ML17320B090
| ML17320B090 | |
| Person / Time | |
|---|---|
| Site: | Cook  |
| Issue date: | 09/15/1981 |
| From: | Kiesler F AMERACE CORP. |
| To: | |
| Shared Package | |
| ML17320B089 | List: |
| References | |
| E7012, E7012-E7022, E7022, NUDOCS 8406060036 | |
| Download: ML17320B090 (24) | |
Text
PRODUCT SPEC t F lCATION E7012/ET022 TITLE MODEL E7012/
E7022'ERIES TIMING RELAYS
.CLASS tE PREPA ED CHECKED APPROVEO I J P.C.+j.
APPROVED
. A':;!'(; <"-cr',.:
DATE 3 J"o
~i'O/d'O C/fi~o NUCLEAR SAFETY RELATED REVISION INDEX EGO RE 80-47 D
81-173 E
SHEETS EFF.
ALL 1
6 22 DATE 4-3-80 1 EGO SHEETS EFF.
DATE REVISION STATUS OF SHEETS RE V.
SHEET E
D D
D D
E 2
3 45 67 D
D D
10 11 12 D
D
'6 14 D
D 15 16 17 19 19 D
D D
D D
20 21 1 ~ 0 PURPOSE 1 ~ 1 The purpose of this specification is to define the performance characteristics of Control Products Division of Amerace Coro.
{CTP)
Agastat'elays identified herein.
The performance characteristics stated were derived from the results of a qualification test, pro-gram, which was designed to measure the performance ox the devices under normal and abnormal (Design Basis Events) conditions as spec<<
ified.
The qualification test program used was in accordance with
'he requirements of IEEE STD. 323-1974 (IE E Standard for Qualify-,'ng Class 1E Equipment for Nuclear Power Generating Stations) a"td IEEE STD. 344-1975 (IEEE Recommended Practi'ce for Seismic Qualifi-cation of Class 1E Equipment for Nuclear Power Generating Stations).
~NOTE In the following information reference will also be made to IEEE STD. 50i>>1978 (IEEE Standard for Seismic Testing of Relays)
-2.0 LXMITATIONS OF TEST RESULTS; 2.1 2.2 lf this data is not a licable to a articular requirement; then proof testing mu~e=
.,pe orms or~~a:qn euler case.
8sbaoe003iF as Oi" 1"
I pDR ADOCV OSPOOsis P
'.DOGUI'IENT NO. E7P12'70$ 6 CONTRDL PRODUC'fs-
"4+
astmii PIVISIog CONTROL PRODUC'7S DIVISION UNION. N,J. 07003 RF V.
E SHEET 1 0" 22 s:ag nnm e inn Since it is not possible to define the conditions for every con-ceivable application for relays, those parameters, which in practice encompass the majority of applications, have been spec'-
fied.
I
2 ~ 3 The data documented in this specification applies.only to Agastat relays mounted on ri id test fixtures and does not apply to relays mounted on switc oar s, pane s or any structure.
2.4 It is the responsibility of the ower s stem facilit desi ers to combine data on seismic and environmenta per ormance o
e relays to arrive at an acceptable equipment design for a particular appli-cation.
NOTE Control Products Division of Amerace Corpor-ation does not recommend the use of its products in the containment areas of nuclear
'ower generating stations.
3 ~ 0 UALIFICATION TEST OUTLINE~
3.1 AGING SIMULATION.
(10 year or 25,000 operations qualified life).
The following sequence of tests was performed on Agastatdevices identified herein (prior to seismic fragility testing).
The sole intent being that the combination of these tests, with appU.ed
- margins, degraded the relays and their related hardware to a state which constitutes
'the equivalency of their end of service con<<
dition to satisfy the aging requirements of IEEE STD. 323-1974 and IEEE STD.
344-1.975.
3.1.1.
A in Se uence.
(a)
Radiation A in.
(2.0 X 10 rads integrated dose.)
This 5
dosage is considered to be of sufficient integrated ex-posure, with margin included that exceeds the adverse plant operating requirements for areas outside the reactor containment building.
Mainly the auxiliary and control buildings.
(b)
C clin with Load A in
~
(27.,500 operations with one set of contacts loaded to 120 vac, '60 Hz at 10 amp or 125 vdc at 1 amp, which is rated load.)
The objective of this test was to operate the devices at an accelerated rate with contacts loaded.
The intent being to exceed by 10$
the amount of mechanical operations the relays will see in service.
Also, by loading the contacts, the wear at the end of the test should exceed their normal end of qualifiod life conditions.
10'argin added to cycles (25,000 plus 10
~ 27,500 operations)
CONTROL PRODUCTS i 'IVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION. N,J. 07083 OOCUh)ENT NO'7012/E7022 RE V.
g SHEET 2 OF 2'!
(c)
Te erature A in.
(100 C for 2 days) is test su jected the relays to an artificially elevated temperature (100 C) for an extended period of time (Forty two (42) days).
The device performance was meas-ured before and after the thermal stress.
Negligible degradation in device performance stands as evidence of caoability to handle the thermal aging requirements of Class 1E. applications.
