ML17298C118
| ML17298C118 | |
| Person / Time | |
|---|---|
| Site: | Palo Verde  |
| Issue date: | 05/06/1985 |
| From: | Kirsch D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
| To: | Martin J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
| References | |
| NUDOCS 8505130405 | |
| Download: ML17298C118 (28) | |
Text
NgY 061986 Memorandum For:
From:
Subject:
J.
B. Martin, Regional Administrator D. F. Kirsch, Acting Director Division of Reactor Safety and Projects
Response
to CAT "Areas of Interest" for Palo Verde MC2512 Program Attached as Enclosure 1 is our response to areas of interest identified by the audit team during the week of April 1, 1985.
64'tna1 >fgllcct toy D. F. Ktrsch D. F. Kirsch, Acting Director Division of Reactor Safety and projects Attachments:
1.
Response
to CAT Areas of Interest 2.
Palo Verde Units 2 and 3 Inspection Program Schedules bcc w/attachments:
" RSB/Document Control Desk (RIDS)J pink/green/docket file copies Resident Inspector S
NSEN/dGt:
C KIRSCH
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HAY 06 Issue Memorandum For:
J.
B. Martin, Regional Administrator From:
D. F. Kirsch, Acting Director Division of Reactor Safety and Projects
Subject:
Response
to CAT "Areas of Interest" for Palo Verde MC2512 Program Attached as Enclosure 1 is our response to areas of interest identified by the audit team during the week of April 1, 1985.
0 final srgno'ct gg
~. F. Kirsch D. F. Kirsch, Acting Director Division of Reactor Safety and projects Attachments:
1.
Response
to CAT Areas of Interest 2.
Palo Verde Units 2 and 3 Inspection Program Schedules cc w/attachments:
L. F. Miller T. Young R.
G. Gilbert A. E. Chaffee G. Hernandez R,
Zimmerman bcc w/attachments:
RSB/Document Control Desk (RIDS) pink/green/docket file copies Resident Inspector SORENSEN/dot 5/
/85 CHAFFEE MILLER KIR C 5/
/85 5/
/85 5/~5
Enclosure
'1 Timeliness of Pro ram Im lementation The Senior Resident Inspector was aware of the need to begin implementing non-B modules in place of B modules,'ut, had not developed a schedule for this.
An action plan has been developed by the Senior Resident that implements use of non-B modules where the corresponding B module has not been started.
Where a B mo'dule has been started, it will be completed, as allowed by the XSE manual.
This action plan has been developed for Units 2 and 3.
The MC 2512 program will be completed for Unit 3 prior to the scheduled fuel load date of March, 1987.
This will be accomplished utilizing the following resources:
1)
Two full-time construction residents assigned to Palo Verde through 1st quarter of FY86.
2)
Significant increase in ZTE provided by personnel in the Engineering Section.
Individuals in the Engineering Section have been assigned specfic responsibility for line items on the Palo Verde Operating Plan.
The Senior Resident has completed a schedule for the MC 2512 program in Unit 3.
The schedule contains a list of modules to be completed, completion dates, and assignments of responsibility for those modules.
There are approximately 40 B and non-B modules to complete for Unit 3.
In addition, a revised schedule for completion of the MC 2512 program in Unit 2 has been prepared which incorporates use of non-B modules where applicable.
Eight B and non-B modules remain to be completed in Unit 2.
3.
Module 35060
'Region V concurs that the conduct of module 35060 is warranted in the light of recent gA organizational changes.
This module has been assigned to the gA specialist in the Engineering Section for performance during an upcoming inspection.
4.
U datin of Module Summar Sheets The module summary sheets are not the primary record of interest for module completion and were not maintained.
The summary sheets dated
- July, 1981 and updated at that time are the module status sheets of record and will be maintained current.
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Review of QA Procedures (Takin credit in Units 2 and 3 for ins ections done in Unit 1 Region V believes that the QA procedures used for Units 2 and 3 are substantially the same as those used for Unit 1.
However, to verify
- this, we will look at these procedures again during an upcoming inspection, primarily concentrating on changes to the QA program since the Unit 1 reviews.
6.
