ML17244A578
| ML17244A578 | |
| Person / Time | |
|---|---|
| Site: | Ginna  |
| Issue date: | 09/16/1966 |
| From: | ROCHESTER GAS & ELECTRIC CORP. |
| To: | |
| Shared Package | |
| ML17244A579 | List: |
| References | |
| TASK-03-01, TASK-3-1, TASK-RR NUDOCS 7907050240 | |
| Download: ML17244A578 (412) | |
Text
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BBOOIF100D PROuZCT RO-2204 September 16, 1966 GXLSHHT ASSCCXAxi;S, XZC., ZVC'rXIlEEHS
'j2g 3.iMc<"=8 i;ex'vQMe B"'in~, P nn ylvmia 8466 EST
RO-2204 9-16-66 L'B't' OP CQH'.~> "Ga lK"I PAG 4 1:CO GEiX~db~~'EQUXHKII';ITS 1 1'01 Genei.'Q" 1 1:02 ~ox)osels 1 1:03 De'~.ad..i;kans 1' 1:C'!. Lcuivuncni Cymbal i.~y 3:0> Co!le!! m3. StmcLa"Qs 2 1:C6 Xih+)(!cCion 2 1 e07 DZG~HQQs 81M1 XnQGZue.Sion 3ookS 3 1.08 Cleaning, Painting a'd. Kovae~ion 3 1:09 P'ee bIarIcinp 3 1:10 J'odor and, IIotor Conv "vis 3 2:GO Dz,ZA3.L P~~~UTZEKuiTS 2:01 Zauixczcnt, .co be Qzpplie0.
2:02 Eqm>>~en'uez+~- by Oak"-rs 2:03 Desic~a Dais 3".00 DATA HEQ4wRED UXTH PROPOSAL 5 4:GO PBXCEI AM) D:L'J~,)DY 5 I .01 Prices I.'02 DGCe Sop Su1zflssion o~ PzoposQs 6 4:03 Dele. %'ci'p 6
1:00 GENERAL REQUIREMENTS 1:01 General 1:01.1 This Requirement Outline includes the essential information required by the manufacturers of power plant equipment to submit a proposal for furnishing the equipment covered by the DETAIL REQUIREMENTS, section 2:00. The equipment will be part of a nuclear-electric generating station having a nominal capacity of 450 MWe.
1:01.2 This equipment will be installed as part of the No. 1 Unit as the Ginna Project> Rochester Gas and Electric Corporation, located in Wayne County, approximately 18 miles east of Rochester, New York.
1:01. 3 This electric generating unit is scheduled for commercial operation on June 1, 1969.
1:02, PROPOSALS 1:02.1 Proposals shall be drawn in the name of Gilbert Associates, Inc. as Consulting Engineers and Agent for the Westinghouse Electric Corporation,.
Atomic Power Division, the Prime Contractor.
1:02.2 Proposals shall be submitted as follows:
Original and five (5) copies to:
GILBERT ASSOCIATES, INC.
525 Lancaster Avenue Reading, Pennsylvania 19603
. Attention: Mr. H. F. Ulmer Chief Purchasing Agent 1 03 DEFINITIONS 1:03.1 OWNER shall mean the Rochester Gas and Electric Corporation.
1:03.2 PRIME CONTRACTOR shall mean the Westinghouse Electric Corporation, Atomic Power Division.
1:03 3 ENGINEER shall mean Gilbert Associates, Inc., an Agent for the PRIME CONTRACTORS 1:03.4 MANUFACTUPER shall mean the successful Bidder for all equipment covered by this Requirement Outline.
1:04 EQUIPMENT UALITY All equipment and services offered by the Bidder shall be of such quality as to make the equipment safe with high availability. To this end, all items offered, including all accessories, shall be of proven reliability.
1 I 1 05 CODES AND STANDARDS 1:05.1 All equipment offered shall be designed and manufactured in accordance with accepted current standards of the electric utility industry and shall satisfy all applicable codes, including state and local ordin-ances pertainirg to the design and operation of such equipment.
1:05.2 Where required, the MANUFACTURERS shall have .all pressure parts stamped by a certified insurance inspector and three (3) copies of the certified inspection report forwarded to the ENGINEER.
1:06 INSPECTION 1:06.1 Inspection Shop fabrication and field erection shall be subject to inspection and approval by the PRIME CONTRACTOR and/or ENGINEER. Any inspection by the PRIME CONTRACTOR and/or ENGINEER shall not be considered as a waiver of any warranty or other rights. The PRIME CONTRACTOR and/or ENGINEER shall have free access to the MANUFACTURER'S shops for inspection of construction and for observing shop tests. All tests required for: certification of equipment shall be made at the expense of the MANUFACTURER.
1:06.2 Factory Inspection and Tests Prior to start of manufacture, the ENGINEER is to be notified in writing at least fifteen (1$ ) days in advance of those tests and inspections that he and/or the ORNER wish to observe. Four (4) certified copies of all factory test data are to be furnished to the ENGINEER for all tests normally supplied or as required to satisfy codes and regulatory bodies.
1:06.3 Field Tests After installation, the PRIME CONTRACTOR reserves the right to make tests at his expense to demonstrate the ability of the equipment furnisned by the MANUFACTURER to operate under the conditions speci-fied and to meet the guaranteed performance. These tests will be conducted in accordance with the latest applicable Test Code in effect at the time of the test with such modifications as may be mutually agreed upon between the PRIME CONTRACTOR and the MANUFAC-TURER. If the results of the tests conducted indicate that the equipment does not meet its guaranteed performance, the lSNUFACTURER shall, at his expense, make all necessary adjustments or changes to improve the performance to meet the guaranteed performance, All subsequent tests until acceptance by the PRIME CONTRACTOR shall be made at the MANUFACTURER'S expense; The Bidder shall furnish a list of any field tests of the equipment which must be made during installation and initial start-up.
. 3 1 07 DRALGNGS AND INSTRUCTION BOOKS 1:07.1 Quoted price shall include the cost of furnishing three (3) reprodu-cibles and two (2) copies of certified drawings to be submitted for approval and three (3) reproducibles of final approved drawings for record. If reproducibles are not available, quoted price shall in-clude cost of fourteen (14) prints for approval and fourteen (14) prints of approved drawings for record.
1:07.2 Quoted price shall include tne cost of thirty (30) copies of instruc-tion books covering all equipment being furnished.
1 08 CLEANING PAINTING AND PROTECTION 1:08.1 Every effort shall be made in the design and fabrication of the equip-ment to avoid dirt traps. Internal surfaces shall be free of dirt and scale prior to shipment.
1:08.2 All exposed metal surfaces, unless otherwise finished in a manner standard to a particular manufacturer, shall be painted by the MANUFACTURER in a manner approved by the ENGINEER.
1:08.3 All machined surfaces shall be adequately protected against corrosion and damage during shipment, and storage.
1:08.4 All equipment shall be shipped with adequate packing and protection provided to permit outside storage at the plant site with no addi-tional protection.
1:09 PIECE MARKING The separate pieces of equipment shall have matching marks to faci-litate assembly during erection. To facilitate unloading and erection, the weight of each major component shall be marked in a conspicuous location thereon with painted numerals at least three (3) inches high.
1:10 MOTORS AND MOTOR CONTROLS 1:10.1 Motors All electric motors, where specified as being furnished by the bidder, shall be in accordance with the Latest revision of the ENGINEER'S Specification No. SP-5201. Bidder shall supply Thomas flexible couplings and coupling guards between the motor and driven equipment.
1:10.2 Motor Controls All motor control equipment will be furnished by others except as specified.
RO-2204 9-16-66 2:00 DETAIL REQU1aKPSHTS 2:01 Equipment to be Supalied The equipm nt to be supplied shall .'nclude, but is not limited to the following items.
2:01.1 Four (4) Motor Driven Vertical Station Servic 3~'ater Pm@ps.
2:01.2 Mounting of drive motors and any required couplings.
2:02 Equipment Sup lied by Others The following items will be furnished by others:
2:02.1 Foundations, anchor bolts and shims.
2:02.2 Four {4 ) Nestinghouse A.C. drive motors for mounting by manufacture.
2:03 Desi n Data 2:03.1 General Pumps shall be of the vertical centrifugal type arranged for discharge above the mounting plate and shall be equipped with a suction strainer designed for protection of the pump internals with not less than 3/8" openings.
2:03.2 Pumps Pumps shall be of the vertical turbine type with open line shaft type construction, enclosed type impellers, water lubricated metal shaft.
bearings, a structurally rigid discharge head and a packed type shaft seal. Pump shall be designed for high reliability and long bearing life.
2:03.3 Pump Materials Discharge Head Cast Xron or Fabricated Steel Column Pipe Steel Shaft Stainless Steel Xmpellers Bron e Bowl Cast Iron Liearing Ring Bronze Bearings Bronze Strainer Stainless Steel or Eon Ferrous 2:03.4 Service Conditions Each pump shall be desi.gned for the following service conditions:
Capacity, GPH cj300 Pump Discharge Pressure 75 Psig Temperature 80oF Pump Base Elevation 2g3 I 61k Minimum Mater Level 229'-0" Mater Source Lake Ontario Pump 'iiell Bottom Elevation 212'-6 pump must be capable of operating in
'ach parallel with all other pumps.
RO-2204 4 ~
9-16-66 5
Alternate Gs BX! DFB 3.8 3 Goues'ted t to sub"I" G3.'i;GrnQ'VG bids fox'nJ'ifferent desi(in fe"-tures Yhicll 'IIill ~I""Grove t "G rcliabilit maintcn;"nce. P."zt>> cu.'laxn Atention is ca""led j'x '~o lhese pumps and reduce methcds of c:ctend'~vg 1i fe ~
Sei mic 0"s"gn Pecu'-'rements ire Station Serv.'ce Inter Pcs hall be capable of >i~'~11sianding seisIIi.c loads G0LP..valentI to A/2 g in 'the ver'vical and horizon't81 cU.rectrions 1rl~h bo+a motions o curring s93mltaneously, There shhi2. oe no loss of:.unction of the pumps;,"hen subJGcted to these accelerations.
MTA BEQ'Z(RED "iTTPik PROPOSE >
3XDDZH sh'Ql subI33..t >I th his proposal comple'te data for the eciuipment offcrcd. inis data sh"- >> include, out is not 1<ilni'~ed to the folloming:
Outline a!d section. I dra1Iings sho1ring principall dimensions, operating cad maini cnance clemances mid. vei~1;s o.." M~ components.
S'tab 6'.Gn'c of guarantee 1)ascd on design conM.'Lions ~
Tabul";ti3n ox aU. components sho-.iing materials of cons.truction and thicknes> or size, Performarxce curves sho>Iinv TDI."I I<.&ZI efflc ence and. brUce horsepoUer for varixus capacities.
Veigi t o::" heaviest piece to be handled for wintenance.
Minimum:t'lov.
Pump spe~d.
Descript,.on of ~esses >lhich are specified, or recolmended.
Time recilxired, i;o submit certixnicd dra~ri.ngs a&er avard of contract.
Time recou.red. for delivery m.ter a;Iard of contract .
List of recommendGQ. spare parts.
HGIIibcr QI~ shaft bearings and ti'JUG ~
t'rlearanC!: rGCiuireQ..i;O rerOVG pump fOr maintenI3nCC.
Statem~~ai: of pumps -.bilig to rect, recluirelu nts of Sect on 2:03.6.
23XCZ KiEI 17%7.iJa~i.Y Pginos Quots~ior.s .'h:Q1 be submi~tcd on "-
llmlp um bcsis including transpcr'ca1'ion to "~he jcb ciC . Bi&ler "hall cle"~'ly state his de1;ailed price policJ o:Xd '~czn:: of oaynlcni;.
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'0-2204 9-X6-66 013 C 1 0 JQ Prices -"h~'". he sumv.':;:ted. <Or the loÃ01rj,rg:
Price 80 I IzP'hing serYzces 0" 3.nStGl.1.".tips ani. t,C."b"ua,
0 <0'9'3QGGrs to QQHG~'vl. Q KEG Px'ice for fi~l3" G~ Ge".'."QfLtQQ ~
Price -QQ LtiOP fo'i'Q3~J'TlQci81 ZRccoi".j'r .cielQ tests >'rhich the 3XDDZP. YilskBs uo 0:PL(!: Or B1Rz'G Qv&i3i~l)lcm':oa DKi G for SllbD~.tti0~1 oZ ~ozos~&D P oaos& muse he ia the he310s 0::. the EiiGXHEIlR'8 Pm;chemin~
DeoczuzelTc I oc 'uex uhG11 iloo 1~ October 15, 1)66.
DG iverv De].iyery is scheg~oGQ. i'pr Qctobey' j.c+07i
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1
I> ~ e IENT SPECIFICATION COVER SHEET
'VGNOUSE FORM 54064 A I I PMENT SPECI F I CAT I ON DATED REVISION NO. DATED ORIGINAL ISSUE SUPERSEDES I'REVIOUS 676228 ('i I"I lt'.6 X REVISIONS ATTACHMENTS Westinghouse DIFg. 498B932 Westinghouse EDSK 329359 Westinghouse PS-292722 Westinghouse Prelim:.nary ROBERT BRETT GINNA NUCLEAR POWER STATION UNIT NO. 1 Outline Sketchest MC-1257 SHOP ORDER: RGE 210 MC-1258 SYSTEM:
MC-1259 ALL SYSTEMS MC-1260 EQU I PMENT 7 MC-1261 AUXILIARY HEAT EXCHANGERS MC-1262 MC-1263 FOR SUPPLIER'S CONVENIENCE REV ~ REVISION ENTERED
.";-. =.=..:. I.: Nb. BY Q DATE I
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WESTINGHOUSE ELECTRIC CORPORATION Atomic Power Division P.O. Box 355 Pittsburgh, Pennsylvania,* 15230 APPROVAL ORIGINAL ISSUE REVe I REV REV. 3 REV ~ 4 AUTHOR F~/T~~/'OVER SHOP ORDER HOLDER PROJECT MANAGER
( 8 SHEE 1 of s.'age P egos
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, EQUIPMENT SPECIFICATION
) This document contains proprietary information of Westinghouse Electric Corporation (Atomic Power Divisions) and is to be re-turned upon request. Xts contents may not be disclosed to others or used for other than the expressed. purpose for which loaned with-out the written consent of Westinghouse (Atomic Power Divisions).
1.0 SCOPE The intent of this specification is to set forth the general and specific requirements of design,, fabrication, inspection," testing, cleaning, and packaging for tubular heat exchangers intended. for use in the auxiliary systems of a nuclear power plant.
2.0 CODES AND STANDARDS REFERENCED The heat exchangers shall be in accordance with the referenced codes and standards which are applicable to the design, fabrication, in-spection, testing, cleaning, and packaging of the equipment. All references shall refer to the latest revisions, addenda, code cases, and. interpretations in force as of the date of this Equipment Speci-fication.
2.1 . - References Not Attached
- +) 2.1.1 Standards of Tubular Exchanger Manufacturers'ssociation (TEMA).
2.1,2 ASME Boiler and Pressure Vessel Code,Section IX Material Specifications 2.1.3 'L~
ASME Boiler and Pressure Vessel Code,Section XII Nuclear Vessels r
2.1.4 . ASME Boiler and Pressure Vessel Code, Section VIII Unfired Pressure Vessels plus addenda 2.1.5 American Standard for Pipe Threads, ASA B2.1 2.1.6 American Standard for Steel Pipe Flanges and Flanged Fittings, ASA B16,5 r 2.1.7 ..American Standard for Steel Butt Welding Fittings, ASA B16.9 2,1.9 American Standard for Steel Weld Fittings, ASA B16.11
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WESTINGHOUSE EIZCTE CORPORATION ATMEC POWER DIVISION Revision No., 0 to Spec 676228 Page 1 of 23 Pages WAPD FORM 412
EQQPMENT SPECIFICATION References Attached P
Westinghouse Drawing 498 B 932, "Weld Preparation for Stainless Steel Pipe" 2.2.2 Westinghouse Specification PS-292722, "Cleaning and Packaging Requirements" 2 2 3 APD EDSK 329359, "Tube Seal Weld Requirements" 2.2.4 Westinghouse Preliminary Outline Sketches:
Number ~Equf ent MC-1257 Regenerative Heat Exchanger MC-1258 Non-regenerative Heat Exchanger MC-1259 Excess Letdown Heat Exchanger MC-1260 Seal Water Heat Exchanger MC-1261 Residual Heat Exchanger MC-1262 Component Cooling Heat Exchanger MC-1263 Spent Fuel Pit Heat Exchanger MC-1264. Sample Heat Exchanger .
3.0 GENERAL DESIGN REQUIRE~KNTS AND CONSTRUCTION DATA The design and construction of the heat exchangers shall be based on the requirements given in pages 1 thru 7 of this equipment specification except as modified by specific requirements for the individual heat exchangers. Any exceptions are described on the Exchanger Specification Sheets (pages 8 thru 23) and shall apply only to the particular heat exchanger. Three (3) extra sets of main flange gaskets shall be furnished for each heat exchanger and shall be tagged "Westinghouse Erection Spares".
3 1 ASME Boiler and Pressure Vessel Code Com liance I
The design, material, fabrication, inspection, and testing of the heat exchangers shall comply with the ASME Code. The applicable section of the Code and the classification of each of the heat exchangers are indicated 'by the Specification Sheets. All units shall be Code stamped and shall be assigned a National Board Number.
WESTINGHOUSE ELECTRIC CORPORATION ATOMC POWER DIVISION Revision No. 0 to
)
WAPD FORM 412 E-Spec. ~66m8 Page 2 of ~2 Pages
e.', FggPMENT SPECIFICATION
) TEMA Standards The heat exchangers as Basis of Desi n and Construction shall be designed and. constructed to the requirements of the Standards for Tubular Exchanger for. Class "R" heat exchangers with the following Manufacturers'ssociation qualifications:
3.2.1 The heat exchangers and any of their component parts shall be designed to resist earthquake forces resulting from accelerations in the horizontal and vertical directions equal to 0.52g and 0.52g respectively, applied simultaneously at the center of gravity and to receive and transmit such forces through the supports to the foundations. The seismic stresses shall be interpreted as a primary stress and the sum of the primary stresses shall not exceed those permitted in Section III of the ASME Code.
322 Heat exchangers with removable shells or bundles shall have hub type shell flanges which are butt-welded to the shell. The shell flanges shall be designed. for confined. gaskets.
323 Flanged joints shall be designed for through bolts using stud bolts and shall have two nuts on each side.
3.2.h A partial wrapper shall be attached to the tube support baffles opposite the shell inlet nozzle to prevent direct impingement of the inlet flow on the tube bundle. In U-tube heat exchangers the
'i shell shall be long enough so that flow entering the shell through the nozzle near the U-bend shall not impinge upon the tubes.
3 2.'5 All tubes .(except in the Component Cooling Heat Exchanger) shall be seal welded to the tube-sheet in accordance with WAPD EDSK 329359.
3 2 6
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All nozzles and shells shall be designed. to withstand any load that the adJacent piping could impose upon them when the piping is at its yield point.
'2'7 The units shall be capable of withstanding full shell design pressure and temperature with atmospheric pressure on the tube side, and gull tube design pressure and temperature with atmospheric pressure on the shell si'de.
WES TINOHCUSE ErZC TRIC CORPORATION ATE POWER DIVISION Revision No. O to E-Spec. 676228 Page 3 of 23 Pages WAPD FORM 412
i>>>.
C ~ < g E<.'! "jPNENT HPECXPICA'"XO'>>
Carbon steo3. butt-veld nozzles sna13 h v>> enc., prepared for
!!elding i:! accordance with ASA !316.5.
9 Socket-veld nozzles shall be in accordance vitn AHA 816.11.
- ,2. 3O .Flanged no'le., shall be of thc raised;face type conforming to ASA F>3.6.2,
.r ~ .Ll Hcreved connections shall be in accordance with AHA B2.1.
f"AT 'RIALS OF CONHTBUCTXO!>>
All !;aterials used in thc construction of the heat exchangers shal."
cor"espond to ." specification in Section XX of the AH?~il Code and nha3'..;r's specif'ed on the L'xchangcr Ssecification Sheet.
5 O I". "C"XO!I 'i'I".."i'.~".XNG A!ID ID%!ITX: ICATION 5.1 I!!nj!ection 5.1.1 I'.atcrial Xnan<:ction T::e material inspections reouircd br the AH!~: Code for thc C" ass of vessc3.: hall oe performed. Xn a<'.dition. the following inspecticns
.,'".=ll 'oe performer'.:
5 ~
1 ~ ~ '.,3.l tubing shall be ultrasonically examined in accordance with Para-
.:;r "ph>>I-324.3 of Section XXI of the AH!9". Code before bendirg. The supplier may, at his option, use the eddy current proce<!ure in accor.'ance with P<u a<!ragh N-32I! .I! of Section XXI of the AH."!I". Code.
5,1.1.~ I:ot or co3.; formed parts such 'as head,, shells, etc. shall be pcnc-r !!t inspccL'ed on a3.1 surfaces followir.,"; fir...l for!",ing anQ cleaning, b!:t >rior>>;o:::;nor!b3y in accor<'.ance with Parar,.ph;':-t 27 of Section XII of thc A >!C.'o 'e.
5 3 Wel<'nsI>oct 1on 5.3.. 3 Th>>)<~3 <'!'~"-<~< I' o>>' ~<In! rc<! 'gv t!>> A~>II~<" Co< e for the Class o, vc s .<>)
sha3.1 be perfor..ed. Xr. addition, the fo" loving inspec io!!s shall oe per for!.".ed:
A3.1 fcrrom!magnetic velds sha3.1 be mapnctic p"rtic'<: ins.!<.ctcd ir!
accord'ncc with Paragraph !!-626 of Section IIX of the AS'.."". Code.
~ L'cfcctive wel<'.s Qi'closed oy this inspection shall be'chir>ncd o! t.
rc-vcl~',ed, an<'. re-inspcctcd.
VFSTINGHOU'~ HLZCTRXC CORPORATION ATGKEC POWER DIVISION Revision No. 0 to p-S3>ec, 6 (C!c c!8 Pape ': of 2.. Pages WAPD FOM 412
EQ'IPHENT SPECXFICATXON
. '.1.3.2 All paramagnetic or non-magnetic welds including tube seal welds shall be liquid penetrant inspected. with penetrant according to 0-) Paragraph N-627 of Section IXI of the ASNE Code. Defective welds disclosed by this inspection shall be ground out, re-welded, and re-inspected.
5 2 Final Testin And Ins ection Westinghouse or its designated agent shall have free access to the
.supplier's shop at all times during the design, fabrication, and testing of 'the equipment.
5.2.1 Each heat exchanger shall be sub)ected to a shell side gas leak test to demonstrate the integrity of the tube to tube sheet points. This test shall be performed before any hydrotest. Any leakage shall be grounds for refection of the weld(s). The supplier shall submit his procedure for this test for WAPD approval.
5 2.2 Each heat exchanger shall be hydrostatically tested on the shell and tube sides in accordance with the applicable paragraph of the ASME Code except that the pressure shall be maintained a minimum of thirty (30) minutes. There shall be no detectable leakage. The test water shall have a chloride content of less than 10 ppm.
523 The following shop tests and inspections will be witnessed by WAPD or its designated agent. This list may be expanded at some later date and WAPD may elect to waive witnessing of any of these tests.
- a. Shell side gas test
- b. Shell side hydrostatic test
- c. Tube side hydrostatic test Inspection of ma)or repairs to pressure containing members
- e. Final cleaning and. inspection prior to shipment
- f. Dimensional check of vessel f
The supplier shall notify WAPD of each of the tests at least ten (10) days prior to the test.
5 3'dentification The supplier's nameplate shall be of stainless steel or brass and shall be permanently attached to the heat exchanger shell. If the unit is to be insulated, the plate shall be mounted so that it will be flush with the outer surface of the insulation. The nameplate shall bear the following information:
- a. WAPD Equipment Xtem Number
- b. Supplier's Name and Serial Number
- c. Design Pressure WESTINGHOUSE ELECTRIC CORPORATION ATOMXC POWER DIVISION Revision No.
to Spec 7 228 Page 5 of 23 Pages WAPD FOM 412
f1
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EQJIPMEhT SPECLMCATXON
- d. Design Temperature
- e. Hydrostatic Test Pressure and., Temperature
- f. Year Built
- g. ASIA Code Stamp and National Board. Number
. 6.o CXZANING All internal stainless steel surfaces shall be cleaned in accordance with PS 292722 All carbon steel surfaces sha13. be cleaned to the intent of Paragraph 2.8 of Oil'I PS 292722-1.
7.0 PAINTING The external carbon steel portions of the heat exchangers shall 'be given a coat of primer. Stainless steel portions of the heat ex-changers shall not be painted.
8.o PACKAGING 8.1 Following cleaning and. drying, all nozzles shall 'be covered, and. sealed to prevent the entry of dirt or other foreign matter during transit or storage.
8.2 The heat exchangers shall be adequately skid mounted to assure delivery to the plant site in an undamaged and. clean condition.
