ML17278A708

From kanterella
Jump to navigation Jump to search
Insp Rept 50-397/86-05 on 860303-24.Unresolved Items Noted Re Common Encl,Fire Protection Safe Shutdown Analysis & Improper Label on Fire Door
ML17278A708
Person / Time
Site: Columbia Energy Northwest icon.png
Issue date: 04/02/1986
From: Phelan P, Qualls P, Thomas Young
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17278A707 List:
References
50-397-86-05, 50-397-86-5, NUDOCS 8604210272
Download: ML17278A708 (30)


See also: IR 05000397/1986005

Text

~

~

1

U.S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report No. 50-397/86-05

Docket No. 50-397

Iicense

No. NPF-21

Iicensee:

Washington Public Power Supply System

P.

O. Box 968

Richland,

Washington

99352

Facility Name: Washington Nuclear Project No.

2

(WNP-2)

Inspection at:

WNP-2 Site,

Benton County, Washington,

Inspection Conduct d:

Inspectors:

p.

Quails,

Rea to

Inspector

Date Si ned

P. H..Phelan,

Reactor Inspecto

Approved by:

T. Young Jr.,

Chi

Engineering Sectio

Date Signed

Date Signed

~Summar

u

Ins ection on March 3-24

1986

(Re ort No. 50-397/86-05)

Areas Ins ected:,

Announced inspection by a four member

team consisting of two

NRC 'inspectors

and two consultants

from Brookhaven National Laboratory of the

licensee's

compliance with their Fire Protection License Condition.

The team

was

on site March 3-7 and subsequent'elephone

conversations

concerning the

findings were held on March 14, 20,

21 and 24,

1986.

IE Manual Chapter,

TI 2515/62 Rev.

2 was used for, this i'nspection.

ra

Results:

Of the areas

examined,

four unresolved

items

(see paragraphs

4.3,

5

and

10) were, identified.

Enforcement action related to this inspection will

be the subject of separate

correspondence.

SSO42><>>>

BS000SW7,~,

BSOOO+

PDR

ADOCK o

PDR

)l

8.

~

~

It

ltl

a

kI

4

kr

~'k,

'

I.

VV

1 V

Trl

tVI } ~

t

t

kk

. 'l lt

'I

k

rwI

t ~

~Ill

V

kt

DETAILS

1.

Pers'ons

.Contacted

a.

WNP-2 Staff

0+C.

0+J

+J.

0+J

0+C.

0+D.

0+L

0+S.

D.

W.

R.

+G.

J.

0 P

N.

0

G

0

G

0

H

Powers - Plant Manager

Baker - Assistant Plant Manager

Martin

Assistant

Manager, Director

Operations

Bell - Manager

XS 6 FP

Eggen - Senior FP Engineer

Feldman - Plant

QA Manager

Harrold - Engineering

Manager

Davidson - Plant Compliance Engineer

Merhar - Control Room Supervisor

Shaeffer - Shift Manager

Beardsley - Assistant Operations

Manager

Brastad - Electrical Engineer

Harmon - Maintenance

Manager

Powell - Plant Lice'nsing

Porter - Manager Electrical - ISC Systems

Sorensen

- Manager Regulatory Programs

Freeman - Technical Staff

Aeschliman - Sr. Licensing Engineer

b.

Contractors

+A. Jones - F. P. Engineer

c ~

BPA

+A. Rapacz - Plant Representative

+

Denotes

those attending exit meeting

on 3/7.

Denotes

those attending special meeting

on 3/6.

2.

Facilit

Desi n - BTP

CMEB 9.5.1

Com liance

The licensee is required by his license to meet the technical

requirements

of BTP

CMEB 9.5.1 in the facility's design.

The criteria

specified,

requires that the fire protection features

provided in the

facility's design be 'capable of limiting fire damage

so that one train of

systems

necessary

to achieve

and maintain hot shutdown conditi'ons from

either the control room or remote

shutdown station be free of fire damage

and that systems

necessary

to achieve

and maintain cold shutdown

conditions are required to be repairable in order to achieve

cold

shutdown within 72 h'ours from either the control room or remote

shutdown

station.

i

A collective assessment

of selected

areas

containing structures,

systems

and components

important to safe

shutdown

was

made by the inspection

team.

The following conclusions

were ascertained:

I

~

I

I

I

2.1

Safe

Shutdown Methodolo

The operating license for WNP-2 contains condition

$/14 which states,

"(14) Fire Protection

Program,

(Section 9.5.1,

SER,

SSER 83,

SSER

84).

The licensee shall maintain in effect all provisions of the

approved fire protection program."