Modules 55158 and 55178 -
S ecial A
lications Region V has reviewed modules
- 55158, 55178 and 55188, entitled "Special Welding Applications" and believes these modules pertain to repair welding.
No significant repair welding was done at, Palo Verde where special applications were used.
Any repair welding that was done was in-process repair identified by NDE, and performed in accordance with normal welding techniques covered in other modules.
7.
Modules 55065 and 55066 - ualit Records Review Region V has reviewed modules 55065 and 55066 for the quality records review requirements.
Region V believes quality records aspects of these two modules are addressed in modules
- 55154, 55155,
- 55156, and 55157 for Unit 2 except for NDE and special applications (see also paragraphs 6 and 8).
These four modules are also ongoing in the inspection of Unit 3.
In
- addition, modules
- 55055, 55075, and 55085 were conducted in Unit 2 which address quality records from a welding standpoint.
Finally, as evidenced by our Palo Verde Construction Inspection History Study, Region V purposefully conducted an extensive inspection program in the area of Quality Records for Structures and Supports as documented in Inspection Reports 77-02, 77-04, 79-05, 79-10, 80-03, 80-05, 80-17, 81-01, 81-12, 82-02, 83-34.
Based on the above, Region V believes performance of modules 55065 and 55066 is not warranted.
8.
Sufficienc of NDE Ins ections Region V believes sufficient NDE inspections have been performed through the course of the construction program at Palo Verde. It appears that Series 55050 modules, which contained NDE requirements, were superceded by Series 55150 modules, which contain no NDE requirements, in 1979.
NDE requirements weren't again incorporated into the 2512 program until modules
- 57050, 57060,
- 57070, 57080, 57090 were issued in 1983.
- However, Region V made a conscious effort to continue examining NDE aspects as part of the 2512 program.
Areas where NDE was covered are documented as part of our Palo Verde Construction Inspection History Study.
In addition to this, a major effort was undertaken by Region V during the CAT inspection of September, 1983 to independently non-destructively (RT, PT) examine numerous piping welds in Unit 1 utilizing the Region I NDE van.
Also, structural'elds were visually examined in both Units 1 and 3
as part of the CAT inspection.
(See Inspection Report 83-34,Section VIII).
Based on the foregoing, Region V believes it has inspected the NDE area extensively.
- However, we will consider further inspection of this area by examining ongoing work and records on a sampling basis as scheduling and resources permit.
PAGE 2 MEMORANDUM FOR:
L. F. Miller, Jr., Chief, Reactor Project Section II FROM:
G. H. Hernandez, Senior Resident Inspector
SUBJECT:
PALO VERDE UNITS NOS.
2 AND 3 PROGRAM STATUS.
The following four attachments detail the Reactor Construction Program status, the modules that will be used to complete the 2512 program, the schedule for completion and the module responsibilities for Palo Verde Units Nos.
2 and 3.
. H. Hernandez Senior Resident Inspector GHH:sh Attachments:
4
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PAGE 3 ATTACEfENT NO.
1 Palo Verde Unit No.
2 Pro ram Status The following represents the status of open modules for Unit No. 2.
In accordance with instructions contained in change notices to the Inspection and Enforcement Manual Chapters, the modules marked with an asterisk are replaced with the new "non-B" modules.
The decision to use the new "non-B" modules was made only for those old "B" modules where the 766 computer data indicated zero percent complete.
