ML17278A353

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Insp Rept 50-397/85-22 on 850610-28,0709 & 31.Violation Noted:Improper Storage of Class a Combustibles in Form of Four Large Open Cabinets Each Filled W/Class a Combustibles on Each Level of Reactor Bldg
ML17278A353
Person / Time
Site: Columbia Energy Northwest icon.png
Issue date: 08/06/1985
From: Johnson P, Qualls P
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To:
Shared Package
ML17278A351 List:
References
50-397-85-22, NUDOCS 8508210179
Download: ML17278A353 (14)


See also: IR 05000397/1985022

Text

U. S.

NUCLEAR REGULATORY COMMISSION

REGION V

Report No.

Docket No.

50"397j85

22

50-397

License

No.

NPF-21

Licensee:

Washington Public Power Supply System

P.

O. Box 968

Richland Washington

99352

Facility Name:

Washington Nuclear Project No.

2

(WNP-2)

Inspection at:

WNP-2 Site,

Benton County, Washington

Inspection

conducted:

June

10-28, July 9 and July 31,

1985

Inspector:

P.

M. Quails, Reactor Inspector

Z4

gS

Date Signed

Approved By:

P.

H. Johnson,

Chief

Reactor Projects

Section

3

Date Signed

Summary:

Ins ection on June

10-28

Jul

9

and Jul

31 1985

(Re ort No. 50-397/85-22)

Areas Ins ected:

Unannounced

inspection by a regional inspector of the

implementation of the

WNP-2 Nuclear Power Plant Pire Protection, (}uality

Assurance

and other Special items identified during the outage.

The

inspection involved 60 hours6.944444e-4 days <br />0.0167 hours <br />9.920635e-5 weeks <br />2.283e-5 months <br /> onsite by one

NRC inspector.

During this

inspection,

Inspection Procedures

30703,

35701,

64704B and 71707 were covered.

Results:

Of the areas

examined

one violation was identified (See

paragraph

4).

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DETAILS

1.

Persons

Contacted

C.

AJ

D.

J.

A.

D.

G.

R.

Powers, Plant Manager

Baker, Assistant Plant Manager

Feldman,

Manager, Site equality Assurance

Bell, Manager, Industrial Safety and Fire Protection

Jones,

Senior Fire Protection Engineer

Eggen,

Senior Fire Protection Engineer

Bastad, Electrical Engineer

Koenigs,

Compliance Engineer

>'Denotes

those attending the exit meeting

on June

28,

1985.

2.

S ecial Ins ection To ics

The inspector

reviewed licensee

documentation,

and interviewed licensee

personnel

concerning

the following licensee

reported findings:

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During the process

of conducting

a review to determine

compliance

with Appendix R to 10 CFR 50, section XII.G, the licensee identified

that under certain fire 'conditions in,the, control room, certain

equipment required to, safely shut~ down'" the',p'lant might not be

operable

from the remot'e

shutdown., panel.,

The licensee

stated that

the permanent solution is th'e installation of transfer

s'witches in

several circuits to isolate

them from the control'oom in an

emergency.

The licensee

also identified several

cables in the plant

which did not meet the Appendix R section III.G separation criteria.

The licensee

stated that

a fire barrier 'was being 'installed to

protect these

cables.-

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II

Until the permanent modifications are completed,

the licensee

changed

Abnormal Condition Procedure

4.12.1.1,

"Control Room

Evacuation".

The licensee

stated that thi.'s change included the

steps

needed

to ensure

that. the equipment necessary

to safely shut

the plant down in the event of a control room fire, can be restored

to operation

and operated

when required.,

The inspector verified

that the procedure

change

was incorporated into the copy of the

control room and remote

shutdown panel procedures.

The inspector

noted that sheet

22 of this procedure

was not readable.

The

licensee

stated that he would replace

the sheet if needed.

The

inspector also questioned

the use of an "Uncontrolled" copy of plant

procedures

at the remote

shutdown panel.

In an emergency,

the

licensee staff would not have time to verify that the most current

procedures

were in place at the panel.

The licensee

stated that

they would assess

the desirability of putting "Controlled"

procedures

at this location (85-22-01).

The control room is continuously manned,

so the probability of an

uncontrolled fire is remote.

The licensee is making hourly fire

watch patrols in all other areas identified as not completely

meeting the Appendix

R separation criteria 'required by plant

technical specifications.

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The above listed interim corrective actions

and the licensee's

report have since been listed in LER 84-031-04,

issued July 11,

1985.

NRR has been requested

to review the technical

adequacy of

the circuit isolation corrective actions.