9.0 INFORMATION TO BE SUBMITTED BY SUPPLIER 9.1 With Quotation The supplier's quotation sha13. include the following detailed information.
- a. Preliminary outline drawing showing overall dimensions, nozzle locations and. dimensions, support details, and. specification of all material.
'b. A completed exchanger data sheet giving surface area, tube and she3.1 pressure drops at design flow rates, dry and f3.ooded weights, tube diameter and. wall thickness, and. hydrostatic test pressures,
- c. List of specific exceptions to the specification with a written justification for each exception.
- d. Recommended list of spare parts with price.
WESTINGHOUSE E7ZCTRXC CORPORATION ATCNXC POWER DIVXSION Revision No. 0 to 676228 6 23 Pages WAPD FOEC 412 Page of
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EQJIPMENT SPECIFICATION 9.2 Followin Order Placement 9.2.1 After receiving a firm order for the specified. equipment the supplier shall submit two (2) reproducible copies of certified. outline and general assembly'rawings for WAPD approval. The following information shall be included on the drawings:
- a. Overall dimensions and general assembly details of unit
- b. Location and size of all connections
- c. Location and size of all foundation bolts
- d. Weights (dry.and flooded)
- e. Design pressure and temperature
- f. Test pressure and temperature
- g. Surface area
- h. Identification of equipment (WAPD's purchase order number, supplier's order number, equipment name and equipment item number.
9.2.2 The supplier shall submit a stress report as required by Paragraph N-142 of Section III of the ASME Code. The report shall be submitted when the outline drawings are sent for WAPD approval.
9.2.3 The supplier shall submit one (1) reproducible copy or five (5) copies of all welding and. non-destructive test procedures for 'WAPD approval.
This submittal shall include evidence of welding procedure qualification in accordance with Paragraph N-541 of Section III of the ASME Code.
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9,2,4 The supplier's shall furnish one (1) complete set of detail design drawings for WAPD's information and use.
9.3 Prior To Shi ment Of Equi ment Prior to shipment of the equipment the supplier shall furnish the following:
- a. Two (2) reproducible copies of the drawing described in Section 9.2.1 showing certified as-built dimensions.
- b. Five (5) copies of the ASME Code data form (N-1)
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- c. Two (2) copies of, chemical and physical test reports for all materials used for the heat exchangers.
WESTINGHOUSE EIZCTRXC CORPORATION ATOMXC POWER DIVISION Revision No.
to E-Spec, 676228 Page 7 of 23 Pages WAPD FORM 412
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l SKRVICE OF UNIT RC.C;X NL~ATl'iJE HL=+ i ITEM NO i.. 3 OH: iVlULTI'PLP SH" LL 4 U=Q?~
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RC.(,0( R'..-. Lk TYPE CONN CTKD IN SURFACE PER UNIT SHFLLS PER UNIT SUPFACE PER SHcLL PP)~)LtAANI.". G.". ONE UNIT SHELL SIDE TUCc SIDE f LVID CIRCULATED WAI (:R WAYi"- P TOTAl FLUID EHIERING I "i nO L:~!
VAPOR LIQUID 4 RO L"" eV STEAhl NON CONDENSACLES FLUID VAPORIZED OR COhDcHSED STEAM COHOENSED GRAVITY LIQUID VISCOSITY II QUID
)hOLKCULAR WEIGHT VAPORS LIQVIDS I'%.T.U./v<<
SPECIFIC HEAT B.T.V./<<
LATeNT HEAT VAPORS B.T,U./<< B.T.U./g TEMPERATURE IH
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F ISO.O vF TEMPERATURE OVT >90 0 /dl 9<. 2 'F OPERATING PRESSURE P.250 <</SQ. w. 22.30 0/SQ. I N.til HVM3ER OF PASSES VELOCITY FT /S'C FT./SEC.
PRESSURE DROP I i/ r: ALLOLitK6LC
~ 9/SQ. IN. 2D . 0/SQ. w.
I.OULtt'IC> I=/AC 'I 0 O.OO Ck3 O. GONE NEAT EXCHAHGcO 3.T.V./HR. S. Cn ty H I O~ AL.T.D. (Coaoctod)
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~ l.'o <gQ ~
DESIGN TEhlt'E2ATURE F F TU3ES 5/i - &>
i P.K0/c nr:3I.NO. O.O. CWG. lEHGTkl PITCH SHELL Sr<- 0 i+P 30/i c', 3((y I.D. O.D. THICKNESS SHELL COVER Si'i-;>rpO T'/i~= >0i, cro >r'(in FLOATING HEAD COVER CHANNEL SA-2/l0 VVP-". SQ.",, ="-. 516 'CHANHcl COVKR S4-2l(0 TYI'E, 304 DIT SICi TUCE SH ETS STATIONARY SA - 'P'IA '/I~to Pilci OR I WG FLOATIHG CAFFLEMROSS SA - >40 79P(c ":0' >iLGTYPE THICKHESS i AFFLE LONG TYPE THICXiNESS TUBE SUPPORTS THICKNcss GASKETS Y0((t:. - ALl. lh(L-.U>ED (Ot IS1-I".. LT<-,ti,".NI CONNECTION~HELL W p" >Cp, (ky0 OUT 2'CH. IC>lk SERI S >OCFCU i WIT(.P CHAHNcl IN /' >C:k ( ~ I &0 OUT 9" QCI(. (60 SERI-S SOCi:T. i WCLLI CORROSIOtt ALLOY/ANCE~<<HELL SIDE TU3E SIDE CODE REQUIREMENTS - ~t=ci ~c: . I Ivy~ TEMA CLASS V/EtGHTS EACH SHKLL BUNDLE FULL OF V/ATER
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S!jE TYPE. CONNECTED IH SURFACE PKR UNIT SHELLS PKR UiHIT SURFACE P-R SHELL PiRFOPJAANCL OF 0¹ UNIT SHEI.L SIDE VIAi E.FL TUSE SICK Oi 6 8 A'i >OI.) PURL r IC~WLO'Q HE)iT- UP Pu. IV)CW-,)Qh) H<.h=-
ui'OTAL FLUID ENTERING L. /Ho Wc) r'SO Toe>
VAPO2 LIQUID LP. /I~C.. 29 C,/cO Z<z L~~io Z4. IOO I/. R?r)
STEAM NON COHDENSASLES FLUID VAPORIZED OR COHDEHSED STEAM CONDEHSED GRA V IT Y LIQUID VISCOSITY LIQUID MOLFCULAR VFEIGHT VAPORS SPECIFIC HEAT LIQUIDS B.T.V./>>~
LATENT HsAI' YA?025 B.T.V./>>
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HFAT cXCHAiHG D S.TV./HP. I L'PL-.: 5.658)OD .2 Flic;<<T-UP 5.65MIO M.T.D. ICoaoctod)
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<<F D SIGN TEMPERATURE TUSKS O.D. ~
SWG. LENGTH . PITCH SHELL I.D. O.D. TH I C "NESS SHK!L COYEil FLOATIHG HEAD COVER C?IANHKL .CHANNEL COVER ~
"'LOATIHG TUSE SHKKT~TATIOHARY SAFFlcS CROSS TY?c THICXiHESS CAFFLE LONG 'Y?- W THICXHESS TUSE SUPPORTS HICXNESS GASXETS CONNECTIONS @HELL IN OUT SERIES CHANiH .L LN ~ OUT ScRIES TUSE SIDE CORROSIOH ALLOY/ANCE~HELL SIDi.
RECUIPKMKNTS TEMA CLASS COD WEIGHTS EAC)l SHELL BUNDLE FULL OF LYATZR HOT 'i INDICATE AFTER EACH PA2T WHETH 2 STR 55 RELIEVED (5 R REMARxs )<< ','<<ki)QI ~ IC,', I 'l- 8L '.:.)LY')'AT:I
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" E@DPMENT SPECIFICATION SUPPLENEil'P, TO EXCHANGER SPECIFICATION SHEETS - A and A a~
SA. 1 The Regenerative Heat Exchanger shall meet all the requirements of Section III of the ASME Code for a Class A Nuclear Vessel and shall be so stamped.
SA. 2 The heat exchanger shall be designed to withstand the thermal stresses resulting from 24,000 step changes of shell side fluid temperature from 130oF to 552.2oF.
SA.3 Insulation clips shall be provided, on the shell for 3 inches of insulation.
SA.4 The attached Westinghouse sketch MC-1257 shows the gereral size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall 'be in accordance with sketch. However, should. some other size or arrangement be more 'his economical, the supplier shall. submit his alternate design and price with his quotation.
SA.g The supplier shall size the Regenerative Heat Exchanger based on the data presented, on Page 8. He shall then indicate the outlet temperatures and pressure drops which 'his unit will yield when operating under the two alternate conditions set forth on page Sa.
SA.6 The three shells of the Regenerative Heat Exchanger shall be stacked vertically on saddles or brackets '".. tne shop. All interconnecting piping shall be installed in the supplier's shop.
WESTINGHOUSE ELECTRIC CORPORATION ATOKIC POWER DIVISION Revision No. 0 to E Spec 676228 Page 9 of 3 Pages WAPD FORM 412
Il t
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'BOP)KF. I C.Mr/it=.l . C.ill;1>w VUCL I.../'.P pL'>it<<J:.ic'. I LLl ) i SERVICE OF UNIT U I Ht:<<A<<t EXC&i- I C P ITEM NO.
..1 TV/0 RL=<.<I-;--LL .'V. U- TOFF COHNKCTcD t<<<<I SURFACE PER UNIT SHELlS PKR UNIT SURFACE PER SHEL'UOK PEP,FORPAAiNCH GF GN"-UitllT SHELL SIDc SIDZ FLUID CIRCULATED WA.I KR V@AT"=R TOTAL FLUID ENTERING l 3~I $ 000 LB I-LP. l63.000 " /H~
VAPOR LIQLIID I,<<15 OOO " IC~3 GOO L=/
STEAM NOH'COND HSAOL S flUID VAPORIZED 02 CONDENSED STEAM CONDENSED GI".AVITY LIQUID <<Il'.T.U./"
VISCOSITY LIQU<<D MOLECULAR WEIGHT VAPORS SPECIFIC HEAT LIQUIDS LT.U./"
tATENT HEAT VAPORS
~
TEMPERATURE IH F TEMPcRATURE OVT ~
F l23. 4 OPK2ATIHG P2ESSURE 0/SQ. IH.~ 40O f/SQ. IiH ttVMSKR OF PASSES VELOCITY FT./SEC. FT./SEC
~ I <<f<<:<
PRESSURE i"Ct, i'P. DROP
~ r .~ Hh A!.LGNABLH 0, G>>":>5
<~/SQ. IN.
6.
15 C>C>O=
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HEAT EXCHANGED S.T.V./HR 2/r.lg X IQ ~ i+/HP . lS.T.D. (Corroctod)
TRANSF ER RATE~KRV ICE ClEAH CQ~aiSV(M~: i QN DESIGN PRESSVRc lSO 0/Sa. IHZ. r/SQ. IN<<1 TEST PRESSURE "/SQ. IH. /SQ. IH.
~
DESIGN TcMPERATURE O 10 <<F F TONS mi't ',' > TT> '>f,'(~ c" '<<.i to HO. OWG. LENGTH PITCH SHKll ~A - le<~ I~ c' I.D. O.D. THICXHcSS SHELL COVCR 5> 5 /3/i FlOATIHG HEAD COVER CHANNEL <<". >,t, ~: Yi ('3 i 'Il>(= 50 dolt 3 I 6 CHANNEL COV R D/A - << ".0 TM~vn ZG/r <oRAIC>
TV2E SHEET~TATIOHA2Y SA << tO i P.:..;Op OR <<l<o FLOATING OAfflCS CROSS 9tw g r I TYPE THICXHESS OAF ilE lONG THICXHCSS TVBC SUPPORTS THICXNESS GASXETS Qt-it= LLL <.,tp JgC'yc -;I-. t> g<<=,.". pc. I Ctt- ~
Ll,i".: Lic >r-I T'<<-.I-LIC CIP, EG'<< t>'-.L CONNECTION" 'HE'l IH lG '>Ct I. 4Q OVT lQ c.C It. gQ SERIES l 1A Li> ~ RP - i lN t:-
CHANHEt. IH 8 ~ OC IW ~ W( ) > OUT t.I ~C H r' ~ O SCP<<IFS C> ill i 'i><<C CORROSION ALLOVIAHCK~<<HELLSIDE TUi E SIDE CODC REQUI2EA'IENTS ~'"'.Q P l Pf'tt'-'l TEMA CLASS WEIGHTS EACH SHELL OUI IDLE FULt. OF Vi'ATKR NOTE> INDICATE AFTER EACH PA<<T V(HETHER STRcSS RKllEYcD (S. R.) AND VNETH R ilADIOGRAPHED IX R)
REMARXSi FC,T >T2OLTI~I i<<Pi CVIP..> M~t-lY~ ~-I:
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EQQPMENT SPECIFXCATION SUPPLEMENT TO EXCHANGER SPECXFICATXON SHEEP - B SB. 1 The tube side of the Residual Heat Exchanger shall meet all the requirements of Section XII of the ASME Boiler and Pressure Vessel Code for a Class A Nuclear Vessel and shall be so stamped. The shell side of the Residual Heat Exchanger shall meet all the requirements of Section XXX of the ASME Boiler and Pressure Vessel Code for a Class C Nuclear Vessel and shall be so stamped.
SB.2 The heat exchanger shall 'be designed to withstand the thermal stresses resulting from 200 step changes of tube side fluid temperature from 85oF to 35ooF, SB-3 The attached Westinghouse sketch MC 1261 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes'he supplier's base proposal shall be in accordance with this sketch. However, should some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation.
WESTINGHOUSE ELECTRIC CORPORATION ATOMIC POWER DIVISXON Revision No. O to I
Spec 676228 Page 11 of 23 Pages WAPD FORM 412
POFr(sRT EAi&ETi C I) I Vh. NUCLEAR POi/PEP, Pl L~li SERVICE OF UNIT ~El(h L Wk I EP~ Hi:Al E.~ CH&i )Cga ~ i ITEM IIO.
I:-3 Ok)=. P,:- QLI I@I"-0 TYPE $ 1-(~LL i% 0-7()SK CONNECTED IN SURFACK PER Ui)IT SHELLS PcR ViNIT SVRFACE PcR SHELL PERFORATE,NC" -OF ONE UNIT SHELL SIDE TUi c SIDE FLUID CIRCULATED Wh VKF'4 TOTAL FLUID ENTERING 92 OOO L</Hp 700 LB/HP VAPOR LIQUID 32 OOO "" 24.700 L~/w ~.
STEAPL HON CONDKHSAGLES FLUID VAPORIZED OR CONDENSED STEAM COND HEED GRAVITY LIQUID VISCOSITY lIQVID MOlECULAR WKIGHT VAPORS SPECIFIC HEAT 'LIQUIDS B.T.U./>> B.t.v./
LATENT HEAT VAPORS B.T.U./<< B.T.V./>>
TKMPFRATURc IN F l5Z 5 ~
F TBAPKRATURE OUT II5.0 ~
F IV I.O ~
F OPERATIh'G I'RESSVRE "/SQ LN <</SQ IN.
HiVMGER OF PASSES Yc(OCITY Ff./SEC. Fr./SEC.
PP. SSURE DROP I<<)fute, ALLOWigLiLE 8/SQ. IH. ."/SQ. IH.
FO()L) I.)f,i I-P g7O- ore.l"r oIgz, 0. OCOB a:aoar HEAT KxcHANGKD G.T.U./HR. 6 ~',0 Ic la> M.T.D. (Corrociod)
~ RANSFER RATc ScRYICE ClEAN CON57iMCiiGN DESIGN PRESSURE f50 <</SQ IH I50 /sQ. IH6 TEST PRESSURE >>/SQ. IH. <</SQ. IN.
DESIGN TEMPERATURE ~
F OF TVS.S r /l~r yP ~>0 'e:"l(o HO O.D. GWG. LEHGTH PITCH SHELL Di ii I Oig Ci hi I.D. O.D. THICKNESS SHELL COVER SA- 2r4 FLOATING HEAD COVER CHANNEL SA- g..'C) '7y p(- 304 Or O Idio CHANNEL COVER SA" 240 79FE 304 m "l~c)
TUBE SHEETS STATIONARY FLOATING CAFFLKS CROSS 5A. 'Zi-.C~ C i5 ~ THICKNESS BAFFLE LONG TYPE THICKi'4ESS TUBE SUPPORTS THICKHESS GAsxDs - S~ Jr..cud(=D As) E.GTc)s CONNECTION~HELL IN 'P IN i
~ H, 4 0 OUT 2 6CI l ~ ~ iC) SERI 5 I NC) L1r P ) ~ I Lb I 'L> ES CHANNEL q SCg 405 OUT .
~ gcc ~
I - c(08 SERIES PrVi)
CORROSION ALLOY/ANCE SHELL SIDE TUBE SIDE CODE REQUIREMENTS SBri SCii PELT 18 TBAA CLASS WEIGHTS EACH SHclL ~
GUHDLE FULL OF WATER NOTEi INDICATE A'RER EACH PARt WHKTHKR STR Ss RKUFVED (S. R.) AND WHETHER RADIOGEAPHED (X R)
REMARKS I Of'ADDI flak>4I fqt-AL)II'?'ii) )gh) f" Sl:-C. PA(=K IS l 'i SUPPLEF<<'IE)4i VC)
EXCI 'Ah)e'-)= r, +PFCIP ICWZICh) SHL'f7- C" 8-=.CCo WAPD 8314 RE.V)'OH hlo, TO PAGE, I" C,F:- PA-t::
E.- SPL.C,: 67Cc 228
EQUIPMENT SPECXFXCATXON SUPPLI~2%rNT TO EXCHANGER SPECIFICATION SHEET - C
'<<SC. 1 The Seal Mater Heat Exchanger shall meet all the requirements of Section III of the ASME Code for a Class C Nuclear Vessel and shall be so stamped..
SC.2 The attached Mestinghouse sketch MC-1260 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall be in accordance, with this sketch. However, should some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation.
WESTXNGHOUSE ELECTRIC CORPORATXON ATQ4XC POWER DIVISION Revision No. 0 to WAPD FORM 412 Z-Sine. ~66n8 Page ~l of ~2Pages
>aiiaj >ANCE><ar~ %>>>C>>a>>> ' >>Clh A ><<a<>L<l s>
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G<>a(, ~ 0' SKRVI(E Oi UNIT >c ~ I .; Yr !'. < O'3'0<..HI Ht'X' iw(E-lkiilaRt I'i ITEM NO t-.~;.r) Ulr'.<. Q TYP" r 1.4'<-.. t~ I ().-, Tt Gb.iF X.,'C, CONNKCTUD IN SURFACE PER UNIT SHEEtlS PE>> UNIT SURFACE P=R SHELL P<":.'(R)t("E)ANC-" 0= O<h UYiT SHKLL SIDc TU>> SIDS flUID CI Clc.<EED 1A E(<< i r to>>
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I TEhtPCRATU K OVT (00.0 'F E& c OicRAT<iVG PR:SSURK "/SO. IN.: 7 1) >'/SO tq (
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"-'O.
E'(iVGTH O.D. I 1<EG PITCH SHELL .' (w. ~ < ( ~ .~ I.D. O.D. THIC<:NESS 5 .Hl COVER I EELOATING HEAD COVER CHAVE;l';L /'<<1DI f I; ..>>>,L.,' CHAN<VEL COVER >h OMI I 1/'>>I ~>>/
UEE UE .E "1<"ffaf* ". '\f: !;Lg / FLOATING uAFFLKS CROSS C'gf">>-? V!S C..< 'Ta< EE T<HlC:iNeSS AFFL.tONG TY' THICSNAS5 TUS= SVPPO>>TS >I'CLN-'5 CON<VECTIO)(~HELL IEV IG'."i b( ~ <(..> OVT (C'qCH. ~ i iJ SElat"5 i '<a>J Ca Vt L OUT }()" <."< C'.I ~ I . /I 'r',d-".5> P>'<<4 CO.i..OSION ALLOY/ANC(~HE'L ":<fc Tl'" 'IDe TEhtA CLASS Y/.IGHTS EA )I 5 IKLL SUiVDLE FUIL Oi NATER I'OT "< INDICA RE/A/\RXS< ':;."I'T l 'Ctt O'"
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'UPPORT EXCHANGER SPECXFICATXON SHEET - D meet all the requirements SD. 1 The Component Cooling Heat Exchanger of Section XII of the ASME Code f'r a shall Class C Nuclear Vessel and shall 'be so stamped.
SD.2 The attached Westinghouse sketch MC-1262 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier 's base proposal shall be in accordance with this sketch. However, should some other size or arrangement be more economical, the supplier shall submit his alternate design and. price with his quotation.
WESTXNGHOUSE ELECTRIC CORPORATXON ATOtCIC POWER DIVISION Revision No.
to E-Spec, '76228 page 15 of 23 Pages WAPD FORM 412
t Id
~ 4 SERVICE Of Ug~l 1-X( eS'S LETDOW(I'Vi-A,i C/( l~ANCIEP, ITCM NO.
Ot '- REEQUIP.E.D TYPE SHEL', U- TLIGHT CONNECTED IN SURFACE PER UNIT SHELLS PCR UNIT SURFACE PER SHKU PE~rOPFAAXCE OI'(b(": Uii(IT SHElL SIDE TUSK SID.
FLUID CIRCULATED L(LIILI E.R Wb I(=P.
TOTAL FLUID ENTERING SB7OO "E' 4gd.O /HP VAPOR LIQUID 5~7CIO L5/ ~
STEAM NON.COHDEHSABLES FLUID VAPORIZED OR CONDENSED STEAM CONDENSED GRAVITY LIQUID VISCOSITY llQUID MOLECULAR WEIGHT VAPO2$
SPEC(F IC HEAT l!QVIDS B.T.V./>> B.T.V./<<
IATENT HEAT VAPORS B "V/" B.T.V./>>
TEMPERATURE IN l5.0 557. 7 'F TEhlPERATU2E OVT I~~0.O ~
f OPERATING PRESSUPE P/SQ. IN. 7? .-.0 "/ Q. IH.>>
NUMBER OF PASSES VELOCITY Fr./SEC. Fr./SEC.
PRESSURE DROP- F>>I AX. bLLOWARLc. r/SO. W. 50 v"/SQ. IN.
I'G(.li lit~~ FPC.iOlk- "" I'" 'F flu O. OC(aB 0 ~ OCULO 6 HEAl EXCHANGED S.T.V./HR. l 8'(Rl i( IO~ I-iTI~!HC(, M.T.D. (Corroc(od)
Te ANSF 2 RATC~ERVICE CLEAN CC(%5i ~aUCi IO'iit DCSIGH P2ESSURE I,/SQ. W.e ZQD5 "/so. IHG TES'T P>>>>ESSVRE 8/SQ. IH. <</SQ. IN.
DESIGN TEMPrRATVRE ~
f TU Ks c)(X- Z(". CLY:<<"rl o(( -"Ig No. O.D. BV/G. lEFIGTH PITCH Sys(L 5I( - I(;6 C.c ~ I.D, O.D. THICKNESS SHELL COVER SA- 7..(.) C.$ FlOATING HEAD COVER cHANHEL SA- Zg+ yy( - CHAHHEL COVER SA Z4C( V'/Pc= 3i>>A OR gt(j TUBE SHEET~TATIONARY SPi-24(0 gi/C<<g >Cd c F; ~L(o FLOATiiHG BAFiLE~ROSS $ /ii Z(.~$ C. 5 ~ TYPE THICKNESS BAFFLE lONG TYPE THICKNESS THICI:NESS TUP E GA KETS VP?ORTS SI.IC.l ': 5$ Jh .Kr. (Q) h ( Em~70 ~ 'TU(<<~r l I."LEXL'TA,LLIC C(IP. FAU/iL.
coNNEcTIQNmHELL w Z" scH. 40 oui 2" 5cf(.4o sERiss ISo'2( .l"=,I=. (-Lr i:(-"(.6 CHANNEL IN /4 Cg. t~ OUT ~/4'CIL. I( O SERICS %&l CORPOSIOH ALLOY/ANCE SHCl'L SIDE TUBE SIDE CODE REQUIREMEHTS ~L-(= $Q l PF~C((=. TEhLA ClASS P WEIGHTS 'EACH SHELL BVHDlf. FULL OF WATE'R NOTC( INDICATE AFlCR EACH PART W'rlETHCR ST ESS RELI VED (S. R.i AHD WHETHER RADIOGRAPHED (X 2)
REMARKSi I"OH b..~?2 I ((g( 5/+L Pj '(qu'il(<<((NIP ('T~~ <~t . P>>.c=(: . 17 I " SL'PPLCMF AT iO EXCH'(dC((;. R ..=.PE.CI(TICA-(IOQ SI-IC.(:- T . E.
WAPD 0314 REVELS lON NO, 0
'TQ Pgq<. lo OF 2S P4C(L <
P - c(P I-. (-. ('o I('-228
EQJXPMENT SPECIFICATION SUP~ENT TO EXCHANGER SPECIFICATION SHEEZ - E SE.1 The tube side of the Excess Letdown Heat Exchanger shall meet all the requirements of Section XXI of the ASME Boiler and Pressure Vessel Code for a Class A Nuclear Vessel and shall be so stamped. The shell side of the Excess Letdown Heat Exchanger shall meet all the requirements of Section XXX of the ASME Boiler and Pressure Vessel Code for a Class C Nuclear Vessel. and shall be so stamped.
