ML17292B148

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Insp Rept 50-397/97-19 on 971117-21.Violations Noted.Major Areas Inspected:Exposure Controls,Controls of Radioactive Matl & Contamination,Surveying & Monitoring,Training & Qualifications & Quality Assurance
ML17292B148
Person / Time
Site: Columbia 
Issue date: 12/18/1997
From:
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML17292B145 List:
References
50-397-97-19, NUDOCS 9712230287
Download: ML17292B148 (16)


See also: IR 05000397/1997019

Text

Docket No

License, No.:

Report No.:

Licensee:

Facility:

Location:

Dates:

Inspector:

Approved By:

Attachment:

ENCLOSURE 2

U.S. NUCLEAR REGULATORYCOMMISSION

REGION IV

50-397

NPF-21

50-397/97-19

Washington Public Power Supply System

Washington Nuclear Project-2

3000 George Washington Way

Richland, Washington

November 17-21, 1997

L. T. Ricketson, P.E., Senior Radiation Specialist

Plant Support Branch

Blaine Murray, Chief, Plant Support Branch,

Division of Reactor Safety

Supplemental Information

9712230287

9'71218

PDR

ADQCK 05000397

8

PDR

P

-2-

EXECUTIVE SUMMARY

Washington Nuclear Project-2

NRC Inspection Report 50-397/97-19

The announced,'routine

inspection reviewed radiation protection activities. Areas reviewed

included: exposure controls, controls of radioactive material and contamination, surveying and

monitoring, training and qualifications, and quality assurance

in radiation protection activities.

lan

A violation involving the control of access to a high high radiation area was identified.

Other exposure controls were implemented appropriately. (Section R1.1).

A violation involving the failure to evaluate radiological hazards associated with potential

intakes of radioactive material was identified (Section R1.2).

Problems with high radiation area controls and radiological hazard evaluations were

identified; however, exposure controls were adequate,

overall (Sections R1.1 and

R1.2).

The radioactive material control program needed improved procedural guidance to

ensure accountability of items conditionally released from the radiological controlled

area.

Sealed radioactive sources were maintained and leak tested properly (Section

R1.3).

Significant improvement was made in reducing the number of personnel contamination

events (Section R1.3).

Improved guidance was needed in implementing procedures involving the evaluation of

potential internal radiological hazards, radioactive materials control, personnel

contamination events, and portable radiation instruments (Section R3).

The new radiation protection manager's qualifications met regulatory requirements

(Section R5).

An excellent audit of the radiation protection program was conducted by the quality

department.

The audit was comprehensive

and effective in identifying areas of potential

improvement (Section R7).

Corrective actions by the radiation protection organization were slow and sometimes

ineffective (Section R7).

-3-

'L

R1

Radiological Protection and Chemistry (RP&C) Controls

~

R1.1

er

a Ex o ur

onr Is

ns

in

pe 8750

The inspector interviewed radiation protection personnel and reviewed the following:

Control of high radiation areas

High radiation area key control

Radiological posting

Radiation work permits

Radiological controlled area access controls

Dosimetry use

serva ion

d

i din s 837 0

One of the requirements of Technical Specification 5.7.2.a is that each entryway to areas

with dose rates greater than

1 rem per hour be provided with a locked door, locked gate,

or guard that prevents unauthorized entry. The licensee designated areas with dose

rates greater than

1 rem per hour as high high radiation areas.

On October 6, 1997, the senior resident inspector identified a high high radiation area

that was not locked and not guarded.

The area was the radwaste liner storage room on

the 437-foot elevation of the radwaste building. Before securing the area gate with a pad

lock and chain, a radiation protection technician failed to ensure that the chain passed

through both the gate and a chain-link fence.

Therefore, even though the pad lock was

closed, the gate was not secured.

Second-person

verification that the area was properly

secured was not performed promptly. The licensee determined the area was unlocked

for approximately 70 minutes.