Section 9.5.1 of the

SER and

Supplements

//3 and

84 to the

SER describe

how the fire protection

program meets

the guidelines of the Standard

Review Plan,

BTP

CMEB

9.5-1.

At the time of the inspection,

licensee

management

identified, that the program that was reviewed

and approved in the

license condition is the program in the

FSAR, Appendix F, Amendments

19 and 24.

On March 3,

1986 the inspectors

determined that the approved fire

protection program,

FSAR section F.4, identifies that the licensee

will use the

RCIC/HPCS systems

and

RHR system to maintain vessel

inventory and cool down the plant.

The licensee

never implemented

this method, instead,

they employ another

method using the ADS/LPCI

systems.

The method

now used by the licensee

exceeds

the guidelines

of BTP 9.5.1 in that

some core uncovery is postulated.

BTP 9.5.1

section 5.c.2.b states

that a performance

goal for BWRs is to

maintain coolant level above

the top of the core.

The licensee

sent to NRR a letter,

on March 23,

1983, discussing

an

analysis of this method

and enclosing

a copy of this analysis.

No

mention of proposed

implementation of this shutdown method is in the

letter.

NRR never responded

to this letter as

no action was

indicated or requested.

The licensee

has since

done

a plant

specific analysis which the inspection

team thought had significant

differences

from the analysis which was sent to NRR in 1983 (which

was based

on a BWR-4).

WNP-2 is a BWR-5.

At a different licensee

(with a BWR-6) which proposed

using the

ADS/LPCI shutdown methodology,

the

NRR staff required the licensee

to use six ADS valves instead of the three that the licensee

proposed

to blowdown the reactor.

This minimized the amount of core

uncovering.

WNP-2 is using three

ADS valves based

on the

same

BWR-4

analysis.

At WNP-2 no exemption to the licensing requirement,

that

there

be no core uncovering in a

BWR, was ever requested.

The license

was issued to WNP-2 on December

20,

1983.

The licensee

had an opportunity to review this license prior to issuance.

An NRC

inspection

(50-397/83-55),

which was conducted in November

1983,

identified to the licensee this discrepancy

between

the approved

fire protection program and the actual plant systems

being

implemented for safe

shutdown

(SSD).

The licensee at that time

committed to correct the documentation

(50-397/86-05-01).

This is an apparent violation of the WNP-2 operating license.

2.2

Cable

S readin

Room

BTP

CMEB 9.5.1 section 7.c addresses

the requirements

for cable

spreading

rooms

(CSR) separation criteria.

This section specifies

~ ~

r ~ <<

~ .i

kl)

Irf

',*

ll "

r<<

II~ >>

r

.rra

O')

Iy ~

~ v '

atr

ra

~

a I

()') "" l',)

"

4

"l<<'ay 'll)l al"

f

a<<ff a")f f

l"l)

r)1l<<k

f)

r

qr),g'<<)

) f

~

a ~ r>>

k<<

ff(q P

~ i<< -Il<<*(f r<<J

ft

()L," )

r<<

i"a>> ~

AF

)ra

<<j

kl t

a

r<< ~l'I

='I

~Or l

)'I

II

I

~ -

t

~

>>v

a

Ila]

r

V

<<

>><<lr)Vlf u ) y)j k )3.~'>>J:Jfh

a

a'I,a,

I<<

fl.".I.)U>>Dla

a>fi3

a f)!i

>>

II

. 0<'u a'>'f '<<ff"

~ '

~

a

J

a

<<

'a

r

J

If

yak

a

I

r

a

II

~, I<<

if

f)faw l<<l)>>" ')-, 'v

<<ai) l <<' l') I

af <<f)'j I)

'J

vi.

itJ<<

g,J

'jfla<<,",

)y)1<<(fy'y"

)llr

l)

k

a

~

~

j)')jk'" t<

.) f f')v'l

" <<L<<ra"f" i

<<'y

<<

II

I

a

.r <<all)r

l<<

~ .r)u <<

)f)j ','.<<J

"'ll 'j'<<j

I<< ',

i)ll J

"~ r

II<<

l'a',I.~,)

'

I,,

\\

)1 "Al a

i<<')')

l

rl>> if,

"~ J

vy'l

la

.<<tf)

~

ia

0

f(j

'

"Jlj

) '

' l .