SE.2 The heat exchanger shall be designed to withstand the thermal stresses resulting frcm 12,000 step changes of tube side fluid temperature from 85oF to 555oF.
SE.3 The attached Westinghouse sketch MC 1259 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's 'base proposal shall be in accordance with this sketch. However, should. some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation.
~
WESTINGHOUSE EIZCTRIC CORPORATION ATCPZC POWER DXVXSXON Revision No. 0 to WAPD H)RH 412
<-Bxec. ~66n8 Page ~l of ~2 Pages
SERY!CE OF UN!T SFE.hi FOCI 7 O'F !% L'r'CHARGE.P. ITEM HO.
I.-..~ 0HF Ii(:-Qua C,D TYPE 513(=L/ 4L 0- i U~~(= CONNcCTED IN SURFACE PER UNIT SHELLS PER UNIT SVRFACL PER SHELL PERFOI'(ANCE OI'NC U'r!IIT SHELL SIDE TU "'D FLUID CIRCULATED WA TOTAL FLUID ENTERING SC'C OOO~LC <~Z iI='".'72 VAPOR LIQUID OOO L~E'/w(:r STEAM NON CONDEHSABLES FLUID VAPORIZED OR CONDEHSED STEAM CONDeNSED GRAVITY LIQUID VisCos(TY LIQUID MOEECUlAR WEIGHT VAPORS SPECIFIC HEAT LIQUIDS B.T.V./5 LATENT HEAT VAPORS B.T.U./<
TEMPERATURE IH Bo. 0 ~
F +O.O ~ 'F TEMPERATURE OUT IOO.S ~
F OPERATING PRESSURE 5/sa. IN. 5/Sa. IH.
I.COL(I)(
NUMBER OF PASSES YElOCITY FT./SEC FT./SEC.
PRES VRE DROP NI/'L ~ ALLOWAPrLi ~/sa. IH. r/sa. IN.
O'AC. 0'-'- ~' "/I!TII C.OCI I O. 0005 HEAT EXCHANGED B.T.U./HR. P>, < v. I0 ~ M.T,D. (Corroctod)
TRAHSF R RATE~ERYICE CLEAN CO' OCT'O"4 DESIGN PE.ESSVRE I 50 5/Sa. IN.!c (50 5/Sa. IN.
TEST PRcssURE +/ Q. IN. 5/Sa. IH.
~
DESIGN TEMIEERATURE ~
F PC)0 F TUSis S4 f. I ~ I P Ofi rEp 5I(o No. O.D. BWG. LENGTH PITCH r~(EILIP '.P SHELL S:X- IO:-; C.. ~~ I.D. O.D. THICKNcss SHELL COVER .+Eh," 2S/o C "> FLOATING HEAD COVER CHANNEL.
TUBE sHEE 5 BAFFLES
~r'L-CROSS
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CHANNEL COVER FLOATIHG THICKNESS SA- cfEO %Yacc: ~04 o" SI(o BAFFLE LONG TY? E 'HICKNESS TV BE SUP?OE.TS THICKNESS GABKt 5" r'IlrrL.L'. '> J,EEct'~'-I t.D A~:C. i QG I Vdi ~ r- Li-.v-'I r /'.I. IC GP. (=I".9/L-CONNECTIONLeesHELL IEH g L,E.,'E ( ~ fir,I OUT 4 'Cg ' L) SERIES I~>0 L5 IL I FLAMCSi 5 I.i hcl'UT 19-crAI,HEL 4" ~L.I-(. g" scI-I. 4c 5 sERiss p Yd CORROSION ALLO'E/ANCE~HELL SIDE TUBE SIDE EQEE EEEEEE""'M'NEE CCC 'S TEMA CLASS
. 1
~Acr V/EIGHTS EACH SHELL BUNDLE FVll Or V/ATE'R NOTEr INDICATE AFTER EACH PART V/HETHER STRESS RELIEVED (S. R,) AHD WHETHER RADIOGERAPHED (X.RI REMARKS; I'.l'.':'. "Ia" '/,.
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EQJIPMENT SPECIFICATION SUPPLZMEN T EXCHANGER SPECIFICATION SHEET F SF.l The Spent Fuel Pit Heat Exchanger shall meet all the requirements of Section III of the ASME Code for a Class C Nuclear Vessel and shall be so stamped.
SF.2 The attached Westinghouse sketch MC l263 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall be in accord-ance with this sketch. However, should some other size or arrange-ment be more economical, the supplier shall submit his alternate design and price with his quotation.
WESTINGHOUSE EIZCTHXC CORPORATION ATONXC HNER DXVISION Revision No. 0 to E-Spec Page 9 of 3 Pages WAPD FORM 412
t
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l PO !FP 1 E MMCT7 C~) Ih)ib MUC).EPiR PO)NC7 PLP ) )7 SERVICE OF UNIT --AMPi " Vih I E /E,CHANC".R ITEM NO.
O~IC R~guIRKD TYPE ONE. SH"'-'L.; E<<E CO)l I D I) IBEX'ONNECE>>D IN p!tEr75 l LL SURFACE PER SHELLS PER UNIT SURFACE PER SHEU.
UN)I'LUID PERFOR/tlANCE 03'RE UIEIIT SHiill SIDE TUBE SIDE CIRCULATED WATcP I Tt)E'6 S 'UEoc'!E" I Tt)E'T- C
'OTAL flVID ENTERING kbE/NP 20 OOO 20" 20c) ) 209 VAPOR LIQLHD t.//A E-r.) - ~8/H". 20 QOQ Zoo I ~O~
STEAM (r h'I') ~~ HO.. 209 NON COiNDENSABLES flUID VAPORIZED OR CONDENSED STEAM CONDENSED 20 GRAVITY LIQUID VISCOSITY LIQUID MOIECULAR WEIGHT VAPORS SPECIFIC HEAT LIQUIDS B.T.U./r B.T.U./<<
LATENT HEAT VAPORS B.T.V./<< B.T.U./
TEMPERAT JRE IN 10b.O &RP ~ 0 F =.O I/,'::.."F TEMPERATURE OVT 1~~0. 0 12! 0 I" l. 0 I)7.7 0 'f PRESSURE 'PERATING 'I 5 r<</Sa. IN.>> 2/" F'>go r/Sa IN<<
NU)hsER OF PASSES VELOCITY FT./ScC PRESSURE DROP-. 1<<IW.. AL LO; Q.al.s 25 . C/sa. LN W..D)" k~./Sa. LN FOL)LI 4!=.! I=/ CTOP.- NI" T'"" ttT: O. OOQ'5 0 OOO~ I 0 OOO ~ I 0 OnO, I I HEAT EXCHANGED B.T.V./HR. ( /ET/Et. IV))L';~ 0, '5!EG) ."E GTX lo 'L.T.D. I Co!roc)od)
TRANsrER PATE~ 'RVICC I ACI I TL)QE! i 2.g 8 IO8 CI~/!IIL V E<<Yr. ) CLEAN CO'135TIEUC I IOll D.SIGN PR>>SSURE r<</Sa. IN<- <</SO. INC; TEST PRESSURE </SQ. IN. 0/Sa. IN.
DESIGN TEMPcRATURE '3SA 'F 680 ~
F TUBES SI 1- E.Pg TI 'OEtE CP. 5)6 NO. 3 O.D. ~/FL BWG. IS LENGTH PITCH sHELL 5h, - \ c)i.> G.S. I.D. O.D. THICXNES>>S SHELL COVER SA- 23!o C.S flOATING HEAD COVER CH/iNNEL IEIO) IZ CHANNEL COVER TUBE SHEETS STATIONARY N C)d C FLOATING BAFFLES PO 55 C TYPE <<>>
THICEEN 55 BAFfli LOiNG r TYPE THICXNESS TUBE SVP?ORTS ~ THICXNESS GASXETS WG..I(-- AI L i<)".L30KD Cnfd-T Llc l IGI-3 CONNECTIONS IN SHELL Z" OUT SERIES Soct I"-- T- vut- L.D CHANNEL IN -'<</>~" O.D. ILIBE. OVT ~/p." O.D. tOL<<E. SERIES SO<<<<<- L'ILL->
CORROSION ALLOWANCE~HELL SIDE TUSE SID>>
coDE REQVI .KM NTs SL'= SQ, I P/E.CILP 2I TE/hA CLASS WEIGHT~>>cACH SHELL EEiEEEE FULL Or V/ATER NOTE! INDICATE AFTER EACH PART WH THER STRcss RELIEVED IS. R,) AND WHETHER RADIOGRAPH'ED IX.R)
REMARXsi 'ii'E+rTPt, 1Q 1 1/.I PP t.)L)IPQ fv)Q P$ '1 6C' r/EE.!!' I ~ 'VPPI,FE h.'It, I-1 i 10 E.k(.)zhh r..-,c".'E .. ST!'F CI L=ICATIOQ GWt:.t . - Ci" D Vrtry WAPD 8314 Rc ULSI 0 8 NO, TO PA,C K 20 0F 23 PA~ i gPI=C, 67(='2 8 1
EQJIPMENT SPECIFICATION SUPPLEMENT EXCHANGER SPECIFXCATXON SHEET - G SG.1 The tu'be side of the Sample Heat Exchanger shall meet all the require-ments of Section XXX of the ARK Boiler and Pressure Vessel Code for a Class A Nuclear Vessel and shall 'be so stamped.. The shell side of the Sample Heat Exchanger shall meet all the requirements of Section XXI of the ARK Boiler and Pressure Vessel Code for a Class C Nuclear Vessel and shall be so stamped.
SG. 2 The heat exchanger shall 'be designed to withstand the thermal stresses resulting from 36,000 cycles of step changes of tube side f'luid temperature from 8> Z to 665 F.
SG.3 The heat exchanger shall have three separate tube side flow paths coiled within a single shell. Each tube shall be suitable for the heat transfer duty specified on page 20.
SG.4 The tubes shall be seal welded at .the tube-to-shell joints'he SG.5 attached >lestinghouse sketch MC 1264 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall be in accordance with this sketch. However, should. some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation.
MESTXtQHOUSE ELECTRIC CORPOMTION ATOMIC ONER DIVISION Rev1skcm Ho. O to Wm mW 412 Empec. 676228 page 21 of 23 Pages
r
~ L sE>>Y)cc of Uu!T:I )ii R)-'@le.<i) ~ iH', if ) < > ic' s L XC) I gk'N4 ITEM NO.
Q~<'cc r.UwAUIR TYPc S! )CLL ii Ll- TI<<B CONNEC< D IN SURFACE PER UNIT SHELLS PER VHIT SVPFACE PER SHELL Pi.Rroilr<QNCC O. OI'iL'NIT 'HU/iY L'P)
SHELL SIDE TU<<E SIOc flUID CIRCUIATED Wr;;:=VL 'hll"i c =.'.
TOTAL FLUID KN'IERING o 'C .')n (o g <g L.<</4'ri ~
VAPOR LIQUID oeI~ Son Lt)/Ho. g>.(o" 0 L~/~F ~
STEAM NOH.CONDKNSA6iES FLUID VAPORIZED OR CONDENSED STEAM CONDENSKD GRAVITY l)QUID VISCOSITY LIQUID MOLECULAR WEIGHT VAPORS SPECIFIC HEAT 'LIQUIDS 8.T.V./>> 8.T.V./
IATENT HEAT VAPORS 8.T.V./>> 8.T.V./>>
TEMPERATURE IH
~
F 'F
~
TEMPERATURE OUT ) /.7 F OPKRATING PRESSURE >>/SQ. IH. <</SQ. IN.
NUM6t'R OF PASScS YELOC)TY FT./SEC. FT./SEC.
PRcSSVRc DROP ( I.!r'/. AI.LC)>lAIE<L=) '/SQ. IN. <<>>/SO. IN.
7:<'Jl 'I <r )-i'd<-,a".- H': f C) ~ C)COG C). GOG5 HEAT ExcHAHGED B.T.U./HR. I~ /t M.T.D. ICorroctod)
RATc SERVICE >'n'RA<uSFER ClEAN CO'ASTRUCi IQaM DESIGN PRESSURE l.)O ':/SQ. IN:- "/SQ. IH.-
TcST PRESSURE !l/SQ. Iu. "/SQ. IH.
DESIGN TEMPERATURE r)>>q ~
F
~
F TU">>S 5/i.Z)5 iL) "O; or 3LC) NO. O.D. DWG. LENGTH PITCH SHELL QI)< Io.q C.'.5 e I.D. O.D. ~ TH) CKHKSS SHEll COVER &p<, FLOATIHG HEAD COVER CHANNEL ~<- j. - )" 0 7g Pi. +<>r <OF: 3)6 CHANHEL COYcR ~mr i- c?/<O TYPL ~ Q4 OO. O'4 TUBE sHEET TATIQNARY .c~g - 'd.Q T /f)C ~O/; c)TL 3))o FLOATING DAfflEs ckoss .+ ri- 2P.G C ~ ~ TYPE THICKNESS BAFFLE lOHG THICKHESS TUBE SU<"?ORTS THICKNESS GASKETS SHELL'S CONNi>>CTION<<rr)HELL CHANNEl IH IN,/
Jh I
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SERIES SE<RIES I 50 LPi Ii:
n:.'-. E(RL) r>>l I I CORROSION Al'LOY/AHCCSHEll SIDE TUBE SIDE coDc RcoUIREMEHT>> - SEL &4 I ~ pre)C. c3 TEMA CLASS I WEIGHTS iACH SHELL 8UNDLt FULL OF Y/ATER HOTC) INOICATK AFTc>> tACH PART YYH.<HCR STRcSS RCLIEYED (S. R.) ANO WHETHER RADIOGRAPHED IX R)
REMA KS I'.", / '".'!'l IC::.l: " . VEC."t)lb' I 4) I )") ~:... PPi< (:, 5 " WU! 'Pl..t )To) )i I rC I>>AC.:Lr..HC:: r.. -; Ce)!-IC.~-,:C)) '-i-.l;:=-. -~ "
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WAPD )I314 To PAGC. "2 OF 237~
E.-spt-c. 67c 226
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(>i. lilcict>ic>. I>>.or>/l>>>0>> .>>. cc Fl'>.:0 IN SY c'J??Li. R),
SERVICE OF UNIT '~ O"-'r->I'.Lrr>>T>Vr.. I .= I 4./c )>>>Y ".- ..
~
ITEM NO.
SIZE TYPE CON>IECTED IN SURFACE PER VNI't SHcLLS PER UNIT SURFACE PER SHELL PERFORA1ANCE OF ONE UNIT sHELL 5IDE -V//cfCP TU E SIDE Vl>'"'"~
QP:-'>>"i !0ll PQPI I> ra Io>'> Noel.nr.L. go)-;rnrA I TOtAL FLUID ENtERING I--/I-I; cr 8 c /o,.O i /rr >>
VAPOR llQVID ~+'P> I C>, "/'C~Q STEAM NON CONDENSABLES FLUID VAPORIZED OR CONDENSED STEAM CONDENSED G RAVII'Y 0 VID LI VISCOSITY LIQUID MOlECULAR WEIGHT VAPORS SPECIFIC HEAT LIQUIDS B.T.U./>>
LATcNT HEAT / SL>>c>>'. C L' 6 B.T.V./>>
VAPORS B.T.V./>>
TEMPEPATVRc IN 415 A 'F 7 O>2 c). >>F TEMPERATURE OUT I'pl.n F i'Z 0 7/ A OPERATING P..ESSURE IOO 0/sQ. :-;C>O >>n/SQ. IN/>
iNUMBER OF PASSES w>'T./SEC.
VELOCITY FT./SEC.
PRcSSURE DROP >',/SQ. W. "/sQ. w.
HEAT EXCHANGED G.T.V./HR. PUR)E ',-~i )4g)>, F,)>g'>>.'> >"i>>IO M.T.D. (Corroc!od)
TRAHSF R RATE SERVICE CLEAH COacGPI.UvsfQ'>>) - .i~ >- P> 'c).c- ~C D SIGN. PRESSURE 8/SQ. IH. >/SQ ~IN.
TEST PRESSURE >>/SQ. IN. ~/SQ. w.
DESIGN TEMPEPAT>URE >>F 'F TUBES O.D. GV/G. LENGTH PITCH SHELL I.D. O.D. TiHICKHESS SHELL COVER FLOATING HEAD COVER CHAHHEI CHARNEL COVER TUBE SHEcTS STA'flONARY FlOATIHG BAFFLES CROSS TYPE THICKNESS GAFfLE lOHG THIC>CHESS TUBE SUPPORTS THICKNESS.
GASKETS CONNECTION>>r >>HELL IH OUT SERIES CHANN L IN~ OUT, SERilES CORROSION ALLOY/ANCE SHcll SIDE TU" c SIDE CODE REQVIRcMEHTS TBnA CLASS V/EIGHts EACH SHELL BUNDLE FULL OF WATER HG IHDIC>LTE Art.R EACH PART WHETiHER STRESS RELIEVED (S. R.) AND WHLiH.R RADIOG."JPHED ( R)
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REMARXS P; '.:::"; > ~ .'. f;;.;)':!)-' I l( I "i.: - .D" (. Pt r: ~ c'>.'r:).::.l L
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EQJIFMENT SPECIFICATION SOPPiZIENT TO EXCHANGER SPECIFICATION SHEET - J and J' SJ.l The tube side of the Non-Regenerative Heat Exchanger shall meet all the requirements of Section III of the ASME Boiler and Pressure Vessel Code for a Class A Nuclear Vessel and shall be so stamped.
The shell side of the Non-Regenerative Heat Exchanger shall meet all the requirements of Section III of, the ASME Boiler and Pressure Vessel Code for a Class C Nuclear Vessel and shall be so ta!nped.
SJ.2 The Non-Regenerative Heat Exchanger shal'be designed to withstand the thermal stresses resulting fran 24,000 stop changes in tube step changes in tube side fluid temp rature from 85oF to 300 F.
SJ.3 The supplier shall size the Non-Regenerative Heat Exchanger based on the data presented on Page 22. He shall then indicate the outlet temperatures and pressure drops which his unit will yield when operating under the two alternate conditions set forth on page 22a.
SJ.4 The attached Westinghouse sketch MC 12>8 shows the general size and arrangen!ent of the subject heat exchanger assu!ned for plant layout purposes. Tne "upplier's base proposal shall be in accordance with this sketch. However, should some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation, WESTINGHOUSE EIZCTRIC CON'ORATION ATMZC PO'~ DIVISION Revision No.
to E Spec, 676228 Page 23 of 23 Pages WAPD FORM 412
0
~ ~
'WESTINGHOUSE ELECTR IC CORPORAT IOH ATOMIC PO",lER D IV IS IOH PRE LIHINARY OUTLI HE SKETCH P
DUTY REQUIREMEHTS QUIPMENT SAMPLE H AT EXCHAH cR SYSTEM SAMPLING PROJECT ITEM NO.
SPECIAL REQUIRFMENTS, 4 FEATURES pygmy. I HL'CVS - SHCLL i
Qu'FLED Qi
>/g" sm gll gQ 7 I yC
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Ib" = BRACKET Fpj IIALL yoP VIE.W MOUNTING ~
I TljSE OLITLi=T'>
g 3/p 'SW 4
HOTE: DIMENSIONS SHOWN ARE APPROXIMATE AHD ARE G I YEN FOR REFEREHCE ONLY SKETCH IS HOT TO SCALE.
APPROX. DRY 'g/T. 5OO LP-; SKETCH NO. M C l264 DATE 5-24 -GCi /
'EHGINEER SKETCH REFERENCE WESTINGHOUSE FORM 5iI3I9 4
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'ESTINGHOUSE EIECTRIC CORPORATION
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ATOMIC POWER DIVISION PREL IhII NARY OUTL IHE SKETCH OUTY RE(UIREMENTS E(UIPMEHT HO>EI- "C.<I-LEF'h7I'i't:.
a-Iu /
PR uA,=- 7O,Soa sYsTEM CH~I Ilcibi'iUQLul~"~ CE"-<YL bh PROJECT (i I WQ 4 ITEM NO.
SPECIAL RE(UIREMENTS, 4 FEATURES ~
lG'-o" SHELL TUBE OUTLET lhIL~7 4 "ISO" FLC", 2 sv>
SCH. 4G SCHWA'e r
/R ALLOVER IB ~R ~ ~=0~
LL F',F I lOV tV SHELI. TUBE lH ..7 Ou'TLE I 1)"- l50'" FL<. Q 2"Ssv Sc,H 40~
~~gp. L.O topDDSITS SIDS)
Qi giiyg IHSTALLED YERT I CALLY NFHOR-.IZO)I'TALQ APPROX. DRY NT, I 7OQ L~~.
NOTE: 0IIRIENSIONS SNOVIN ARE APPROXIMATE SKETCH HO ANO AIRE GIVEN FOR REFEREHCE ONLY p:=-w lh
~ SKETCII IS HOT TO SCALE DATE 3-pg QQ g 5 EREECR T REFEREIICE XA EHGIHEER li'ESTIIIGNOUSE FORM 5EI3I6
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WESTINGHOUSE ELECTRIC CORPORATION
. ATOMIC POWER. DIVISION OUTLINE SKETCH 'RELIIIIHARY i
DUTY RE)UIREHEHTS E(U IPMEHT EMCP55 Lc. TDOWM HE>" V F<CI-IR ~
UA = 8<op /iia "v. SYSTEM CI-IE-;I iICu,L 'lIIOLUMc. COW-C.
I PROJECT 6 IklhJA, ITEM HO.
SPECIAL RE(UIREMEHTS. b FEATURES 5'-0"
'ee SHELL TOBE OUTLET lh!Lgy.,
g '2" 150~ FLQ, @" SW
ShIKU- Rc,lvlOVAL V
SHiELL TUBE Iul CT'- Ouvcc.T I.<<<<.
SCH. e'0
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R HORIZONTALLY 1
I I
APPROX. DRY NT. 200 LBS.
HOTE'IMEHSIOHS AHO ARE SHO'r'IH ARE APPROXIMATE GIVEH FOR REFERENCE OHLY SKETCH IS HOT TO SCALE SKETCH HO ~
OATE
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lviC - l 259 cb.
5- -c i+ SKETCH REFEREHCE EHGIHEER WEST IHGNOUSE FORM 593I6
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I WESTINGHOUSE ELECTRIC CORPORATION ATOMIC POWER DIVIS ION PRELIIIINARY OUTLINE SKETCH DUTY REIlUIREHEHTS E(UIPIIEHT SPRAT t.u~L Pi t kELT L)l+= 2 11 OOO BTO f
/HR.~p A,UTIL A R C<O'LAD <
4V<'YSTEM PROJECT . G thlhJb, ITEH NO.
SPECIAL RE(UIREHEHTS, E FEATURES SHELL p, TUBE OUNCE t 4"- iSo e F'LC ~
4" BsM ice. Ho 'cH.445 AIL.om I-I 5 Fr. FoR SHELL Svei L. Rawovb 1.
TUBE lh! LE.T'"-
Oozed.T 150 LB. PLQ, see. 40 see. 405 RGB'E IIISTALLEO VEF@ZZGi~i HOR I ZOHTALLY 1
pppgag. pgy iqy. 7&OO I.BS. (FLOODED'2,500 LGS.)
NOTE: DltlEtISI OHS SHOWN ARE APPROXIMATE SKETCH HO QC- I2@3 AtIO ARE GIVEN FOR REFERENCE ONLY QKV SKETCtt IS HOT 70 SCALE DATE 3 - Z4 -6C 8- s-c.c SKETCH REFERENCE EHGIHEER WESTINGHOUSE FORN 543IG
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ATOMIC POMIER DIVISION OUTLINE SKETCH 'RELIMINARY KACY DUTY RE/) I REHEHTS E(UIPHEHT COMPO'>EI.I-: CC~(ILIA< H A 5
UA= IO,74 ~ IO STSTEg ILI/~PM CCGL.C'wW (
PROJECT 5 I >il ITE.H HO, SPECIAL RE(UIREIIEHTS, E FEATURES SHELL GOTLC. r.
io". BW-scv. 4o SHELL ll4LRi io"- sw- sc~.so
'Z -Q
GLEARAtiCE RE(UIRED TO ROD BUNDLE lg X ~
I I I I I
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TUBE TUBE 1% e.i. OUTLEi Is - Bw- scH. 40 i8'-Ex-scs 4o UNIT I~a..ix MOUNTED ~3fEIt'. HORIZONTALLY OMPRTI:GA'LE APPROX. DRY WT. 27 0 <
HOTE: OliIEHSIOHS SHO'(<H ARE APPROXIMATE SKETCH HO. HC - l2(~~
. AHO ARE GIYEH FOR REFEREHCE OHLY. T'EVi SKETCH IS HOT TO SCALE DATE 3- P4- Ci(~ a gq;,(,
SKFTCH REFEREHCE Q /X ~C EHGI HEER MESTIHGHOUSE FORH 543 l5
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. ATOMIC POWER DIVISION PRE LIHI NARY OUTLINE SKETCH ICOSI DUTY RE(UIREMEHTS EI+IPMEHT SFAL +4EiR HEAT LIA = IR 2MO /HP, M SYSTEM CHEIXF VOL U a CDQTL ~
PROJECT G 1@A 4 ITEM HO.
