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LER-1979-065, /01T-0:on 791224,during in-house Evaluation of Containment Air Recirculation/Hydrogen Skimmer Sys, Discrepancies Noted Between Math Models & Design Drawings. Cause Not Stated.Mods Made to Supports |
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U. S. NUCLEAR REGULATORY COMMISSION 00Q341 1 11Q4~QR 25 26 LICENSE TYPE 30 57 CAT 58 QB 2
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ATTACHMENT TO LER 8065/01T-0 The following report is being submitted in accordance with the requirements of Technical Specification 6.9.1.8.i.
This is the follow-up of the verbal report given to the NRC Duty Officer on December 24, 1979.
Extension of submittal was requested on January 7, 1980 with permission for such extension granted by R.
E. Masse.
CONTAINMENT AIR RECIRCULATION/HYDROGEN SKIMMER SYSTEM CAR I.
S stem Descri tion The CAR System is a safety-related ventilation system within the containment.
This system starts only in the event of a hi-hi contain-ment pressure signal.
It consists of two redundant independent systems which include fans, back draft dampers,
- valves, piping and ductwork.
Both, CAR System fans'are located in the upper volume.
The fans
- discharge, via the annular space between the crane wall and the Containment liner, into the, lower compartment.
The fans are provided with back draft dampers on the discharge to prevent backflow during the initial blowdown phase ot the accident.
The system includes provisions for providing both
- 1) general recirculation of containment atmosphere between the upper and lower compartments following a loss-of-coolant accident, and 2) preventing the improbable accumulation of hydrogen in restricted areas within the containment also following a loss-of-coolant accident.
The potential areas of hydrogen pocketing are the top of the containment
- dome, and the lower compartment enclosures which include the three rooms in the annular space between the crane wall and the liner, the steam generator enclosures, and the pressurizer enclosure.
The CAR system is a closed loop system inside the containment building which essentially circulates the air between the upper and lower containment volumes.
The recirculation fans start 10 minutes after the event.
Detailed description of the system is given in FSAR, Chapter 5, Amendment 19.
II.
Descri tion of the Re ortable Occurrence The ducts of the hydrogen skimmer system between the suction points and the recirculation fans are classified as safety related.
These ducts were originally fabricated using piping sections and installed and supported using alternate analysis procedures.
Design modification to the fans made prior to the initial startup of Unit 2 required a verification analysis to assure that the change did not create any adverse seismic condition which would interfere with the fans performing their intended design function.
This verification analysis of the system was done during early 1978.
Some modifications were made to the pipe supports as a result of the analysis.
0 I
ATTACHMENT TO LER 0'065/01T-0 Pae2 This piping system was inspected as a part of the
'as-built'nspection of safety related piping systems required by the NRC IE Bulletin 79-14.
The 'as-built'ondition of the duct was found to be in conformance with the design drawings and the'nspection criteria and as such no significant non-conformance was identified.
However, during the in-house evaluation of the design drawings and the mathematical
- models, some discrepancies were noted between the input to the mathematical models and the design drawings.
It was decided to do some reanalyses to evaluate the effect of these discrepancies.
Seismic analyses indicated some stresses in the ducts and/or supports were above the yield stress limits.
Though this in itself did not indicate the loss of structural integrity of the system, because of the complexity of the duct system layout and uncertainty involved in arriving at a reasonable engineering judgment as to.the operability of the system, it was decided to"shut down Unit No.
1 which was operating at that time.
Unit No.
2 was in a refueling outage.
This was reported to your office on December 24,
- 1979, as per Technical Specification 6.9.1.8.i.
It was decided to hold both the Units in cold shutdown for corrective action.
III. Corrective Action Taken The analyses were redone, incorporating the modifications to some of the existing supports and also considering additional supports.
With these modifications, all the stresses in the pipe as well as in the supports are within the allowable limits, Detail designs of the modifi-cation to the existing supports and of the new supports were completed and have been implemented in both units as of January 14, 1980.
The number of modifications are as follows:
Unit k'1 Unit 82 1.
Modification to existing supports 2.
New supports added 32 33 IV.
Safet Evaluation The Containment Air Recirculation/Hydrogen Skimmer System (CAR) is a part of the containment ventilation system and is required to function only after a
LOCA accident.
