ML17296A781

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Interim Deficiency Rept Re Undersized Fillet Welds for Structural Steel.Caused by Personnel Error.Welding Procedures & Qualification Repts of Five Suppliers Being Reviewed & Evaluated
ML17296A781
Person / Time
Site: Palo Verde  Arizona Public Service icon.png
Issue date: 06/26/1980
From:
ARIZONA PUBLIC SERVICE CO. (FORMERLY ARIZONA NUCLEAR
To:
Shared Package
ML17296A780 List:
References
NUDOCS 8007020529
Download: ML17296A781 (4)


Text

INTEREST REPORT POTENTIAL REPORTABLE DEFICIENCY

$0 ARIZONA PUBLIC SERVICE COMPANY (APB) gg PVNGS UNITS //1, b2 and

$/3 JUNE 26, 1980 I

Potential Problem During a project discipline design review, it was discovered that some fillet welds for structural steel are undersized with respect to AWS Dl.l and AISC requirements (AISC, Novem-ber 1,

1978, Table 1.17.2A; AWS Dl.l-75, Section 2.7.1.1).

The AWS Dl.l and AISC requirements were developed to reduce the possibility of cracking.

These welds only receive a

visual examination.

5iost of these welds are 1/16" under-sized to the AWS/AISC requirements.

II A

roach To and Status Of Pro osed Resolution The design of the subject welds were based on stress calcu-lations using design loading conditions and design criteria allowable stresses.

All welds were sized based on their adequacy to transmit the required design loadings;

however, checks for minimum fillet weld sizes with respect to AWS Dl.l and AISC minimum weld requirements were not performed due to oversight.

The condition was discovered on the PVNGS project after the San Onofre Units 2 and 3 project reported a potential deficiency in their specification of weld sizes.

The condition for PVNGS is applicable to welds performed by both Bechtel Construction and project suppliers.

The estimated number of undersized fillet welds that have been made (by Bechtel Construction and project suppliers) is approximately 13,700.

Nearly 4,000 of these welds are for channels attached to embedded plates which support metal decking.

These welds do not require evaluation because once the concrete has been placed and reaches its design strength, the decking will serve no other purpose.

The welding proce-dures and weld specifications used by Bechtel's construction

'orces are similar to that used by the San Onofre project.

That project resolved the condition'by performing verifica-tion/qualification testing of specimens representative of the subject welds.

The results of the San Onofre tests

- indicated that an adequate margin of safety existed and that the welds were acceptable without repair.

Interim Report Potential Reportable Deficiency June 26, 1980 Page 2

To complete this evaluation, Project Engineering and

, Bechtel's Material and Quality Services Department are reviewing and comparing the PVNGS field welds with the San Onofre Held welds.

A report will be prepared docu-menting this review.

The welding procedures and quali-fication reports from Brownyard Steel, Reppel Steel, Marathon Steel and Shurtleff and Andrews, Incorporated are being reviewed and evaluated to determine if adequate margins of safety exist.

This review will also be docu-mented in a report.

The project corrective action plan will be to repair any welds which, as indicated by the completed reports, do not have an adequate margin of safety.

III Pro ected Com letion of Corrective Action and Submittal Date of the Final Re ort The complete evaluation is forecast to be completed by September 1,

1980, at which time a final report will be submitted.

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