(dl
~Si 1
A 1 Sl 11 1
- 1. lly 1
1111 y yy test, sufficient interactions were performed at levels
. less than the fragility level of the devices in order to satisfy, with required margins, the seismic aging require-ments of IEEE STD. 323-197 and IEEE STD, 344-1975.
3' BASELINE PERFORMANCE TESTS.
- 3. 2.1 3.2.2 3 ~ 2 ~ 3 In addition to the aging tests, a series of baseline tests were
.conducted before (in order to establish a data base) and then immediately following each aging s'equence, with the purpose being to measure the effects, if any, on the various devices.
The baseline tests consisted of:
(a)
Pull-in Voltage (b)
Drop-out Voltage (c)
Dielectric Strength at 1650 vac, 60 Hz (d)
Insulation Resistance at 500 vdc (e)
Operate Time (Milliseconds)
(f)
Recycle Time (Milliseconds)
(g)
Time Delay (Seconds)
(h)
Repeatability (5)
(i)
Contact Bounce (Milliseconds at 28 vdc, 1 ampere)
(j)
Contact Resistance (Milliohms at 28 vdc, 1 ampere)
The data from these tests was measured and recorded.
This data was used for comparison to functional data throughout the. qual.-
ification test program to measure any degradation in the per-formance of the relays.
3.3 SEISMIC QUALIFICATION (IEEE STD. 344-1975 and IEEE STD. 501-1978).
S 3.3 ~ 1 The artificially aged devices were subjected to simulated seis-mic vibration, which verified the individual device s ability to perform its required function, before, during, and/or follow-ing design basis earthquakes.
CONTROL PRODUCTS AMERAcE coRPQRATIQN W L DIVISION CONTROL PRODUCTS DIVISION KllOfOCQ UNION, W J. 0/083 DOCUMENT NO. E7012/E7022 REV.
O SHEET 3
OF 22
3.3,2 Using a Generic Required
Response
Spectra (RRS) for control systems purposes for the majority of nuclear power plant locations in the continental United States as a Guideline, the d
5.
h 1dh, d I, d/
Ql~ih th fragility levels.
3.3.3 The relays were tested in the following electrical states.
(a)
.(b)
(c)
Non-operating Mode (Relay coil deenergized off-delay relays timed out) ~
Operating Mode (Relay coils energized - on-delay relays timed out).with nominal rated voltage less 10$ applied to coils.
Transitional Mode (Relay time delay) with nominal rated voltage, less 10', applied to coils.
Relays timed out twice during seismic test.
3 ~ 4 HOSTILE ENVIRONMENT.
3.4.1 The relays are not recommended for use in the actual reactor containment area, but are intended mainly for use in the aux-iliary and control buildings.
Therefore, in lieu of a loss-of-coolant accident (LOCA) test, a hostile environment tept was performed.
3.4.2 After simulated aging and seismic fragility testing, a combin-ation temperature7humidity and under/over voltage test was conducted in order to demonstrate that the devices will function under adverse plant operating conditions even after having undergone all the aforementioned aging simulation and seismic qualification testing.
3.4.3 The relays were operated't minimum and maximum voltage extremes; 85 and 120 percent of rated voltage for AC devices and 80 and 120 percent of rated voltages for DC devices.
NOTE Plus 10$ was added to maximum rated voltages to satisfy margin requirements per IEEE STD. 323-1974.
3.4.4 Five (5) minimum voltage and five (5) maximum voltage operations
.. were performed (time delays recorded) in each of the fallowing environmental conditions:
95% relative humidity at 404F,
- 504F, 70 F, 90 F, 110 F, 130 F, 150'F, 165 F and 172'F NOTE Plus 15'F was added to maximum use temperature (156'F) to satisfy the mapgin requirements of IEEE STD. 323-1974.
CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J. 07083 DOCUMENT NO. E701 2]E70 REV.
D SHEET 4 'F 22
3,5 POST TEST INSPECTION 3.5.1 Upon completion of all testing, each relay was thoroughly inspected.
The condition of mechanical and electrical parts and the relay case was recorded.
3 6 QUALIFICATIONTEST
SUMMARY
3.6.1 The Baseline Performance Tests (Para.
3.2) were conducted before and after each special test in order to measure and record any effects on the various devices.
3.6. 2 The Qualification Test was conducted in the following sequence.
(a)
Baseline Test (Initial)
(b)
Radiation - Aging Test (c)
Baseline Test - (Repeated)
(d)
Cycling with Load - Aging Test (e)
Baseline Test (Repeated)
(f)
Temperature - Aging Test (g)
Baseline Test (Repeated)
(h)
Seismic Aging and Qualification Test (i,)
Baseline Test (Repeated)
(j)
Hostile Environment Test (k)
Baseline Test (Final)
(1)
Post Test Inspection 4 0 DEVICE INDENTIFXCATION 4.1 CATALOG CODE NUMBERS 4.F 1 Figure 1 illustrates the method of identifying, by catalog.
- code, the Model E7012 and E7022 series timing relays.