The radiation dose rates within the area were as high as 3 rems per hour. However,

because of the low occupancy of the area, the time required to exceed regulatory dose

limits, and the required use of electronic, alarming dosimeters by individuals entering the

radiological controlled area, the inspector concluded that the potential for individuals

exceeding regulatory dose limits was not substantial.

The failure to provide an area with

dose rates greater than

1 rem per hour with a locked door, locked gate, or guard was a

violation of Technical Specification 5.7.2.a (50-397/9717-01).

NRC Inspection Report

50-397/95-30 described similar violations, occurring May 7 and August 8, 1995. The

licensee initiated Problem Evaluation Request 297-0807 to document the problem and

track corrective actions.

Allother elements of exposure controls reviewed during this inspection were performed

appropriately.

No major changes were noted since the previous review.

c.

~on

i sions

A violation involving the failure to control access to a high high radiation area was

identified. Other exposure controls were implemented appropriately.

R1.2

In em

I Ex o

r Conr Is

a.

Ins eci

Sco

e 87

Internal exposure evaluations

b.

bserva ions a d Findi

s

While reviewing the licensee's personnel contamination event log, the inspector noted

inconsistencies

in the evaluation of individuals found to have facial contaminations.

The

presence of contamination on the face indicated that radioactive material may have been

taken internally. Generally, such individuals were provided whole-body counts as a

means of evaluating the potential for internal contamination.

However, the inspector

identified four examples (Personnel Contamination Events97-153, -154, -230, and -273)

in which the individuals were not provided whole-body counts.

The first two personnel

contamination events occurred on April30, 1997. The other two occurred on May 30

and July 2, 1997, respectively.

The following regulations are applicable to this situation:

10 CFR 20.1501(a) requires that each licensee make or cause to be made surveys that

may be necessary for the licensee to comply with the regulations in 10 CFR Part 20 and

are reasonable

to evaluate the quantities of radioactive material and the potential

radiological hazards that could be present.

10 CFR 20.1003 defines a survey as an evaluation of radiological conditions and

potential hazards incident to the production, use, transfer, release, disposal, or presence

of radioactive material or other sources of radiation.

10 CFR 20.1201 requires each licensee to control the occupational dose to individual

adults to 5 rems for the total effective dose equivalent or the 50 rems for the sum of the

deep-dose equivalent and the committed dose equivalent to any individual organ or

tissue other than the lens of the eye.

In order to comply with 10 CFR 20.1201 and to evaluate the potential radiological

hazards,

in this situation, the licensee must perform surveys, such as whole-body counts,

to evaluate the extent of internal contamination and determine the committed dose

equivalent resulting from the presence of the radioactive material.

Radiation protection

representatives

stated that there was no record of whole-body counts for the four

-5-

examples listed. The inspector identified the four examples,

in which no evaluations

were performed on individuals with potential internal contamination, as a violation of

10 CFR 1501(a) (50-397/9717-02).

After reviewing the licensee's implementing procedures applicable to this situation, the

inspector concluded that a possible cause for the violation was the use of a poorly

worded or illogicallyconstructed procedure.

This is discussed

in Section R3.

The radiation protection manager stated, during a telephone conversation on

December 5, 1997, that, since the onsite portion of the inspection, radiation protection

representatives

reviewed the personnel contamination event log and identified two

additional individuals who had not been provided whole-body counts.

Allsix individuals

were contacted and provided whole-body counts.

No significant intakes of radioactive

material were identified. However, more than 6 months had elapsed since the

identification of the earliest example.

Therefore, it might have been difficultfor the

licensee to identify the presence of radionuclides with short effective half-lifes, ifthey had

been taken internally.

c.

~Co

us'ons

A violation involving the failure to evaluate radiological hazards associated with potential

intakes of radioactive material was identified.