SPECIAL RE(UIREMEHTS, 8 FEATURES IO-O F'A SHELL TUBE QUTLK E IDLE,T 2 . I50 " FLCi, 3 IS Scg.dO ~H.@AS S
T 4.LOm 9 rr. FOV
'SHGLL REMOVAL SHELL TUBE INLYT QUTLD Z- 150"-" FLCq. SCH. 40 SCH. 4OS (CI PCSlTC SIDE.
Ql IHSTALLED YERTICALLY APPROX PRY>>n'. 800 LBS.
NOTE: OIIIENSIONS SNOWS ARE APPROXIMATE SKETCH HO MC - I~~0 ANO ARE OIYEII FOII REFERENCE ONLY w--u.
SKETCH IS HOT TO SCALE DATE 3 6& 8-5-Cig SKETCH REFEREHCE 8A EHGIHEER WEST IHGHOUSE FORM 5EI3 I 6
I a i WESTINGHOUSE ELECTRIC CORPORATION ATOMIC POWFR DIVISION PRELIMINARY OUTLINE SKETCH
. DUTY RE(UIREMENTS E(UIPMEHT REGENERATIVE HEAT EXCHAIlgQ peur LfP,= 78 GOO /HR F (TOTAL) SYSTEM CHEMICAL & VOLUME CONTROL PROJECT 6Iut44 ITEM HO.,
SPECIAL RE(UIREMENTS. & FEATURES ASiVE 5ECTIOH W CLASS A SHELL TUBE
~OU LET l I4LR T slav Zl'W I I A
0 I (Sona~ g ~ap Uh)O'5))
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e %.~w 5HC) P hl E:&5 SHELL I Ai LET OVTiE.Y 2" SW 2" sw. t l5-a i CA
~~sv~e I. UiIITS REQUIRED. lrlELDS 2
GMERZKAi3H'UBE TO BE PIPED Itl SERIES.
UNITS ZiFZZE MiOUNTED ~z:'ER HOR IZONTALLY 3; OAIVS VO BE ST'ACr'GD VE.lZt IC/ LLg PI.ID I<lEQCOQAI=CTIO&$ MADE. P Y Sup'PLIE,R .
3 Ihl'5< LA NOTE: DIMiENSIONS SHOWN ARE APPROXIMATE AND ARE GIYEN FOR REFERENCE ONLY.
SKETCH IS NOT TO SCALE SKETCH HO ~
MG- )257 TAO'KETCH DATE ENGINEER T REFERENCE SC El WESTINGHOUSE FORM 5iI3IVA
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~t "WESTINGHOUSE ELECTRIC CORPORATION TUBE SEAL IT'ELDtRE 'UlREHENTS
~gco e: This document sets forth the minimum requirements or the design, procedure, materials, inspection, and tgesting of tube to tube sheet seal welds of auxiliary heat exchangers.
~Desi n: Acceptable seal weld configurations are shown below. In all cases, the seal weld must have a minimum weld. throat thickness at least equal to the tube wall thickness. All tubes must be rolled before seal welding.
I 0(p
't
'0 x-+'u e sh~ ~t Fig. 1 Fig. 2 (Preferred)
TUB5~
TOST~
p'Kig.
3 Fig. 4 NOTE: Tube sheet hole shall not be grooved.
WAPD E.DsK. 329559 PA,GE. l OF 3
e>
WCSTIHOMOUNL POllM Z444D ss s 4 WESTINGHOUSE ELECTRIC CORPORATION Procedure: The welding procedure to be used shall be approved by 4.'APD and shall be in accordance with the following general requix'ements:
Filler metal is required when the following mater'als are used:
Tube Sheet Tubes SA-106 or any SA-213 TP 304, Carbon Steel SA-213 TP 316 (No Cladding) SA-83 Carbon Steel SA-240 type 304 or Type 316 Xnconel Inconel Inconel Filler metal is not required when the following material combinations are used:
Tube Sheet Tubes, SA-240 Type 304 or 316 SA-213 TP 304 or 316 Carbon steel plate clad with SA-213 TP 304 or 316 either type 304 or 316 stainless steel on the seal welded side NOTE: Although not required, should the supplier elect to us@ ilier metal for the above material combinations, the filler metal shall be in accofdance with SA-)71.
Before welding, the seal veld areas shall be cleaned to the intent of Iles tinghouse PS-292722. '
accordance with the following:,
\
- 1. For Class A heat exchangers:
AS~K Code.'
per Paragraph N-540 of Section III of the
- 2. For Class C heat exchangers: per Paragraphs N-541.1; N-541.la(1), (2) and (3); N-541.lc(l), (2), (3), (5), (6)', and (?); N-541.2; N-541.3; and N-541.4 of Section e
IIX of the ASiIE Code.
Ins"ection: The root and final pass of each seal weld shall be liquid .
oenetrant inspected. in accordance-with-Paragraph -N-627 -of-Section XXI'f'he ASME Code. Any~ defects disclosed shall be ground out re-welded and re-inspected. Defects are defined as any slag or porosity.
KAPD E.OSK. 32cI559 PRATE 2 OF 3
WKSTINOHOUSC FORM SdddO WESTINGHOUSE ELECTRIC CORPORATION s
4
~Testin : Both a Bas leak test and a hydrostatic pressure test shall he performed to demonstrate leak tightness of the seal welds;
- l. A gas leak test procedure shall be proposed by the supplier and subm'tted for WAPD'pproval. The gas leak 'test shall be performed prior to any hydrotest.
- 2. The hydrostatic test pressure required by the, applicable section of the ASthR Code shall be maintained for not less than th'rty (30) minutes.
There shall be no leakage.
1 e
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Enclosure II Status of Seismic Review of Electrical and Instrumentation and Control S stems The Seismic Review being performed on the R. E. Ginna Nuclear Plant electrical systems is intended to establish a technically justifiable level of confidence in the seismic capability (with respect to the integrated functional capability) of these systems. In particular, emphasis is being placed on the identification, and modification or repair of any components with low seismic fragility. The attached table shows the status of the information retrieval phase of this review, which is essentially complete.
TABLE OF CONTENTS FOR TABLE I SYSTEM I
Emergency Power Systems Control Room Main Control Board ...
~ ~ ~
II(a).
II(b).
Control Room Reactor Trip Racks Relay Room Relay Logic and Test Racks III(a).
Relay Room Miscellaneous Racks III(b).
Relay Room Auxiliary Relay Racks . III(c).
Relay Room Safeguards Racks III(d).
Relay Room Reactor Coolant System Racks III(e) .
Relay Room Chemical and Volume Control System Racks III(f).
Relay Room Feedwater Control Rack III(g).
Relay Room Safety Injection Sequence Rack III(h).
Referenced Documents
- 1. Worthington Corp. letter from R.R. Zeferjahn to R.E. Smith
- 2. G.A.I. Requirement Outline RO-2239 (Diesel Generators)
- 3. G.A.I. Preliminary Spec. (Battery Chargers)
- 4. G.A. I. Tech. Spec. SP-5375 (Cable Trays)
- 5. G.A. I. Requirement Outline RO-2612 (Aux. Relay Racks)
- 6. Foxboro Test Report Tl-1070A
- 7. Foxboro Test Report T4-1030
- 8. Westinghouse Seismic Report on Type W-2 Control Switch
- 9. Seismic Certification for Motor Control Centers 1L and 1M
- 10. G.A.I. Tech. Spec. SP-5466 (Instrument Bus Dist. Panels)
- 11. G.A. I. Requirement Outline RO-2400 (Batteries and Racks)
- 12. Wyle Laboratories Report No. 49343-1
- 13. Limitorque Valve Actuators Seismic Qualification (Report on file)
- 14. Letter from EI.G. Saddock to D.L. Ziemann (Enclosure on file)
TABLE I CLASS 1E ELECTRICAL SYSTEMS I. EMERGENCY POWER SYSTEMS ITEM MANUFACTURER TYPE SPECIFICATION REMARKS fow Voltage Switchgear Westinghouse DB-15 25 g 50 g 75 WCAP 7821 (600 V) Electric Corp. Supp. 4 (1)
~lotor Control Center Westinghouse Type "W" w/HFA Tested to IEEE units Ref. 9.
344-197'1).
Electric Corp. & HFB MOV Motor Operators Limitorque SMB Seismic Qualification (AC/DC) per IEEE 344-75 Limitorque Corp.
(4/1/75). Ref. 13.
D.C. Motor Starter Westinghouse A200 Series Cat. No. A 210527 (4)
Electric Corp. Style No. 43E4985 Inst. Dist. Panel Westinghouse Type WEB GAI SP-5466 West. WCAP-7821 1A 6 1C Electric Corp. 2 EB-100 Ref. 10. Supp. 2, Add. 1 (3 )
18 EB-15 Ckt. Breakers Inverter/CVT Solidstate SV 12075/TSNB/TSMB/ WYLE Report No. Tested to IEEE Controls Inc. RLR 12075 43 943-1 344-1975 (1). Ref. 12.
Batteries Gould National FTA-19 GAI RO-2400 (2)
Batteries, Inc. Ref. 11.
Battery Racks Gould National S-44372 GAI RO-2400 Low Seismic Batteries, Inc. Ref. 11. Design Rack (1)
Battery Charger 150A Westinghouse 150 AMP Rectomatic GAI Tech. Spec. (1)
Electric Corp. Ref. 3.
Battery Charger 75A Gould GRF 120T75 GAI Tech. Spec. (1) . Ref. 3.
Diesel Generators Alco Products Inc. Model 16-251-E GAI RO-2239 Worthington Corp.
Ref. 2. Letter. Ref. 1.
Reactor Bldg. Crouse-Hinds Ref . Penetration Cable Penetrations Fault Study. Ref. 14.
TABLE I . nt'd)
'.CLASS 1E ELECTRICAL SYSTEMS EMERGENCY PONER SYSTEMS ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Conduit and Tray GAI SP-5375 Ref. Fukushima Earth-Supports Ref. 4. quake Report S ANCO Report 51053-21.1-4 Electrical Equipment (See individual item for. anchoring details)
Anchors Notes: (1) Equipment anchored to floor four places with 4" expansion bolts (2) Jars strapped to rack (3) Anchored to wall (4) Unistrut supports
TABLE I ont'd)
II(a). CONTROL ROOM MAIN CONTROL BOARD ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Switch Westinghouse West. Astronuclear Lab Test Report (2/9/70). Ref. 8.
Switch (P.B.) Westinghouse OT2 Not Seismic Cat. I Ind. Light Westinghouse Minilite Not Seismic Cat. I Ind. Light Micro-Switch 2F203 Not Seismic Cat. I Ind. Light Micro-Switch 2F 207/2B4/2A70 Not Seismic Cat. I
'nd. Light Master Specialties 800 SERIES TELLITE Not Seismic Cat. I Company Indicator Foxboro 65-PX-W252-V Not Seismic Cat. I Voltmeter Westinghouse KA-241 Not Seismic Cat. I Ammeter Westinghouse KA-241 Not. Seismic Cat. I Wattmeter Westinghouse KP-241 Not Seismic Cat. I Freq. Meter Westinghouse KX-241 Not Seismic Cat. I Synchroscope Westinghouse KI-24 1 Not Seismic Cat. I.
Basler Elec. Not Seismic Cat. I Switch'ariable Transformer Basler Elec. Not Seismic Cat. I Rheostat Basler Elec. Not Seismic Cat. I Switch (P.B.) Basler Elec.- Not Seismic Cat. I Electronic Controller Foxboro M/67 HTG Foxboro Test Ref ~ 7 ~
Report T4-1030 Electronic Controller Foxboro M/62H-5E Foxboro Test Ref ~ 7 ~
Report T4-1030 Indicator Westinghouse VX-252 Foxboro Test Ref 6.
Report Tl-1070A
TABLE I (Cont'd)
II(b) . CONTROL ROOM REACTOR TRIP RACKS STRUCTURAL: The Reactor Trip Racks in the Control Room consist of 2 four cabinet assemblies, with dimensions of each cabinet being 90 11/16" X 22 1/16" X 30". The cabinets are bolted to each other at the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. if Seismic qual ication by NCAP-7817, (12/71) .
INTERNAL MODULES:
MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/66G NCAP-7817 Foxboro T/66 NCAP-7 817 Foxboro 5, 2860 NCAP-7817 Foxboro Hi-Low NCAP-7817 Current Selector Foxboro M/63 NCAP-7817 Foxboro Impulse NCAP-7817 Foxboro Summing Amp NCAP-7817 Foxboro Lead-Lag NCAP-7817 Foxboro M/610A NCAP-7817 Foxboro M/6 6B NCAP-7817 Foxboro 610 NCAP-7817 Foxboro M/63U Foxboro Test Report TI-1070A. Ref. 6.
Foxboro M/66 Foxboro Test Report TI-1070A. Ref. 6.
Foxboro T/66A NCAP-7817 Foxboro Delta T/Lag NCAP-7817 Foxboro Controller NCAP-7817
TABLE I (Cont'd)
III(a) . RELAY ROOM RELAY LOGIC AND TEST RACKS FUNCTIONAL: The Relay Logic and Test Racks are associated with steam flow and pressure, feedwater flow, primary coolant flow, pressurizer level and pressure, and turbine first stage pressure.
STRUCTURAL: The Relay Logic and Test Racks in the Relay Room consist of 2 five cabinet assemblies, each cabinet measuring approximately 90" x 24" x 30". The cabinets are bolted to each other along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts.
INTERNAL COMPONENTS:
ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Relay Westinghouse BF66F WCAP-7817(2)
Relay Westinghouse BFD66 WCAP-7817(2)
Relay Westinghouse BFD66S GAI-R0-2612(1).Ref.5.
Relay Westinghouse BF22F GAI-RO-2612(l).Ref.5.
Relay W estinghouse 5072A49G12 Ind. Light Dialco WCAP-7817(2)
Switch (P.B.) Rees WCAP-7817 (2)
Recorder Rustrak Inst. Model 92 Note (1): In reference to Auxiliary Relay Racks Note (2): In reference to Safeguards Racks
TABLE I (Cont')
III ( b) . RELAY ROOM MISCELLANEOUS RACKS FUNCTIONAL: The Miscellaneous Racks are associated with motor operated valves, boric acid blending, and nuclear instrumentation.
STRUCTURAL: 'he Miscellaneous Racks in the Relay Room consist of a two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts.
INTERNAL COMPONENTS:
ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Relay W estinghous e BF66F WCAP-7817(2)
Relay Westinghouse BFD66 WCAP-7817(2)
Relay ~ Westinghouse BF44F Relay Westinghouse BFD120 Latch Westinghouse BFLF Agastat 2400 series GAI RO-2612(1) WCAP-7817(2)
Relay Ref. 5.
NOTE (1): In reference to Auxiliary Relay Racks NOTE (2): In reference to Safeguards Racks
TABLE I (Cont'd)
III(c). RELAY ROOM AUXILIARYRELAY RACKS STRUCTURAL: The Auxiliary Relay Racks in the Relay Room consist of one single cabinet assembly and one two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts.
INTERNAL COMPONENTS:
ITEM MANUF ACT URER TYPE SPECIFICATION REMARKS Relay Westinghouse BFD-44 GAI-R0-2612. Ref. 5.
Rel ay Westinghouse BFD-44S GAI-R0-2612. Ref. 5.
Relay Westinghouse BF-22F GAI-R0-2612. Ref. 5.
Relay Westinghouse IiG-6 GAI-R0-2612. Ref. 5.
Relay Westinghouse BFD-84 GAI-R0-2612. Ref. 5.
Relay Westinghouse '4E4919 GAI-R0-2612. Ref. 5.
Relay C. P. Clare HG2A GAI-R0-2612. Ref. 5.
Relay Agastat 2400 Series GAI-R0-2612. Ref. 5. WCAP-7817 (1)
Latch Westinghouse BFDLS GAI-R0-2612. Ref. 5.
Relay Westinghouse BFD66S GAI-R0-2612. Ref. 5.
Note (1): Ref. Safeguards Racks
TABLE I (Cont'd)
III ( d ) . RE LAY ROOM S AF EGUARDS RACKS STRUCTURAL: The Safeguards Racks in'he Relay Room consist of (2) two cabinet assemblies, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817.
INTERNAL COMPONENTS:
ITEM MANUFACTURER TYPE SPECIFICATION REt 1ARKS Relay Westinghouse BF66F WCAP-7817 Relay Westinghouse BFD66 WCAP-7817 Relay $ Jestinghouse 766A253G12 WCAP-7817 Relay LJestinghouse MG-6 WCAP-7817 Latch Westinghouse SEP-1971 WCAP-7817 Ind. Light Dialco 820-2701-01-502 WCAP-7817 Switch(P.B.) Rees WCAP-7817 Transformer UTC SC-5 WCAP-7817 Relay Agastat 2400 Series GAI-RO-2612(1) WCAP-7817 Ref. 5.
Note (1): Ref. Auxiliary Relay Racks
TABLE I (Cont'd)
III(e). RELAY ROOM REACTOR COOLANT SYSTEM RACKS STRUCTURAL: The Reactor Coolant System Racks in the Relay Room consist of a two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817.
INTERNAL COMPONENTS:
MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/63 WCAP-7817 Foxboro M/610A WCAP-7817 Foxboro M/6 94A WCAP-7817 Foxboro 610 WCAP-7817 Foxboro M/63U Foxboro Test Report TI-1070A. Ref. 6.
Foxboro T/66A WCAP-7817
TABLE I (Cont'd)
III f
( ) ~ RELAY ROOM CHEMICAL AND VOLUME CONTROL SYSTEM RACKS STRUCTURAL: The Chemical and Volume Control System Racks in the Relay Room consist of a two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30".
The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by HCAP-7817.
INTERNAL COMPONENTS:
f IANUF ACTURER TYPE SPECIFICATION REMARKS Foxboro M/63 WCAP-7 817 Foxboro M/610 NCAP-7817 Foxboro T/66A . HCAP-7 817 Foxboro H/610A WCAP-7817 Foxboro M/694A NCAP-7817 Rochester Inst. ET-215 NCAP-7817 Systems Temp. Alarm
TABLE I (Cont'd)
III(g). RELAY ROOM FEEDWATER CONTROL RACK STRUCTURAL: The Feedwater Control Rack in the Relay Room consists of a single cabinet measuring approximately 90" X 24" X 30". The cabinet is bolted to adjoining units along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817.
INTERNAL COMPONENTS:
MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/66B WCAP-7817 Foxboro Hi-Low WCAP-7817 Current Converter Foxboro Dynamic WCAP-7817 Compensator Foxboro M/63 WCAP-7817 Foxboro M/610A WCAP-7817 Foxboro 610 WCAP-7817 Foxboro M/66C WCAP-7817 Foxboro Ratio Unit WCAP-7817 Westinghouse BF44F Relay WCAP-7817 Potter-Brumfield , KR-1483-1 Relay WCAP-7817
TABLE I (Cont'd)
III(h) . RELAY ROOM SAFETY INJECTION SEQUENCE RACK STRUCTURAL: The Safety Injection Sequence Rack in the Relay Room consists of a single cabinet measuring approximately 90" X 24" X 30". The cabinet is bolted to adjoining units along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817.
INTERNAL COMPONENTS:
MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/63 WCAP-7 817 Foxboro M/610A WCAP-7 81 7 Foxboro 610 WCAP-7817 Foxboro M/694A WCAP-7817 Foxboro M/66B WCAP-7817
.Foxboro M/66A WCAP-7817 Foxboro T/66A WCAP-7817
WORTHINGTON
-'ORPORATION 205 Walbridge Building, 43 Court Street, Buffaio, New York 14202 Tcic: 853 5150 Area 716 february 8, 196V Boch s ter Gas and. Electric Cor p, 89 Eas 6 Avenue Rochester, New porfz lg60d Attention: R. Z. Smith En-ineering Dept, Referee:ce: Diesel Generator Units Ginna Station (Vestingl ouse A.P.D.
RO-PP w9 Gentlemen:
I There i",ere several items which were not fully answered during our recent meeting.
I 1 ing several cozies of Tho Alco School Schedule for 196V.
This Kill show the tyoe of courses offerred, length oi. courses, etc.
vfi11, Itm sure, be of interest to you.
Second,dp tlae "
p."opose0 ed units Yfill mor than comply with thc Seismic des" gn if limits spec 3.e d 3.n in normal locomouive service,
'n paragraph p r g 2':05.2 of the will experiencesp aoo~t o g s, aIId t'e cific."-.tions. Similar LIlits uTIits are of the saIae design.
The loading of the generator diodes is aparoximately 19 amps per d3.ode.
'ued Eachh d 3.oae~ zs raue VO amps end therefore is leaded to only 2V> o ra 3.ng i Q s o each diode is rated. 1000 P.I.V. peak inverse vo 1 ts g e , which
. s s fi t ve (5) im es norsial exc'ter voltage.
euec e by loss of voltege or failure to build. u b e detected.
lf a dioao shou '1 uld. f ak 1 up volta g e. This data it can p I ies to the Electric Machinery generator w mc h is offer ed as an alter-e O..
nate. The instruction manuals will, of course, cov err the p ro p er proco ure lt to follow to test and replace any de~fective diodes. However, the very conservative diode I atings assure reliability,
$7e expect to have similar units too those ro osed ori tost at the Alco Plant ose propos month and in M rex.
specific dates in the near future, e ana, I ho p e that Y'e w ill b bl to have you and anyone else"interested,, visit our plant o seo Xf you have any auestions, please let me knov.
pour s very truly p Vr'ORT.":ZNGTON CORP.
/l M ~
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R~ R P of cr~ahn EQUIPMENT FOR I.(QUID AND GAS HANDLING ANO FOR THE CONVERSION OF CNCRGY INTO USEFUL AIR CONDITIONING COMr ANY ~ MACHINERY GROUP ~ WORK ELECTRIC oe~cahi nhF(l:aS HARR(SON NEW JCI(SFY AND CON(no(. GROUP
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B0-2239 11-25-66 Table of Conten's Xt:-.m '!'i'r.! a PQ f(i~
2 00 DZTAXL F~".QUXFP~~I ~l( J 4 2:01 Houipaent to bo Sup@lied 4 2:02 Eo !ii)a7(.'nv S31ied by Others 4 2 03 ~!'ESXG.'1 AJJD OF~BI!TXllC COJJDXTXGFJS 4 2:03.1 4 2:03.2 5 2:03.3 D cs 1 Engine 5 2:03.4 Engiine Star(sing 6 2035 Genel B'1 7 2:0:.6 Co PJ1'o. s and yacc ssories 7 2:03 7 Auto a";ic Engine Starting Control 8 2:03.8 Engine Xnst rlzIent Fanel 9 2:03.9 St~~n("~ ':ds 10 2:03i10 Load To 3 Served ~
ll 3,00 DATA HJ g+U EPD 1'JXTJH PBOi CHAL 12 4:00 ZQUXl i!ZiJT TZSTS 5 00 :HXCH;l!;D 1:ELE VERY 14 5:Ol Prices lip Piei.(.'~xenresenia iQ'2 14 5:03 Alternatives 5 Date 'for SubPi ssion of Pcoposals 15 5-'05 Deli;re. y 15
1 00 GENERAL REQUIREMENTS 1:Ol General This Requirement Outline includes the essential information required by the manufacturers of power plant equipment to submit a proposal for furnishing the equipment covered by the DETAIL REQUIREMENTS, section 2:00. The equipment will be part of a nuclear-electric generating station having a nominal capacity of 450 1%e.
This equipment will be installed as part of the No. 1 Unit as the Ginna Project, Rochester Gas and Electric Corporation, located in Wayne County, approximately 18 miles east of Rochester, New York.
1:01.3 This electric generating unit is scheduled for commercial operation on June 1, 1969.
1:02 PROPOSALS 1:02.1 Proposals shall be drawn in the name of Gilbert Associates, Inc. as Consulting Engineers and Agent for the Westinghouse Electric Corporation, Atomic Power Division, the Prime Contractor.
1:02.2 Proposals shall be submitted as follows:
Original and five (5) copies to:
GILBERT ASSOCIATES, INC.
525 Lancaster Avenue Reading, Pennsylvania 19603 Attention: Mr. H. F. Ulmer Chief Purchasing Agent 1 03 DEFINITIONS 1:03.1 OWNER Shall mean the Rochester Gas and Electric Corporation.
1:03.2 PRIME CONTRACTOR shall mean the Westinghouse Electric Corporation, Atomic Power Division.
1:03.3 ENGINEER shall mean Gilbert 'Associates, Inc., an Agent for the PRIME CONTRACTOR.
1:03.4 MANUFACTURER shall mean the successful Bidder for all equipment covered by this Requirement Outline.
1:04 EQUIPiKNT QUALITY All equipment and services offered by the Bidder shall be of such quality as to make the equipment safe with high availability. To this end, all items offered, including all accessories, shall be of proven reliability.