0"

%y" 'r)ff"

,<<

v

i-.j)~ f,l aa<<

l >>%>>r Jl" 0yl',I

"<<

' I, P,

I

Jlfa

'k

j) J r )ly") a,y')

lttr f) ) l ll Jr, 1.(.

a vyg'I '.fa'>>" j

'>>l)w,, >k

<<).<<k','

V ~

,vfu, y '<<O.P>rll>>

r<<ai

<<<J

f)

f'1'a

X<<I

y

if))t<<yl

~ X <<>>i)

f f)

') "jCj'.I)

I

v

"a

that "A separate

cable spreading

zoom should be provided for each

redundant division.... If this is not possible

a dedicated

system

should be provided."

The licensee's

approved program Section F.3

position F.3(a) states "It should be noted that the Appendix R fire

evaluation for this area is based

upon

a dedicated

safe

shutdown

system".

At WNP-2 the licensee

has only one cable spreading

room

(CSR)

and

chose to separate

redundant

safe

shutdown trains with 20 feet of no

intervening combustibles with detection

and suppression.

Their

,method

had been witnessed

and

a trip report by the

NRR fire

'rotection engineer

was written. It was determined that their

method

was acceptable

and would meet the Appendix R to

10 CFR 50

Section IIX.G.2 requirements.

However no

SER or formal NRC

acceptance

of this method at WNP-2 was written.

The licensee

has

included the description of this in his draft updated

FSAR.

f

2.3

Safe

Shutdown Train Se aration

The WNP-2 electrical distribution system

was inspected

to verify

compliance with the separation criteria given in BTP

CMEB 9.5.1

section 5.b.(2) which state:

"(a) Separation of cables

and equipment

and associated

circuits of

redundant'trains

by a fire barrier having

a 3-hour rating.

Structural steel forming a part of or supporting

such fire

barriers

should be protected to provide fire resistance

equivalent to that required of the barrier;

(b)

Separation of cables

and equipment

and associated

circuits of

redundant trains by a horizontal distance of more than 20 feet

with no intervening combustible or fire hazards.

In addition,

fire detectors

and an automatic fire suppression

system should

be installed in the fire area;

or

(c)

Enclosure of cable

and equipment

and associated

circuits of one

redundant train in a fire barrier having

a 1-hour rating.

In

addition, fire detectors

and an automatic fire suppression

system should be installed in the fire area."

2.3.1

Inside of the Reactor Building, Fire Area R-I, no automatic

suppression

was installed.

To protect redundant

safe

shutdown

trains the licensee installed

a fire barrier between the trains

using

a Thermo-IAG 330 fire barrier system.

The manufacturer,

in

the manual TSI Technical Note 20684,

Thermo-IAG 330 Fire Barrier

System, Installation Procedure

Manual, Nuclear Plant Applications,

says to install a minimum of 18 inches of thermolag 'between the edge

of the cable tray to be protected

and the exposed steel of its

supporting structure.

On March 4,

1986 the inspector found:

a.

That the licensee

required only 9 inches of thermolag material

to be installed

on the auxiliary support steel which in many

t

~

I

1

0

k

1'I

1,

1'

I

, I

I

II

I,

4 l

I 4

11

11,

4

1

~

1

li

1

1

I

1

'I

1

'1

I

1

1

1

l

cases,

inside Fire Area R-I, resulted in less

than

18 inches of

protected steel.

b.

That to be

a rated

3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> fire assembly

the Thermolag would

have had to be installed in a configuration tested

and approved

by an independent

agency

such

as Underwriters Laboratories

(UL).

UL had tested

and approved

the

18 inch installation

configuration.

The

9 inch criteria is not a UL approved

configuration,

hence the assembly in the Reactor Building did

not meet the criteria to be

a 3-hour rated barrier.

c

~

'That in many cases

on the 501'nd 522'levation not even

9

inches of Thermolag

was installed

on the auxiliary support

steel.

d.

That in two places

on the 501'levation

a cable tray which was

required to be protected

was not completely prot'ected.

e.

In 1983 an analysis,

performed by the AE, was used

as the basis

to install 9 inches of therm'olag

on the auxiliary support

steel.

The analysis

showed that, at

a distance

9 inches

from

the. unprotected

steel,

temperature

in a one hour fire would

reach

800 F.

This is less

than the

1100 F needed

to maintain

the structural integrity, but is well above the

480 F needed

to

cause

degradation of cables in a tray.

The analysis

did not

address protection 'of the cables.

The abo've items a. through e. are based

on protecting the

ADS/LPCI system which is not'the

systems

specified to be

protected in the approved fire protection program.

The

licensee

did not. protect the systems

specified in the approved

program

(RCIC/HPCS) from fire damage.

2.3.2. In the Cable Spreading

Room, Fire Area RC-II, the licensee

chose to 'separate

redundant

safe

shutdown trains by coating all

intervening combustibles in the twenty feet between

redundant

trains, with thermolag

and having sprinklers

and fire detectors

throughout the area'.