The system is activated after 10 minutes of
v
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ATTACHMENT TO LER 8065/01T-0 Pa e
3 the LOCA event happening.
The CAR system is designed to operate independently from the other eight essentially independent systems which comprise the entire ventilation system.
Each D. C.
Cook Unit has two independent hydrogen skimmer systems, therefore the loss of either system or any component of either system will not impair the system operation.
The containment air recirculation hydrogen skimmer system (CARS) is required to perform its design basis function during approxi-mately the first twenty-four hours after a large LOCA.
The CARS assures adequate mixing of the post-accident containment atmosphere to preclude the potential formation of local hydrogen pockets within the lower volume of the containment.
Once the electric hydrogen recombiners are activated the hydrogen generation rate would be decreased to the point where the potential for hydrogen pocketing would be virtually eliminated.
In evaluating the overall safety of seismic design it should be noted that only certain portions of the system were over stressed beyond the yield limit.
This was based on an elastic analysis without taking into consideration the safety margins available in a limit analysis.
Local yielding of the materials does not automatically mean loss of system operability as a whole.
The criteria used in the D.
C.
Cook Plant is more conservative than today's design criteria in terms of the loading intensities, the allowable stress limits used and the damping factors used.
Under these circumstances the possibility of losing the operational capability of the CAR system during the highly unlikely OBE and DBE events was very remote.
Therefore in the unlikely event of a OBE or DBE taking place, a best estimate engineering judgment supports the conviction that the operational capability of the containment Air Recirculation/Hydrogen skimmer system would not have been impaired to the point that the discrepancies found would have endangered the health and safety of the public.
After the modifications and corrective actions taken structural integrity of the hydrogen skimmer system is assured during DBE and during a design basis accident.
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| 05000315/LER-1979-001-03, /03L-0 on 790122:during Mode 1,position of Rod F-6 Showed Deviation of Greater than 12 Steps from Demand Position.Caused by Drift in Signal Conditioning Module | /03L-0 on 790122:during Mode 1,position of Rod F-6 Showed Deviation of Greater than 12 Steps from Demand Position.Caused by Drift in Signal Conditioning Module | | | 05000316/LER-1979-001-03, /03L-0 on 790111:at 100% Power,Quadrant Power Tilt Ratio Alarm Per Tech Spec 4.2.4 Was in Error.Calculation of Tilt Ratio Is Required Every 12-h;first Survey Was Missed Because Alarm Instruments Were Being Calibr | /03L-0 on 790111:at 100% Power,Quadrant Power Tilt Ratio Alarm Per Tech Spec 4.2.4 Was in Error.Calculation of Tilt Ratio Is Required Every 12-h;first Survey Was Missed Because Alarm Instruments Were Being Calibr | | | 05000316/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000315/LER-1979-001, Forwards LER 79-001/03L-0 | Forwards LER 79-001/03L-0 | | | 05000315/LER-1979-002-03, /03X-1:on 790127,injection of Boric Acid Caused Increase of Neutron Flux in Reactor Core.Axial Flux Difference Exceed Limits & Alarm Did Not Function Properly. Caused by Hardware Failure | /03X-1:on 790127,injection of Boric Acid Caused Increase of Neutron Flux in Reactor Core.Axial Flux