1:05 CODES AND STANDARDS 1:05.1 All equipment offered shall be designed and manufactured in accordance with accepted cur'rent standards of the electric utility industry and shall satisfy all applicable codes, including state and local ordin-ances pertaining to the design and operation of such equipment.
1:05.2 Where required, the MANUFACTURERS shall have all pressure parts stamped by a certified insurance inspector and three (3) copies of the certified inspection report forwarded to the ENGINEER.
1 06 INSPECTION 1:06.1 Inspection Shop fabrication and field erection shall be subject to inspection and approval by the PRIME CONTRACTOR and/or ENGINEER. Any inspection by the PRlhIE CONTRACTOR and/or ENGINEER shall not be considered as a waiver of any warranty or other rights. The PRIME CONTRACTOR and/or ENGINEER shall have free access to the MANUFACTURER'S shops for inspection of construction and for observing shop tests. All tests required for certification of equipment shall be made at the expense of the h1ANUFACTURER.
1:06.2 Factory Inspection and Tests Prior to start of manufacture, the ENGINEER is to be notified in writing at least fifteen (15) days in advance of those tests and inspections that he and/or the OWNER wish to observe. Four (4) certified copies of all factory test data are to be furnished to the ENGINEER for all tests normally supplied or as required to sa isfy codes and regulatory bodies.
1:06.3 Field Tests After installation, the PRIME CONTRACTOR reserves the right to make tests at his expense to demonstrate the ability of the equipment furnisned by the MANUFACTURER to operate under the conditions speci-fied and to meet the guaranteed performance. These tests will be conducted in accordance with the latest applicable Test Code in effect at the time of the test with such modifications as may be mutually agreed upon between the PRIME CONTRACTOR and the h1ANUFAC-TURER. If the results of the tests conducted indicatethe that the equipment does not meet its guaranteed performance, hMNUFACTURER shall, at his expense, make all necessary adjustments or changes to improve the performance to meet the guaranteed performance. All subsequent tests until acceptance by the PRIME CONTRACTOR shall bc made at the hKtiUFACTURER'S expense:
1:06.4 The Bidder shall furnish a list of any field tests of the equipment which must be made during installation and initial start-up.
1:07 DRAWINGS AND INSTRUCTION BOOKS 1:07.1 Quoted price shall include the cost of furnishing three {3) reprodu-cibles and two (2) copies of certified drawings to be submitted for approval and three (3) reproducibles of final approved drawings for record. If reproducibles are not available, quoted price shall in-clude cost of fourteen (14) prints for approval and fourteen (14) prints of approved drawings for record.
1:07.2 Quoted price shall include the cost of thirty (30) copies of instruc-tion books covering all equipment being furnished.
1:08 CLEANING PAINTING AND PROTECTION 1:08.1 Every effort shall be made in the design and fabrication of the equip-ment to avoid dirt traps. Internal surfaces shall be free of dirt and scale prior to shipment.
1:08.2 All exposed metal surfaces, unless otherwise finished in a manner standard to a particular manufacturer, shall be painted by the l1ANUFACTURER in a manner approved by the ENGINEER.
1:08. 3 All machined surfaces shall be adequately protected against corrosion and damage during shipment and storage.,
1: 08.4 All equipment shall be shipped with adequate packing and protection provided to permit outside storage at the plant site with no addi-tional protection.
1 09 PIECE MARKING The separate pieces of equipment shall have matching marks to faci-litate assembly during erection. To facilitate unloading and erection, the weight of each major component shall be marked in a conspicuous location thereon with painted numerals at least three (3) inches high.
1:10 MOTORS AND MOTOR CONTROLS 1:10.1 Motors All electric motors; where specified as being furnished by the bidder, shall be in accordance with the 'latest revision of the ENGINEER'S Specification No. SP-5201. Bidder shall supply Thonns flexible couplings and coupling guards between the motor and driven equipment.
1:10.2 Motor Controls All motor control equipment will be furnished by others except as specified.
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'c()!ld 1" lena .Lor cn.rlni -q'.')1 rl to .;- ai lbtlr ni'. c(".)!'<<."'( $ u1
"!oil. 1ng Lc'r el)Qr(n -pei)el i".Liora > ~ tar'4JnL Andi ccn'.i")1::(in':)cx n 1 oil..",'-ora-(Q foci.l.:i.i;i,ca;:n<'. tranaf i n',i;:".r :h n ~". n3 6:) ir li.-. !i!X uC 1 'i) an S ~
Cc!ol1n3 .cat'r as rcou1reP,. foi'.i.i.:) ilc 't)ai('.a'1rcl)l;lt.in,: 1 c co()3.l, i "~ stc!il heat Xcch .l)P~Q2'.
Hcnrce ol l. g volts d-c 1ro;..; "" "..'. - 1.-!" '.-.1 fo- <<ll c ':.:>ne(
of t1!- Auto.i')ti.c enP'1)18 .'~srb'.n'- c lit.'03. "nd o.ia!"..
Altern(;te <<ollrce of co~preasc() ni1), ) 1 ) ) ~ l'> v).th (,'}) 'cia ~(llvc c11:lr31).3 nlr star vlnL; rescrvo'l.l' (rLf used) ~
i?olrer feed, 440 volta, 3 p'n(lae, 60 cyc3.es for battery cl); ."iver (3.f,uac(l) .
i.'~)S iield AijL~ (jr~I)B('L'ZH'ÃI ('C'!(j'3.V 1'0"';i('L.!:a(.'1 Lv O'c(i .~c!)c)'rlt()r un'L (~ al).'Ll.l 1)e ""i.".iI -.'90 vol.r'a ) p)!(La(.', ("0 (:,') c.'.":: ~
'!'cl) unit !)L17.1 be cl7)!1!) J.c 0;: 'Li . ':.':! 3 3 )~ I'. Ari".Ll)'+ 'ln(i <<Lv ("~::;
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receive and t"ansmit such forces through the u;n-rt .;true'.urea to "ihe foundat:;ons. The generator unit and its cor>'>Openus SI>all ":..~so be desi>rned to ensure no loss of function'i.e. rc aiu ~>pel..b" ~;
'.han svbjec;ed to eait~ouake fox ces I'esultivg from: <<n acccler:lticn occul" in'imultaneously in the x'ertic. 1 nc. hcri" ontal direct ioils vith b"th components equal to O.I:.7 .
2:03 3 Dies"-1 Engine 2:4-3.:- The enline .".hall be assembled ~rith 'he generator, ncc'ssories on common sl'id "ype bedplatc to form a self-cont"in d unit vi'4 suit:. ble guards foi pl ovec 410'I I 1'om I'0 Cating p i ts ~ 'i"he peQG. I ~
ihis eauipment shall not bc lass th; n 720 r m. The en~inc unii; shall irclude '~he follouing aatur s:
2 i 03 o ~ ~ i. Lubricating system including an engine driven lub." oil pump, oil filters, ~mmersion oil heater and -.rater cooled oil ccolers.
2:03.3 ~ 3 Cc=-piete fuel oil system in'eluding day-tank punips and tiaincl".
The day-tank may be incorporatea. in tna base or supplied as a separate tan';:. The day-tank sh 3.1 h ve a capacity for a minimum of 3 hours3.472222e-5 days <br />8.333333e-4 hours <br />4.960317e-6 weeks <br />1.1415e-6 months <br /> of op xation at rated, load. T¹ fue3. level in 'he icy-I.all Le automatically maintained.
2:0%.3.'> Type o: fue ~~ill. be Ifo. 2 fu 1 oil.
2'03 ~ "> F;ir filters and silencers for ni'ntake. (Bidder "hall specify il s minimum temi;al ature is required of the cool nG air tn m i.stain I'apid s val 7 ) ~
2:03.5.6 Vibration Qflfilpencr s ~
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03 3 il L~saust Ruf 'ler ~
2:03.g.6 I;hauct:aani fold.
2: 03 3.::~
~ g 1 (~~4'nc system ha 1 I be +ns ~Q 1 leQ ui>x JI In '~ lil Immers Ao~ ~
he" "~v 'lnd el< ctric motor dr jven ~u>'n> co autom';".ii nil~ nilintnin n"'ina <'ate jemperatur in I e din - s I or Ia .t: tel t.
i'33eg 0 A closed lcop ~ype of cooling system shall be prox:'idcd fo- each en -i.>>> usin,': cii'culating pump r.".Oilnt d on the en.,i.nc and sei>ar.>t,ely mountedheat e-chan~er.
':ii:.1 C 'nd Iieat e.",chanser shall be iesigned to operate lor.er cooling x'1 "ter at a ma imam prcssure of 1;-;> ps '.
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(Lr:Lp-~)roof c(:nf) t)rllct)9.oil. '),'llc f:;ere).'at'or )19.'il ltl: ('cnt)'Li t . (ll'lt. oi,;:".' ~
rc;;ill .i (ir .:1)a3.1 l) t)o ( OG1~;ncd Ba c isllct't)'v.t u3. 1 ur l..cl 'el " ', ll t ~
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nit:tiltlr conti ol ~ D))'1 )'c,':U)..Pion. ~
r:1'ii'(1) 2".00 2:Og.5.2 Hate i olr i)u '
col'n flin:L!))u)) geol; or o/c".lot)(l -";. n: 'j/// 1:;. L(t 3:0';)ei Zac accol oaftcc >)J.cil 2.".0) .... > . on'n'(lou" )'hli?J)~~
for enuirel-"nto of 2:0'9.1.1.
2:Og 5.3 Fiat i'ol'il Le . - )!80 7 ~ 3 p?)ese) 60 c< lc.
.-.0>.5.4 (;onncci,;ion - Pielta.
2:03.5.5 Screed - Seine a." Liie."-.e3. "-.n:"inc
"-:0"..5.6 ~ ately'.LC e::cider vJ.th ncco"..".m~ c Llipa".nt.
ii'!!!Ifi'!l! I!II!IIIII!/l!I'J!l/!IIJ!I.IIl(I/'fll
()o!xi;rol.". and Acce"-Doric::. ':0~.6 2:G.i.6. 1 A flee-. 4 .d9n cont)G3. clioic t.c. R:?Vsl vi)e 3A cllcl(i Ql>> '.", '41) .;. J'.J)(l 3.LL<<~ p) ovioed oi'l Do'i 'ii o(i) l)n t 1 L)f Lrn9. '.1)ed:xB(l '?)all co:";'n "i.'.-.
folio)!il) =, contro 3. feature!::
2 G~+ ~ 6 1 1
~ Voltt)ce rc. lilp.'d'or i[it?) (L n::9J,ui) 'cil't v9.(y of 3)ill" or,).:.L)u:
a'i cont) ol 'J'?)L: );c,'.i'.. ~, 'o" J e1 cent nn(l lilith volt) .,!c J QQt)3ztior rilco, i
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."?)Ould provide field forrir<<(lf tile (-.Cntl)!~to)! for ra))i(l.:)~nr"'.:i.",
of the 3argc )rocoro.
o(0612 VO3.'ace adieu"ting rheo.".'iia't, for rem()tie i)i)un'<ting 2:03.6.2-
.": o."-,.6.1. 3 Field "t'itch (Ln(i (tirc1)arcc rc."-.istor.
2)03.6.1. lt Generator or e)(rl'c r flc3.a r'n o. (a" (ttio'i.or opc)'ai:ctl).
2:03,6.1.5 S?)un'ol c)(citer a:mncter.
2:03.6.3..6 i..'ever.",e po:"cr relay.
2:Op.6.1.7 i;9me ii!c'cer. 'it;nnir<<
- o=.gO Al.l ct)r)'cnt an(1 'tt!ntiL)3. t'rvr."fol'lite) -' L)': L)",( fc)'hc rc(l'lirci.
inn'l 1 Lli~cnt 0 Jell t e
'0 T:!e fpl}.c: inv l(i3.3 ba;lx'ovided o;:- other" o!I pane'.l i!1 'u.".o '.!" "I3.
cont "..l. rco;-: l".Or "e"..Ot'c ucs<<ui:=C's deisi}cd in; !:.rc;-;.ra'x': 2:03 ~ "(.7:
(u } SQ.'.ecl Gr S!1 ..'Ch (Siop-<<!uio-Test)
(b! Voltage I'eall- 'iox'elpoiox Sl!itch au'uo-E ~n'!Xl
(: 'o:.ill:eiex'ith phase selecio:. s <<itch (d,' ".!eier l!iih phase selector sl!iica
('"; I.'weiter an.~eier (enex'~<<ized f:.Om shunt, 2:03.6.3..!)
(i! !anual synchronizing !'itch ".it!l Synchroscop~
(i) Ce>> raLor "or bxeafcer cnnurol SU::.tch, l'ox use in r!3nu3 1 s.; achro".!i::ing
(,j,.Ourii!lg volta'.- adlusier item 2:03 (l~, Co!rurol smitch for I'heos'L'ai iie!n 2:03 (1'.: Oovernor !loipr control s:-!it,ch Autcw."-.u::.c Engine Stariinc<<COI!irol
!Poetical..y
.!I auio!!aij.c enj.ne siariing cp:!'i;:. p shall be grovf i.ed tp auto" stax'i and si'pp i.!e un~ t ~
This sinruinp conix'ol shal 1 be lo'ied in .u'he en"i>>e-penex'amor conirol cubic3.e.
Tha a:.o."::atic envine siariing con';rol silall ba !;aaufaciur d by c."i".uj.c S <<ii h Co."ipany. }3ulleiin 1025-13)>~ pr acpx'pved eo!!31.
I'; shel:. op ra"e from an engine s"ariing coniaci furnished hy o".hers. K!en engine fires, starting cprix.pl sha'..'L auio!Caiically disccnneci C."an!v.".<<con.'I ols. The cranking disconnect neans sh! 3.1 ba elecl;r'cally se3.f re.".elating to prevent recran!!in~a for a definite cire~~ axier source volia"-3 haas reduced io a lo!!'alue.
S;artf.n<<contxol circuius shall be arrant:ed sn thai Gran}ping l!ill co."iE'ez!ce iHlK u! ately a f'cer t he rello e =siaI'iin r, contaci clo c 0 on
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faj.luxe of nox':";31 po"er and/ol' safety injection sienal cont ct, c" osuxe- I'ive clanking cycles shall be pl.ovided by a a:oior driven insta"..ianeous resei type ti ex. Tir. intervals of C."an}~ng shall be in accoxdance !arith the engine nznuxaciurer's raccm~endations.
Pauli indicating lieilis shall be orpvided for ine 1"olio!.'ir!g to;;ether
!!iih ouipuu coniacus from each fo:." a con:r.:on re!..Ot alar.".u (a) !'aicr Hi~ h Tc!lperature (b) Lube Oil i..i~i! Teri:pe!a<<uure (c ) FQ:.'3. Oi }. >..ol! Pre 6 our (d) 1"'Ual 013. 0!1 L vel (e) Pailuxc io s:art
Bo-'='"-3o Z1:".:-66 li"; );ube 0'1 Lo!'ressure
!,g) Oversp ed (h) B .verse ."-.o >er Tl:e control shall 'oe arranged so that !tems 'a", "h" and 'e'!ill alarm only, item "f':.illalarn! a lo>>- pr ssu! c and stop the engine at a lo.::er pressure>>hile items "~ 'nd "h" !>il.l alarm:.nd also stop the engine, loclcin~. out thc "ortrol and.
regui "ing r mote manual resetting. Contacts from 'f", "g', "h" and the e(:sociaced loc'rout and resetting relays ha3.1 be !~ired to terminal bloc!.. for use in safeguard. logic circuits.
Provi: ions shall be incorporated for periodic tc. ting of the complete sequence of starting and loading of thc un'ts ",'rom tl:e plane main control room. A th"e>> position se3.ec-.or s>>~itch in Vne contrcl ro"m!(ill provide for {1oo, {2) auto!n."-.tic, and (3) en-"i. e test positions. 3n the test pos..tion of vhe s'~i'vch, ~hc staxti!!,";
contxol circuits shall simulate <<n !utomatic st":.t signal, bxiog the unit up to rated speed, and voltage. A govcr!!or con.rol ! iritch xn t;e con't x 03. room '.vill permit th oper tor to synchroni.:.e to th l>80 volt sy" i; m and load the unit.
All co"'!:onent of the automatic <<ngine startin[;:ontrol ..nd alarm
'ystem shall function on 125 volts d-c availabl>> frmil cu! tome r '
station bat.:.ery. Operating limits>>ill be from I>0 to 1 >0 volts.
indicating lamps, push buttons end se3.ector s;!itch shall be ac "cs-s'ole from che f-ont!rith enclosur aoor closed. Fc ture "G" (SH relay) and Feature "D'PR relay) shall be i!!eluded with ~ae conu ols~
~
Zn"inc. 'rust. uri nt Panel
'Zhe a@gine ins~rvaent panel sna13. o furnished and ec.uippcd !;ith gauges Lnd insi.LRents as follobs.'z."~us'as pyrometer for e ch cg'3.inder.
1.uc oil prcssure gauge.
Air manifold pressure @au-":e.
I'uel ".':3. prcssure gauge.
v'aci et '!!ater pressll "e g use ~
Tu'bool!arge: lube oil pressu.e pe"c {jfthc cn!;:.uc i" t!uhocharg;cd;.
ll null ""are pu h outton.
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Diesel I nGine Hand~'ac'u".e"s'" o"iation (DEJA}
Stan(Iaxc". Lactices fo" S-'."-."'io'.-:.az'f Diesel Engines A",erican Societv xo Te tin" i a e.ci 1s (AST~I)
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Lc'4u!. -4 Steel Pl tes Die" .'..uel Cils A!i~ex'icall StQQQ'FQS Associa'viol'2>SA, r" '! 1 1 3.T>ill~P C-50.:. G nernto s C-"':= i+i ii cIl~ieax'-:;oxic:!!
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~ Ti<..<<.: .'ou'" for de3.i:ek'" of e<.uip3>ent aI~ek'n)'oval ox 13anuIc.c-3:01.5 2'ue '<<:,'uik -.ents for en.;inc at 50, 7g, 1CO: 110-;>><.'J.'. 1>><: a-...';,".u.. Iatin'u w:01.6 I ic:.'Cion oil rate ~
~:01.7 Coolin..'@~ter re<3uired -; ith BO cooling u<kte" ~e!aperatu e.
3:01.8 Govern=r speed regulation range.
3:01.9 Co."..piete characteristics for generator and c3 citer, including a dssc"ption o insulation system for stator nnd. "otor.
Tive renuirad for engine to reach operating speed from st"ndstill.
3:Ol.ll Hecoz"'sndations concernirg fuel tan!< supply piping.
3:01.12 BecozPcnd tio ls I eg&rding 4'ee.<ly trial run of. un" t unt onded.
The manufacturer sha3.1 clearly state in his proposal ghat effects periodic unloaded test runs trill have cn his en~inc and includ rccoRllendations regarding loadinr.
involved, etc.
if nece sary, mainten .nce Work
~:Ol.lj >wperience record oI diesel engines of the type proposed in orier to all~';: evaluation of rapid start, 3oading and relicoi3.ity. Evaluation of pro'.=osals '.;-ill conside" history of units and <.o:rponents.
apoise level o". the unit ope atinc at raid )<- output ln db at specikied d stance, unenclosed.
3:01.15 Bid er sh".13 skse<.'ify a rllnimuak tez!A'erature of the cooling air to maintain rapid start.
if anv that is rei)ui'lcd 3:Ol. 16 Fi<3der s 3all specify whet'.;er air itters and si3.cncers 2:0".3.5 "nd
~
e::h usv !Yaf; ler 2:03.3.7:~ill adveksely <<f feet the Iapid starting 0 'he un3.t' 4.oo EAUX"-i"C<VZ Ti:STD to ship'~.".ent, ~he en ine, gener i;or -nd e>:niter shall be given 4:0'rio'ies ml:Ir comrerci 1 tes' t their pt.ace of i.".anufacturc. These 4S sh;:ll include the folio'<in@:
(a) " I'"tion at rated load. ".or a niniuuul period of 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> (o) Operation at ca~i< or overload. Iati'ag for a rani.via!m oI 1/2 hour (c} S~aktin., tirre chec".
(d) C.".p"oi;.l'cy of st'arti lS';fsvcm to provide the r. Quired nu:nber r> ~ Its
- .'Otor:tartin~ ca~"bili"y: ut" lizinQ a 1g.,otor o;:;otor. Of '.F ratin~ no less t3.an the vz~":.u.",. ratin~ listed un"cr 2:0-.10.3
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<,' V()lta. 8 rcc ver$ Lpon applicauion of Botol'" " to'-s;8) al<)o(e Covernor suabilitv and c'2:oo.,", for test (aj ab<jve T?)ese "!.ecto $ !'ests are subject to ':IitI)css in Gcco 'canc '!ith pai af;'I (iph 1: 01. l. Any o '" th(i, abo~: e tests that ()8)!not be performed in the I"actory shall be demonstrated in the field as p;irt of th tes <,." !ftcr in" ('allation.
Afue I'nstal lac on of t?18 egu 'p)rent is made, th contractor lrith the as: istance of the engine manu "actujer s repre: (.nuative shall operat(! the e(Ljji7",.ent i)jcluc;in@ am:iliaries, at parti(!1 load foI su<:h period as nec s"ary to deter@='ne it is fur)ctioning prop<<3V.
Such. a(ljust).-.ents as are necessary shall be made to I!lace the eouilj-
~i(!nt i!1 first-class o~ejatin(', co'1ditioll 338fore fi)lal approv.l>
'e un::ts shall shot> i'hat i'hey >rill star u automaticall~<'i'in t?n S3!ecif:.ed time, piclc up and carry load. and oe ca.. blc of satls-
'. Qctorily start ng the ?1ouor'. ~An"er 2:03 10.1. Tl!cy si!. 11 also be
~
- ))arual:'$ -(jchronized. Volt.".t,e and fr<<auency vari" tion" s-.e dy-st i;8 and transient operation shall be . <<asured by durin('oth suiIj)lo.< 8 ins ur4>I8)Its 0 agreed I!uon.
5:GO FB1CJ'I !C~~D j');LXV!;BY 5..01 Rvic(!s 5:01.1 Quot)" i:i< ms shall bc submitted on a lump sum oasis. Coagl ete 1'ith ti'8 (le;ailcd price m":.Reup used in arriving, at the lunI) sum prices.
5;Ol .2 Tl:e lja: ic xroposal shall cove" th m in engine-s:cner tor et and slxcified cccesso"ies and sp<<cial uools, includin" all stetiorary aPc: re!.ovable parts (ihetner specified l!8'ein or not, t,o provi(:.e a c )Iijlece~l op 'able installation, an(I shall include (.eliver$ to plani;;; te. The basic p"ouosa shall <<iso include " list of reccr"-endeC. Suare parts and a separate p ice there'oI.
5:02 T'i(!1() )iea<resentative The 3)e:." diem rate for furnis?!in' (lua.'Lified field representative s.~z.ll be ()noted.
5!03 .~l kiern! tivcs
'))I f . c ed a I <)ei pati) es bit IQ!i 'h the bidder 83 ieves he I-.;$. of, er a su?j"-:."io.; e()ui::g nt or 8 lunctionali-'ompar!!blc e(:ui.=)".,ent l:.ll be
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A(lQCIl0lLUl A 12/5/66
7\0 r 739 11-25-GG ADDHi!DU)i 2 Decer:;bar 5, 1966 Bidder i re:,uested to advise on the possibility of his unit as auoted to start all of the loads (A) through (6), as deta led in 2:03.10.1, sir>ultaneously in lieu of in scnucncc as called zor in 2:03-10.1. if the reouired capability for simultaneous starcin~ o" the loads can be provided through modifications or additional e:iuipment, the bidder is reouestcd to list thQ Rod =ications and price addit on rcouired,
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1 2.0) D sip@ Dai;a erd. Drov1ugs 1 3'00 le"."RIAL AijD Z'IllISH 4 rOO DETAII PEQUIHEt!E'IiJS OI'ABI'i.'B/~YS .2 5:00
8 sP-5375 3-17-67 1
SCOP:.". 01'Oldi Gene:".al This specification covers cable trays for 9:ndoor use, and for, use in a caole tunnel.
t The trays are to be installed in connection with the installation of Unit Iio. 1 of tne HoberC Emmett Ginna Sta'Cion> Hochester G s end, Elec-tric Corp., located in liayne Co@'nty, approximately 18 miles ea t of Hochester, I<em Yorlc. ~
The 'Crays are to be procured and instclled by the Hecntel Corporation hereafter referred 'Co s the COIITBACTOR. The trays shall be scheduled for delivery as required. by the COII'I'FACTOR, .
I The cable trays mill be usecl to support single layers of 4 Icv triplexed power cables; multip3.e layers of 480 volt power, 120/208 volt power, 120 volt a-c and 125 volt d-c multiconducCor control and instrumentation cabl s intermingled; or mu3.tiple'ayers of'our level analog signal instrumentation cables. The 30cv po:xc!r ca'ol s are not to be run in the same tray mith any other voltage. Lom voltage analog circuits are not to be in trays mith any power circuits or 08-01P control circuits. The COill'RACTOH mill install a3.1 cable" in trays clesign<<ed.by the EI'lGIHEEH.