This method has

been accepted

by NRR as

meeting criteria 2.3(b) above,

to meet the approved

program

requirement in the FSAR.

However on March 4,

1986 the inspectors

found that

a total of 7

cable trays transversing

the area

across

the 20 ft. separation

area did not have

20 feet of the tray protected.

The inspector

found that in one tray only '17 feet was protected,

another only

19 and another

18.

2.3.3.

The licensee in Section F.2 of the FSAR stated

a

wall one foot higher than instrument racks E-IR-H22/P021

and

E-IR-H22/P027

was installed to shield the racks from an

exposure fire.

a U

>>

I

l

,I

P

W

II I'

'h

p

a

, I

k

~

II

I

~ ~

l

x

U

I'

a

0

I'

a

I

a

l>>,

I

  • t

'

0

Ut

F

I

P

r

'l

I

P>>,

'Ul

'I,

I

h

h

I~

I

l

I

a

I

IU

I

'I

I

I

I

"rI

On March 5, 1986, when'easured,

one wall was

7 inches higher

'than the rack, the other wall was only 8 inches higher than the

rack.

2.3.4.

To meet the fire protection requirements in Section F.4 of

this program,

the licensee

performed analysxs,

NES-7.

In it

the licensee identified that cables

going into the instrument

racks in paragraph

2.3.3 should be protected to a distance of

one foot below the top of the shield wall to meet the safe

shutdown requirements

in the

BTP and FSAR.

On March 5,

1986 the inspectors

found that cables

going to

instruments

MS-LT-26D and MS-PT-51B were not protected with the

3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> thermolag wrap as required by their analysis.

2.3.5

During his Appendix

R review, to meet his fire protection

program,

the licensee

determined that cable

2NS4232

was

required to be protected by a

3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> fire barrier.

On March 5,

1986 this cable

was not protected.

The licensee

upon learning of the thermolag concern with the

auxiliary support steel immediately placed the reactor building

under

a one hour fire tour as required by Technical

Specification 3/4.7.7 for an inoperable fire assembly.

The

licensee is evaluating the most acceptable

means to correct'he

problem.

Subsequent

to the site visit by the team,

the licensee

has

thermolagged all of the questioned

cables

and has

thermolagged

the separation

distance in the

CSR to ensure that there is

twenty feet separation.

The licensee plans to pursue with NRR the adequacy of the

design of the shield walls that are 7" and 8" above the racks

to get NRR's acceptance

of the design.

The above items are

an apparent violation of the WNP-2 license

condition (50-397/86-05-02).

The Standard

Review Plan details

QA/QC measures

that should be applied to

the fire protection program.

The licensee

stated that this is met by

applying the appropriate portions of his normal Appendix

B QA program to

the fire protection program.

During this review, the inspection

team

verified in plant

a relatively small number of fire protection features

and found that

a significant percentage

did not meet requirements

and/or

commitments.

Based

on this, the team observed that the licensee

did not

appear to have applied appropriate

QA/QC to the fire protection program.

The licensee

stated that he would consider this comment. It will be

examined at

a later inspection

(50-397/86-05-03).

1

0

F t

1

P

t

C

t

I*

7

n

1'

~ 1

I

I

I

P,

E

i

f

h

L

~,n

1

f

4.

PROTECTION FOR ASSOCIATED CIRCUITS

4.1

Discussion

The WNP-2 plant was inspected for conformance with the associated

circuit provisions of the Standard

Review Plan,

BTP

CMEB 9.5-1 and

guidance

documents

issued

by the

NRC as generic letters

and

information notices.

Paragraph

C.5.c-(7) of BTP

CMEB 9.5-1 states

that

SSD equipment

and systems

should be known to be isolated from

associated

circuits such that hot shorts,

open circuits, or shorts

to ground in associated

circuits will not prevent operation of the

SSD equipment.

The concern is that circuits within the fire area

will receive fire damage

which can affect shutdown capability and

thereby prevent post-fire safe

shutdown.

Associated circuits of

concern are those

cables

(safety-related,

non-safety related,

Class

IE, or non-Class

IE) that have physical separation

less

than

specified

and have:

1.

a

common bus with shutdown equipment,

or

2.

a connection to equipment

whose

s urious

o eration would affect

shutdown equipment,

or

3.

a

common enclosure with shutdown cables.

As described

below, the area of associated

circuit protection

remains

open.

4.2

Common Bus

The

common bus concern is found in circuits, either nonsafety

related or safety related,

where there is

a

common power source with

shutdown equipment,

and the power source is not electrically

protected

from the circuit of concern.

