ML17328B082

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Forwards Insp Rept 50-255/90-13 on 900513-31.No Violations or Deviations Noted
ML17328B082
Person / Time
Site: Palisades 
Issue date: 07/20/1990
From: Norelius C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Hoffman D
CONSUMERS ENERGY CO. (FORMERLY CONSUMERS POWER CO.)
Shared Package
ML17328B083 List:
References
NUDOCS 9008020030
Download: ML17328B082 (8)


See also: IR 05000255/1990013

Text

Docket No. 50-255

Consumers

Power

Company

ATTN:

David P.

Hoffman

lice President

Nuclear Operations

1945 West Parna11

Road

Jackson,

NI

49201

Gentlemen:

This refers to the special

team assessment

conducted

by Hr.

C.

F. Gill and

other

NRC and contractor

personnel

on Yiay 13-31,

1990, of activities at the

Palisades

Nuclear Generating

Plant authorized

by

NRC Provisional Operating

License

No.

DPR-20 and to the discussion of our findings with you and others

of your staff at the conclusion of the inspection.

The assessment

was conducted

to evaluate

the effectiveness

of licensee

actions

to keep radiation

doses

at the Palisades

Plant

as

low as reasonably

achievable

(ALARA).

The historically high collective radiation

dose

incurred at the

Palisades

Plant prompted this assessment.

The team used selective

examinations

of procedures

ard representative

records,

interviews with personnel,

independent

measurements

and observations

of activities in progress

to perform the

evaluation.

Within the scope of the assessment,

no violations or deviations

were identified.

However,

a number of weaknesses,

which are discussed

in detail in the enclosed

report,

were identified which 'in our view contributed to'your historically

high radiation

dose at Palisades.

During our meeting

on July 18,

1990,

you

described

actions that you have initiated to address

many of these identified

weaknesses.

Ve also are

aware that you are conducting your own self

assessment

of your health physics

program.

As we discussed,

after you have

completed your evaluation of this report

and after completion of your

self-assessment,

we would like to meet with you again to discuss

the progress

of improvements

in your health physics/ALARA programs.

We will contact you

to set

up the meeting in early September.

In accordance

with 10 CFR 2.790 of the Commission's

regulations,

a copy of this

letter and its enclosures will be placed in the

NRC Public Document

Room.

-0

Consumers

power

Company

JUL 2

0

1990

u have concerning this assessment.

Me will gladly discuss

any questions

you have

Sincer ely,

Enclosures:

l.

Executive

Summary

2.

NRC Inspection

Report

No.

50"255/90013(DRSS)

cc w/enclosures:

Mr. Kenneth

M. Berry, Director

Nuclear Licensing

Gerald

B. Slade,

General

Manager

DCD/DCB (RIDS)

Licensing

Fee

Management

Branch

Resident

Inspector, RIII

James

R. Padgett,

Michigan Pub1ic

Service

Commission

Michigan Department of

Public Health

bcc:

,R.

R. Bellamy,

NRC RI

D.

M. Collins,

NRC RII

B. Murray',

NRC RIV

G.

P.

Yuhas,

NRC

RV

C.

S.

Hinson,

NRR,

PRPB

T.

F.

Dragoun,

NRC RI

L.

L, Coblentz,

NRC

RV

B.

T. Dionne,

BNL

J.

Baum,

BNL

R.

E. Utting,

AECB

Charles

E, Norelius, Director

Division of Radiation Safety

and Safeguards

RIII ~

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Enclosure

1

EXECUTIVE SUMMARY

In 1988 the annual collective radiation

dose at the Palisades

Nuclear

Generating

Plant

was

more than twice the'national

average for Pressurized

Water Reactors

(PWRs),

Including 1988, the Palisades

plant was above the

U.S.

PWR average

dose for 10 of .the last

13 years.

A special

radiological

team inspection

conducted at Palisades

during late

1988 (Inspection

Report

No. 50-255/88021(DRSS))

concluded that although the licensee

incurred

much of

the

1988 radiation exposure

on unanticipated

outage

work and

on unusually

extensive

or one-time modification/maintenance .activities, work planning

deficiencies

appeared

to have contributed to the high dose.

Also, because

of

initial poor plant system design

and previous

poor operational

and maintenance

activities, the plant had

been

plagued with hot spots

and relatively high

general

area radiation fields which impacted the dose.

It was also concluded

that although the licensee

had implemented

a radiation source

reduction

program three years before,,it

had not been

as effective as anticipated

and

that much additional effort appeared

necessary

to adequately

reduce

personnel

exposures

At a meeting with NRC regional

management

on December 8, 1988, the

licensee

indicated,

in part, that planned

improvements

in the

ALARA program

were expected

to significantly improve future dose

saving efforts.

The collective dose for Palisades

declined

from 730 person-rem in 1988 to

294 person-rem

in 1989.