Difference Exceed Limits & Alarm Did Not Function Properly. Caused by Hardware Failure | | | 05000316/LER-1979-002-03, /03L-0 on 790106:during Startup,Auxiliary Feedwater Motor Operated Valve Would Not Close Due to Broken Wire in SMB-0-25 Operator.Caused by Vibration & Use of Solid Conductor | /03L-0 on 790106:during Startup,Auxiliary Feedwater Motor Operated Valve Would Not Close Due to Broken Wire in SMB-0-25 Operator.Caused by Vibration & Use of Solid Conductor | | | 05000315/LER-1979-002, Forwards LER 79-002/03L-0 | Forwards LER 79-002/03L-0 | | | 05000316/LER-1979-003-03, /03L-0 on 790106:reactor Trip/Safety Injection Occurred.Caused by Freezing of Steam Generator/Main Steam Pressure Sensing Lines.Freezing Due to Failure to Close Off Steam Vent Openings in West Steam Encl | /03L-0 on 790106:reactor Trip/Safety Injection Occurred.Caused by Freezing of Steam Generator/Main Steam Pressure Sensing Lines.Freezing Due to Failure to Close Off Steam Vent Openings in West Steam Encl | | | 05000315/LER-1979-003-03, /03L-0 on 790120:during Review of Completed Surveillance Tests,Discovered That Test on Solid State Protection Sys Train a Exceed 1-h Limit Imposed by Tech Specs.Caused by Technician Overlooking 1-h Limit | /03L-0 on 790120:during Review of Completed Surveillance Tests,Discovered That Test on Solid State Protection Sys Train a Exceed 1-h Limit Imposed by Tech Specs.Caused by Technician Overlooking 1-h Limit | | | 05000316/LER-1979-004-01, /01T-0 on 780802:turbine Low Fluid Oil Pressure Switches Set at non-conservative Value.Initially Calibr at Vendors Recommended Setpoints;Were Not Recalibr Per Tech Specs | /01T-0 on 780802:turbine Low Fluid Oil Pressure Switches Set at non-conservative Value.Initially Calibr at Vendors Recommended Setpoints;Were Not Recalibr Per Tech Specs | | | 05000316/LER-1979-004, Forwards LER 79-004/01T-0,79-005/03L-0 & 79-006/03L-0 | Forwards LER 79-004/01T-0,79-005/03L-0 & 79-006/03L-0 | | | 05000315/LER-1979-004-03, /03L-0 on 790206:both Doors of Containment Airlock Were Inadvertently Opened.Caused by Interlock Cable Being Too Loose to Operate Locking Mechanism.Tension Was Adjusted & Interlock Then Tested Satisfactorily | /03L-0 on 790206:both Doors of Containment Airlock Were Inadvertently Opened.Caused by Interlock Cable Being Too Loose to Operate Locking Mechanism.Tension Was Adjusted & Interlock Then Tested Satisfactorily | | | 05000315/LER-1979-004, Forwards LER 79-004/03L-0 | Forwards LER 79-004/03L-0 | | | 05000315/LER-1979-005-03, /03L-0 on 780624:unit Was Operated W/Positive Moderator Temp Coefficient for 3-h.Caused by Rod Withdrawal & Consequent Xe Build Up.Procedure Being Revised | /03L-0 on 780624:unit Was Operated W/Positive Moderator Temp Coefficient for 3-h.Caused by Rod Withdrawal & Consequent Xe Build Up.Procedure Being Revised | | | 05000316/LER-1979-005-03, /03L-0 on 790117:solid State Protection Sys Tested Unsatisfactorily.Caused by Failure of Universal Logic Card A-214 | /03L-0 on 790117:solid State Protection Sys Tested Unsatisfactorily.Caused by Failure of Universal Logic Card A-214 | | | 05000315/LER-1979-006-03, /03L-0 on 790208:pressurizer Relief Tank Diaphragm Ruptured,Causing Ice Condenser Inlet Doors to Be Indicated Open.Caused by Pressure Surge in Lower Containment.Unit Shut Down & Doors Closed | /03L-0 on 790208:pressurizer Relief Tank Diaphragm Ruptured,Causing Ice Condenser Inlet Doors to Be Indicated Open.Caused by Pressure Surge in Lower Containment.Unit Shut Down & Doors Closed | | | 05000316/LER-1979-006-03, /03L-0 on 790123:svc Water Supply Check Valve to AB diesel,ESW-143,failed