In order to ensure proper

electrical protection was provided, the inspection

team reviewed the

licensee's

coordination program f'r circuit breakers,

protective

relays

and fuses.

No discrepancies

were identified.

The team also

reviewed the periodic relay calibration and maintenance

program.

Relay calibration records for the following equipment circuit

breakers

were reviewed:

RHR pump 2A, 2B and

2C and the service

water pumps.

Records

showed calibrations

were verified to be within

specification annually.

The team also witnessed

the calibration and

testing of the Westinghouse protective relay for CRD pump

1B circuit

breaker.

The work was performed professionally

and found

acceptable.

4.3

Common Enclosure

An example of a

common enclosure situation is when there is

a

circuit associated

with a Division 1 circuit in a Division 1 fire

area

and this associated

circuit then leaves

the fire area

and

enters

a

common enclosure with Division 2 circuits.

Common

enclosures

could be raceways,

switchgear,

motor control centers,

etc.

A particular c'oncern here is hot shorts created

by the fire on

dt

N

the'ssociated

circuit which could cause

damage in the

common

enclosure.

The licensee

has partially addressed

this concern by

having coordinated circuit breaker

and relay protection and by

providing fire stops

and seals.

However,

one particular aspect of

this concern

has not been addressed.

The licensee

stated

that.

higher voltage cables

are often run with lower voltage cables (e.g.,

125

VDC with 250 VDC). If there were

a fire in a Division 1 fire

area

and

a higher voltage cable were to hot short onto

a lower

voltage Division 1 associated

circuit, which then goes into a

common

enclosure with Division 2 cables,

damage to both Divisions

associated

circuits could occur.

The licensee

stated 'that there are

numerous

places in the plant where Division 1 associated

circuits

are routed into Division 2 common enclosures

(except

raceways)

and

vice-versa.

The licensee further stated that no analysis

had been

done or protection provided for this type of common enclosure

concern.

This item has been referred to NRR for determining the

requirement,

and safety significance of not performing it.

This item

is unresolved

(50-397/86-05-04).

4.4

S urious Si nals

The spurious signal concern is made

up of two items:

The false motor, control and instrument readings

such

as those

which occurred at the

1975 Browns Ferry fire, that could be

caused

by fire initiated grounds,

shorts

and open circuits.

Spurious operation of safety-related

or nonsafety-related

components

that would adversely affect shutdown capability

(e.g., RHR/recirculation system isolation valves).

The spurious signal concern

was inspected for the following cases:

4.4.1 Diesel Generato'r

Anal sis

Since signals

from and for the Diesel Generator

(DG) go to many

different fire arear'n

the plant, the licensee

performed

a separate

spurious signal analysis for each

DG.

This analysis

was not

finalized, but the team reviewed what material

was available in

draft form.

For DG-1A, the licensee listed all cables exiting in

the

DG room and then tabulated

which fire areas

they ran through.

Any cables entering

a Division 2 fire area

were then analyzed to see

if a fire i'n that Division 2 fire area

would also incapacitate

the

Division 1 DG.

In a short review of this analysis,

the team

identified two errors where cables listed as exiting in the

DG room

were

shown to go through the wrong fire areas.

Reanalysis

of these

cables

during the week showed that they would not incapacitate

the

DG.

The licensee

has been requested

to evaluate this analysis to

determine if these errors are generic or an isolated

case.

(50-397/86-05-11)

P

N

I

P

P

NI

\\

PP

P

Jl

~

I

e

P

~

~

P

P

4.4.2 Hi h Low Pressure

Interface

This concern relates

to the situation where fire-induced spurious

signals

could cause interface valves between high pressure

piping

and low pressure piping to open, resulting in a I,oss-of-Coolant

Accident

(LOCA) coincident with the fire.

The licensee's final

analyses

were not available for review.

However,

the team did

review some older material and

some interim results.

The licensee

had determined that three sets of MK system valves

needed analysis

and protection.

FSAR (Amendment 31) Question

and Answer 040-079

stated that protection for one valve from each pair would be

provided.

The reanlysis identified some areas of cables

to these

valves that should have been protected (i.e., thermolagged)

but were

not.

Fire watches

were initiated and cables protected

by

implementing rework,

when plant conditions permitted.

Some cables

still are scheduled for protection during the upcoming refueling

outage.'wo

RHR valves

(53A and

123A) have controls in the control room

where they both could spuriously operate

given

a control room fire.

The licensee identified these valves to NRR who stated that the

valves should be deenergized.

The licensee

has not yet taken action

'n this recommendation..

