ML17304B270

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Insp Repts 50-528/89-25,50-529/89-25 & 50-530/89-25 on 890515-18.Violations Noted.Major Areas Inspected: Implementation of Occupational Radiation Protection Program Oversight Function During Outage Conditions
ML17304B270
Person / Time
Site: Palo Verde  
Issue date: 06/02/1989
From: Scarano R, Yuhas G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17304B267 List:
References
50-528-89-25, 50-529-89-25, 50-530-89-25, NUDOCS 8906270060
Download: ML17304B270 (14)


See also: IR 05000528/1989025

Text

U.

S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report

Nos.

50-528/89-25,

50-529/89-25

and 50-530/89-25

Docket Nos.

50-528,

50-529 and 50-530

License

Nos.

NPF-41,

NPF-51 and

NPF-74

Licensee:

Arizona Public Service

Company

P.

0.

Box 53999

Phoenix, Arizona

85072-3999

Facility Name:

Palo Verde Nuclear Generating Station - Units 1,

2 and

3

Inspection at:

Wintersburg,

Arizona

Inspection

Conducted:

May 15-18,

1989

Inspected

by:

.

G.

P.

Yu as,

Chief

Emerg icy Preparedness

and Radiological

Pro ection Branch

Date Signed

Approved by:

oss

A. Scarano; Director

Division of Radiation Safety

and Safeguards

Date Signed

~Summar:

This was

a special

unannounced

inspection

by a regional

based

manager to

review implementation of the occupational

radiation protection program

oversight function during outage conditions at Unit 1 and to review matters

described

in allegation

RV-89-A-0025.

Inspection procedures

30703,

83729

and

93001 were utilized.

Results:

One apparent violation involving failure to post

a high radiation

area at Unit 1 was identified and

one occupational

health

and safety concern

related to egress

from the Unit 1 containment building was brought to the

licensees'ttention

(paragraph

2).

No evidence to 'substantiate

the concern

expressed

in allegation

no.

RV-89-A-0025 was identified.

While the

radiological controls program being implemented to support the Unit 1 outage

was satisfactory,

the level of management

attention in developing

and

implementing the oversight function appears

to have. been less satisfactory.

Specifically the lack of management

direction, and poor communications early in

the outage resulted in considerable

frustration

among work groups,

declining

morale in the radiation protection organization

and the perception

by some

workers that they may be reprimanded for bringing safety concerns

to the

NRC's

attention.

8906270060

890607

PDR

ADOCK 05000528

6

PNU

tee

J

DETAILS

1 ~

Persons

Contacted:

a.

Licensee

Re resentatives:

W.

F.

Conway,

Executive Vice President,

Nuclear

D.

B. Karner, Executive Vice President

R.

W. Waught,

El

Paso Electric, Assistant Vice President

W.

C. Marsh, Plant Director

J.

E. Kirby, Director

C.

N.

Russo,

Assistant Director,

QA/QC

W.

E. Ide, Unit 1, Plant Manager

T. Shriver,

Compliance

Manager

K. Oberdorf, Unit 1, Radiation Protection

Manager

W.

E.

Sneed,

Unit 3, Radiation Protection

Manager

P.

W. Hughes,

Central

Radiation Protection

and Chemistry Manager

R.

V. Warnock,

Southern California Edison

Company

b.

NRC

T. Polich, Senior Resident

Inspector

D.

Coe,

Resident

Inspector

In addition, the inspector

met and held discussions

with other licensee

and contractor personnel.

2.

Occu ational

Ex osure Durin

Outa

es

(83729)

The focus of this inspection effort was to observe

implementation of the

licensee's

radiation protection oversight program at Unit 1 under outage

conditions.

Unit 1 was

shutdown

on March 5,

1989's

of this

inspection,

the licensee

was finalizing preparations

to remove the

reactor

head

and begin defueling.

The inspector toured Unit 1 turbine, auxiliary, fuel handling

and

containment buildings making radiation measurements

with NRC ion-chamber

survey instrument serial

no.

15843,

due for recalibration

on July 18,

1989.

The inspector

observed

the night shift turnover meeting at Unit 1

on the evening of May 15; accompanied

the Unit 1 oversight technician

on

his tour of radiologically controlled areas,

reviewed surveys,

Radiation

Exposure Authorizations,

log books

and discussed

work activities with

various individuals.

~Findin e:

A.