to Seat.Caused by Normal Wear of Split Center Disc of Carbon Steel Check Valve,Centerline Part D-10495-26 | /03L-0 on 790123:svc Water Supply Check Valve to AB diesel,ESW-143,failed to Seat.Caused by Normal Wear of Split Center Disc of Carbon Steel Check Valve,Centerline Part D-10495-26 | | | 05000316/LER-1979-007, Forwards LER 79-007/03L-0 | Forwards LER 79-007/03L-0 | | | 05000316/LER-1979-007-03, /03L-0 on 790213:during Surveillance Test on Containment Pressure Set 3,high-high Bistable Trip Point Was Found to Exceed Tech Specs.Caused by Drifting Bistable. Bistable,Westinghouse Model 63V-BC-OHEA-F,was Replaced | /03L-0 on 790213:during Surveillance Test on Containment Pressure Set 3,high-high Bistable Trip Point Was Found to Exceed Tech Specs.Caused by Drifting Bistable. Bistable,Westinghouse Model 63V-BC-OHEA-F,was Replaced | | | 05000315/LER-1979-007-03, /03L-0 on 790218:suction Valve of West Centrifugal Charging Pump Found Closed.Caused by Mistaken Closing Following Surveillance Testing.Incident Is Being Reviewed | /03L-0 on 790218:suction Valve of West Centrifugal Charging Pump Found Closed.Caused by Mistaken Closing Following Surveillance Testing.Incident Is Being Reviewed | | | 05000316/LER-1979-008-03, /03L-0 on 790303:main Turbine Stop Valve C Closure Limit Switch Failed Conservatively (Closure Indication Received).Cause Unknown.Switch Replaced | /03L-0 on 790303:main Turbine Stop Valve C Closure Limit Switch Failed Conservatively (Closure Indication Received).Cause Unknown.Switch Replaced | | | 05000316/LER-1979-008, Forwards LER 79-008/03L-0 | Forwards LER 79-008/03L-0 | | | 05000315/LER-1979-008-03, /03L-0 on 790207:containment Atmospheric Air Particulate & Gaseous Radiation Monitoring Sys Pump Was Continuously Tripping.Caused by Misalignment of Pump Bypass Flow Adjustments Due to Normal Pump Wear.Flow Rate Adjusted | /03L-0 on 790207:containment Atmospheric Air Particulate & Gaseous Radiation Monitoring Sys Pump Was Continuously Tripping.Caused by Misalignment of Pump Bypass Flow Adjustments Due to Normal Pump Wear.Flow Rate Adjusted | | | 05000315/LER-1979-009-03, /03L-0 on 790223:in Mode 1 Both Emergency Diesel Generators Were Inoperable on Separate Occasions.Caused by AB Diesel Generator Running in Parallel & Other Emergency Generator Out for Maint.Operating Procedures Revised | /03L-0 on 790223:in Mode 1 Both Emergency Diesel Generators Were Inoperable on Separate Occasions.Caused by AB Diesel Generator Running in Parallel & Other Emergency Generator Out for Maint.Operating Procedures Revised | | | 05000316/LER-1979-009-03, /03L-0 on 790303:2W Svc Water Pump Amp Pegged Meter Stopped,Constituting Inoperable Pump.Caused by Burr Formed Between Impeller Ring & Bowl.Pump Shaft & Bowl Replaced | /03L-0 on 790303:2W Svc Water Pump Amp Pegged Meter Stopped,Constituting Inoperable Pump.Caused by Burr Formed Between Impeller Ring & Bowl.Pump Shaft & Bowl Replaced | | | 05000316/LER-1979-009, Forwards LER 79-009/03L-0 | Forwards LER 79-009/03L-0 | | | 05000315/LER-1979-010-03, /03X-1 on 790223:diesel Essential Svc Water Check Valves 1-ESW-111 & 1-ESW-114 Not Functioning Properly.Caused by Excessive Wear at Split Disc Hinge Points.Discs Replaced | /03X-1 on 790223:diesel Essential Svc Water Check Valves 1-ESW-111 & 1-ESW-114 Not Functioning Properly.Caused by Excessive Wear at Split Disc Hinge Points.Discs Replaced | | | 05000315/LER-1979-010, Forwards LER 79-010/03X-1 | Forwards LER 79-010/03X-1 | | | 05000316/LER-1979-010, Forwards LER 79-010/03L-0 | Forwards LER 79-010/03L-0 | | | 05000316/LER-1979-010-03, /03L-0 on 790306:during