ITEM:
OLD PERCENT:
NEW
- MODULE:
COMPLETE:
MODULE:
NOTES 1
37051B 0/
37051 PER CHANGE NOTICE NO. 83-04 2
47055B 100%
3 48055B 100%
CLOSED REPORT NO. 50-529/85-01 CLOSED REPORT NO. 50-529/85"Ol 4
"<49065B 0%
49065 PER CHANGE NOTICE NO. 82-09 5
50055B 100/
6 50074B 50/
7 50075B 50/
CLOSED REPORT NO. 50-529/85-01 CONTINUE WITH "B" PROGRAM MODULE CLOSED AND CONTlNUE WITH NON B 50075 p
AS BELOW 8
50076B 9
50090B 10 51064B 11 51065B 12
-51066B 13 52054B 0/
50075 PER CHANGE NOTICE NO. 83-04 80/
60/
40%%u 0/
51065 PER CHANGE NOTICE NO. 84-10 0%
52055 PER CHANGE NOTICE NO. 84-10 CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE CLOSED AND CONTINUE WITH "NON-B" 51065, AS BELOW
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PAGE 4 ITEM:
OLD PERCENT:
NEW MODULE:
COMPLETE:
MODULE:
NOTES 14
-52055B 0/
52055 PER CHANGE NOTICE NO. 84-10 15
-52056B 0/ '2055 16
'"52063B 0/
51065 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 17 "52064B 0/
'1065 PER CHANGE NOTICE NO. 84-10 18
-52065B 0/
51065 PER CHANGE NOTICE NO. 84-10 19
-52066B 0$
51065 PER CHANGE NOTICE NO. 84-10 20
-63050B 100/
CLOSED REPORT NO. 50-529/85-05
fV
PAGE 5 ATTACHMENT NO.
2 SCHEDULE FOR COMPLETION OF UNIT NO.
2 MODULES AND ASSIGNED RESPONSIBILITY ITEM:
TARGET MODULE:
COMPLETION:
DATE RESPONSIBILITY:
1 37051 2
49065 3
50074B 4
50075 5
50090B 6
51064B 7
51065 8
52055 6-30-85 5-31-85 5-31-85 5-31-85 6-30-85 6-30-85 7-31-85 6-30-85 J.
R.
BALL G. H.
HERNANDEZ G. H.
HERNANDEZ G. H.
HERNANDEZ J.
R.
BALL H.
HERNANDEZ G. H.
HERNANDEZ G. H.
HERNANDEZ
I
PAGE 6 ATTACHMENT NO.
3 Palo Verde Unit No.
3 Pro ram Status The following represents the status of open modules for Unit, No. 3.
In accordance with instructions contained in change notices to the Inspection and Enforcement Manual Chapters, the modules marked with an asterisk are replaced with the new "non-B" modules.
The decision to use the new "non-B" modules was made only for those old "B" modules where the 766 computer data indicated zero percent complete.
ITEM:
OID PERCENT:
NEW MODULE:
COMPLETE:
MODULE:
1 48055B 20%
2 48065B 30%
NOTES CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE 3
-49054B 0/
49054 HAVE 2 OPTIONS (1)
DO NEW MODULE OR (2)
CLOSED OUT BASED ON 100% AT UNITS 1+2 4
"49055B 0/
49055 PER CHANGE NOTICE NO. 82-07 5
49063B 60/
CONTINUE WITH "B" PROGRAM MODULE 6
-49065B 0%
49065 PER CHANGE NOTICE NO. 82-09 7
50053B 90/
CONTINUE WITH "B" PROGRAM MODULE 8
-50055B 0%
50055 PER CHANGE NOTICE NO. 82-07 9
'"50061B 0/
50055 PER CHANGE NOTICE NO. 82-07 10
'"50065B 0/
50055 PER CHANGE NOTICE NO. 82-07 11
-50071B 0/
50071 PER CHANGE NOTICE NO. 83-04 12
"-50075B 0/
50075 PER CHANGE NOTICE NO. 83-04 13 50090B 80%
CONTINUE WITH "B" PROGRAM MODULE
PAGE 7
ITEM:
OLD PERCENT:
NEW MODULE:
COMPLETE:
MODULE:
NOTES 14
"-51055B 15 "51056B 16 "51061B 17 51064B 18
-51065B 19
- "51066B 20 52061B 21 "52064B 22 "52065B 23 "52066B 24 52051B 25
"-52053B 26
-'52054B 27
-52055B 28
-5205 6B 29 55153B 30 55154B 31 55155B 32 55156B 33 55157B 34 55158B 35 55172B 36 55173B p%
0/
0%
75/
0/
00/
0%
0%
0/
0/
0%
p%
0/
0/
0/
75%
30/
75/
0/
60/
0/