4,2 ACTUAL MODEL NUMBERS OF DEVICES TESTED'a)
E7012AC001 8c E7012PC001 (b)
E7022AC001 5 E7022PC001 CONTROL PRODUCTS AMERAGE coRPQRATIQN DIVISION CONTROL PRODUCTS DIVISION Of&4AWO UNION. N,J. 07083 DOCUMENT NO. E7012/E7022 REV.
D SHEET 5 OF 22
O0 0
Cr (0 ~
0Ã z00C0 V) m(
DoA C',
m C)
C)
W C) o Q
I Q CO>m Z~
)
O~o z+m zgo
~cO o>
0w'0 ohio
>a~
GP(
QO Qz E
NUCLEAR SAFETY RELATED AGASTAT 7000 SERIES TIMING RELAY CONTACT ARRANGEMENT 2
DOUBLE POLE DOUBLE THROW OPERATION 1
ON-DELAY 2 ~ OFF-DELAY AC VOLTAGE OC VOLTAGE 70
.+
2 COIL ODE A
120 110 8
240 220 C
480 0
550 E
24 F
127 G
240 H
12 I
6 J
208 H
28 N
48 0
24 P
125 0
12 R
60 S
250 T,
550 U
16 V
32 W.
96 Y
6 Z
220 VOLTAGE V 60Hz V 50Hz V 60Hz V 50Hz V 60Hz V 60Hz V 60Nz V 50Hz V 50Hz V 60Hz V 60Hz V 60Hz VOC VOC VOC VDC VDC VDC VOC VOC VOC VOC VDC VOC VOC TIHE RANGE CODE A
,1 TO 1
SEC ~
8
~ 5 TP 5 SEC ~
C 1 ~ 5 TO 15 SECo D
5 TO 50 SEC+
E 20 TO 200 SEC.
F 1
TO 10 HIN~
H 3 TO 30 HIN~
I 6 TO 60 MIN+
J.NOT AVAILABLE K
1 TO 300 SEC ~
FACTORY INSTALLED OPTIONS PERFORMANCE
~ SPEC IF I CATIONS ON THIS SHEET ARE NOT VALID FOR
- MODELS WITH FACTORY
'NSTALLED OPTIONS'N ALL MODELS WITH FACTORY INSTALLED
- OPTIONS, CUSTOMER ASSUMES RESPONSIBILITY OF ESTABLISHING VALIDITYOF PERFORHANCE DATA IN ES1000, 002 CUSTOM HODIF ICATIONS CUSTOMER SPECIAL MODIF I CATI ONS WH I CH 00 NOT AFFECT THE FUNCTIONAL CHARACTERISTICS OF THE UNIT OR THE RELEVANCY OF PERFORMANCE DATA IN ES1000 ARE COOED C2000 OR HIGHER'OIIFI CURATI OH COO (SEE PARA ~
CUSTOMER SPECIAL MODIFICATIONS WHICH 00 AFFECT THE FUNCTIONAL CHARACTERISTICS OF THE UNIT ANO THE RELEVANCY OF PERFORMANCE DATA IN ES1000 ARE COOED C1999 OR BELOW'OR THESE UNITS THE CUSTOMER ASSUMES RE SPON 5 I 8 I L I TY OF ESTABL I SHING VALIDITYOF t
PERFORHANCE DATA IN ES1000.
FIGURE 1.
Device Code Designations
5' RELA DES GN CHARACTERISTICS' DESCRIPTION OF OPERATION.
5.1,1 Model E7012 ~
(See Figure 2)
Applying a continuous voltage to the coil L1-L2) starts a time delay lasting for the preset time.
During this period, the normally closed contacts (3-5 and 4-6) remain closed.
At the end of the delay period, the normally closed contacts break and the normally open contacts (1-5 and 2-6) make.
The contacts remain in this position until
~the coil is deenergized, at which time the switch instantane-ously returns to is original position.
Deenergizing the coil, either during or after the delay period, will recycle the unit within.050 second.
It will then provide a full-delay period upon reenergization, regardless of how often the coil voltage is interrupted before the unit has been permitted to "time-out" to its full-de1ay setting.
L1 L2 ON 5
3 PICK s
UP TOTAL DELAY AS SET ON D I AL ENERG I ZED E7012 CO I L DEE NE RG I ZED CLOSED MA I N CONTACTS OPEN CLOSED OPEN Figure 2.
Operation of E7012, On-Delay Relay'.1.2 Model E7022 (See Figure 3)
Applying a voltage to the coil
.D50 d 'll !.
ly t f
the switch, breaking the normally closed contacts (1-5 and ".-6I and making the normally open contacts (3-5 and 4-6).
Contacts remain in this transferred position as long as the coil is energized.
The time delay begins immediately upon deenergi-.
zation.
At the end of the delay period, the switch returns to CONTROL PRODUCTS AMERAGE coRPQRATIQN DIVISION CONTROL PRODUCTS DIVISION
~rtWO UNION. N,J. 07083 DOCUMENT NO, E7012/E702.
REV ~
O SHEET 7
OF 22
its normal position.
Reenergizing the coil during the delay period will immediately return the timing mechanism to a point where it will provide a full-delay period upon subsequent de>>
energization.