The

NRC has formally transmitted this

SER

to the licensee

on March 14,

1986.

The licensee's

response willbe

discussed

in a later inspection.

(50-397/86-05-12)

The inspection

team also reviewed flow diagrams to identify any

other sets of high/low pressure

interface valves which should have

been analyzed or protected.

Several potential candidates

were

identified and discussed

with the licensee.

The licensee

was able

to resolve all concerns with the additional valves.

1.4.3

Isolation of Control Room

In the event of a fire in the control room, the licensee

has

a

remote

shutdown panel where he can operate

the

SSD equipment.

Xn

order to clear fire-generated electrical faults, isolation switches

typically must be operated at the remote

shutdown panel.

During his

reanalysis,

the licensee identified (LER 84-31) additional circuits

that must be isolated from the control room.

Modifications are

scheduled for this refueling.

In the interim, the licensee

has

procedures for lifting leads

and install jumpers to clear the

faults.

The licensees

detailed calculations

and final analyses in

this area

were not available for review.

5.

WNP-2 Regnal sis

The initial safe

shutdown fire protection analysis for WNP-2 was

performed by Burns

and Roe using the WNP-2 Engineering Criteria, Appendix

4, Criteria for 10 CFR 50, Appendix R Compliance.

After WNP-2 received

its operating license in 1983, the licensee

decided that additional

Appendix R analyses

were needed.

Burns and Roe revised the Engineering

Criteria, Appendix 4, with a Revision

14 on May 25,

1984.

Discussions

with licensee

personnel

indicated that WNP-2 then decided to have the new

0

I

I

II

Id

)'

I

Ib

Ib

analyses

performed internally by WNP-2 personnel

rather than by Burns and

Roe.

Discussions with personnel performing the analyses

and reviews of

the actual analyses

paperwork and data revealed that the analyses

were

not done to the Burns and Roe document.

WNP-2 found additional analyses

and different methods

were required to adequately

complete the tasks.

The forms described in the Burns and Roe appendix were not used nor were

the approvals

and second

checks, documented

as described.

When asked to

what engineering criteria the analyses

were performed,

the licensee

provided

a draft document

NES-7, Revision 0, Supply System Engineering

Standard,,Safe

Shutdown Analysis.

The licensee's

Operational Quality

Assurance

Program Descri'ption, Revision 5, paragraph

3.2.1 states

that

Organizations participating i.n the preparation,

review, approval

and

verification of design

documents

(including analysis) shall develop

and

implement procedures

that clearly deli'neate actions to be accomplished.

This item will remain unresolved

pending review of the implementing

procedures

that established

the engineering criteria to which WNP-2

performed Appendix R analyses.

(50-397/86-05-05)

The inspection

team noted that the Appendix R reanalysis

that had been

ongoing for the last one to two years

was not performed to approved

procedures

or detailed engineering criteria.

The team also noted that

even after this length of time, final approved

analyses

were not

available for review.

The team did note,

however, that the licensee

was

performing significant additional analyses

to upgrade

the fire protection

features of the plant.

As deficiencies in the fire 'protection features

were found, the licensee

appeared

to take appropriate actions,

such as

establishing fire watches, initiating design

changes

and issuing Licensee

Event Reports

(LERs) to notify the NRC.

The licensee

has

a Draft Amendment

37 to the

FSAR which summarizes

the

results of the reanalysis.

Paragraph F.4.4.1.5 states

that,,"The design

basis fire for the Main Control Room and, the Cable Spreading

Room,

even

though not considered

credible,

can result in generating transients

more

severe

than presently analyzed in the FSAR Chapter

15 if worst case

conditions are applied.

These conditions are not analyzed."

The

inspection

team noted that Appendix R and the Standard

Review Plan both

require analysis to determine

the consequences

of fire in any location in

the plant.

The statement

of the draft FSAR amendment

did not appear

consistent with the need for such

a full analysis.

NRR has been requested,

by Region V, to evaluate

the licensee's

analysis

for the control room fire and cable spreading

room fire to ensure that

the analysis

are adequate

and that no unreviewed or unanalyzed

safety

questions exist.

This matter is unresolved

pending

NRR review

(50-397/86-05-06).

6.

Post-Fire

Safe

Shutdown

Ca abilit

6.1

S stems

Re uired for Safe Shutdown

The licensee

has

chosen not to protect the RCIC system, utilizing

instead

ADS and residual heat removal'system

loop

B (RHRB) for a

rapid depressurization

in going from event initiation directly to

cold shutdown where

a dedicated

low pressure

system

(RHR) is

7

I

II

I

ll

I'

, N

f

I 7

77

7

I

11

I

I

I

fl

7

I

I

l

I

I(

N

I

7

Il

7, I

I

(I '

I

If

Nl

-7

I

I

h

Ii

h

10

utilized in the alternate

shutdown cooling mode.