~0verei ht

The licensee

contracted

an outage work package that included

contractor provided radiation protection technicians.

The licensee

established

an oversight group composed of radiation protection

technicians.

Based

on review of the "Oversight Log", "Guideline For

Tour Checklist"

and

memorandum to:

Kris Oberdorf, Unit 1 Radiation

Protection

Manager,

From:

Gordon Nelson,

RP Oversight

Lead,

dated

May 10,

1989, several

observation

can

be documented:

The oversight function was intended to provide continuous

feedback to licensee

management

on the effectiveness

of

radiological controls.

2.

The oversight function was not developed

on paper prior to

implementation.

Methods

and communication flow paths

evolved

in response

to feedback.

3.

Initial oversight findings resulted in considerable

frustration.

During the first period reported

(March 18-28)

293 "items of concern"

were documented.

This was discussed

in

NRC Inspection

Report

No. 50-528/89-19.

The licensee

management

response

to the findings discussed

in Inspection

Report

No. 50-528/89-19

was to correct the outstanding

deficiencies,

verbally modify the scope of oversight activities

and to become

more involved in the radiation protection

function.

During the second period of oversight, April 28 through

May 9,

1989, the

number of identified concerns

dropped to 142

according to the

May 10,

1989

memorandum

from Gordon Nelson to

Kris Oberdor f.

This memorandum

provided

an analysis of the

type and significance of the findings and the status of

corrective actions.

The 50K decrease

in the identified

concerns

was attributed to an influx of additional contract

work force and increased

experience

gained

by that work force

in licensee

procedures.

According to the analysis,

26K of the

findings involved posting

and control of radiation areas,

16K

contamination control,

12K radioactive material control,

10K

radiation exposure

permits,

10K housekeeping

and the remainder

spread

in small percentages

among other topical areas.

The

inspector's

review of these "identified concerns"

found that

most involved compliance with licensee

procedures

and very few,

perhaps

two, involved potential technical specification high

radiation area control issues.

These

two were being evaluated

pursuant to the licensee's

problem resolution

system.

On May 3 and 4 meetings

were held with the oversight crews to

provide guidance with respect to management's

expectations.

A

log book entry at 2130,

May 3, describes

the night crew'

perception of the meeting (conducted

by a contract health

physicist) in positive terms.

Four log book entries

dated

May

4 describe

the day shift meeting conducted

by the Unit 1

Radiation Protection

Manager in negative

terms.

From the log

entries it appeared

to the inspector that management's

message

was for the oversight crews to focus

on the "Big Picture"

and

corrective actions rather than

on strict procedural

compliance.

The day shift log entries criticized radiation protection

management for what the crew perceived to be

a lack of clear

direction.

3

On May 9, 1989,

Region

V was advised

by the licensee that it

intended to reprimand the four individuals on the day shift

oversight crew for their

May 4,

1989 log entries.

The licensee

representatives

stated that they believed the log entries

were

insubordinate

and contrary to section 7.0,

Instruction For

Lo

Entries,

Procedure

75RP-9RP10,

Conduct of Radiation Protection

0 erations.

Two workers were

given letters of reprimand,

one worker was counseled

and the

lead technician

was given

a day off with pay to consider

whether

she wished to remain in a supervisory role.

Based

on discussions. with several

individuals, the inspector

concluded that the reprimands of the Unit 1 day shift oversight

crew were

common

knowledge.

Some individuals felt that the

reprimands

were motivated

by the oversight crew's willingness

to bring its safety concerns

to an

NRC inspector's

attention

rather

than

by the log book entries.

Some individuals

perceived that the message

of the reprimands

was to discourage

employees

from communicating safety concerns to the

NRC.

Others felt that the message

was to not document

adverse

findings.

From discussions

with some of the individuals reprimanded,

the

inspector

learned that the reprimands

are being appealed

through the company process.

The inspector

informed the

individuals of the provisions of 10

CFR 50.7,

Em lo ee Protection.

The individuals stated their continuing

commitment to carry out their oversight responsibilities

and to

document their findings, although with less

enthusiasm.

In another

log book entitled

Su ervisor

Overview,

an entry

dated

March 9,

1989 by the Unit 1 Radiation Protection

Manager

.stated

in part that "Serious problems, criticisms,

and

personnel

problems requiring discipline should

be communicated

in a letter to me."