The switch remains in the transferred position.
L1 L2 TD ON DROP OUT TOTAL DELAY AS SET ON DIAL E7022
.COIL I
I I
I ENERGIZED DEENERGIZED MAIN CONTACTS N.C.
(~->><2-e)
N.O.
(>-5)(4-6)
I I
1 I
~
I I
I OPEN CLOSED OPEN CLOSED Figure 3.
Operation of E7022, Off-Delay Relay.
5 ~ 2 PHYSICAL CHARACTERISTZCS.
5.2.1 Rela Dimensions (See Figure 4)
CPNTRPL PR0DUCTS AMfRAcf coRPQRATloN DIVISiON CONTROL PRODUCTS DIVISION UNION. N.J. 07083 DOCUMENT NO. E7P] 2/E7P2~
REY ~
O SHEET 8
OF 22
3.25 REF.
2.89 2,57 MAX~
.i99 DIA.
MTG. HOLES 3.09MAX 2.83 MAX 0
0 AGAS a AY.
.750 I.500 4.52 MAX.
S'.25REF QUALIFICATION TESTED FOR VERTICALOPERATION ONLY Figure 4.
Model E7012 and E7022 Outline and Dimension Drawing.
5.2.2 A
roximate Wei ht.
(a)
Model E7012 and E7022 with (AC) coils - 2.13 lbs.
(b)
Model E7012 and E7022 with (DC) coils - 2.25 lbs.
~NOTE Weight may vary slightly with,relay coil voltage specified.
5.2 '
Terminals.
Standard screw terminals (g8-32 truss head screws supplied are located on the front of the unit with permanent schematic marl ings.
Barrier isolation is designed to accom-odate spade or ring tongue terminals with spacing to meet industrial control specifications.
CPNTRPI PRODUCTS AMERAcE coRPoRATloN DIVISION CONTROL PRODUCTS DIVISION OfTldfOCO UNION. N.J, 07083 DOCUMENT NO, E7p12/~7022 REY ~
O SHEET 9 OF 22
5.2.4 Linear Time Ran e Ad ustment.
Basic models are furnished with s c x rate in inear increments covering the range select ed'.
3 OPERATING CHARACTERISTICS.
5',1
'Environmental Conditions.
(Qualified Life)
PAKQKTER Temperature (4F)
Humidity (R.H; f)
Pressure Radiation (rads) 40 10 NOR fAL 70<<104 40-60 Atmospheric 156 95 2.0 X 10 (Gamma) 5.3. 2 0 eratin Conditions.
(Normal Environment)
NORMAL OPERATING SPECIFICATIONS Coil Operating Voltage, Nominal (Rated)
Pull-in
('fo of rated value)
Drop-out (fo of rated value)
Power (Watts at rated value}
Relay Operate Time (In ms)
Model E7012 Model E7022 Relay Release (Recycle)
Time (In ms)
Model E7012 Model E7022 Contact Ratings, Continuous (Resistive at 125 vdc)
(Resistive at 120 vac, 60 Hz)
Insulation Resistance (In megohms at 500 vdc)
Dielectric (vrms, 60 Hz)
Between Terminals and Ground Between Non-connected Terminals Repeat Accuracy (See definition in Paragraph 5.3.2.1)
RELAYS W/
(DC) COILS As Spec 80$ Min.
lOg Approx.
8 Approx.
N/A'0 ms Max.
50 ms Max.
N/A 1.0 amp 10' amp 500 Min.
1,500 1,000
+
10'ELAYS W/
(AC) COILS As Spec 85'Po Hin.
50/ Approx.
8 Approx.
N/A 50 ms Max.
50 Hs Max.
N/A 1.0 amp 10.0 amp 500 Min.
1,500 11000
+
10'ONTROL PRODUCTS AMERAcE coR~oRATIoN DIVISION CONTROL PRODUCTS DIVISION UNION. N J. 07083 DOCUMENT NO. E7012/E7022 REV ~
D SHEET lOOF 2'?
5,3.2,1 Re eat Accurac Repeat A'ccuracy at any fixed temperature is e ined as Ref.
Nema Part ICS 2-218.07);
"The repeat accuracy deviation (AR) of a time delay relay is a measure of the maximum deviation in the time delay that will be experienced in five successive operations at any particular time setting of the relay and for any particular operating voltage or current."
Repeat Accuracy is obtained from the following formula:
(Tl T2)
~ 100 (Tl + T2)
Where; Tl Maximum Time Delay T2 ~ Minimum Time Delay E7012 On delay on pull-in units with timing range of 3-30 min. and 6-60 min. the first delay will be approximately 15'onger than subsequent delays due to coil temperature rise.
NOTE Dial settability with respect to the indicum (Marking on the regu-lating dials) is not included in'he above repeatability value.
r 5 ~ 3.2.2 Dial Settino.
The calibration markings, as with most timing
- relays, are for convenience and to reduce the required time for setting a relay to a specific value.
However, relays can be set very accurately by using the following procedure:
(a)
Turn regulating dial (Located on the top of relay) to correspond with value desired.
(b)
Record one or more time delays.