This value is expected

to be about the

same

as the

national

average for PWRs;

however,

the lack of a Palisades

refueling outage

in 1989 significantly contributed to the decline in annual 'collective dose.

The annual

dose

goal for 1990 at Palisades

was established

at about

1200 person-rem

which includes

about

700 person-rem allotted for the Fall

steam generator

replacement

project

(SGRP).

Because

of past high dose

expenditure

and the high-dose jobs anticipated

during the Fall

1990

SGRP/

refueling outage,

the

NRC concluded it was appropriate

to conduct another

special

review of the Palisades

ALARA program.

During the period of May 13-31,

1990,

a special

team assessment

was conducted

by the

NRC to evaluate

the licensee's

efforts for maintaining occupational

radiation

doses

as

low as reasonably

achievable

(ALARA).

The assessment

included

a review of the causes

of the past high radiation doses;

an evaluation

of the licensee's

current organization

and program for keeping radiation

doses

ALARA; a review of past

and current licensee initiatives to bring the radiation

doses

to within industry norms;

and

an evaluation of licensee

management's

awareness

of, involvement in, and support for the

ALARA program.

The team identified ALARA program weaknesses

which indicate that

a broadscope,

proactive

ALARA implementation

improvement plan should

be initiated by the

licensee.

The identified weaknesses

included:

Although the team noted that management

support of the 'ALARA program was

evident through

such mechanisms

as the Scope Control

Team and the

ALARA

Committee,

the lack of an overall management-directed

ALARA improvement

plan appeared

to contribute

toward inconsistent

levels of ALARA

awareness

and differing levels of involvement in ALARA initiatives among

various station groups.

~ 1I

1

Enclosure

1

ALARA considerations

were not well integrated into work planning

activities.

Veak procedures

governing

ALARA activities appeared

indicative of a lack

of firm ALARA commitment.

Mith.some notable exceptions,

there

appeared

to be

a cultural attitude

that

ALARA activities

and concerns

were solely the responsibility of the

Radiological

Services

Department

(RSD).

ALARA concepts

have not been fully incorporated into the training

program,

including general

worker and radiological safety technician

training lesson

plans

and procedures.

In addition to the above concerns,

the

team

had cohcerns

regarding the

RP/ALARA

readiness

for the steam generator

replacement

project (SGRP)/refueling

outage

scheduled for mid-September

1990.

The inspectors

concluded that not only

would the licensee

have difficulty in significantly improving the plant ALARA

program before

the

SGRP, but the licensee

might also

have difficulty in

adequately

addressing

the following ALARA concerns

before the outage.

The. licensee

had not developed corrective action assignments

and schedules

to resolve internal

recommendations

and lessons

learned

from the

1988

refueling outage.

The licensee's

self assessment

of the

RP/ALARA program,

begun in

February

1990, is not scheduled for completion unti l August

1990.

ALARA

corrective actions

had not been

assigned

and scheduled for implementation

during the Fall

1990 outage.

SGRP

RP/ALARA organizational

structure,

assignments,

duties,

responsibilities,

authority and interface with the plant

RP/ALARA

organization

had not been determined.

Numerous similar projects at other

facilities had delineated

these organizational/managerial

functions

much

earlier in the planning stage.

Subsequent

to the team inspection,

the licensee

informed Region III that

an

implementation

plan to ensure

RP/ALARA readiness

for the Fall

1990

SGRP/refueling

outage,

hs well as

a long-term improvement plan,

has

been

developed.

A meeting is scheduled

on July 18, 1990, to determine

RP/ALARA

readiness

for the Fall,1990 outage.

Several

program strengths

were also identified and are

summarized

as follows:

Dose savings

have ',been

achieved for certain repetitive high-dose jobs.

Superintendents

ha've

been involved in setting

annual

dose goals for 1990

and

have established

additional "exceptional" target levels.

The quality of post-job

ALARA reviews

has

been

good.

ri

Enclosure I

'he

ALARA staff is proactive

and conscientious.

The ALARA/refueling

engineering

interface

appears

to be working well.

Also, the assignment

of some

RWP/ALARA personnel

to various project work groups to expedite

RMP preparation

and

ALARA reviews appears

to be

a positive initiative.

Use of the Five-Year Plan for planning long-term, large-capital

ALARA

initiatives has

been beneficial.

Improved design

and electro-polishing of new steam generators

is

indicative of positive actions to reduce future dose.

The surrogate

tour system is

a useful training and familiarization tool.

Contractor fees

have

been tied to

ALARA performance.

Further monetary

incentives

have

been

developed

to elicit worker ALARA suggestions

and to

induce department

managers

to meet annual

department

ALARA goals.

A comprehensive

self assessment

of the

ALARA program is underway.

A more detailed listing of both strengths

and improvement

items are set forth

in each section of the report details.