The day shift oversight lead technician

official log book as defined in section 3.0 of 75RP-9RP10.

On May 17,

1989, the Radiation Protection

and Chemistry Manager

and the Unit 1 Radiation Protection

Manager

(RPM) held a

meeting with contractor

and licensee radiation protection

personnel

to discuss

the oversight-function.

The day shift

oversight crew was not asked to attend,

which according to the

Unit 1

RPM was

an oversight.

There presently

are three radiation support contractors

on

site.

From discussions

with representatives

of these

groups

the inspector perceived

some resentment

towards the oversight

crews

and

some reluctance

by contractors

on the oversight crews

to document deficiencies

by fellow contractors.

The inspector

observed

the night shift oversight crew at work

on the evening of May 15,

1989.

During tours-of the auxiliary

and fuel handling building the oversight technician performed

his assignment

in a professional

manner.

He identified several

minor examples of conditions not consistent with the licensee's

procedures.

These

were either immediately corrected

or brought

to the attention of the balance of plant radiation protection

coordinator.

At one point during this tour the inspector

measured

higher

'radiation levels than would be expected

based

on the "Caution

Radiation Area" posting at the entrance 40'levation auxiliary

building "A" safety injection pipe chase

room.

The inspector

and the oversight technician

conducted

independent

radiation

surveys

and confirmed radiation levels

up to 110 mrem/hr at 18"

from the safety injection piping.

One passage

way within the

room had dose rates

between

100 and

150 mrem/hr accessible

to

the whole body as measured

with licensee

survey instruments

serial

nos.

2702

and 3309 and documented

as survey report no.

1-89-05185.

Unit 1 Technical Specification 6.12 states

in part

that:

"In lieu of the 'control device'r

'alarm

signal'equired

by paragraph

20.203(c)(2) of 10

CFR Part 20,

each high

radiation area in which the intensity of radiation is greater

than

100 mrem/hr but less

than 1000 mrem/hr shall

be barricaded

and conspicuously

posted

as

a high radiation area...."

The

oversight technician

immediately posted

the entrances

to this

area with "Caution High Radiation Area" signs

and informed the

balance of plant coordinator.

Following completion of the tour

the inspector

and oversight technici'an

reviewed survey report

no.

1-89-04974 performed at 0530

May 13,

1989.

Survey record

no.

1-89-04974

dated

May 13,

1989 indicates

a

radiation survey

was performed which resulted in downgrading

the control of this area

from a "Locked High Radiation Area" to

a "Radiation Area".

The intensity of radiation recorded

on

this survey was

much less

than the intensity measured

on May

15, 1989:

The Unit 1 Shift Supervisor

informed the inspector

there

had not been

changes

in operational

configuration or

plant transients

since

May 13 which would explain the change in

dose rates.

As of the exit interview, the licensee

had not

determined

why this area

was improperly posted.

Failure to

post

a high radiation area is an apparent violation of

Technical Specification

6. 12 (50-528/89-25-01).

On May 17 the inspector

made

a tour of the Unit 1 reactor

containment building.

Several

observations

were brought to the

licensee's

attention.

The radiological controls

appeared

adequate.

No exits were marked

and access

to exits where the

exit or way to reach it was not immediately visible to

oc'cupants,

were not mar ked (for example inside the biological

shield wall).

The Plant Director was informed of the

requirements

expressed

in 29

CFR 1910.37(q)

(50-528/89-25-02).

Lastly the inspector pointed out potential

problems associated

with using

a single

hose

clamp to secure

the clear plastic

tubing used for reactor water level indication.

The Unit 1

Plant Manager indicated the hose

clamp arrangement

was

acceptable

to him.

14.

Although an article recently published in the Palo Verde

Radiation Protection

Information Notice provided

an excellent

synopsis of October 13,

1988 revision of the

NRC Enforcement

Policy,

none of the oversight crews indicated they had received

any specific training on

how to assure

the necessary

information is collected

and measures

taken to allow NRC to

exercise

enforcement discretion.

B.

Conclusions

1.

The licensee

is implementing

an adequate

occupational

radiation

protection control program.

3.

The. oversight function is effective in improving performance

and minimizing occupational

exposure

to workers.

Inadequate

management

attention in development

and

implementation of the oversight function resulted

in

significant frustration by members

of the licensee

and

contractor staffs.

4.