If more than one time delay is.recorded, average the results.
(c)
Compare the value obtained with the value required.
If value obtained is less than the value required, turn regulating dial clockwise slightly to 'increase time. If value.obtained is greater than the value
'equired, turn regulating'ial counterclockwise to reduce the time.
(d)
Repeat steps (b) and (c) as necessary until required time delay is achieved.
5.3.3 0 eratin Conditions.
(Abnormal Environment) amore CONTROL PRODUCTS DVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N. J. 07083 DOCUMEN'O.
E7012/E70 2 2 D
SHEET 11 OF 2g
ADVERSE OPERATING SPECIFICATIONS NORMAL DBE HAII IIBII DBE "C" DBE "D<
Temperature (4F)
Humidity {R.H. 5)70-104 40-60 40 10-95 120 10-95
)45 10-95 156 10-95 Coil Operating Voltage
- (5 of Rated)
Model E7012 (AC)
(AC)
Model R7022 (AC)
(DC)
Seismic Response ~
85-110 80-110 85-110 80>>110 85-110 80-110 85-110 80-110 85-110 80-110 85<<110 80-110 85-110 90-110 85-110 80-110 85-110 90-110 85-110 80-110 NOTES All coils may be operated on intermittent duty cycles at voltages 10$ above listed maximums (Intermittent Duty ~.
Maximum 50go duty cycle and 30 minutes "ON" time.)
- +
For Seismic Response see Figures 5, 6,
7 for Model E7012 and Figures 8, 9 and 10 for Model E7022.
5.4 SEISMIC RESPONSE.
5.4.1 Conditions of Seismic Tests.
(a)
Value of Damping Used -
5'b)
Device Mounting - Vertical Only (Rigid Test Fixture)
(c)
Mode of Vibration - Identical (Dependent)
Biaxial Inputs (454 ThruSter)
(d)
Seismic Input - Random Multifrequency (Spaced at 1/3 Octaves Over a Range of 1-40 Hz) ~
30 Second Duration.
5.4.2 Res onse S ectrum.
Figures 5, 6 and 7 (E7012) and Figures 8, and 10 E 022 represent the actual vertical and horizontal test response of the relays in their three electrical state'.
Using the Failure Criteria specified in Para.
5.4.4 these valves were derived by combining the lowest test response spectr'um (TRS) values from the four test orientations and multiplying that composite value by"0.707 due to the 45-degree inclinatior of the test machine.
Also, superimposed on the graphs are the following:
CONTROL PRODUCTS DIV)SION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION. N.J 07083 DOCUMENT NO ~
E7012/E70 2 2 REV.
D SHEET 12 OF 2j
l00 fi FULL SCALE SHOCK SPECTRUM Ig Peak)
MODELS TESTEO:
E7012AC001 E7012P C001 1.0 CI 10 0 100 0'0000 DAMPING ~5 The SRS shape (at 5 percent darnp-Ing), Is defined by four points:
pointA 1.0 Hx and an acceleration equal to 25 percent of the ZPA point D 4.0 Hx and 250 percent of the ZPA point E ~ 16.0 Hx and 250 percent of the ZPA point G ~ 33.0 Hx and a levd equal to the ZPA.
v 2
]0 10 0
2 I
~
~
I
~
I
~
I I
~ I TEST RESPG'ISE KEE Sf6 501.1978 Srrjt'DOBRO RES PORSE MPECTRVflt SHAPE Lfav xv tu 0 II 3
0 01 CL
'o '
a sJ I
0j 10 22
~
0X
~f I
~
~ I
~ ~
~
r+
>RTIF I I 'L RRS' l
~
I I
I
~
I I I,
I 0
0 0
0 1
0 010 I
~
~
I
~ Ij 2
2 0
~
0 2
~
~ 10
~
~ j 2
2 0
~
~ f
~ 020 10 100 10CD Frequency IHz)
+ SEE NOTE H+V COMPOSITE OF F8/V-fSS/V fSS/V+,FS/V+
X.707 OUE TO 45 INCLINATION OF TEST MACHINERY Figure 5.
Model E7012,
Response
- Spectrum, Non-Operate Mode CONTROL PRODUCTS AMERACE CORPORATION r
DIYlSlON CONTROL PRODUCTS DIVISION NjTlofcKO UNION. N.J. 07083 DOGUMEN'00 P70] 2/E7022 RE V 0 D
SHEET~OF~'
~0o
~0 0
00 FVLL SCALE SHOCK SPECTRUM fII PaaU MODELS TESTED:
E7012AC001 E7012PC001 10 0 10 0 100 g 100K3 DAMPING ~5't) 1OO oi 1
The SRS shape (at 5 percent damp.
hg), Is defined by four points:
point A 1.0 Hz and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 percent of the ZPA point E ~ 16.0Hz and 250 percent ofthe ZPA poht G ~ 33.0 Hz and a level equal to the ZPA.