This approach

differs from the

SER and is documented in draft Amendment

)f37 to the

WNP-2 CESAR.

6.1.3, Reactivit

Control

l.

Vpon detection of a, disabling fire, the control rods

can be inserted

using the scram switch in the control room or they are automatically

inserted 'upon loss of off-site power.

'.1.2 Reactor Coolant Inventor

Control

Sinck,the

RCIC is not used,

the reactor level and pressure

must drop

before the low pressure

system

(RHRB-IPCI) can begin to inject water

into the'essel

for level control.

As indicated in MPPSS's letter

of March 21,

1983, this can result in core uncovery and therefore is

not in. conformance with II.L.2.b of Appendix R or the

SRP.

The

licensee

has performed

a plant-specific analysis NE-02-84-30,

Revision 0, for the core uncovery scenario at MNP-2 which should be

reviewed by NRR as it appeared

to differ .from the analysis

submitted

to NRR for review (see paragraph 2.1).

6.1,.3 Deca

Heat Removal

During hot shutdown,

decay heat is transmitted directly to the

suppre'ssion

pool by discharging

steam from the RPV through the SRVs.

The suppression

pool cooling mode in the

RHR system transfers

the

heat to the standby service water system through the

RHR heat

exchangers.

6.1.4 Process

Monitorin

For control room fires that cause

an ev'acuation

and subsequent

use

of the remote

shutdown panel,

the licensee provides the following

process

instrumentation at the xemote panel.

Reactor pressure

Reactor level

RHR flow

Service water flow

Suppression

pool level

Suppression

pool temperature

6.1.5

Su

ort E ui ment

Supporting electrical power, diesel generator

(DG), MCCs,

batteries

Service water system

Supporting

HVAC systems

\\

lit

'/

i

I

F

N

I P'l

4

I

t

,'l

i

\\

gi

i

~ I

1

'J i

~

~

6.1.6 Cold Shutdown

When the RPV pressure is less than

125 psig, the shutdown cooling

mode of RHRB is initiated and cold shutdown conditions maintained

by

transferring heat to the service water system through the

RHR heat

exchanger.

6.2

Alternate Shutdown

The only area identified that requires alternate

shutdown is the

control room.

The preferred

shutdown path at the remote panel

utilizes Division 2 safe

shutdown equipment

and Division,1 SRVs.

Since the remote

shutdown system cannot be completely isolated from

the main control room until design modifications in progress

are

completed,

the shutdown procedures

call for lifting live wires and

replacing blown fuses to restore functions lost as

a result of

spurious actions.

These are considered

repairs

and are not

permitted under Appendix.R or the

SRP for hot shutdown

(see

following paragraph 7.1).

7.

Procedures/Alternate

Safe Shutdown

For WNP-2 the only area that requires alternate

shutdown capability is

the Main Control Room.

Division 1 and

2 shutdown paths are provided

for'afe

shutdown,

however, Division 2 is the preferred division and is

protected

where necessary.

7.1

Procedures,

The team reviewed Procedure

No. 4.12.1.1,

Rev.

5 entitled, "Control

Room Evacuation" which is written in a single column sequential

'ormat... A total of 6 people are required for the shutdown procedure

grouped in three

teams of two with the shift manager

and

a reactor

operator

statj.oned at the Safe Shutdown Panel.

The procedures

are

cur'rently in use

and are used for operator training.

They include

the necessary

steps

to bring the plant directly to cold shutdown

using the

SRVs for rapid depressurizat'.ion.

Since the control room

~ will not, be isolated until design modifications adding transfer

switches are complete;

the procedure calls for operator actions in

Attachment D during hot shutdown to preclude spurious trips by

lifting wires and replacing fuses.

Under Appendix R, these actions

which are considered

as repairs

are not permitted.

Therefore, until

the transfer switch modifications are completed this remains

an open

item.

This item was identified to the

NRC xn LER 84-31

and its

supplements.

An SER dated December,4,

1985 found the interim

corrective measures

adequate

(50-397/86-05-13).

7.1.1 Procedure

Walkdown

The procedure

(4.12.1.1) for Conrol Room Evacuation, was,walked

down

by the team

on. March 5,

1986 to determine that safe

shutdown could

be accomplished in a timely and orderly fashion with the number of

personnel

assigned

(6) to perform the actions required by the

I

~

II

W

'

I

I

'1

I

I

j

I

I

AI a',

I

I

I

k

I I

\\

It

I-

I

I

I*

'I

4

I

II

~7

il

I'I

CI

I

I

II

I

~

~

I

12

0

procedure.