Th csble trays specified herein ar. to be furnishecl in strict accordance vi'Ch tne..e sp cifications.
HOWZHE~mlTS '
Codes ancl Standards The equirment furnished. "hall be designed and n'.anufactured in accordance arith accepted electric utility standards and the standards of ASIK; IBEE, (AZEE~, I'3JA, ASA, ASXil and mith particular attention to MEDIA No. VEl-lo65.
Vendor 13arranties Tl!e material suppliecl under this suecification shall be fully marranted by the vendor against faulty material and factory ~rorlcmanship. Fne marranty period shal3. be for a period of on (1) year after plant acceptance; ancl the marranty on any repaire9. or rep).aced item shall be extended..for one (1) yeor fro;n date of'epair or replacement.
Qcsipp Data ~nd Dra":linf.:s Drawings submitted'by th'endor shall provide all information required to erect the compleCe troy systems and shall include the following:
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SP-5375 17
- c. '. 03 ~ 3. Vhysicn'L dl(!!r n;s sho!rin;.o(!tli?les and z>!)>lnting d-?tail >-'l a.'Ll the various tr~>>r sections, Z>.ttin,)3 nl!d accesscries !rith piece mark'ngs> ~
en'. support 3.ocatious as rcqui.rad to fac:ilit"te erection, 2:03.2 51nterial so".Cificntions fo'r each itcin P.:03-3 Nacessary instructions for field ass=-(Lbly,",nd. Qp;ls'e parts 3.ists Xnstall"..bio)) design infor)ration (deflection and lou3. >data) t Xn ad(Litic!5 to approvals recuired by thc COG'r'IMC'lOB the Vendor shall furnish thc forcsoing; dry)inrs for appz'ova3. by the'HX?8 CO?(TBA(ROB (u)d/or thc H>iGXHEEH 3100 11>U.'EB::A'. A>JD l'*XIIXS?l 3101 ill J;;.;,ve arc to be L(alvenisad st<)el, (hot dipped galvanized after fabrication) 3;00 Ste..l usc(: for rable "',rays shall r>!c<)t the 1>U.n~.m!1?n ?rechanic;Q pro'pcrties of AX!>X "Standard Steel.s . C-1008 (>s 3.isted in the Steal P oducts 1>anua.L co!'pri?)g Carbon Stee3. Sheet>s ~
Cable trays for, (7+1 serv(.ce Qhal 1 be protactc<3. a('ain-'t cor). onion by l)93n(', })ct Ml) G83 v(515i'>>ed >:,f ter fao "i(')ion in RccordG!5ce With the hS'i.'?i "SL"e(.'ifications Ior >>>in(. Coatina (Hot Dip) on Asscmb:Lr.d Steal, Prod!!c!>, "A 386; C;100 D<~l'AI.. BEgiJXio",Jim(ixS
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!i, ~ 01 All t:".ays shall. be oi the ventilated bottcu trou<<b t~~pe (not 1"dder tgwe): Ve(ltil.".tion 33ots shall extend acr<>Q:: tll bottom of the trrg at. a su.".).'icie!5t n>>~aber oi'ntervals to prov).ale ate(>u(>te ventilation;
'L'hr s'.Lots !;hell. be no 5rider Chen 3 inches.
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4:04 >>b3 e L.~oq>s shall be a3se?11)3 e>; !ritC)'" tho hi .> !Qgt Qt end(>>rds (1); 'worl(:>!en>>
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F>!<-'c(: '~ nnd coP '!.'uc'I:i<)ll 0 the col>is ra )(!:.inr> of 100 poi>en<i" per lire>."1 foot,i'oz'ny of the suecifi(>d cw(73.C J'~a~;=iltl!s' csi'(:~ >>.",rr).(?d r .>> ~.-y tl!e tr>>y;!itl.out r,oi e than 1/1}
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I SP-i375 3-17-67 3
center).ine for. the entire cable tray insta3lation The 7 vd no e that the cridths and. depths of all cab3.c: trays are listed as inside imensions. Side bar mcmbe s shall not er:ceed 1 in. in width.
4:06 All 4) )cv po)re'r lcv cable tray" shall be provic)ccl irith cover.",. All cable trays used for 6CO volt cable service and f'r control c b3.es shall be provicled )rith covers on all vertical runs on aall sec t'ious under placfor)n~, grating and in a~ ea, consiclered hazardous, and other areas
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a spccif'iecl on che dracrings. The c.overs shall be such that there is a total of four in. or si:< in, c).ear as" >'squired uncler the cover to t)l~ tre y cab3. a).e support rio. Cover faster er" shall be approv e d. b y
~ the )lHGIJ)EEB.
4:07 The ;Ioint closure bet)reen sections of cable tra" shall b : 1'"
y a re 'ab e, fast method using self-aligning bolts and. nuts or other means approved by thc ENG3i)EEB. This Joint, closure shall oe capab3.e of carrying the specified load trithout exceeding .the specified maximum deflection.
, .'4:08 Foui kv pocrer trays "hall. bc 4" nomina3. total depth arith standard 18" radii unless other)rise noted on the dracriugs.
)):09 Trays for lo)r voltage po~;er and control cab3.es sh-ll ' 6".
o al depth with st ndard 8" radii unless other;;ise noted on the dra;rings.
I): 10 Fittings shall be provided for horizontal bando for or aall corners.
corners Tees.,
reducers, crosses, vertical inside and outside bends. box conn cto "
. c ropouts (end type, bottom frame type ".ncl side type) shall be providecl as rcc)uirecl. Etcx nuts, nasl!ers, boltsp sp3.ice plates and all necessary hard)rare sha3.3. be includecl for tray splices and a3.1 of the a5ov>> fittings, tees,. etc. All harsh>arc <<nd devices shall bee hot o'ppe Qi ed galvanized.
4:ll 1)angers and all necessary materials for supporting the cable trays <rill be furni< hed by the CONTRACTOR, 4: 3.2 Cabl>> trav cridths sh*11 be as noted on th>> clra~rings ~
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$ '01 . The '".o3.io)ring preliminary dracrings ar he);eby mode a. part of this Specification and serve a" a basis for the c)uotation:
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D-214-011 Turbine Brea - Mezz. Floor, )lest 8: Cable Tunnel D-214-0i2 , Turbine Area - klczz. Floor, East & Cable Tunnel
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D->I.I;-022 Itc.".ctor Aim~:. Building - ll zz,;loor D-214-031 Turbine Area - Oper,. Floor - V~. st D-214-032 Turb'.n. Area - Oper. Floor - East
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D-214 041 Hccctor Containment - Oper. Floor, Jnt.'uilding
. Hlev. 2tG'- >" and Cable Tunne3.
D-214-042 I(c.'.ctor Aux, Building - Op r- Floor D-21I;-OI " Interm diate Bvildinp >> Upper Plevations D-214 0 "3 Control snd Belay Hciom These dra>>ings are not fina3. and quantities may vary in final installation.
, Bidders shall include unit prices for items quoted as a basis for adJusting final order or adding additional items.
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(I(l ll, '(lltf> I 'Ytf Q 3 3 all)+%3 Erf 07("STIHGHOUSE ELECTRIC COHB3BATXOB AT01~iXC POliiR DX'VISXO~il PZTTSSUPGH~ PEKIS ZLVAiiXA PZQUX&sCKNT Ob>LH!E BHOODiOOD PBOJZCT B0-2612 BUQVX 21, i/68 CI""- VZ ASSOCIATL'S IHC., ZI<GVT~S 525 L net ter Avenue HeacL~ng, Pennsy"mni
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~ ( ~I '0-2612 2<<21-o8 TETE OP COD>".EBLIS Xt,em 1:00 I!ERAL HHQUXPZ)W(P>S 1 1:01 Ceneral 1 1:02 PL"onosals 1 1'03 Defini+ions 1 1:0~+ Zauizment Quality 1 1:05 Codes md. Standards "-2 1:06 Tes(s anf Xns+Qction 2 N 1:07 Dra~rin~~ and. Xnst 'uction Boo!cs 2 reagents ~% ~ U 2:GO DETAT.L m.QUlR: (K.'FM 2 2'01 Equipment. To:3e Sunplied.
2:02 Desi@6 Reoui 2:03 Seis'Dic Desi~ 2:04 Pi1 nish 2:05 Miring 2:06 Namenlat s 2:07 Relays 5 2:08 Dr(-(UJ,ngs xo e I"urnished,3y N~~ufac (iurer 5 2:OP References Attached. 5 P
H0>>2612
~ ~ 2-21-68 1
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1:CO GK'TBP~L R<iQUX<< "'Q<:!'> S 1:Cl t:.Gneral 1:01.3. Tni3 Beouirement Outline includes the essential inzormat <<on required b<< the manu"acturers of po:per plant equipment to suomit a proposal for fu"n ~hing the G,.u9.pment covered by the Dc">AX~ BEQUXBl.APTS sect" on 2:OOo The equipment Villbe part of 8 nuclear<electric genez'ating si uion having a nominal capacity of 4+0 ifple 1:01. 2 This equipment be installed aS part Of the How 1 Vni'u.at'?G Cinna Projectp Bochester 6 s and Fleet=lc Corpo~~tionp located in Hague p County p approx)a~ately 38 miles east of Bo heoterp i~7ev Yorh. 1:01.3 his electric generating m9.t is scheduled for commercial opera-ion on 8'une 1, 1/69. 1:02 Pmnorals 1:02. 1 Proposals shall oe d'"ann in the name of Cil'oe.+e, Associatesp Xnc. as Consulting En~nee "s an6. Agent for 'uhe iJGstinghouse Electric Co~~oration, Atomic POEler MvisioQp She R"ime Contractor ~ 1:02.2 Proposalo shall be submitted as folly;s; Original and; five (g) cop9.es to: GXIZEuT ASSOCXATESp Xl'fC ~ g2j L ncaster Avenel Beading, Pennsylvania 19603 Aci'uention'G ~ H Ii' Ulmer Chief B1rchasing Agent 1;03 Defini~uiOQS 1:03-1 OHi'IM shall meanthe Bochester Cas and Electric Corporation. 3.:03. 2 PH~~ COIGRKCTOB shall mean the Hestinghouse Lplectric Cozrorationp Atomic Poorer Division. 1:03.3 E>GXMR shall mean Gilce < Assoc'ates, Xnc., an Agent for the PHXlK COI~i<ACTOB. 1:03.4 IR>RPACYUBEH shall mean the successful Bidder for all equipm nt covered by this Bequizement Outline. 1-04 Emd.cement 01alit. All cquiI.ment and servic " offered by the Bidder shall bc of such quality as to maLe the equipment safe 1rith high avai3 biU.ty. To this cndp a 1 items offoz'odp including all ccessoriosp shall be gO ~ of prov n reliability.
~e RO-2612 2-21-68 2 0
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1:Oy Cortes and Standards 1:05. 1 Al" eciuipment of ered shall be des" @ed and manufactured in accorQance with accepted current standards oz the electric utility industry and sha>> satisfy all applicable codes, including state and local ordin-ances pertaining to the design and operat'on of such equipment.. 1:06 TMTS QllR XQDpCY'LOB 1:Co.l Xnspection Shop fabrication shall be subject to inspection e <d approval by the Fit% COIFZK4CTOB and/or KiGL~EEB. "Any inspection by'me PRDZ COi)T:ACTOR and/or ZEfG~KZB shall not be cons'dered.as a ~~ver of any Uarranty oz'ther rights Tne PKC" COiPLMCTOB and/or
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ZMGli~B shall have free access to the bMR:ACTUS'S shops for inspection of construction and for obse~r3ng shop tests. All tests reauired for certification of ecluipment shall be a~<de'at the e~.-.ense of the KQviK~CTb~R. 1:Oo.2 Factory >mspection and >est 1:06.2. 1 The PJ4~ACxb: 's shalL conduct tests to v r>>'fJ the ante rity of the design and construction. These sha>> include production testing, vari.ring chec~~ng and. electrical testings of relays. 1:06.2.2 Potent'.al tests shall be conducted by the supp>>er on all equipment in accorc "nce with MEN Stat'sdard iC- 3.-2.><2, 196$ . 1:07 33?"pBln s and, ~ns cx'uct< on BOOL's 1;07.1 Quoted, p"ice s¹Ll include the cost of furnishing three (") repzodu-cibles and 'cairo (2) cop os of certified, drawings to be oubmitted for. approval anQ. three (3) repro ~ucibles oz final GY)D"oved drab'>ngs for record. A 3.:07.2 Quoted price shal3. "nc"ude the cost of thirty (30) copies of instruc-tion boo!cs ccvez.~.ng a3~ e.",uipment being fuo~~shed. 2:00 DBZCXK PZZ3iXBH>Z~~rZS 2:01 Zau'/:ament To J3e Su%)gled.8 2:0111 The cQl~"gzent to be furnished consists of. thee: peltry rachsp complete crith remys and all raclc vi,ring, for miscellaneous'a~liary re3ays reauirecL for contxol, interlocl:ing and computer in~ut circuits.
~ I HO-2o3P 2-21-CB 3
I 2:01. 2 The $ gQ~!! j)Cj:Qg~i'hal3 be responsible for procurement of ".<11 r~l~'Jts as cal led for '< D this Beau rement Outli<no and, the IRj<lUI<'~MTUR"'8 shall be "espons'Ole fo" '4"1e macha<nical desi+ of the raclcs and enclosure physical. ~~: r~>>pimcnt o relayr; cad. the design of inter-connecting liiz'"ng between re '0J<0 and/0 from ro~l~JG to OQcpoing cixcQi <<'rmina bl~clrs> 4e, ting> cleaning> pac~g~ng and shiTxoin<<', 2:02 03$ xM HeoUirements 2:02.1 Fne racers shall cons"ot of vertica" pre fabricated. enclosures series I'X 78 19 2g manufactured bp'<<'CO ~~~sneering CCQKs'Kp'p liith the relGQG arranaed, on inte~~l Supports (desired QToupiM's sho<3Q on reference 2:09. ) and v z'ed in accordance ~iit!1 dra~iings ao tabulated in refercncoo 2:09.2 and 2:09.3. P<02* 2 Each rac'hail oe provided 1i.th a fabricated 4-inch channel iron base. 2:02-3 Hinaed, doors shall be prov" dei ~ ont, and rear and each door shall be provided vith a hey lo"~ed hand.3.e. One he<@ shall open all racs doors. 2:02. 4 duploz convenience outlet (120 Volt, a-c, 15 amp) sha3" be Installed in each z'ack module 2:02.5'ne A 1-inch b~J j 1/4-inch corn;er ground bus sha~L be run lengthen.se of each rac~z modQle at a convenient location Just above the Mounting base ~ 2:03 Seismic Besig The zachs sha3l oe assembled and hhe mounting and 1iizing of aLl. relays and. components shall .be desi~~ed so that, the functions of the etwjs GDO. liiring vP l 1 perfo"U Uhen sub )ected to seismic accelezacions of 0.21 g in the horizonta3. direction and in the vertical direction sip~i.~aneously, gn addition~ the mounting and yiiriDS of all relaJG shall not d" slodge cz'eGQl'D BD'J< loss or changes of function of c" z'cnits ozeLBJS Eihen GQb )ected to seismic accelex'a'cions of 0.$ 2 g acting in the vertical and horisontaL planes simultaneousiy-2:04 pi D.l sh 2:Ot>.l All sterol marl'a shail be thorou~ply cleaned af cor fabrication and pz'<Eed Yiith du'nt I~o. 6) JO)g DALuzc Qra) primer-GQQacer ~ Finish paint to oe dion i<o. 207 Li~~t Green, Semi-gloss, 53~p reflectance value paint z'educed i;o pzoper ccnsiotencJ with duPont Ilo. T-3180 3QL<nc chinnor ~
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H0-2612 2-21-68 2:04. 2 T"i:terior surfaces shall be free from warps, buc<<les, sags, dents and olcmi shesr 2:05 Wiringg 2:05.1 Al: lrirlng shaLl have a mnnimum of OOO vo' insulat.ion lrith flame-resistant insulation {K "lr'u~'cene" 'cype Sl'S or approved Gquimlent) and shall be adec!nate y sized. based. on current carrying capacities as se- orth by che E~ational Electric Code. Xn no case shall wire smaller than L'<o. "4 A.H,G.~ stranded be used. 2:05.2 All lriring for G:eternal circuits shall te minate on terminal 'olocks for field connections. A minimum ox 10'~ spare terminals, evenly 6iscributed throughout the board, shall be provided. 2:05.g Terminal blocks shnll be so arranged as to allolr interconnections to to en'cer the control enclosure from bo'ch the 'cop and bottom of each cabinet. One side of each fie36 connection terminal block shall be reserved. exclusively xor field use. Terminal blocks sha3.1 be located. in a convGQiencly Rccess9ble Brea fox'as8 in maintenaQce ox'estin Tney shaD not impair the accessibility to the rear ox any rack mounted relay. 2:05.!s Terminal blocks for f'816 connections shal3. be States tyne NT or Stanwick Electric &"oducts sLiding link lr th marker strip. 2:05. 5 lJires sha>> be ident9.f9.86 by indiv'dua1 lrire numbers or letters at. I all terminal points. T'nis shal3. be accomplished by painted or printed. let;cering on or adjacent to terminals or by 9.ndividual wire markers on the end of'ach wire at eacn cermination. Sleeves, 9.f used., sha13. be f3ame-resistant, non-conducting, a minimum of one {1) inch in lengch and lettered lengthwise. As an alternate, continuous wire mark'g may be used. Whichever method is se3ected, it than be used throughoutr Uix'c 9.6GQtif9cation shall correspond to shall that sho'iv on che Glem~nta?~J diag ams supplied 2:05.6 Miring shall be installed. 9.n a neat and, orderly ~~er. L cing of lriring or the use of wire-lrays such as "2~el C~~el" or equivalent shall be used. t 2:05.7 Alaxm contact vires:r9th the same wi e marks shall be connected together intexzally and a s9.ng" e wire for each w9.re mark shall then be brought to the outgoing terminal block. 2:Oo ~IIgmn lnnnn 2:Oo,l !ram plates of laminated, micarta lrith lrhite lettering on a black background shall 'oe provided. fo ea'h relay and each pair of xuses. They are to bc fastened. Securely to the pewels in a manner so they (.0 r cannot occome dislodged during shipmen'c or installation.
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r RO 2612 ~ C.,P. 2-21-68 5 2:06. 2 T'arne~late and lettering si"e shaU be suitable to adecuately
& sp~~y th engraved. 'form..tion.
2:07 ~Re3 s 2:07. 1 tlestinghouse clays shall be used. except >rhere oth r relays have been sp cified. in the remedy tabulation or have been specifically approved.c 2:07.2 D-C control power vill be fuxw~shed, from eic',h r of two 125 volt d-c oatteries. All d.-c re~~y coils must be sui:cable for 129 volt norvml operating vo" tage YFLth operaGing limi s from 90 to 140 volts ~ Periodically the voltage ~rill be ma ntained. a 140 volts x"or approzimately 8 hours to eaualise the chax'ge on the batteries. 2:07.3 All t"estinghouse 3PD type relays shall be 4 pole minimuin. 2:0(.4 All"timing relays, except ~rhere specified. in the tabulation, shall be "Agastat'400 series elect "ically actuated. pneumatically timed. relays ~rith front t;erminals and xront mounting bracket. 2:08 Drwvings to oe furnisheR by the manufacturez shall include the folloirhng: 2:08cl Hiring diagrams ox all panels, including grouping of outgoing leads and. identification by cixcuit number in accordance ~with cable schedule vhich vill be x%mnished to the 74G'!UFACTURW by the EiUGXHEM. 2:08.2 Complete panel arxangement dmuings showering xront and. rear views. 2:08.3, Outline drawing shoving weight, locetion of electzical connections, provisions fox entry of electrical cables, and. methods of securing the eouipment to the floox. 2:08c4 Hamenla e engraving list r attached p re~my tabulation- 'Nameplate and lettering to conx"orm to 2:06.2. 2:09 References Attached 2:09.1 Desirecl re la) arrangement p sfietch SS- JS-22068. 2:09.2 Llementary diagrams 4993425, sheets 315,316,317, 318, 320, 321, 2o6, 267p 268p 32'3'4p 114p 116'55'56p 165'66@ 238'99 p 269 2:09.3 Au:ciliary Relay Ta'ale Sfietcn SS-Sl."-pG-M3 Sheets 1 to 6 jO
DEPT. 383 TEST REPORT NO. Tl-1070A Test Report of Seismic Vibration Testing of Specific Foxboro Instruments This report is an excerpt from Test Report No. Tl-1070. It is a more detailed report than the original and will be submitted to Bechtel as qualification of the included H-line instruments. gd
II DEPT. 383 TEST REPORT NO. Tl-1070A (Supplement to Test Report T1-1070) Test Report of Seismic Vibration Testing of Specific Foxboro Instrumentation June 25, 1974 Test Conducted By: L. W. Hewey Senior Test 5 Evaluation Engineer The Foxboro Company Approved By: IW r. jg g,Supervisor K. G. McCasland, Test & Evaluation Laboratory Department 383
INDEX 1.0 Test Items Page 1 2.0 Test Objective Page 2 3' Conclusions Page 3 4.0 Comments Page 4 5.0 Test Results Page 5 6.0 Test Procedure Page 9 7.0 Drawings Pages 10 thru 15 8.0 Diagram Page 16
'I 9.0 Acton Environmental Testing Corporation Page 17 Laboratory Test Report
'N Y
1.0 Test Items Page 1
1.1 Manufacturer
FOXBORO CO. Serial Model Mo.
'a ~ M/62HF-5E-OH-L, Style C, Controller 2532962
- b. M/62H8-4E-OH, Style C, Batch Controller 2423454 C. M/6420HF-O, Style A, Recorder 2462637
- d. M/63U-AC-OHAA, Style B, Alarm- 2532963 M/66DC-OH-4, Style 8, Multiplier/Divider 2533089
- f. M/66, Special Low Selector 2407569 g, M/66AC-OH-XP, Style E, Sq. Rt. Converter 2532960
- h. M/693AT-OA-6, Style C, Converter 2532961
- 1. M/610AC-OH, Style C, Power Supply 2533160 J ~ N0140AB, Power Supply
- k. N0140MA, Distribution Panel
- l. EH4-D, Consotrol Shelf
- m. 2075-E, Thermocouple Assembly
1.2 Manufacturer
WESTINGHOUSE Model
- a. VX-252, Vertical Indicator
1.3 Manufacturer
GENERAL ELECTRIC Model
- a. SBM Type Switch
~ ~ 2.0 ~T<<Ob'age To determine the function during ability of and after the instrumentation specified within to 2 subjection to the following Seismic environ-ments: Tests were conducted in the vertical and two orthogonal horizontal planes at frequencies from 1 to 30 Hz with accelerations of lg at 1 Hz, ramped to 2g's at 1.5 Hz and constant at 2g's to 30 Hz. Sweep rate was 1 octave/min. Refer to Diagram No. l.
~ ~ ~ 3.0 Conclusions Page 3 The outputs of all electronic rack or shelf mounted instruments, with the exception of the M/6420HF-0 Recorder and VX-252 Vertical Indicator, changed less than O.l percent during vibration tests in all three planes. See Section 5-N and 5-L for results on the recorder and indi-cator. With the exception of the M/6420H Recorder, M/66D-OH-4 Multi-plier/Divider and VX-252 Vertical Indicator the maximum calibration changes noted on all other electronic instruments after tests were com-pleted were less than 0. 1 percent. The maximum calibration changes noted on those instruments were -Od90, -0.45, and +1.7 percent, re-spectively.. tIo permanent electrical or physical damage was noted on any of the instrumentation after tests were completed. Where the function of the unit under test provided analog inputs and/or output signals which could be monitored continuously, these were moni-tored by oscillographic recorders with span settings of +5/ of full d~ signal span. Due to the length of these recorder charts, they are not included in this report. Rather, the data are summarized under Section 5.0 Test Results. Copies of the recordings are on file in Dept. 383 f
4.0 Comments Page 4
- 4. 1 The shelf-mounted units (62HF Contro'Iler, 62H8 Controller, 6420 Recorder) were restrained at their front faces by a special retain-ing bar used on other seismic applications. (See Drawing No. 1.)
The use of this retaining method along with another hold-down assembly at the rear of the units is recommended.
5.0 Test Results Page 5
- a. M/62HF-5E-OHL Controller The controller was tested per Drawing No. 2. The local set point, remote set point (derived from a d/p transmitter powered from the controller's Force Balance Power Supply) and controller output were set at 100/, 50/ and 50/ respectively. These signals were monitored on strip chart recorders during all tests and were calibrated for spans of 10% (i.e. 100 +5%, 50 +5% and 50 +5% for the three signals).
All monitored signals changed less than O.l/ during seismic tests in any of the three planes. The maximum calibration change of the local set point and controller outputs after testing was less than
- 0. 1/.