The issue will be

followed up further at

a scheduled

Appendix R team inspection,

LER 84-031-04 will remain open until evaluated

by the Appendix R

inspection

team.

b.

During the course of the outage,

the licensee identified certain

fuses installed in conductors

which penetrate

the primary

containment that differed from the fuse sizes listed in the

Technical Specifications.

The fuse sizes

had been

changed

during

plant testing

and the Technical Specifications

had not been updated.

NRR determined that the change

represented

no safety concern

and

~

issued

an amendment

to the,licensee's

Technical Specifications

to

reflect the correct fuse size.

The licensee

subsequently

issued

LER 85-039 to report this occurrence.

LER 85-039 is closed.

No violations or deviations

were identified.

3.

gualit

Assurance

The inspector

reviewed selected

changes

to the equality Assurance

(gA)

program implementing procedures

for compliance with the approved quality

assurance

program.

Of the areas

examined

no discrepancies

were noted.

The inspector interviewed several personnel in the gA organization

concerning implementation of (}A program

changes

of the areas

examined;

no

discrepancies

were noted.

No violations or deviationswere identified.

4.

Pire Protection

During his time in the facility, the inspector

reviewed

a number of

housekeeping

and fire protection items.

The following findings resulted:

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b.

Smoking was permitted inside the electronics

counting

room on the

522'levation of the reactor building. It was

a posted

"Smoking

Area".

,The room is part of fire area

RC-1, which includes the bulk

of the reactor building and

a large'quantity of vital, equipment.

The counting room is not separated

fr'om the vital equipment by a

rated fire barrier.

The inspector

observed a,file cabinet

and loose

paper inside the room. 'he inspector noted that,'smoking is

a

potential ignition sour'ce.

When 'discussed

with the 'licensee

management

by telephone

on July 9, 1985, the'icensee

stated that

the area

was identified and was being evaluated..

The inspector will

review this further during', a future inspection

(85-.22-02).

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The WNP-2 operating license'nd

Technical Specifications

require

that the licensee

implement the fire protection program.

The

licensee's

administrative'rocedure

AP 1.3.10

was in effect, to

control the use of combustible materials in the plane, "until

June 26,'1985.

On June

26,

1985, the licensee

promulgated

a new

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procedure

AP 1.3.35 for this purpose.

AP 1.3.10 required that

flammable liquids be in approved safety containers,

the packing

materials

and shipping containers

be removed from vital areas

immediately following unpacking,

and required that no wood ladders

longer than nine feet be used inside the plant.

AP 1.3.35 required

that aerosol

containers with flammable contents

be

removed at the

end of the job or shift, and required removal of combustibles

that

enter the vital area at the end of a job or shift.

When removal is

not possible,

a transient

combustible permit is required.

The

procedure

required the "hard copy" of this permit to be posted with

the materials in the area.

During his plant tours,

the inspector noted that these

procedures

were not being fully implemented.

Specific examples

were noted as

follows:

Two cardboard

boxes containing air filters were located

on the

525'levation of the Radwaste Building on June

12,

13 and 26,

1985.

These

items were also identified, by the licensee

during

an inspection

on May 10,

1985.

Small plastic bottles

(not an "Approved Safety Container" )

containing acetone,

a flammable liquid, were observed in the

"B" Diesel Generator

Room and on the 525'levation of the

Radwaste Building on June

13 and 26,'"1985.

The bottle in the

Diesel Generator

Room had been iden'tified by the, licensee

during an inspection

on June 5, 1985.,

A wood extension

la'dder about'15'long, (unextended)

was located

and apparently stored'inside',the

Radwaste Building. 'his

ladder

was identified t6 the, licensee

on June

14, ~1985.

The

ladder

was observed

again 'by the inspector.(in the

same

location)

on June 26,

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On June 27,

1985, after the reactor,had

been restarted,

the

following conditions existed:'

Aerosol cans of a'leaning

agent

"Conq-R-Dust" labeled

as

"Flammable"

had 'been left unattended in the Reactor'Building

on

the 606'2

cans)

the 517'1

can)

and the 548'2

cans)

elevations.

On the 501'levation of the Reactor Building, several

plywood

(apparently untreated)

and cardboard

boxes,

about

two gallons

of oil in a polyethylene jug and

a pile of yellow plastic were

located near the containment entry on June

26 and 27,

1985.

Although identified to licensee

personnel

on June

27,

1985,

the

plywood boxes

were subsequently

observed

by the

NRC resident

inspector

on July ll, 1985.

No Transient Combustible Permit

was located in the area.