R1.3

Con rol f R

io

iv

a

'a

nd Con ami a i

in

a d

oni orin

s

cio

S

37 0

The inspector interviewed radiation protection personnel and reviewed the following:

Release of items from the radiological controlled area

Sealed radioactive source accountability

Sealed radioactive source leak testing

Personnel contamination events

Portable survey instrument calibration

Whole-body counter calibration

bse

a i ns and

ind'

Co

rol o

adioac ive

a e

a

During a review of problem evaluation requests, the inspector noted that the licensee

identified minor problems involving the release of radioactive materials from the

radiological controlled area in December 1996 and May 1997. The inspector observed

radiation protection technicians as they performed radiation surveys and released items

from the radiological controlled area.

No problems were identified. Items released

unconditionally were recorded in the licensee's material release log.

-6-

Also, some items with radioactive contamination were released from the radiological

controlled area.

Procedure 11.2.15.7, "Release of Material From Radiologically [sic]

Controlled Areas," Revision 12, established guidelines for the "conditional release" of

such items. The procedure required that:

Items be adequately enclosed, ifappropriate, to prevent potential spread of

contamination,

Items be labeled with the appropriate radiological information,

Health physics supervision/radiation protection manager be notified ifthe material

was to be moved from the protected area/owner controlled area.

However, Procedure 11.2.15.7 did not require documentation of conditionally released

items, even though it required documentation of unconditionally released items. The

procedure did not address acceptable rationale for removing radioactive material from

the radiological controlled area or address expectations of individuals removing

radioactive material. The inspector concluded that the guidance of Procedure 11.2.15.7

was weak because

it allowed 'radioactive material to be released from the radiological

controlled area, but did not ensure that the radioactive material was controlled after it

was released.

The inspector also concluded that the weak procedural guidance and the

resultant lack of accountability could have contributed to the radioactive material control

problems identified by the licensee through problem evaluation requests.

In practice, even though it was not required by Procedure 11.2.15.7, most of the

licensee's radiation protection technicians said they recorded the unconditional release

of items in the health physics log. However, the log entries sometimes provided minimal

information. For example, an entry made November 11, 1997, noted that an oxygen

monitor was tagged and released from the radiological controlled area.

The log entry did

not list the radiation or contamination levels associated with the item, the reason the item

was released, the destination of the item, the date the item would be returned, or the

individual(s) to whom the item was released.

Radiation p'rotection technicians were not consistent in their understanding of the

process for conditionally releasing items.

One technician stated that ifitems

contaminated with radioactive materials were released,

a note should be placed in the

licensee's material release log, rather than the health physics log, with an explanation

that the material was conditional released with the permission of a radiation protection

supervisor.

Because of the difficultyin identifying sufficient examples through reviews of the health

physics log, the inspector's review of the licensee's ability to control conditionally

released items was inconclusive.

However, the radiation protection manager stated,

during a telephone conversation on December 5, 1997, that radiation protection

representatives

followed up on thy inspector's comments by reviewing log entries for the

previous 3 months and verifying that listed items were in the licensee's control.

-7-

With respect to other radioactive materials, the inspector reviewed the licensee's

program of sealed source accountability and leak testing.

The inspector randomly

verified that selected sealed sources were stored in the locations indicated on the most

recent inventory records.

Random review of sealed source leak testing results indicated

that sources were tested within the required interval. Good records were kept. The

responsible individual was knowledgeable of program requirements.

Personnel

C n

ming ion Even s

The number of personnel contamination events declined significantly from the total in

1996.

In 1996, the licensee documented over 800 personnel contamination events.

Through the date of the inspection, the licensee had documented 273 personnel

contamination events in 1997.

Radi

ion De

c ion lns rum

n

While reviewing the portable radiation instrument calibration program, the inspector

determined through personnel interviews that a large part of the instrument inventory

may have been unaccounted for or unusable.

For example, a licensee audit of purchase

orders of extendable-probe,

radiation detection instruments indicated that there should

be approximately 40 instruments.

After conducting physical inventories, licensee

representatives

stated they.could not locate 9 instruments, and they determined another

9 or 10 were not operable and not repairable.