Surveillance Test on Turbine Driven Auxiliary Feed Pump,Pump Was Over Max Recommended Temp.Possible Cause Was Foreign Matl in Bearing Oil.Oil Was Changed | /03L-0 on 790306:during Surveillance Test on Turbine Driven Auxiliary Feed Pump,Pump Was Over Max Recommended Temp.Possible Cause Was Foreign Matl in Bearing Oil.Oil Was Changed | | | 05000316/LER-1979-011, Forwards LER 79-011/03L-0 | Forwards LER 79-011/03L-0 | | | 05000316/LER-1979-011-03, /03L-0 on 790327:outer Door Seal of Lower Containment Air Lock Found Leaking.Caused by Force Placed on Seal During Installation of Security Gate at Air Lock Entrance.Seal Tightened & Outer Seal Retested | /03L-0 on 790327:outer Door Seal of Lower Containment Air Lock Found Leaking.Caused by Force Placed on Seal During Installation of Security Gate at Air Lock Entrance.Seal Tightened & Outer Seal Retested | | | 05000315/LER-1979-011-03, /03L-0 on 790223:auxiliary Feedwater Discharge Valve Would Not Close from Control Room.Caused by Loose Connection in Hot Shutdown Panel.Connection Tightened & Correct Valve Operation Verified | /03L-0 on 790223:auxiliary Feedwater Discharge Valve Would Not Close from Control Room.Caused by Loose Connection in Hot Shutdown Panel.Connection Tightened & Correct Valve Operation Verified | | | 05000316/LER-1979-012-03, /03L-0 on 790330:hydraulic Control Values Did Not Return to Normal Position Placing Hydraulic Lock on Operator Cylinder.Caused by Dirt in Hydraulic Pilot Valve.Hydraulic Fluid Replaced | /03L-0 on 790330:hydraulic Control Values Did Not Return to Normal Position Placing Hydraulic Lock on Operator Cylinder.Caused by Dirt in Hydraulic Pilot Valve.Hydraulic Fluid Replaced | | | 05000315/LER-1979-012-03, /03L-0 on 790226:containment Air Monitor Pump Overheated.Caused by Worn Rubber Spider in Lovejoy L-100 Coupling.Spider Replaced & Air Sampler Retested | /03L-0 on 790226:containment Air Monitor Pump Overheated.Caused by Worn Rubber Spider in Lovejoy L-100 Coupling.Spider Replaced & Air Sampler Retested | | | 05000316/LER-1979-012, Forwards LER 79-012/03L-0 | Forwards LER 79-012/03L-0 | | | 05000315/LER-1979-013-03, /03L-0 on 790303:auxiliary Feed Valve FMO-212 Would Not Shut from Control Room.Caused by Broken Wire in Valves Motor Operator.Breakage Is a Result of Vibration & Use of Solid Conductor Wire.Wire Replaced | /03L-0 on 790303:auxiliary Feed Valve FMO-212 Would Not Shut from Control Room.Caused by Broken Wire in Valves Motor Operator.Breakage Is a Result of Vibration & Use of Solid Conductor Wire.Wire Replaced | | | 05000316/LER-1979-013-03, /03L-0 on 790407:during Rapid Shutdown,Pressure Was Allowed to Drop to 2,190 Lb Psig.Caused by Spray Valve Which Was Slow to Respond.Spray Placed in Manual & Throttled Back | /03L-0 on 790407:during Rapid Shutdown,Pressure Was Allowed to Drop to 2,190 Lb Psig.Caused by Spray Valve Which Was Slow to Respond.Spray Placed in Manual & Throttled Back | | | 05000315/LER-1979-014-03, /03L-0 on 790301:while in Mode 1,indicated Position of Rod F-6 Discovered to Be Oscillating within 15 Steps of Bank Demand Position.Caused by Signal Conditioning Module Connector.Cleaning & Reinstallation Corrected Limits | /03L-0 on 790301:while in Mode 1,indicated Position of Rod F-6 Discovered to Be Oscillating within 15 Steps of Bank Demand Position.Caused by Signal Conditioning Module Connector.Cleaning & Reinstallation Corrected Limits | | | 05000315/LER-1979-014, Forwards LER 79-014/03L-0 & 79-015/03L-0 | Forwards LER 79-014/03L-0 & 79-015/03L-0 | | | 05000316/LER-1979-014-03, /03L-0 on 790404:on Two Occasions Rod Position Indication Exceeded 