Sixteen large plastic

drums were located

on the 501'levation

of the reactor building to be used for collecting liquid from

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the Standby Liquid Control System.

No Transient Combustible

, Permit was located in the area.

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A Notice of Violation was issued;,by

the

NRC to'he Washington Public

Power Supply System

on March,19,

1985,

as

a result of an inspection

in February

1985:

One paragraph of the violation identified

improper storage of Class

A combustibles in the form of four large

open cabinets

each filled wi.'th Class

A combustibles

on each level of

the Reactor Building.

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The licensee

responded

in,a letter dated April 17,

1985

and stated

that:

"The Class

A combustibles

have been reviewed by the Fire Protection

Engineer,and

Health Physics personnel.

This evaluation determined

the minimal amount of clothing needed for each elevation."

Appendix

R to 10 CFR 50 Section XII.K.2 allows the licensee

to

designate

storage

areas with appropriate fire protection.

The

licensee's

evaluation determined

the amount of combustible material

that could safely be allowed on the different levels of the reactor

building at the designated

storage location based

on the building

design.

On June

27,

1985, after the reactor

had been restarted

from the

outage,

the inspector

observed that the amount of combustible

materials

had not been reduced to the levels that the evaluation

had

determined

was safe

and that no transient

combustible permit was

located in the areas.

On the'471'levation

of the Reactor Building, there were four,

large

open cabinets full of clean anti-C clothing and two

cardboard

boxes of anti-C clothing.

The licensee's

analysis

had determined that two cabinets

was the allowable amount.

On the 501'levation of the Reactor Building, there were four

open full lockers,

eleven rolls of polyethylene plastic,

and

seven

cardboard

boxes containing anti-C clothing.

The

licensee's

analysis

allowed two rolls of plastic

and two closed

cabinets of clothing.

The analysis

stated that the cabinets

were to be closed

due to the proximity of safety-related

equipment

on that level.

On the 522'levation of the Reactor Building, there

were four

large open cabinets full of anti-C clothing.

The licensee's

evaluation

had determined that two cabinets

should be allowed.

On the 548'levation of the Reactor Building, there were four

large open cabinets of anti-C clothing and stacked neatly on

top of these

were eleven large full polyethylene bags full of

clothing.

The evaluation determined that only two cabinets

could be safely stored in this area.

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On the 571'levation of the Reactor Building, there were three

full cabinets

of clean anti-C clothing.

The evaluation

had

allowed two cabinets to be stored safely.

The items listed in paragraph

4.b are similar to items included in a

March 1985 Notice of Violation.

In addition, the item discussed

in

paragraph

4.c was identified in the March 1985 Notice of Violation,

and had not been corrected.

(85-22-03)

On a tour of the facility conducted

on July 31,

1985, the inspector

observed that the items listed in the violation had been corrected,

with one exception.

The analysis performed,

to determine

the amount

of combustible material that could safely be kept on the different

elevations of the reactor building, had specified that the clothing

stored

on the 501'levation

be kept in closed metal cabinets.

The

cabinets

were required to be closed

due to the close proximity of

safety related

cables

and equipment.

On July 31,

1985, the amount

of combustible material

on that elevation had been reduced to the

two full cabinets,

specified in the fire loading evaluation;

however,

the storage

had not been

changed

to comply with the

evaluation.

The clothing was still being stored in open cabinets.

On August 1,

1985,

a meeting

was held with the plant manager to

discuss

the storage of the clothing.

The plant manager stated that

prompt action would be taken to correct the issue.

That evening the

inspector

observed that the clothing was being transferred

to

cabinets with closing metal doors

as required by the evaluation.

This is

a Severity Level IV Violation (Supplement

1).

d.

Due to the numerous

small amounts of combustible materials left at

different job sites it appeared

that

some plant workers were not

removing their waste

and work materials at the end of shift as

required by procedure.

The inspector

observed

several high pressure

gas bottles left in the Reactor Building, supported

by a rope,

and

on two occasions

observed

oxy-acteylene

welding rigs left in the

Reactor Building, apparently overnight.

e.

The licensee

was using

a white plastic absorbent

pad to catch oil

,leaks in many areas

of the plant.

When questioned

by the inspector,

the licensee

stated that an evaluation would be conducted

to

determine if more flame resistant

absorbent is available.

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The inspector

reviewed the revised licensee

procedures

concerning

the fire protection program.

No discrepancies

were noted.

One violation (see paragraphs

b and

c of this section)

and no deviations

were identified.

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An exit meeting with the Plant Manager

and Assistant Plant Manager

was

held on June

28,

1985.

The inspection findings of paragraphs

2 through

4

were discussed

at that time.

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