- b. M/62HB-4E-OH Controller The controller was tested per Drawing No. 2. The local set point, remote set (derived from a d/p transmitter powered from the control-ler's Force Balance Power Supply) and controller output were set at 100%, 50/ and 50% respectively. These signals were monitored on strip chart recorders during all tests and were calibrated for spans of +5/ (i.e. 100 +5%, 50 +5% and 50 +5/ for the three signals). All monitored signals changed less than 0.1/ during tests in any of the three planes. The maximum calibration change of the local set point and controller outputs after testing was less than 0.1%.
H c ~ M/66D-OH-4 Multi lier/Divider The multiplier/divider was tested per Drawing No. 3. Both inputs (one input was derived from a d/p transmitter powered from the
'ultiplier/divider 's Force Balance Power Supply) and the output were set at 80%, 25/ and 50% respectively, These signals were moni-tored on strip chart recorders calibrated for spans of 10/. All monitored signals changed less than O.l/ during seismic test in any of the three planes. The maximum calibration change noted after testing was completed was -0.45%.
- d. M/66 Low Selector The low selector was tested per .Drawing No. 3. Input Nos. 1 and 2 and the output were set at 52/, 50% and 50/ respectively. All three signals were monitored on strip chart recorder's with spans of 10/. The output of the selector changed less than 0.1% during seismic tests in any of the three planes. The maximum calibration change not'ed'after completion of all'tests was less than 0.1/.
- 5. 0 Tes t Res ul ts (Con t. ) Page 6
- e. H 66A-OH-XP S . Rt. Converter The sq. rt. converter was tested per Drawing No. 4. The input (derived from a d/p transmitter powered from the converter's internal Force Balance Power Supply) and the output was set at 55% and 75% respectively. Both signals were monitored on a strip chart recorder calibrated for spans of 10%. Neither signal changed more than 0.1% during any seismic test in any of the three planes.
The maximum calibration change noted after testing was completed was less than 0.1%. H/693AT-OH-6 Converter The converter was tested per Drawing No. 4. The input and output were both set at 50/. The input was supplied by an Electronic Development Corporation Millivolt Standard and the output was moni-tored on a strip chart recorder calibrated to 50 +5% of span. The output changed less than 0.1% during seismic tests in any of the three planes. The maximum calibration change noted after all tests were completed was less than 0.1% ~ H/63U-AC-OHAA Alarm The alarm was tested per Drawing No. 5. The set point and input were set at 50% and 48% respectively, and the alarm was deenergized. The input and output were monitored on strip chart recorders. The input recorder was calibrated to 48 +5% while the output recorder monitored any alarm firing. The alarm did not fire during any seismic test in any of the three planes. The maximum firing point calibration change noted after testing was completed was less than 0.1%.
- h. H 610AC-OH Power Su 1 The Power Supply was tested per Drawing No. 5. During tests, the power supply was loaded with one d/p transmitter. The transmitter output current was monitored on a strip chart recorder calibrated for 50 +5/ of span. The output current changed less than O.l percent during vibration test in any of the three planes. The unit functioned properly after all tests were completed.
N0140AB Multi le Power Sun 1 The Power Supply was tested per Drawing No. 6. During tests, the '=.. power supply was'oaded with'ne" d/p transmitter. The-transmitter output current changed less than 0.1 percent during vibration test in any of the three planes. The unit functioned properly after all tests were completed.
5.0 Test Results (Cont.) Page 7
- j. N0140i~Q Distribution Panel The distribution panel functioned properly before and after vibration tests in all three planes. The panel was not monitored during tests.
- k. 2075-E Thermocou le Assembl The thermocouple assembly functioned properly before and after vi-bration tests in all three planes. The thermocouple was not monitored during tests.
- l. VS-252 Vertical Indicator Calibrations were made before and after vibration tests in all three planes. The results are as indi cated below:
Before Tests After Tests Zero Error, % +0.2 +0.8 Span Error, X -0.9 -0.5 Maximum Error, 'A -0.9 +0.8
- m. G.E. T e SBM Switch Contacts 1, 3, 5, 5 6 were wired in series and monitored in the closed position during testing. The contacts did not break during vibration tests in any of the three planes.
- n. N/6420HF Recorder
- 1. Vertical Plane During vibration in this plane the following happened:
a) The pen lifter and bracket assembly lifted causing the whole chart drive assembly to vibrate against the front face plate. I b) The retaining clip on the right side plate assembly (P/N G103TK) released the chart guide bar causing the chart paper to lift off the sprocket assembly. leaving large The pens there-blotches. One fore inked in only one spot
=
pen, the red, actually wore a hole in the paper. c) The red and green pens shifted a maximum of +4.2 and
-3.2 percent, respecti vely during vibrati on tests.
d) After testing was completed in this plane the chart drive assembly was opened for inspection. Numerous screws were found loose, notably those on the right side plate. No visual physical damage was noted. The screws were tight-ened and tests were resumed.
~~ 5.0 Test Results (Cont.) Page 8
- n. M/6420HF Recorder (Cont.)
- 2. Horizontal Plane (Motion Parallel to Instrument Face)
The red and green pens oscillated during vibration in this plane. The maximum oscillation bandwidths were +3.2 per-cent for the red pen and +2.8 percent for the green pen. The maximum pen shift for either pen was less than 0.5 per-cent during the vibration tests.
- 3. Horizontal Plane (Motion Perpendicular to the Instrument Face)
The red and green pens oscillated during vibration in this plane. The maximum oscillation bandwidths were +2.6 percent for the red pen and +2.8 percent for the green pen. The maxi-mum pen shift for either pen was less than 0.5 percent during the vibration tests.
- 4. After Tests The maximum calibration changes noted after tests were com-pleted were -0.9 percent on the green pen and less than 0. 1 percent on the red pen.
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~ C 'i 6.0 Test Procedure Page 9 Calibration or function of the test Gems were checked prior to start of vibration tests and repeated at the completion of testing in all planes. Inputs and outputs were monitored per enclosed drawings during the vibration tests in each plane. All the test items were subjected to the following tests in the vertical and two orthogonal horizontal planes: Frequency Range: 1 to 30 Hz Sweep Rate: 1 octave/min. Acceleration: lg at 1 Hz ramped to 2g's at 1.5 Hz and constant at 2g's to 30 Hz The H/62HF Controller, H/62HB Contr'oiler and M/6420HF Recorder were mounted in a EH4-D Consotrol Shelf which was placed in a fixture made by Acton Environmental Testing Corporation. The fixture had a trans-missibility ratio of 1. All other instruments were mounted in test fixtures made by Acton Environmental Testing Corporation such that the fixture had a transmissibility of l.
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Test Report No 9154 No. of Pogos Report ol Test on SE I SMI C V I BRAT IOH of SELECTED FOXBORO COMPAHY COMPOHEHTS for FOXBORO COMPANY
. under PURCHASE ORDER HO. 681841A
.J ENVIRONMENTAL
'.I,.YiiC 'iE Qi. !
" COQPORATION Dot Februar 23 1972 Prepo red Checked ARP"QVod R.Gi1foy A.G roux iM.L.To1f Signed Ig,/;) 0.
Dote 7'Q MLT:RG/hfdf
AGP1lAl ~.f'BI,)YO 9813 gualification Seismic Vibration of selected Foxboro Company instruments. F FOXBGRO COf1PAHY FOXBORO, MASS. r Mo l N ~ See list in paragraph 2.0 below. Foxboro Co. Test Procedure for
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Seismic Vibration Testing of specific Foxboro instruments for Gulf General Atomic Co. Test Ho. T1-1070, dated Oec. 1971. See list in paragraph 2.0 below. NONE February 4, 1972 A.Giroux/R.Gilfoy Returned to Foxboro Company. There was no evidence of damage or deteriora: .-'.; tion to any of the Foxboro Company components as a resul: of the 'Se'.smic Vibration Test specified in paragraph 2.0 below, 9154 1 Report No. Page ENVIRONMENTAI TESTING CORPORATION
1.0 TEST REOUIR"-~'E"'TS The Foxboro Company instruments specified in para. 2.0 below are required to pass the Seismic Vibration Test specified in paragraph 2.0 below without evidence of damage or deter iorat'.on. The Foxboro Comoany instruments must be capable of operating within their specified parameters before and after the specified vibration test. 2.0 TEST PROCEDURES For the purpose of the subsequent Se'.smic Vibration Test, the Foxboro Company instruments were separated into the following groups. Each group was tested as a single unit on special vibration test fixtures manu-factured by Acton Environmental Testing Corporation under this purchase order. GROUP 1 l10DEL HUil'3ER SERIAL NUMBER a) t</62HF-5E-OH-L,Style C,Controller 2532962 b) H/62HB-4E-OH,Style C,Sa+ch Control'.er 2423<54 c) b1/6420HF-O,Style A,Recorder 2462657 d) EH4-G,Consotrol Shelf e) 2075-El"QVO,Thermo Couple Assemblv Report No. 9154 2 pago
GROUP 1 (continued) SERIAL NOD EL NUt".BE R NUMBER f) !1/57SRG2-H,Style B,Consotrol Suboanel a) t1/58P4-FMC-SCC,Style F,Controller 2533161 h) VX-252,Vertical Indicator GROUP 2 a) H/13HAl-HK2,Style C,d/p Transmitter 2532964 GROUP 3 a) E11GH GROUP 4 a) H/63U-AC-OHAA,Style B,Alarm 2532963 b) i'/66,Special Low Selector 2407569 c) N/693AT-OA-6,S.yle C,Converter 2532961 d) H/610AC-OH,Style C,Power Supply 2533160
- e) N0140YA,Distribut'on Panel GROUP 5 a)-H/66DC-OH-4, Style B,Multiplier/Divider 2533089 b) tl/66AC-OH-XP,Style E,Sq.Rt.Converter 2532960 c) N)14CAB,Power Supply d) General lee .ric SBi~ Type Swi ten GPOUP 6 a) 8114YL",Selector Relay Report No. 9l54 KNVlAOHM CNTAL 3
g hCTQM Pago CQR BOAATlOH
Each test group was individually mounted to its specific test fixture and the test fixture/test item assembly was moun ed on the moving element of the AETC ivTS Yodel 294-63 Hydraulic Actuator. Prior to 8e start of the vibration test,'he test items were operated by Foxboro Company personnel present at the time of test. Following the initial operation, the following test was performed: FREOUENCY TEST LEYEL 1 to 1,5 Hz 20" DA 1.5 Hz to 30 Hz 2g's peak One (1) acc lerometer was mounted on the test fix-ture and monitored the applied vibration. The above specified test was performed in each of three (3) mutually perpendicular axes. All the vibration or,. all units was completed in one axis before switching to the next axis. Following completion of the vibration test in 'each 91 54 Report No.
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i, J~ axis, the test items were operated by Foxboro Company personnel present at the time of test. 3.0 TEST RESULTS There was no ev'.dence of damage or deterioration to any of the Foxboro Company instruments as a resul t of the vibration test specified in paragraph 2.0 above. During the course of Group 4 testinq in the first axis, a catastrophic failure of a hydraulic coupling occurred. The test was aborted at this point while the area was cleaned up and the line was repaired. Following completion of the clean-up and repair, the first run on Group 4 test items was re-performed. All operational data on the Foxboro Company instru-ments subjected to +he above speci;i d test were mon.'tored by Foxboro Company personnel on Foxboro Company instrumentation.
/
~ /' ~ j 9154 Report Na.
ENVIRONMENTAL. Pago
TEST EgUIPHENT LIST CAL. l)AHE ))FGR. MODEL SER.NO. RANGE ACCURACY INV.II FRE(}. Accelerometer BS.K 4335 1.35036 2 Hz to 6 KHz +25 AC326 1 yr Oscillator I to Sweep Oscilloscope Spec. I Tektronix '64 Dynamics SD104-5 21 9027
.005 DC to Hz 10)1C 50 KHz Hz 2X
+2'5 SG315 OS311 3 mont Amplifier Charge Unh-Dickie 011HGSV 1-12 1-1000g 2 Hz 20 KH" +55 AH333 6 mofl t ~
l)ydraulic 2X Freq. Actuator HTS 204.63 DC to 300 Hz 25,000 SX Ampl. force pounds 25" DA max. Hydraulic Actuator Controller HTS 443.115 DC to 2000 Hz Hydraulic Power 120 GPH to 170 GPH Supply Vickers PVA120 Max. 3000 to 5000 psi N/A max. 250 HP ITVH Bal 1 intine 310A i 5580 1.0 Hz to 2 HHz 0-100 volts HY305 3 month
The Fo:<bon R,;.beany Test Report ho. Tf-1030 26 AUG 75 Seismic Ltibration Test OT "Hu Line Tnstrurrent'tion
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NOT flCC~CPtAOLE-e Sc 'on>(ncnts. Acton Environmental Te" ing g Q Betll('tlttts: Corporation, Acton, Hass. Test Conduct . by: I
. C. Childs, Staff Engineer L. 1<ewey C~ j-.
N clear Power Products Seni or Te . t {t Evaluation Engineer Tes t ar d Eva 1 ua ti on Labo> a tory and'. Approved by:( ( K.G. MCCaslan , Supervisor Prior Tes. TecItnician Test and Evaluation Laboratory Test and Evaluation Laboratory OCT ] ]o7g
~ \ e The Fo."bo! a ".~..pany Test Report ho. TI1-1030 26 AUG 75 Seismic Yi bb, OT a ti on Tes t, Akeeeoeee ~
SEC HYPE teee.e r$ ~ Specific "H" Line lns trull ent'i on '('le.l; V Fo:<boro r'oripany G ~ QQ(Q, f t S ~ I/el) f e(er.y S 0 No 73'I-55013 f~ rCCSPT.;.d
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Ol @cart'e eelce g Test Conduct by:
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. C. Ch> lds, Staff Engineer L. Hewey C~ /f N clear Power Products Senior Te t 3 Evaluation Engineer Test and Evaluation Laboratory Approved by: I / ~n~ I' Prior K.G. McCaslan , Supervisor Tes. Techni ci an Test and Evaluation Laboratory Test and Evaluation Laboratory OCT 1 Lo7g
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s %e 1 p l C1 INDEX 1.0 Test Items Page 1 2.0 Test Objective Page 2 3.0 Observations & Conclusions Page 3 4.0 Summary of Test Results Page 4 5.0 Test Procedures Page 17 6.0 Test Equipment Page 19 7.0 Test Sequence Page 2". 8.0 Test Report from Acton Environmental Testing Corporation Attached LIST OF ILLUSTRATIONS Photographs of Test Instruments and Test Fixture Photographs 1 & 2 Sei smi c Acce1 e rati on Test Levels Figure No. 1 Instrument Test Setups Drawing Nos. 1 thru 7
~I 1.0 Test Items
~yves The test items were as follows: Instrument ~St le Serial No. Weieht M/62H-4E-OJ C 2943024 Controller 10 lbs.
. 2 M/67HTG-OJ C 2943031 Auxiliary Station 9 lbs.
3 l1/610AT-OI C 3086130 Power Supply 6 lbs. Note: This was a specially modified unit, manufactured per ECEP 8262 lbs. p 4 M/6403HF-OJ Note: This was a 3091846 Recorder specially modified unit, manufactured per ECEP 8847 30 5 M/66AT-OJ E 2943008 Sq. Root Converter 9 lbs. 6 M/63U-BT-OJER B 3103851 Alarm 8 lbs. 7 M/66BT-2J D 3005446 Current Repeater . 3 lbs. 8 M/EH4-0 NA NA Shel f 1.1 Instrument Wei ht 8 Center of Gravit Center of Gravi t In. ) Item Wei ht lbs. ~Hei ht Width Len<eth II 1 10 2 5/8" 1 1/8" 1 2 II 2 9 3 1/8" 1 1/4" )2 3 6 2 5/8" 1 1/4" 5 1/2" 30 2 1/8" 2 3/4" 10 7/8" 5 9 2 1/2" 1" 10 5/8" 6 8 2 3/4" 1 1/8" 7 5/8" 7 3 2 5/8" 1" 8I I 8 NA Note: Height measured from base of instrument, Width measured from left side when facing front of instrument and Length measured from front plate.
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2.0 ~ M ) ~T<<Ob'o determine if the instruments listed under Test Items perform per Acceptance Criteria of Bechtel Specification 0000-J820, Rev. 0, dated 9/74 when tested in accordance with Foxboro Test Pro ram for a Seismic Vibration ualification Test of S ecific "H" Line Instrumentation, Rev. 2, dated Apri 7, l975 and approved by Bechtel Corporation under No. 6600 tl 2204-AC-027-5C. I ll
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3.0 Cbservations 5 Conclusions With th exception of M/6403H-f-OJ, Style C, Recorder, all of the instru-m nts listed in S ction 1.0 1'est Items operated within their rated accuracy both duriing and ai'ter all rcson nce search and random tests and performed within the cceptance criteria stated in Test Obiectiv=. The largest calibration shifts after each test or output shift during each test for the M/668 Current Repeat"r, M/67HTG Auxiliary Station arid M/62H Controller were less than 0.2%. Also, the output current of d/p trans-mitter supplied by the M/610 Power Supply changed <0.2% during any tesi. Th M/66A 'q. Root Convert r and M/63U Alarm calibration shifts after each test were less than 1.04. The output shifts during each test also were less than 1.0%. The M/6ifH Recorder had calibration shifts after each test of greater than its rated accuracy nf '-0.6",. with maximum shifts of 2.8%, 2.5% and 1.Q/ for the green, red and blue pens, respectively during any one test. Howev"r, the majority of the calibration shifts were less than 0.5/ (see Section S.7). The pen tension on all three pens changed during each test causing the pe..s to lift from the paper. The tension was readjusted after each test before calibration data could be taken. Two screws (P/N X0115CM) which hold the chart drive motor assembly to th= motor mounting plate were found loose during the tests. This caused the chart drive to become inop rative, Neither screw had locking hardware. ~, i ~ ,
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(4) 4.0 Summar of Test Results Note: All calibration shifts after each particular test are referenced to data taken before each test and all data are listed in order of testing. 4.1 H/62H-4E-OJ Controller Bated Accuracy: 0. 5% 4.1.1 Resonance Search Calibration 50% Point Shift Shi fts After Test, % Plane >>>>i>>T I 0 50'e 100% Verti cal <0.1 +0.1 <0.1 <0.1 Si de-to-Side <0. 1 -0.1 <0.1 <0.1 Front-to-Back <0. 1 +0.1 -0. 2 +0.1 4.1.2 Random Tests Calibration 50% Point Shift Shifts After Test, % Plane Durin Test 0% 50% 100% Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) -0.2 -0.2 -0.2 -0.2 Five 1/2 SSE's Vertical/Horizontal (Front-to-Back) +0. 1 <0. 1 <0. 1 <0. 1 Five 1/2 SSE's Vertical/Horizontal (Right-to-Left) <0. 1 <0. 1 <0.1 <0.1 Five 1/2 SSE's Verti.cal/Hori zontal-(Le ft- to- Ri ght) <0. 1 <0.1 <0.1 <0. 1 One SSE Vertical/ Horizontal (Back-to-Front) <0.1 <0.1 <0.1 <0.1 r I I >>
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"Shifts After Tests, %
100% One SSE Vertical/ Horizontal (Front-to-Back) +0.1 +0.1 <0.1 <0.1 One SSE Vertical/ Horizontal (Right-to-Left) +0.1 <0.1 <O. 1 <0.1 One SSE Vertical/ Horizontal (Left-to-Right) -0. 1 <0.1 +0.1 <0.1
- 4. 1. 3 Comment During all resonant search and random tests the internal force balance power supply of the N/62H Controller was supplying a E13 d/p transmitter. The transmitter current changed less than
- 0. 1% during any one test.
0< 4.2 H 66AT-OJ S . Root Converter Rated Accuracy: aboue 50% output +0. 5% 25 to 50% output +0. 75% ZO t'o 25% output +l. 0%o helot Z0% output +3'% 4.2.1 Resonance Search Calibration 70%-Point-Shift- Shifts-After-Tests; % Plane T 0% 50% 00 Verti cal <0.1 +0.5 <0.1 -0. 1 Side-to-Side <0. 1 -0.2 <0. 1 +0. 2 Front-to-Back <0. 1 -1.0 <0. 1 <0.1
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- 4. 2. 2 Random Tests Calibration Point Shift Shifts After Test Plane 70%
l<<,K 00% 100" Five 1/2 SSE's Verti cal/Hori zonta1 +0. 5 <0.1 <0. 1 (Back-to-Front) <0. 1 Five 1/2 SSE's Ver ti cal/Hori zontal <0.1 -0. 3 <0.1 <0.1 (Front-to-Back) Five 1/2 SSE's Verti cal/Hori zontal -0.3 <0.1 <0. 1 (Right-to-Left) <0. 1 Five 1/2 SSE's Ver ti ca 1/Hori zonta1 <0.1 <0.1
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(Le ft- to- Ri ght) <0. 1 5 One SSE Horizontal Vertical/ (Back-to-Front) <0.1 +0 3 '0 1 <0. 1 One SSE Vertical/ Hori zontal -0. 8 <0.1, ' <0.1 (Front-to-Back) <0.1 One SSE Vertical/ Horizontal +0. 7 <0.1 <0. 1 (Right-to-Left) <0.1 One SSE Vertical/ Morizontal -0. 7 <0.1 <0. 1 (Left-to-Right) <0. 1 (g e a
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f (7) 4.0 Summar of Test Resul ts (Cont. ) 4.3 H/66BT-2J Current Re eater Bafed ACCT aCy: 0. 5/e 4.3.1 Resonance Search Calibration 50/ Point Shift Shift After Test, T,C Plane ~tl i 0% 50% 100~ Vertical <0.1 <0.1 <0.1 <0.1 Side-to-Side <0.1 <0.1 <0.1 <0,1 Front-to-Back <0.1 <0 ~ 1 <0.1 <0.1
- 4. 3. 2. Random Tests Calibration 50% Point Shift Shift After Test Plane Doiot 0% 50/ 100/
Fi ve 1/2 SSE Vertical/Horizontal (Back-to-Front) <0.1 <0.1 +0.1 <0.1 Five 1/2 SSE's
. Vertical/Horizontal <0 (Front-to-Back) <0. 1 <0.1 <0.1 ~ 1 Fi ve 1/2 SSE Verti cal/Hori zontal (Ri ght- to- Le ft) <0. 1 <0.1 <0. 1 <0. 1 Five 1/2 SSE's Verti cal /Hori zonta1 <0.1 <0.1 (Left-to-Right ) <0.1 <0.1 One SSE Vertical/
Horizontal (Back:to-Front) One SSE Vertical/ Horizontal <0.1 <0.1 (Front-to-Back) <0. 1 <0. 1 ff.
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- 4. 3. 2 Random Tests (Cont. )
Calibration 50% Point Shrift Shifts After Test Plane Durin Test, % 0% 50% l00" One SSE Vertical/ Horizontal (Right-to-Left) <0. 1 <0.1 <0.1 <0.1 One SSE Vertical/ Horizontal (Left-to-Right) <0.1 <0.1 <0.1 <0.1
- 4. 4 t1 67HTG-OJ Auxi1 1 ar Station Rated Accuracy: 0. Si".