Information concerning other portable

radiation instruments was not available at the time of inspection, but the licensee

representatives

stated the same situation could exist for other instrumentation.

Despite

this situation, the inspector confirmed that the licensee met the commitments in the final

safety analysis report for the availability of portable radiation detection instruments.

The inspector determined that a procedure had not been established concerning

calibration of the whole body counters.

Licensee representatives

stated that the

whole-body counters were not calibrated at intervals in accordance with the

manufacturer's recommendations.

The manufacturer recommended

annual calibrations.

The radiation protection manager stated that the site would c'alibrate whole-body

counters according to the manufacturer's recommendation or develop and maintain a

technical basis for exceeding the manufacturers suggested

calibration interval.

No

regulatory issues were identified.

Conclusions

Improved guidance was necessary to ensure the control of radioactive materials

conditionally released from the radiological controlled area.

Sealed radioactive sources

were maintained and tested properly. The supply of radiation detection instruments was

adequate to meet regulatory commitments, but a large percentage of instruments were

unavailable for use.

Significant improvement was made in reducing the number of

personnel contamination events.

-

-8-

Status of RPB C Facilities and Equipment

In late 1995, the licensee contracted with a vendor to provide and process dosimetry

devices.

This change was not documented

in earlier inspection reports.

R3

RP8C Procedures and Documentation

Ins

ion S o e 83750

The inspector reviewed the procedures listed in the attachment to this report.

Observa ions and Findi

s

Pro

re 11 2 15.1

The licensee's inconsistent handling of potential radioactive material intakes is discussed

in Section R1.2.

Procedure 11.2.15.12, "Evaluation of Personnel Contamination Alarms,"

Revision 1, provided guidance applicable to this situation.

However, the procedure's

structure may have obscured important instructions.

The procedural steps were

arranged hierarchically. The instruction to perform whole-body counting was not given a

significant level of importance by the procedural hierarchy. Additionally, the instruction to

perform whole-body counting was neither assertive nor clear.

Section 7.3.5.1 of the

procedure states,

in part, "The individual should be directed when and where to report for

a whole body count." The use of the word "should" does not convey to radiation

protection technicians that the instruction is for the purpose of implementing a regulatory

requirement (10 CFR 20.1501(a)).

The radiation protection manager stated, during a telephone conversation on

December 5, 1997, that the procedural guidance would be revised to make the

instructions clear.

Proc dure 11.2.15.7

Procedure 11.2.15.7, "Release of Material From Radiologically Controlled Areas,"

Revision 12, was discussed

in Section R1.3. Because the procedure did not ensure the

accountability necessary to control conditionally release items, the inspector concluded

that the guidance provided was weak.

The inspector reviewed the method by which personnel contaminations events were

identified and documented.

During personnel interviews, the inspector asked radiation

protection technicians what constituted a documentable personnel contamination event.

Technicians uniformly defined a documentable personnel contamination event as one

involving contamination levels of more than 100 net counts per minute per frisker probe

area (or approximately 1000 disintegrations per minute/frisker probe area).

Licensee

personnel were not able to provide a procedural basis for this definition.

Procedure 11.2.13.9, "Personnel Skin and/or Clothing Contamination Survey," Revision

7, did not address this question.

In fact, Section 6.5 of the procedure states, "Document

all contamination events by completing an entry in the Skin/Clothing Contamination Log."

Since setting a lower threshold for documentation of personnel contamination events is

common practice and no regulatory requirements apply, the inspector concluded that the

technicians were knowledgeable, but the procedural guidance was weak because

it did

not ensure consistency by providing an expectation related to the documentation of

personnel contamination events.

HPI 12,23

Health Physics Instruction 12.23, "Out of Tolerance Reporting," Revision 5,

Section 12.23.5, states:

Any out of tolerance reading found during the precalibration response or electron

calibration a red asterisk (*) placed beside it.