,Prior to the walkdown the shift manager

was given the

following scenario:

loss of offsite power

diesel generator

2 has not started

RCXC not available

Xnspection

team members

accompanied

each operator

as

he performed

the necessary

procedural actions.

The team did not identify. any

unacceptable

conditions except

as follows:

The emergency light in the diesel generator

room was blocked off by

a panel

and could not illuminate the diesel panel.

The licensee

agreed

to correct this condition.

This will be examined at

a later

inspection

(50-397/86-05-07).

The voice actuated

phone jack cord at the Remote

Shutdown Panel

was

too short requiring the operator to stoop

down when, communicating.

The licens'ee

has since corr'e'cted this condition.

8.

Communications

Plant communications

radio transmitter is

single fire will not

during the procedural

walkdown appeared

adequate.

A

'separated

from the communications

room so that,

a

disable

communications.

9.

Emer enc

Li htin

The team, during the procedure

walkdown, verified that: emergency lighting

was installed in areas

needed to safely shutdown the plant and in access

and egress

thereto.

The only discrepancy is noted above.

The inspectors

did not have time to check the emergency lighting drawings

ox. ratings.

This will be accomplished at a later inspection (50-397/86-05-08).

10.

Plant Tour

During the tours through the facility the inspectors

noted the following

items.

Housekeeping

appeared

adequate

with no problem areas

noted

Pire protection equipment

was in place

and appeared

to be well

maintained

4

One fire door with an improper label was identified.

The door

(which required

a 3-hour 'rating) had

a 3/4 hour label.

The licensee

has since contacted

the manufacturer

which stated that the door was

a 3 hour3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> rated door.

The inspector will follow up the licensee's

actions in a later inspection.

This item is unresolved

pending

licensee proof of door rating and label correction

(50-397/86-05-09).

It

I

I',

13

Fire Protection Audit

The inspector

reviewed the licensee's

annual Fire Protection

(FP) Audit

to assure

that it addressed

the following areas of their F.P.

program:

0

0

Compliance with the F.P.

program

.

Compliance with Administrative Controls

Implementation of Quality Assurance Criteria including design

and

procurement,

'in'structions,

procedures

and drawings

Inspection

and test activities

Fire Brigade qualification and training

While tou~ing the Control Room. the audit team observed

a control room

'perator

clear'an

incoming fire alarm off the panel with no further

actions.

The plants F.P. procedures

require

a fire brigade

member to be

sent to investigate all F.P. alarms'hen

questioned,

the control room

operator indicated that the alarm was spurious

and had

come in

sporatically during his shift.

A person

was sent to investigate

the

first time the alarm

came in.

The audit team found this condition unacceptable

and identified it as

a

concern.

Managements

corrective action was to send

a fire bragade

member

to investigate

when

a "continuous" alarm was received.

The aud'it team

found this response

unsatisfactory

due to the undefined nature of

"continuous".

The inspector

was unable to ascertain if a satisfactory corrective action

was achieved.

This will be

a follow-up item during

a subsequent

inspection

(50-397/86-05-10).

Fire Bri ade Trainin

The inspector

reviewed the training and qualification of the fire brigade

members to assure

that each shift had at least the minimum number of

qualified brigade

members present.

PPM 1.3.36, Fire Protection Program

Training, Rev.

1 states

"The fire brigade shall normally consist of the

following individuals:

a.

Shift, Support Supervisor

(Leader)

b.

Health Physics

(1)

c.

Operators

(3)"

In reviewing the Shift Supervisor's

Log, instances

were found where the

Shift Support Supervisor

(SSS)

was not

a qualified brigade leader,

When

questioned,

the licensee

stated that occasionally the

SSS switches with

the Control Room Supervisor

(CRS) in order to maintain their license

status.

When this occurs the

CRS,

who is

a qualified fire brigade

leader, will automatically

assume

the role of leader in the event of a

fire.

The inspector verified that during each shift either the

CRS or

SSS

was

a qualified fire brigade leader.

This item has minimal safety

significance,

however, it does represent

a weakness

in the fire

protection program,

and should be addressed.

~

~

P

R

P

14

An exit meeting

was 'held'with members of the licensee's

staff on March 7,

1986.

Additional, details

from subsequent

telephone

conversations

with

your staff on March 14, 20,

21 and 24,

1986 have been included in this

report.

The ar'eas of concern

and open items in this report were

discussed-with

your staff at: the exit meeting.

H

J

i