TEST h=i
RESPONSE
10 '0 1
~ ~,
I ~ ~ ' '
< IECC Sid SOI 19TS
-."STAr OARD RESPQRSEg JSPECTRUM SHAPE CQtJ EX o '
.To
~kol CP Ig io o
0 1
so
+v E ~
~
~
~
~ ~ I
~ PI
~
~
~
I I
~ I
~
I
\\
~
.1 1
I ~ 1 1
~ j
~
i ~
~
~
~ II I 3
0 0
~
~
1
~ 010 100 Frequency IHzl 1
0 0
~
0
'1
~ 010 0
0
~
~
1
~ 010 10.
l SPECIMEN 1 h E
01 S
R S)
. RELAY STATEI OPERATE
+
SEE NOTE (H+V)
TEST RUN NO. 40 2
+ COMPOSITE OF FB/V-oSS/V-oSS/V+oFB/Vk X
~ 707 DUE TO 45O OF TEST MACHINERY
I NCL I NATION Figure 6 ~
Model E7012,
Response
- Spectrum, Operate Node DOCUMENT NO. E7012/E7022 CPNTROL PRODUCTS AMERACE CORPORATION 3
DIVISION CONTROL PRODUCTS DIVISION DfrlerOCO UNION. N.J 07083 REV' SHEET14 OF 22 0 ~ A A 8' P ClA
1'44 1o r
FULL SCALE SHOCK SPECTRUIVI fg Paalrl MODELS TESTEO:
E7012 AC001 E7012P C001 1.0 D 10 D 100 IIII 100'AMPING
~5%)
The SRS shape (at 5 percent damp.
ing), Is defined by four points:
point A 1.0 Hx and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 pment of the ZPA pdintE d 16.0Hz and 250percentof the ZPA point G ~ 33.0 Hz and a kvel equal to the ZPA 10 10 r
rEsg sid s01 19tg STANDARD RESPORSEI-sPECTRU'1i sHAPE TEST RcSPONSE 0
0I 0ICl OI co ak 10L.
0I O10 IJ 00 C,
7
~ U CII 0
d II II I
~
I I ARTIFICAL RRS
~
I I
~
I
~
~ ~ I I
I I
I c
0 0
0
~
0 r
0 010 0
0 0
~
0 r
~ 010 10 Frequency IHrl 100 I
~
~ ~
0 0
0
~
0 r
~ 010 AMOS a
SEE NOTE H+V TEST RUN NO 41 45 60 63
<<COMPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+
X
~ 707 DUE TO 45 INCLINATION OF TEST MACHINE.
Figure 7 ~
Model E7012,
Response
Spectrum, Transitional Mode CQNTRPI. PRPDUCTS AMERACE CORr ORA~iON DIVISION CONTROL PRODUCTS DIVISION UNION. N.J. 07083 OOCUMENT NO ~ E7012/E7022 REV.
O SHEET15 OF 22
100 10 FULL SCALE SHOCK SPECTRUM fII Paald MOOELS TESTEOT E7022AC001 E7022PC001 1O 0 10 0 100 g 10KD DAMPING
~5~%%d The SRS shape (at 6 percent damp-Ing), is defined by four points:
point A ~ 1.0 Hz and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hx and 250 percent of the ZPA point E ~ 16.0Hz and 250 percent ofthe ZPA point G ~ 33.0 Hx and a level equal to the ZPA.
10 10 0
0
~ I
~
I
~
I I
~
I I
~
I I
~
I ~
I ~
FRA LE SIL VEL
~
Is 10 01 CL 2 c.9
~k Cl '
~01 10 O
u 2
l~
20 1 0 8.
Tzss s1e sos >ITS STANDARD R 5POM55 spgcTRuM sKApE ARTIFICIAL RR
~ I I
1 I II Iii I
I
~
2 0
~
0 1
~
~ 10 2
2 0
~
0 2
~
~ 10 2
0 0
~
~
1
~
0 10 10
~
~
- 100 1000 Frequency IHd AXIS e
SEE NOTE H+V
)086,76
<<COMPOSITE OF FB/V-,SS/V-,SS/V+,FB/V+ X.707 OUE TO 45 INCLINATION OF TEST MACHINE.
Fi.gyre 8 ~
Model E7022,
Response
- Spectrum, Non-Operate Mode CQNTPQL PFIQDUCTSj AMERACE CORPORATION 4
DIVISIQN CONTROL PRODUCTS DIVISION 010he022001 UNION. N.J. 07083 DOCUMENT NO. E7012/E7022 REV. O SHEET 160F 22
100 II 1
FULL SCALE SMOCK SPECTRUM fii PeaU MODELS TESTED:
E7022AC001 E7022PC001 1O 0 10 0 100 II0 10RX3 DAMPING ~5%
The SRS shape (at 5 pen t d~~
. Ing), is defined by four points:
point A 1.0 Hz and an acceleration equal to 25 percent of the ZPA point D ~ 4.0 Hz and 250 percent of the ZPA point E ~ 16.0 Hz and 250 percent ofthe ZPA point G ~ 33.0 Hz and a level equal to the ZPA.