An asterisk (*) and the words "Out of Tolerance" shall be written in red in the

remarks section on the data sheet.

A copy of the instrument calibration data sheet with all the asterisks circled in red

shall be sent to the user with the calibrated instrument.

This should alert the user

of his/her need to reevaluate past data taken with said instrument.

Health

physics willalso be able to determine more easily which instruments are

chronically "out of tolerance."

Radiation protection technicians were unsure of the specific meaning of "user" and did

not know who had the responsibility for performing the evaluation discussed

in

Section 12.23.5.C.

c.

Qgnclusions

Improved guidance was needed in procedures. involving the evaluation of potential

internal radiological hazards, radioactive materials control, personnel contamination

events, and portable radiation instruments.

R5

Staff Training and Qualification

A new radiation protection manager was appointed August 25, 1997. Through interviews

and resume reviews, the inspector determined the radiation protection manager'

qualifications met the requirements of Technical Specification 5.3.1.b.

-10-

R6

RP&C Organization and Administration

In NRC Inspection Report 50-397/96-05, it was reported that the radiation protection

organization and the chemistry organization were combined under the responsibility of

the chemistry manager.

As of August 9, 1997, the two organizations were split from one

another, each having a separate

manager.

R7

Quality Assurance in RP&C Activities

The inspector reviewed the following:

Quality Department Technical Assessment

297-028

Problem Evaluation Requests

b.

bserv

i ns and Findin s

The latest quality department audit of radiation protection activities was issued July 16,

1997.

The audit team included a technical specialist from a vendor organization.

The

contractor's resume detailed extensive experience as a radiation protection technician.

The audit was a comprehensive review of radiation protection activities. The audit

identified deficiencies related to the investigation of personnel contamination events,

contaminated area boundaries, radioactive material handling, training of contract

radiation protection technicians, radioactive material labeling, and documentation of

ALARAreviews.

Numerous recommendations for program improvement were provided

by the audit team.

The quality department concluded, "The radiation protection program

meets the requirements of 10 CFR Part 20, but prompt and effective improvements are

warranted to address long standing issues."

Problem evaluation requests were used by the quality department to document the

deficiencies identified during the audit. The inspector verified that the radiation protection

organization had responded with proposed corrective actions to these problem

evaluation requests.

The inspector reviewed the radiation protection organization's corrective action

timeliness, overall, and compared the information with similar information for the

operations and maintenance organizations.

The following information was supplied by

licensing personnel:

-11-

Organization

.Radiation Protection

Problem Evaluation

Reports Initiated in 1997

96

Problem Evaluation

Reports Open

38

Operations

Maintenance

98

96

35

31

The number of problems evaluation reports assigned to each organization was

approximately equal.

The number of problem evaluation reports that remained open was

slightly higher for the radiation protection organization.

Problem evaluation reports typically included multiple corrective actions that needed to

be dispositioned by the responsible organization.

When the total number of corrective

actions associated

with the problem evaluation reports were considered, the percentage

of open items decreased

but the disparity between the radiation protection organization

and the other two organizations increased.

Organization

Radiation protection

Operations

Maintenance

Total Corrective

Actions Related to

Problem Evaluation

Requests

227

136

151

Open

Corrective

Actions

66

17

27

Percent

Open

29

12.5

18

The inspector concluded that the radiation protection organization's implementation of

corrective action was not as timely as some site organizations.

The inspector determined that the quality department had identified concerns involving

the timeliness of corrective actions by the radiation protection organization.

Memoranda

to the radiation protection manager from the quality manager dated October

1 and

November 4, 1997, addressed

radiation protection program corrective actions.

In a memorandum to the radiation protection manager from the quality manager dated

October 1, 1997, the quality manager expressed

concern over the need for prompter

corrective actions by the radiation protection organization.

The quality manager

discussed,

"a radiation protection program in serious need of prompt and decisive

corrective actions," and noted, "... it is apparent that long standing serious deficiencies

in the radiation protection program remain unsolved...."