90%
50/
51055 51055 51061 51065 51065 51065 51065 51065 51065 52051 52053 52055 52055 52055 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 CONTINUE WITH "B" PROGRAM MODULE PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE NO. 84-10 PER CHANGE NOTICE 884-10 PER,CHANGE NOTICE j/84-10 PER CHANGE NOTICE 884-10 PER CHANGE NOTICE j/84-10 PER CHANGE NOTICE jj84-10 PER CHANGE NOTICE 884-10 CONTINUE WITH "B" PROGRAM MODULE Closed 85-06 CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE Closed 85-06 NOT APPLICABLE (See Note 1)
CONTINUE WITH "B" PROGRAM MODULE Closed 85-06 NOT APPLICABLE (See Note 1)
CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE
PAGE 8
ITEM:
OLD PERCENT:
NEW MODULE:
COMPLETE:
MODULE:
37 55175B 0%
38 55177B 25/
39 55178B 0%
40 55182B 50/
41 55183B 30/
42 55185B 30%
43 55186B 70%
44 55093B 0/
NOTES NOT APPLICABLE (See Note 1)
CONTINUE WITH "B" PROGRAM MODULE NOT APPLICABLE (See Note 1)
CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE CONTINUE WITH "B" PROGRAM MODULE NOT APPLICABLE (See Note 1) 45
-63050B 0/
63050 'ER CHANGE NOTICE NO. 83-09, REVISION 1 46 73051B 0/
47 73052B 0/
48 73053B 0/
49 73055B 0%
ISI - PROGRAM REVIEW ISI - PROCEDURE REVIEW PRESERVICE INSPECTION - OBERVATION OF WORK PRESERVICE INSPECTION - DATA REVIEW 8 EVAL.
NOTE NO. 1: Regional NRC inspections to be conducted in late April and early May 1985 will verify and document whether these modules are applicable to Palo Verde construction activities.
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PAGE 9
ATTACHMENT NO.
4 Page 1 of 2 SCHEDULE FOR COMPLETION OF UNIT NO.
3 MODULES AND ASSIGNED RESPONSIBILITY ITEM:
TARGET MODULE:
COMPLETION:
DATE RESPONSIBILITY:
6-30-85 7-31-85 6-30-85 8-31-85 7-31-85 1
48055B 2
48065B G. H.
HERNANDEZ G. H.
HERNANDEZ G. H.
HERNANDEZ G. H.
HERNANDEZ J,
R.
BALL J.
R.
BALL W. J.
WAGNER W. J.
WAGNER 3
49054 ~
4 49055"
5 49063B 6
49065 8-31-85 4-30-85 4-30-85 9-30-85 7
50053B 8
50055 9
50071 10 50075 ll 50090B 12 51055 51061 51064B 15 51065 16 52051 17 52053 18 52055 19 55153B G. H. HERNANDEZ 9-30-85 G. H.
HERNANDEZ J.
R.
BALL J. F.
BURDOIN J. F.
BURDOIN G. H.
HERNANDEZ J. F.
BURDOIN J. F.
BURDOIN J. F, BURDOIN J. F.
BURDOIN 9-30-85 8-31-85 7-30-85 6-30-85 9-30-85 7-30-85 9-30-85 8-31-85 CLOSED REPORT NO. 85-06 W. J.
WAGNER
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PAGE 10 ATTACHHENT NO.
4 Page 2 of 2 ITEN:
TARGET HODULE:
COlPLETION:
DATE RESPONSIBILITY:
20 55154B 21 55155B 22 55156B 23 55157B 24 55158B 25 55172B 26 55173B 27 55175B 28 55177B 29 55178B 30 55182B 31 55183B 32 55185B 33 55186B 34 55093B 35 63050
'~
36 73051B 37 73052B 38 73053B 39 73055B 5-31-85 W. J.
WAGNER CLOSED REPORT NO. 85-06 W.
5-31-85 W.
J.
WAGNER J.
WAGNER 5-31-85 4-30-85 6-30-85 6-30-85 6-30-85 6-30-85 4-30-85 7-31-85 7-31-85 7-31-85 5-31-85 6-30-86 1-31-86 1"31"86 1-31-86 1-31-86 W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER W. J.
WAGNER J.
R.
BALL G. H.
HERNANDEZ G. H.
HERNANDEZ G. H. HERNANDEZ G. H.
HERNANDEZ CLOSED REPORT NO. 85-06 W. J.
WAGNER
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