10.
io 7
I ~
~
~
J
~
TEST RESPO:ISE s
~I Q.
ra '
o CI 1
ohio lo s
a r
'g 0
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I
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I KEE Scd aol TaT 5TANOARO R)SPONSEC=
SPECTRUM SHAPE
- ARTIFICIAL RR
~
~
s s
i
~
a r
a 110 I
~
s 3
i
~
a 1
~ s'Io
~
~
s s
4
~
s r
~
~ 10 10 100 1
Frequency Ikzl MIS " SEE NOTE M+V TEST RUWNO.
12 0
06
+ 0 e
COMPOSITE OF FB/V-,SS/V-fSS/V+sFB/V+
X 707 DUE TO 45 INCLINATION OF TEST MACMINE~
Figure 9 ~
Model E7022,
Response
- Spectrum, Operate Mode CONTROL PFIQDQCTS AMERACE CORPORATION OA14flÃ4t DIVISION CONTROL PRODUCTS DIVISION UNION. N J. 07083 DOCUMENT N 'E70l2/E7022 RE V. g SHEET~OF ~P
140 we 2
FUl.L SCALE SHOCK SPECTAtjM fg TsaaU 140DELS TESTEOt E7022AC001 E7022PC001 1A) D 10 0 100 g 100CU DAMPING ~5'%)
The SRS shape (at 5 percent darnp-Ing), is defined by four points:
point A ~ 1.0 Hz and an acceleration equal to 2S percent of the ZPA pointD ~ 4.0 Hz and 250 percent of the ZPA pointE ~ 16.0Hzand250percentoftheZPA point G ~ 33.0 Hz and a level equal to the ZPA.
10 00 0
2 2
I
~
2 Clel Q.
Ce '
O IeI 1~00 02 0
0, 2
Ze gv
~
0 ZII
~
d4~
gII
~ I
, ARTIFICIAL RRS rEES Std Sol s 978 STANDARD RES pDRSE SPECTRUM SNAPE FRAGILITY LEVEL 2
2 0
~
0 2
0
~ 10 10 0
~
0 2
0 010 2
2 0
~
0 2
RELAY STATE TRANS I T I ON NOOE (TO X 2 )
" COMPOSITE OF FB/V-0 SS/V eSS/V+eFB/V+ X.707 OUE TO 45 INCLINATION OF TEST MACHINE.
Figure 10.
Model E7022,
Response
Spectrum, Transitional Mode CPNTROI PRODUCTS AMERACE CORPORATION DIVISION CONTROL PRODUCTS DIVISION oeedeeecd UNION. N,J. 070B3 s=M %on 1/IIO DOCUMENT NO. E70l2/E702 REV ~ D'HEET18 OF 2"
(a)
The standard response spectrum (SRS) for relays pex IEEE STD. 501-1978, which gives a specific zero period acceleration "G" level for each of the relay states (b)
The required response spectrum (RRS), which was used as a
guideline and was artificially created by Control Products Division as a goal or maximum test level.
5.4.3 Seismic Test Descri tion, The test machine was inclined at
- egrees to e
or@,zontal,plane to simulate two-axes ex<<
citation.
In order to orient the test articles to their nor-mal in-service position, they were placed on a 45-degree rigid test fixture.
This arrangement gave the input motion equal vectors in the vertical plane and in one horizontal direction.
The relays were tested in four horizontal orientations.
This was done to test for the in-phase and out-of-phase conditions of the test items.
This method of test input is recognized as an acceptable alternative to true biaxial excitation in Section 6.6.6 of IEEE STD'44-1975
'.4.4 Failure Criteria.
(Class 1E functions monitored during Seismic Tests.
(a)
Non-eratin Mode.
(Relay coils deenergized).
Normally closed contacts monitored for chatter in excess of 1 millisecond with 28 vdc at 1 ampere applied to con-tacts.
Normally open contacts monitored for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to contacts.
(b) crate Mode.
(Relay coils energized)
Normally open contact monitored for chatter in excess of 1 millisecond with 28 vdc at 1 ampere applied to contacts.
Normally closed contacts monitored for false transfer of 1 millisecond or greater with 28 vdc at 1 ampere applied to contacts.
(c)
Transitional Mode.
(Relays operated for time delay)
Failure of the relays to timeout twice.
Relays set for approximately 10 second time. delay.
NOTE Nominal rated voltage less 101 applied to relay coils during operate and transitional mode tests.
CPNyFI0L PPPDUCyS AMERACE CORPORATION DIVISION CONTROL PRODUCTS DIVISION OfTIOPOCO UNION, N,J. 07083 DOCUMENT NO. E7012/E7022 REV.
O SHEET 19 OF 22
5,4,5 Fra ilit Level.
(Model E7022 only)
Device fragility level was o t ne in the following manner:
Using the Failure Criteria described in paragraph 5.4.4, all relays were. first subjected to the artificial RRS acceleration level. If a relay failed to meet its Class 1E function, the testing was continued, but at regressive increments (of approximately 10'evels) until the malfunction ceased.
The level at which fault free operation of the relay had been established was documented as the fragility level of that relay.
5',6 Test Res onse.
The test responses which exceed the artificial S
eve and are stated as such) are not the device fragility levels but are highest values tested to.
- 6. 0 DESIGN LIFE.