In a memorandum to the radiation protection manager from the quality manager dated

November 4, 1997, the quality manager stated, "...resolution of problem evaluation

-12-

requests has been unacceptably slow," and, "The radiation protection department is

routinely late in completing corrective actions."

e

In addition to timeliness, the November 4, 1997, memorandum addressed

the

effectiveness of corrective actions.

The quality manager stated, "The radiation protection

department has demonstrated

a pattern of failure to disposition problem evaluation

requests on time, failuie to adequately identify corrective actions to prevent repetition,

and failure to meet the commitments reflected in those corrective actions."

The November 4, 1997, memorandum required the radiation protection organization to

complete the dispositioning of certain problem evaluation requests by

November 10, 1997, or have program activities suspended,

in accordance with,the stop

work authority in QAP-6. The radiation protection organization complied with the quality

department instructions.

c.

~Con clus'

An excellent audit of the radiation protection activities was conducted by the quality

department.

The audit was comprehensive

and effective in identifying areas of potential

improvement.

Corrective actions by the radiation protection organization were slow and sometimes

ineffective.

RS

Miscellaneous RPBC Issues

8.1

Iosed V'on 3979 30-01'F iu etoloc

hi hhi h

'o

area

oors

The inspector verified that the corrective actions described in the licensee's response

letters dated December 12, 1995, and February 22, 1996, were implemented. 'A similar

problem is discussed

in Section R1.1.

V.

Mana

emen

Mee i

X1

Exit Meeting Summary

The inspector presented the inspection results to members of licensee management

at

an exit meeting on November 21, 1997. The licensee acknowledged the findings

presented.

No proprietary information was identified.

ATTACHMEN

SU

LEIIENTALINFORMATION

PARTIALLIST OF PERSONS CONTACTED

~LI gg~ee

D. Atkinson, Quality Manager

P. Bemis, Vice President Nuclear Operations

I. Borland, ALARA/Health Physics Support Supervisor

D. Hillyer, Radiation Protection Manager

P.'Inserra, Licensing Manager

J. Liles, Health Physics Operations Supervisor

M. Shepherd,

Health Physics Operations Supervisor

G. Smith, Plant General Manager

R. Webring, Vice President Operations Support

S. Boynton, Senior Resident Inspector

G. Johnston, Senior Project Engineer

NS

ECT 0

ROCEDU

ES USED

83750

Occupational Radiation Exposure

~Oened

50-397/9717-01

50-397/9717-02

Closed

50-397/9530-01

E

S 0

E

ED CLOSED

D DISC

SSED

VIO

Failure to control access to areas with radiation dose rates

greater than

1 rem per hour

VIO

Failure to evaluate radiological hazards related to potential

internal contaminations

VIO

Failure to control access to areas with radiation dose rates

greater than

1 rem per hour

Discussed

NONE

-2-

LIST OF DOCUMENTS REVIEWED

Quality Department Technical Assessment/WNP-2

Radiation Protection Program (Technical

Assessment

297-028, July 16, 1997)

Interoffice memorandum from quality manager to radiation protection manager,

10/01/97

Interoffice memorandum from quality manager to radiation protection manager, 11/04/97

Interoffice memorandum from plant general manager to quality manager, 11/10/97

List of problem evaluation requests,

11/96 - 11/97

1997 Personnel contamination log

Health physics log

Prrc~ed

i~re

SWP-RPP-01,

1.11.15,

11.2.14.9,

11.2.15.7,

11.2.15.12

HPI 12.23

"Radiation Protection Program;" Revision

1

"Receipt, Storage, and Control of Radioactive Material," Revision 2

"Control and Labeling of Radioactive Material," Revision 6

"Release of Material From Radiologically Controlled Areas," Revision 12

"Evaluation of Personnel Contamination Alarms," Revision

1

"Out of Tolerance Reporting," Revision 5