12-step Limit.Caused by Drifting of Signal Conditioning Modules,Which Were Adjusted for Proper Output | /03L-0 on 790404:on Two Occasions Rod Position Indication Exceeded 12-step Limit.Caused by Drifting of Signal Conditioning Modules,Which Were Adjusted for Proper Output | | | 05000315/LER-1979-015-03, /03L-0 on 790302:while Operating at Full Power, Pressurizer Relief Tank Rupture Disc Blew Out,Causing Ice Condenser Inlet Doors to Open.Caused by Pressure Fluctuations Resulting in Weakened Rupture Discs | /03L-0 on 790302:while Operating at Full Power, Pressurizer Relief Tank Rupture Disc Blew Out,Causing Ice Condenser Inlet Doors to Open.Caused by Pressure Fluctuations Resulting in Weakened Rupture Discs | | | 05000316/LER-1979-015-03, /03L-0 on 790409:during Plant Startup,Small Crack & Pinhole Leak Found in Body of FMO-232,at Inlet Side of Valve Adjacent to Weld.Cause of Crack Not Determined. Radiographs of Area Reviewed | /03L-0 on 790409:during Plant Startup,Small Crack & Pinhole Leak Found in Body of FMO-232,at Inlet Side of Valve Adjacent to Weld.Cause of Crack Not Determined. Radiographs of Area Reviewed | | | 05000315/LER-1979-016-03, /03L-0 on 790304:two Manual Containment Isolation Valves Were Inadvertantly Left Open Following Routine Sample of Instrument Room.Caused by Personnel Oversight.Both Valves Were Returned to Their Normally Closed Positions | /03L-0 on 790304:two Manual Containment Isolation Valves Were Inadvertantly Left Open Following Routine Sample of Instrument Room.Caused by Personnel Oversight.Both Valves Were Returned to Their Normally Closed Positions | | | 05000316/LER-1979-016-03, /03L-0 on 790412:failure of Interlock,Which Prevents Opening Both Containment 650 Ft Level Airlock Doors.Caused by Slack in Actuator Cables & Weak Spring.One Cable & Spring Replaced | /03L-0 on 790412:failure of Interlock,Which Prevents Opening Both Containment 650 Ft Level Airlock Doors.Caused by Slack in Actuator Cables & Weak Spring.One Cable & Spring Replaced | | | 05000315/LER-1979-017-03, /03L-0 on 790312:spent Fuel Pit Exhaust Ventilation Unit Flow Failed to Meet Acceptance Criteria. Caused by Slight Closing of Intake Grills Due to Sys Vibration.Grill Damper Linkage Securely Fastened | /03L-0 on 790312:spent Fuel Pit Exhaust Ventilation Unit Flow Failed to Meet Acceptance Criteria. Caused by Slight Closing of Intake Grills Due to Sys Vibration.Grill Damper Linkage Securely Fastened | | | 05000316/LER-1979-017-03, /03L-0 on 790423:while Performing STP 022, Essential Svc water-142, Essential Svc Valve to 2 Cd Diesel Did Not Seat Properly.Caused by Excessive Wear of Split Disc Hinge Points.Stainless Steel Discs Were Substituted | /03L-0 on 790423:while Performing STP 022, Essential Svc water-142, Essential Svc Valve to 2 Cd Diesel Did Not Seat Properly.Caused by Excessive Wear of Split Disc Hinge Points.Stainless Steel Discs Were Substituted | | | 05000316/LER-1979-017, Forwards LER 79-017/03L-0 | Forwards LER 79-017/03L-0 | | | 05000315/LER-1979-018, Forwards LER 79-018/03L-0 | Forwards LER 79-018/03L-0 | | | 05000316/LER-1979-018-03, /03L-0 on 790423:during Investigation of Periodic Alarms for Steam Generator High Steam Line Flow,Controller 2 Py 506B (Turbine Impulse Pressure) Was in Manual Control. Caused by Controller Not Being Returned to Automatic | /03L-0 on 790423:during Investigation of Periodic Alarms for Steam Generator High Steam Line Flow,Controller 2 Py 506B (Turbine Impulse Pressure) Was in Manual Control. Caused by Controller Not Being Returned to Automatic | |
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