiveness

audit also

identified needs for self-identification

and corrective action

performance

improvements.

No concerns

were noted.

Action on Previous

Inspection

Findings

(92701)

(Open)

VIO 50-400/93-11-01:

Failure to comply with procedure,

HPP-800,

requirements for properly labeling radioactive materials.

The inspector

reviewed the licensee's

response

to the violation dated July 16,

1993,

and reviewed the implementation of the licensee's

corrective actions.

The inspector verified that the licensee

had completed all of the

corrective actions.

The inspector

noted that the licensee

had

made

significant improvements

in the labeling of contaminated

and radioactive

material

since the previous inspection.

The identification of an

additional

example of failure to control contaminated

and radioactive

material

was identified during the inspection.

The item will remain

open pending

a review of the licensee's

corrective actions for the most

recent failure to control radioactive material in accordance

with

licensee

procedures.

21

Exit Meeting

(83729)

On March 31,

1994,

an exit meeting

was held with those licensee

representatives

denoted

in Paragraph

1 of this report.

The exit meeting

was held at that date in conjunction with two other

NRC exits.

The

inspector

summarized

the scope

and findings of the inspection including

two new issues

as potential violations.

The licensee

did not indicate

any of the information provided to the inspector during the inspection

as proprietary in nature

and

no dissenting

comments

were received

form

the licensee.

The inspector reported that the inspection

would continue

through the following day

and if any new issues'developed

during that

inspection period another exit would be required.

Upon review of

licensee corrective actions for the reported violations

a decision

was

made to identified the violations

as

NCVs as

shown below.

There were

no

new issues

identified following the March 31,

1994 exit meeting.

However, the inspector did reviewed the results of the inspection

activities following the exit with the Manager of Radiation Controls

prior to exiting the site

on April 1,

1994.

~T

e

Item Number

NCV

50-400/94-07-01

Status

Descri tion and Reference

Closed

Failure to post

RCAs in

accordance

with licensee

procedures

(Paragraph

6.d).

NCV

50-400/94-07-02

VIO

50-400/93-11-01

Closed

Closed

Failure to control

and store

contaminated

or radioactive

material in accordance

with

licensee

procedures

(Paragraph

10.b).

Failure to comply with

procedure,

HPP-800,

requirements for properly

handling radioactive materials

(Paragraph

13).

Index of Abbreviations

Used in this Report

ACFR

ALARA

ANSI

BOP

CFR

cm

CP&L

DAC

DAD

dpm

E&RC

Adverse Condition Feedback

Report

As Low As Reasonably

Achievable

American National

Standards

Institute

Balance of Plant

Code of Federal

Regulations

Centimeters

Squared

Carolina

Power

& Light

Derived Air Concentration

Digital Alarming Dosimeter

Disintegration

Per Minute

Environmental

and Radiation Control

ft

GN

HEPA

HNP

HP

HPP

HRA

IR

mrem

NAD

ncpm

NCV

NRC

NVLAP

PCE

PPH

RC

RCA

RC&PH

RCT

RFO

RTD

RWP

SOP

SRPD

TEDE

TI

TLD

TS

VIO

22

Square

Feet

Geiger-Muller

High Efficiency Particulate Air-filter

Harris Nuclear Plant

Health Physics

Health Physics

Procedures

High Radiation Area

Inspection

Report

Milli-Roentgen Equivalent

Van

Nuclear Assessment

Department

Net Counts

Per Minute

Non-Cited Violation

Nuclear Regulatory

Commission

National Voluntary laboratory Accreditation

Program

Personnel

Contamination

Events

Peer

Panel

Neeting

Radiation Control

Radiologically Controlled Area

Radiation Control Protection

Hanual

Radiation Control Technician

Re-Fueling

Outage

Resistance

Temperature

Detector

Radiation

Work Permit

.Step Off Pad

Self-Reading

Pocket Dosimeter

Total Effective Dose Equivalent

Temporary Instruction

Thermoluminescent

Dosimeter

Technical Specification

Violation