(Non-Nuclear)
The relays are. actually designed to perform under the conditions given in the following paragraphs.
6 ~ 1 TEMPERATURE RANGE ~
(a)
Operating'temperature range is -20 F to +165 F (b)
Storage temperature range is -67oF to +169 F NOTE The maximum shift in the average of three consecutive time delays taken at
+77 F is
-20~o at -20'F and
+20%%d at +165'F.
6 ~ 2 REPEAT ACCURACY.
6.2.1 Repeat Accuracy at any fixed temperature is; (a)
+ 5$ for time delays of 200 seconds or less.
(b)
+ 10$ for time delays of 200 seconds or greater.
NOTE The first time delays afforded by Model E7012 relays. with "H" (3-30 min.) and "I" (6-60 min.) time ranges will be approximately 15$ longer than subsequent delays due to coil temperature rise..
6' COIL VOLTAGE.
6.F 1 All coils may be operated on intermittent duty cycles at vol>>
tages 10%%d above listed maximums.
(Intermittent duty ~ Maximum 50$ duty cycle and 30 minutes "ON" time.
6.4 CONTACT RATINGS'QNTRQ
)PRQDUCT$
~
AMERACE CORPORATION Pivi$lQN CONTROL PROOUCTS OIVISION UNION. N.J. 07083 DOCUMENT NO ~ E701 2/E7022 REV ~ 0 SHEET20 OF 22
6.4,1 Contact Ca acit in eres (Resistive Loads)
CONTACT VOLTA/8 MIN. 100,000 OPERATIONS MIN, 1,000,000 OPERATIONS 30 vdc 110 vdc 120 vac, 60 Hz 240 vac, 60 Hz 480 vac, 60 Hz
- 15. 0 1 ~ 0 20.0 20.0 12' 7 ~ 0 0,5
- 15. 0 15 '
10,0 6.4.2 Contact Ratin s
UL.
Contact ratings as li,sted under the Underwriters Lab.
com-ponent recognition program for 100,000 operations; 7 '
10 Amps, Resistive 240 vac 1/4 Horsepower, 125 vac/240 vac 15 Amps, 30 vdc 5 Amps, General purpose, 600 vac UALITY ASSURIILNCE PROVISIONS.
Per Pole 7'
PROJECTED QUALIFIED LIFE'S 7.1.1 Ten (10) years from date of manufacture or 25,000 operations, whichever occurs first.
(This statement does not alter in any way the warranty on the relay.}
7' MAINTENANCE SCHEDULE.
7',1 Replacement of the device after 25,000 operations or 10 years from data of manufacture~
or before.
7.2.2 The date of manufacture can be found in the first four digits of the serial number which is located on the nameplate.
The date code used is a four digit nu'mber reflecting year and.
. week of manufacture; First two'digits indicate year Second two digits indicate week EXAMPLE:
Date code 7814; 78 indicates
- 1978, 14 indicates week of
.April 3 thru 7 as year and week of manufacture.
r MpoEL E7022PC001 cPIL 125YDC s~a L 7814<<+~+
7(ME 1,5 TO 15 SEC.
L2 oao L7 CONTROL PRODUCTS DIVISION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION. N.J. 07083 DOCUMENT NO o E7012/E7022 HEY. D SHEET~OF~'
7 ~ 2,3 No field repairs or modifications are allowed.
A complete relay must be ordered where spares are required.
7' QUALITY ASSURANCES 7 ~ 3 ~ 1 ualit Assurance Pro ram.
Agastat devices are built and contro e t roug an established quality assurance program
%which is in accordance with the applicable requirements of ANSI N45.2-1977; 10CFR21; and 10CFR50, Appendix B.
7 ~ 3 ~ 2 Traceabilit Records.
Device traceability records will be maintained by CTP for a period of 11 years from the date of manufacture.
7.3 '
Confi ration Controls The configuration code (See Figure 1) is a suf ix to'he model number and provides a means of identi-fication and configuration control.
When a Class 1 change is rocessed on the product, the configuration code will advance
-001 to -002, etc.)
and this specification will be revised if necessary.
7 '
QUALIFICATION TEST REPORT, ES1000
~
7.4.1 The actual qualification test report, from which the data'resented in this specification has been derived, can be obtained from Control Products Division of Amerace Corp.
by ordering Test Report Number ES1000
~
8.0 CONFIGURATION CODE.
8.1 Confi.uration Code 001; All information in the base document E7012 E7022 and base document ES1000 applies to configuration code 001.
8.2 Confi~ration Code 002'aterial revision to elastomer gasket provides improved thermal aging properties over the 001 config-uration.
All information in the base document.E7012/E7022 and base document ES1000 applies to configuration code.002.
ameruce CONTROL PRODUCTS DIVISION I
~ 'rnerace Corporation Control Products Division 2330 Vauxhall Road Union, New Jersey 07083
-Telex 138-978 CONTROL PRODUCTS DIVlSION AMERACE CORPORATION CONTROL PRODUCTS DIVISION UNION, N.J. 07083 DOCUMENT NO. E7012/E70 REV.
H SHEET ~ OF ~
O.
t
~ I