Disciplinary action taken against

members of the day shift

oversight crew has

been perceived

by some individuals as

a

message

not to bring safety concerns

to the

NRC inspector's

attention.

3.

Alle ation RV-89-A-0025

During the period of this inspection

Region

V received

a letter dated

May

ll, 1989 concerning

a possible

unreported

exposure of a radiation

protection technician

involved in the transfer of a Unit 3 reactor

coolant

pump impeller into a decontamination

tank located at Unit 2 on a

night shift.

The alleger stated that

a radiation protection technician

(A) worked

within three feet of the impeller reading

up to 50 rem/hr at contact for

10-15 minutes with no dosimetry.

The alleger suggested

that technician

(B) delivered

a dosimetry pack to (A) immediately after the impeller was

placed in the decontamination

tank and that technicians

(C) and (D) were

informed of the situation.

The alleger stated that-(D) informed the lead

technician

and the lead technician reported to the Unit 2 Radiation-

Protection

Manager but that

no dose

assessment

was

made.

The alleger noted that this matter should

have

been reported through the

Palo Verde chain-of-command,

but that it was important to remain

anonymous

due to a fear of retribution.

A.

~Findin

s

1.

Radiation

Exposure

Permit

No. 3-89-0059-A,

R.

P.

Covera

e of

Computerized

access

logs

show that

A and

8 worked in the

same

location, during the

same period of time,

under

REP

No.

3-89-0059-A.

~ 3.

Radiation Survey records

show predecontamination

dose rates

up

to 50 rem/hr at contact

and

5 rem/hr at three feet from the

impellers.

Review of video tapes of this work activity shows that

radiation protection technicians briefly approached

the

impellers,

but the film does not permit the viewer to confirm

whether dosimetry was,being

worn.

5.

Pocket dosimeter

readings

recorded for the period that

A and

8

worked together

show 20 mrem for A and

10 mrem for B.

The inspector telephoned

8 at

home

on May 16, 1989,

and

confirmed the individual's identity by requesting

8's

TLD

number.

The inspector identified himself as

an

NRC employee

and informed

8 of 8's responsibility to answer questions

honestly.

8 stated that

he worked the impeller decontamination

job with A but that radiation protection technicians

were not

required to wear special

dosimetry packs,

and that

8 never

provided

A with dosimetry during the job.

8 was not aware of

any instance

where

A did not wear dosimetry during that task.

The inspector

then called

A at

home

and followed the

same

procedure.

A stated that

he worked the impeller job, that

he

wore regular dosimetry,

and that

8 never approached

him during

the job to provide him dosimetry.

On May 17,

1989 the inspector discussed

this matter with D.

D

confirmed that

he worked the

same

j'ob with A, 8 and

C.

D had

no recollection of any matter involving a failure to wear

dosimetry.

9.

Several

individuals contacted

during review of this matter

indicated that morale in the radiation protection organization

w'as particularly low.

10.

In discussions

with licensee

representatives,

the inspector

was

informed that the licensee's

"guality Hot Line" has only

received four radiological inputs this year.

Conclusions

While the allegation correctly describes

the work activities of

A and 8, the inspector

was unable to substantiate

any

unmonitored or unreported

exposure of A associated

with this

specific task.

The alleger's

statement

regarding reluctance

to report this

concern through the licensee's

chain-of-command

is not in the

interest of safety,'nd

should

be of concern to the licensee.

i

'7

4.

Exit Interview

The inspector

met with the individuals noted in paragraph

1 at the

conclusion of the inspection

on May 18, '1989.

The scope

and findings of

the inspection

were summarized.

The inspector reaffirmed the importance of an oversight function in

verifying implementation of the licensee's

radiation protection program

during outage conditions.

The inspector

was critical of management's

involvement in assuring

quality implementation of the oversight function.

The inspector advised

the licensee

representatives

of his perception that morale

was declining

and that workers

do not feel they can bring safety concerns

to their

supervisor's

attention

and that the licensee's

"guality Hot Line" is not

responsive.

The. licensee

was fully aware of the problems in implementing the

oversight function and is developing

ways to improve the willingness of

workers to bring their concerns

to the licensee's

attention.

The inspector did not specifically address

the chilling effect of the

oversight disciplinary action

on worker's willingness to bring concerns

to NRC's attention.

This matter will be addressed

by

NRC management

in a

future visit planned for May 22 and 23,

1989.