4.4.1 Resonance Search Cal i bra ti on Plane ~ri
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<0.1 50%
<0. 1 100%
<0. 1 Vertical 1 Side-to-Side <0. 1 <0.1 <0.1 <0. 1 Front-to-Back <0. 1 +0. 2 <0.1 <0.1 4.4.2 Random Tests Calibration 50/ Point Shift Shifts After Test Pl ane ~ri <<. r 50% 'l00%
five 1/2 SSE's Vertical/Horizontal <0. (Back-to-Front) +0.1 <0.1 <0.1 1 0'jra~r Five 1/2 SSE's Vertical/Horizontal (front-to-Back) +0. 1 <0. 1 <0.1 1 II rr 1 r
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- 4. 4 M/67HTG-OJ Auxi liar Station (Cont. )
4.4.2 Random Tests (Cont.) Calibration 501 Point Shift Shifts After Test, % P'I ane ~0i T 0% 50 100% Five 1/2 SSE's Verti cal/Hori zontal (Right-to-Left) "
<0.1 <0.1 <0.1 <0.1 Five 1/2 SSE's Vertical/Horizontal (Left-to-Right) . +0. 2 <0. 1 <0.1 <0.1 One SSE Vertical/
Horizontal (Back-to-Front) +0.1 <O. 1 <0.1 One SSE Vertical/ Horizontal <0. (Front-io-Back) +0. 1 <O. 1 <0. 1 1 One SSE Vertical/ Horizontal (Right-to-Left) +0.1 <0.1 <0. 1 One SSE Verti cal/ Horizontal. (Left-to-Right) +O. 1 <0.1 <0.1 P7-GHAT 4.5 M 63U-BT-OJER Alarm Rated Accuracy: 2$
- 4. 5. 1 Resonance Search Calibration Shift After Test Low Alarm Green High Alarm (Red)
Plane 0~ 505 ~100 05
<0.1 <0.1 <0:1 <0.1 <0.1 Vertical +0.6 -0.8 Side-to-Side <0. 1 -0.2 <0.1 -0.3 -0. 3
-O. +0,5 <0. 1 +0.4 +0. 2 <0.1 Front-to-Back 1 5 ~
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4.5. 1 Resonance Search (Cont.) Ouring all tests the low and high set points were set at 49 and 51%, rspectively. The input was at 50/ and both outputs were monitored with equipment capable of detecting 100 us openings or closures. No closure, opening or chattering of ei ther alarm occurred during any resonance search test. 4.5.2 Random Tests Calibration Shift After Test ow arm Hi h Alarm Plane 0% 50ll 100 ~ Ole 505 1005 Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) +0.3 +0.1 -0. 6 -0. 3 +0. 3 +0. 3 ~ Verti five 1/2 SSE's cal/Hori zontal (Front-to-Back) -0.3 -0.4 +0,5 -0.2, -0.3 <0.1 Five 1/2 SSE's I Verti cal/Horizontal (Right-to-Left) <O. 1 +0.4 -0.2 +0. 4 <0.1 +0. 1 Five 1/2 SSE's Vertical/Horizontal -0.1 (Left-to-Right) +0.2 <0. 1 <0.1 +0. 5 +0. 4 One SSE Vertical/ Horizontal (Back-to-Front) < O.l -0. 1 -0.3 -0.3 +0. 2 +0 One SSE Vertical/ Horizontal -0. 3 +0. (Front-to-Back) +0. 2 -0. 3 +0. 3 -0. 4 2 One SSE Vertical/ Hori zonta 1
-0.6 (Right-to-Left) -0.3 <0.1 -0.1 +0.6 <0.1 One SSE Vertical/
Horizontal +0.3 (Left-to-Right) <0.1 <0.1 -0.6 +0.3 +0,4
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- 4. 7 M/6403H-F-OJ Recorder Rabed Accuracy: 0. 5R
- 4. 7.1 Resonance Search 4.7.1.1 Green Pen Calibration Shifts After Test, A Plane 0/o 50% 100K Verti ca 1 +0.3 +0.1 -0. 9 Side-to-Si de -0.2 -0.5 +0. 7
, Front-to-Back <0. 1 <0. 1 <0.1
- 4. 7. l. 2 Red Pen Verti cal -1.0 -0,4 -1.0 Si de-to-Si de +0. 7 -0.2 +0.7 Front-to-Back +0. 1 <0. 1 -0.5
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4.7 M/6403H-F-OJ Recorder (Cont.)
- 4. 7. 1 Resonance Search (Cont. ) Calibration Shift After Test, %
4.7.1.3 Blue Pen 0% lo fr Vertical -0. 2 -0. 3 -0.9 Side-to-Side +0.1 <O.l +0.4 Front-to-Back -0.2 <0.1 -0.3 4.7.2 Random Tests 4.7.2.1 Green Pen Calibration Shifts After Test %%d Plane 0'/ 50/o l 00% Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) +2. 7 +2.0 Five 1/2 SSE's Vertical/Horizontal (Front-to-Back) -2. 8 -1. 2 Five 1/2 SSE Ver ti cal/Hori zonta1 r(Right-to-Left) <0. 1 +0.3 +0. 2 Five 1/2 SSE's Verti ca 1 /Ho ri zon ta 1 (Left-to-Right) <0.1 +0.4 One SSE Vertical/ Horizontal (Back-to-Front) -0. 1 +0.2 -0.2 One SSE Vertical/ Horizontal (Front-to-Back) +0. 2 +0.2 -0.1 One SSE Vertical/ Horizontal Right-to-Left) -0.2 +0.1 +0.1 One SSE Vertical/ Horizontal (Left-to-Right) -0. 3 -0. 4 -0.2 1 ry ~ r r r r
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4.7 N 6403H-F-OJ Recorder (Cont.) 4.7.2 Random Tests (Cont.)
- 4. 7. 2. 2 Red Pen Calibration Shifts After Test, A Plane 50% 100%
Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) -0.1 +0.2 +1,0 Five 1/2 SSE's Vertical/Horizontal (Front-to-Back) +1 . 6 +1. 2 0.1 Five 1/2 SSE's ~: Verti cal/Hori zontal (Right-to-Left) +l. 9 +2,1 +2.1 Five 1/2 SSE's Vertical/Horizontal (Left-to-Right) +0.4 +1. 0 +0. 5 One SSE Vertical/ Horizontal
. ~,=';, (Back-to-Front) +0.1 +0.6 +0.3 One SSE Vertical/
Horizontal {Front-to-Back) +0. 5 +0.2
+0.1'2.5 One SSE Vertical/
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~ Vertical/Horizontal (Left-to-Right) +0. 2 +0.2 +0.1 One SSE Vertical/
Horizontal (Back-to-Front) -0. 2 -0. 3 -0.1 One SSE Vertical/ Horizontal (Front-to-Back) +0.5 +0. 3 +0.3 One SSE Vertical/ <<i: . Horizontal (Right-to-Left) -0. 3 +0.1 +0. 2 One SSE Vertical/ Horizontal (Left-to-Right) -0.1 -Of2 -0.1 l l ~ I
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- 1. After each random test it was necessary to readjust the pen tension on all three pens.
- 2. After Test No. 4 (five 1/2 SSE's in the horizontal back-to-front plane) two screws (P/N X0116CM) which hold the chart drive motor assembly to the motor mounting plate were found loose and rattling near the front door and caused the chart drive to become inoperative.
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- 5. 1. 1 Rack-Mounted Units The units were mounted in a test fixture which simulates normal rack installation (see Photograph Ho. 1). The front terminal plates of the units were secured to the test fixture by screws through the holes provided. At a point approximately three quarters of the distance from the front terminal plate to the rear of each instrument, supports above and below the units were installed to limit vertical movement.
This rear retention simulates the use of Unistrut in present rack installation. 5.1.2 Shelf-Mounted Units The four-unit shelf was mounted in a test fixture secured front and rear by normal installation means. Three additional seismic modifications were made to the standard EH shelf for this test. The first modifi cation was the addition of a retention bar with spring loaded clips mounted towards the rear of the shelf to minimize verti-cal movement of the installed units (see Photograph Nos. 1 & 2). The second modification was the addition of spring loaded clips to the primary top horizontal member of the shelf, again to limit the vertical motion of the instruments. The third modification was the addition of pawl mechanisms (see Photograph No. 2) which are actuated by screws below the front plate of each instrument. Each screw rotates a pawl which engages a slot in the bottom of each instrument housing to assure that the instruments will remain in the shelf during a seismic event, 5.2 Test Monitorin
'he instruments were operational during all tests. Calibrations were made before and after each test and each output was monitor>..d during all tests.
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5.3 Resonance Surve A resonance search at one octave per minute using a sinusoidal input of 0.3g at frequencies of 1 through 40 Hz was run in each of the three major, perpendicular axes. 1 5.4 Random Test The random input was simultaneous biaxial, performed in the horizontal A and vertical directions and in the horizontal 8 and vertical directions. The test fixture was then rotated 180'rom the original direction and
.- both horizontal/vertical components were equal and resulted in a TRS which enveloped the curves of Figure Ho. l.
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"- -'-= EDC Current Source CR-100 t7777 2/21/78 -8/21/78 Brush Recorder Hark 280 15-6327-10 779 7/26/74 7/26/75 Brush Recorder Hark EE RD-2521-00 110 6,'l5/75 3/76 Hewlett Packard 4 Channel Recorder 7754A 1135A00104 2/17/75 8/17/75 Fairchild Digital Hultimeter 7000A 1122 ."/75 8/75 EDC Voltage Source HV-105 5118 5)/c'.3/75 12/23/75 EDC Voltage Source HV-105 4785 4/7/75 4/7/76
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Drawing No. 1 H/66BT-2J EDC STYLE D OUTPUT CURRENT SOURCE INPUT CURRENT 250A RECORDER 4-20 mA REPEATER
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n ~ The Foxboro Company Addendum to Test Report Ho. T4-1030 9 SEPT 75 Sei smi c Vi brat i on Tes t of
. M/64H R rder an d~/63U Alarm 87
- Tested at-Acton Environmental Testing Corporation, Acton, Mass.
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eviewed by: J. C. Childs Staff Engineer Test Co cted b : Huclear Power Products Apoed y: K. G. McCasland, Supervisor L. W. e Senior Test E =Evaluation Engineer Test 5 Evaluation Laboratory
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1.0 Test Items Page 1 2.0 Test Objective Page 2 3.0 Test Results and Conclusions Page 3 4.0 Test Procedure Page 4 5.0 Test Equipment Page 5 6.0 Test Level Fiqure No. 1
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1.0 Test Items Instrument ~St le Serial No. H/6430HF-OJ Style A Recorder 3091846 N/6420)IF-OJ Style B Recorder 2943033 H/63U-BT-OJER Style B Recorder 3103851 I
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<<4v0 ~ 2.0 ~0b'ective Determine if the modified tl/64 Recorder chart drive functions properly and remains attached to the motor mounting plate during four full SSE's as noted on Figure No. l. Initial tests T4-1030, dated 26 AUG 75, indi cated that the chart drive assembly became inoperative because two screws holding the motor assembly to the motor mounti ng plate became loose. t1odifications to the chart drive assemblies of the two th/64H Recorders were as follows:
- l. Unit Serial Numbered 3091846 had Loctite@ 242 applied to the two screws attaching the chart drive assembly to the motor mounting plate.
- 2. Unit Serial Numbered 2943033 had lockwashers added to the two screws attaching the chart drive assembly to the motor mounting plate.
Also, step the input of the N/63U Alarm and monitor the outputs to assure proper operation during seismic tests.
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l 3.0 Test Results and Conclusions The chart drives of both N/64H Recorders remained operational during all tests. The H/63U Alarm operated properly when stepped during all tests. Both the N.O. and N.C. contacts of each alarm output were monitored and operated properly during each test.
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g ~ V 4 4.0 Test Procedures 4.1 M/64H Recorders The two recorders were mounted in a four-unit shelf which, in turr;, was mounted in a test fixture secured front and rear by normal installation means. Three additional seismic modifications were made to the standard EH shelf for this test. The first modification was the addition of a retention bar with spring-loaded clips mounted towards the rear of the shelf to mini-mize vertical movement of the installed units. The second modi-fication was the addition of spring-loaded clips to the primary top horizontal member of the shelf, again to limit the vertical motion of the instruments. The third modification was the addition of pawl mechanisms which are actuated by screws below ihe front plate of each instrument. Each screw rotates a pawl which engages a slot in the bottom of each instrument housing to assure that the instruments will remain in the shelf during a seismic event. 4.2 M 63U Alarm This unit was mounted in a test fixture which simulates normal rack installation. The front terminal plate of the unit was secured to the test fixture by screws through the holes provided. At a point approximately three quarters of the distance from the front terminal plate to the rear of each instrument, supports'above and below the units were installed to limit vertical movement. This rear retention simulates the use of UnistruP in present rack installation. 4,3 Test Monitorin The M/64H Recorder chart drive was operational during all tests. Checks were made to determine if the chart drive was operational before, during and after each test, The M/63U Alarm was stepped during all tests. The output was moni-tored with equipment capable of detecting 100 us openings or closings. 4,4 Random Test The random input was simultaneous biaxial, performed in the horizontal A and vertical directions and in the horizontal B and vertical directions. The test fixture was then rotated 180'rom the original direction and both horizontal/vertical directions run again. The magnitude of the horizontal and vertical components were equal and resu'ited in a TRS which enveloped the full SSE curve of Figure No. 1. The test duration was 30 seconds for each biaxial test. The frequency range was from 1 to 40 Hz. One SSE in each of the four planes was tested. P
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Col)f act I<<)sistrinco - i'lang readu))ps o 'rop were a <en, acro'" flokyl3 l)r.. T)):i.s result;s:i.n approx~ma e y . o llkls con ac rests ance. DlclecL;rlc' The svvi. ca~st.x" ac orx y .vz. ".ooo bel i."een ooen contacL;s be vveen ~clgacen con ac s, anc con ac t;erminals and LI,round. Contact Interrup v.o.n - vese e" o vverc con uc .ov con ';unoaro voltage con acts no lav np e w ee s on eac enc o ro er cont'act;. R suIIII-ary o e resu. s ave as o. ows: o af;e I)U 30A
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t l;)ss o3.vest;er molded )art;s sl)owed >)o .reat; wear after mi3.1).ons of o erat;fons and a ear,ood for ion, Picots'our life. I'HC ABOVE IS A TRUE AND CORRECT BCCORO OF DATA OBTAINED FROM TESTS AT THE i-.,a t; h WORIk5 OF WCSTINGHOUSE EI.CCTRIC CORPORATION. vAGC l OF l I*GLS SICNCD
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(,(,pt.5 ~ V/ESTINGHOUSE RELAY-INSTRUMENI DIVISION ihe PROTECTIVE RELAY SEISMIC EVALUATIONTEST PROGRAM Westinghouse Relay-Instrument Division Protective I<clay Seismic Evaluation Test Program, follows for the most part, thc guidclincs set forth in the IEEE STD-344, "Guide for Seismic Qualification ol'Class I Electrical Equipmcnt for Nuclear Power Generating Stations." Each test is basically conducted in two parts. Part A of the test consists of a resonance search of the test relay and Part II, the determination of its maximum seismic operating fragility level under seismic vibration. Thc rcsonancc search of a relay under test is accomplished by a onc octave pcr minute sinusoidal wave swccp ol'not less than 0.2g input lcvcl over a frcqucncy span of I.5 to 35 hertz. Any observed resonance of thc test relay is noted by olT frequency stroboscopic inspection. The maximum seismic operating acceleration level test consists of applying sine beat inputs at discrete frcqucncics in three mu(ual)y pcrpcndicular axes simultaneously (east-west, north-south, and vertical). These discrete frequencies are dctcrmincd by computer analysis such that any relay test sample resonance is excited to at least I/2 peak amplitude. For a sine beat excitation of IO cycles/beat thc discrete frcqucncies of'1.25, l.7, 2.25, 3.2, 4.25, 5.9, 8.0. I I.I, I5.4, 2I.25, 294, and 35 arc applied for assurance that any natural resonance of the test specimen which would alfcct its functional capability vvould bc dctccted. At each frequency thc sine heat input level in acceleration (g) is increased until there is a change in state of any ol'thc monitored relay contacts. Thc test consists of a minimum of 5 sine beats each of l0 cycles/beat with at least a 2-second interval bchveen beats as shown in Exhibit I. The input acceleration is applied at a 45-dcgrec angle to the relay major horizontal axis and at a 56.3 degree angle to thc vertical axis. This provides a vertical force xvhich is 2/3 of the horizontal forces. A vector diagram of thc resultant lorces is shown on thc seismic capability curve I'or each type relay. After thc testing of the specimen has bccn completed with thc above orientation, the relay is rotated I80'n the horizontal plane and the fragility tests arc repeated. This additional parameter is based on thc I EEE STD. 344-l 973 which recommends that if thc test inputs in the two axes are identical and in phase that the test be rcpcatcd with the inputs I80'ut of phase. The purpose of this new test is to insure that all modes of coupling will bc cxcitcd since relays arc assymetrical due to their structural characteristics. Thc resultant vectors will thus excite any test relay rcsonancc in thc I.O to 35 Ilz. range in any of the 3 test planes. A tninimum nf 3 relays of each pat ticular type mechanism selected at random frown calibrated production rchys is used to establish thc scisntic withstand capability curve of thc protcctivc relay. Thc capability curve for each type relay is established by the lowest ((g) Icvcl points of any o('he relays tested. A Iinal test rcport capability curve is made at a slightly lower Icvcl than thc'bove cstablishcd curve to allow for thc norntal manufacturing contingcncics. The state of the protective relay under test is in accordance with its normal application. For a normally cncrgizcd relay, thc current circuits arc energized at 75% of their rating and potential circuits are encrgizcd at l00%. As an example. a type CO-8 ovcrcurrcnt relay with a tap setting of 8 amps will be cnergizcd with 6 amps AC in its current circuit. All critical contacts including auxiliary elements nortnally furnished in the test relay (ICS, IIT) arc monitored by a timing circuit to dctcct and measure changes in status of such contacts.
Thc loss of function criterion for thc relay test program is a ch'ange of status ol'any critical relay contact for a duration of two milliseconds or greater and IO milliseconds or grcatcr. In order to establish positive documentation as (o thc capability of each relay type under scisrnic vibration tcs(ing. it is necessary to test the relay under at least two of the following three modes of operation: (I) its normal non-operating mode energized at a current and or voltage level which docs not cause its operation (quiescent) (2) thc relay functional change to an operate mode during the sine beat test whcrc thc cu'rrcnt, voltage or difcrcntial change is applied, depcndcnt on the relay under test, for ascer(jinment of the proper functional operation of thc relay in a seismic cnvironmcnt and (3) the operate mode, if applicable, such as a latching auxiliary relay. Exhibit II is a comprchcnsive list of thc test equipment used in thc protective relay seismic test program. Figure I is a closeup viciv of thc relay mounting test fixture attached to thc Unholtz-Dickie Model 6 "Shaker. The horizontal and vertical accelcromcters arc shoivn rigidly mounted to the test fixture adjacent to thc test relay so as to accurately dctcrmine and record thc type and amplitude of the vibration applied to the relay mounting surface. Figurc 2 shows the test control and monitoring cquipmcnt. A special lightweight, yet rugged relay mounting fixture was designed to obtain the minimum distortion of any vibration sequence applied by thc shaker shal't and to accommodate testing of the many sizes and types of. relay cases. Thc relay mounting fixture ivillpermit, with the use of adapter plates, the application of vibration in at least (7) directions with rcspcct to the test relay. The sine beat method lends itself to thc seismic fragility testing of protective relays. Thc protective relay is a relatively small coinplex mechanical assembly whcrc there arc no apparent marked peak resonances so that thc loss of function is a morc critical design problem than an obvious strength failure. lt should be apparent from'the above test procedure that each type of relay mechanism is subjected to a great many tests in order to document its capability under all modes of operation over the critical frequency range. The sine beat method limits thc quasi.resonance build-up and avoids excessive fatigue in the cquipmcnt. This test program, therefore, should bc accurate and adequate for the satisfaction of the rcquircment for seisinic capability documentation. This program is particularly significant bccausc thc tested relays simulate the actual electrical conditions for its nor(nal cnvironmcnt including all complemcn(ary devices such as indicating contactor switch and'ndicating instantaneous trip units over the complete frequency span of I to 35 Hz. Thc testing of individual relay basic mechanisms without their normal complements ivould present inconclusive evidcncc of the scisrnic capability of a protcctivc relay. Exhibit IV is'a copy of Dr. E. G. Fisher's treatise on the Sine'Beat Method for seismic qualification of clcctrical test equipmcnt. This rcport should clarify any questions which may arise r'cgarding our.sine beat method of testing. Tliis test program description Part I, covers that portion of. the test program which is common to all relay seismic testing. Separate capability curves, Part II attached, are'issued for each type of relay. TIME BETWEEN BEATS IO CYCLES PER BEAT PEAK ACCELERATION ONE BEAT 5 BEATS TOTAL EXHIBIT I SINE BEAT INPUT FOR TESTING
Relay-Instrument Division Seismic Program EXHIBIT II TEST EQUIPMENT A. Shaker: Unholtz-Dickie Model 6 capable of generating 1000 pounds of force from D.C. to 1000 Hz. AVith a 6-inch. peak-to.peak stroke. II. Function Generator: Wavctck Model 114 and Model 136 which generate all standard waveshapes as well as sine beat. C. IsIotion Sensing: Thrcc Unholtz-Dickie accelerometcrs and amplifiers D. Motion I<ccording: Three Endevco ivIodel 2954A Peal'eading Meters. E. Mounting Fixture: IIVcstinghousc-designed fixture to permit testing 'of relays in one, two or three directions
'imultaneously and in phase.
F. Time ttlonitoring: IIVcstinghousc tirnc monitoring fixture for detection of contact or circuit status change.
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t r ~ MAXIMUM SEISMIC . OPERATING ACCELERATION 10 9 6 I-5 h3 O
- 3 =Relay fragility exceeds, the test equipment limit.
NG-6 Relay 6 "NO" 5 ."NC". nontacts G 2 Prea. at which. contacts which are normally (Closed) with the coil change state for '(lo) 'energized), mill'seconds.. 0 0 2 4 6 8 . 10 12 14- 16 18 20 .22 24 26 28 30 32 34 FORCE APPLIED AT 'REQUENCY-HERTZ 45'O RELAY MAJOR HORIZ. AXES AND AT 56.3~ TO THE MAJOR 'WESTINGHOUSE REI.AY INSTRUMENT VERTICAL AXIS. DIVISION ENG.~+- 'ATE:
MAXIMUM SEISMIC OPERATING ACCELERATION 10 7 I z 0 I-UJ O 0 t4G-6 Relay 4 ."HO" 5 2 "HC" contacts 0 5 Preq. at i~hich contac'ts i-hich are. 3 normally (Closed) arith the coil (Energized) change state for (2) milliseconds'.
=Relay fragility exceeds=the test equipment limit.
0 0 2 4 6 . 8 10 12 14 16 18 20 22 24 26 28 30 32 34 FORCE APPLIED AT FREQUENCY-HERTZ 45'O RELAY MAJOR HORIZ. AXES AND AT 56.3~ TO THE MAJOR WESTINGHOUSE R LAY INSTRUMENT VERTICAL AXIS. DIVISION ENG. ~ DATE:
/UP//'v 6/arA) r " ~tC/ay //,8 //g e FULL SEISMIC CERTIFICATION FOR THE GINNA STATION
.MOTOR CONTROL CENTERS DESIGNATED 1L and
'lM'NTRODUCTION A%) SUIQfARY
- P A computer-aided analysis has been made of a Type "<4" motor control center'which was originally tested at Hyle Laboratories, Huntsville AL, in October-1972 to meet the se'ismic requirements
~
recommended by IEEE Std 344-1971. These calculations determined the acceleration g-levels and type of motion response that was excited
,, in the equipment by a simultaneous horizontal \
and vertical sine beat t yp e o f motion input (5 cycibeat, 4%%d damping).
\
Subsequently, a similar dynamic analysis was made of the ~ equipment as modified for the Ginna Station, with attention 'focused on the, new panelboard and distribution transformers. "Hence, a comparison . can be made of the original test response spectrum and the required response spectrum (4% damping).for this new equipment application. The well-known "normal mode" method was used to evaluate both P and multi-frequency effects as recommended by the I'.multi-direction latest (1975) revision of IEEE Std 344.. The comparison of input response. spectra, as well as corresponding g-levels sustained in the equipment,
~
shows that the original fragility-level tests pexformed at Wyle 1 Laboratories were quite 'severe (1.49g rms) and can now be used to fully qualify the Ginna Station equipment for the specified seismic environment. COMPUTER MODEL OF MOTOR CONTROL CENTER Figure 1 shows a cutaway photograph of the type of motor control center that was tested with a variety of typical control devices according to'he 1971 seismic standard. The computer model was based upon simple static load and "snap-back",vibration tests of a single cabinet 1,
0. C e unit, which was built up out of-,actual structural members (channel and angle beams, flat plates) using the finite element method,. The'inal four-cabinet model, as tested, was assembled using 4 single-cabinet substructures (so called "super elements" ). The base spring atta'chment was subsequently ad)usted so that th'e computer model had natural frequencies in agreement i~ith the 1972 prototype test values. Figure 2 shows a schematic diagram of the original Type W equipment as modified for the Ginna Station. Special attention was paid to the modeling of the pa'nelboard and the three(75 lb each} distribution transformers. In general, the new assembly, was. made up of a combination of different substructures based upon the original single cabinet as follows: Original cabinet, except increased to 20 in, deep. Original cabinet, except reduced to 14.5 in. wide. (Use twice) Original cabinet, except added weight for top panelboard and for transformers in the bottom three drawers. The base spring attachments for both the original and the new assemblies remained the same, and were not part of the.substructuring. The natural frequencies and modal effective weights determined from the normal mode analysis are shown in Table I, .'The original equipment assembly as modified for, the Ginna Station had similar modal P frequencies and modal effective weights so that the seismic test results on the original Type W motor control center can safely be applied to 'the modified equipment by means of the computer-aided dynamic analysis. In general, only the first three normal modes were in the seismic frequency range (1 to 33 Hz) and in addition could be effectively excited by the base motion input. The vertical (14th) normal mode of vibration was introduced by the base spring attachment in the computer model, but is well-above the seismic frequency range and has little influence on the final seismic response of the equipment.
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O. X.-dir (front to rear) = .707 (.56) 0,4pg Y-.dir (side to side) = . 707 (. 56) ~ p, 4pg Z-dir (vertical) = 1'.ppp (.56) = p.568 ZPA (rms) = . 56 (. 707) 2
+ (. 707) + (l. p) '~ p.'79g In the 3-dimensional computer-aided analysis, the SSE spectrum is applied in each coordinate direction, except, that'the ordinate values are pro-
'portioned as shown above.
Figure 3'also shows the response spectrum for the 5 cyc/beat horizontal direction input at Hyle Lab during tne quasi-resonance sine beat test at the 8.5 Hz measured natural frequency in the equipment assembly. In addition, the simultaneous ver'tical direction input was C equal to two-thirds of the single horizontal component giving a total vector input as follows:
'X-dir (front to rear} =,.'707 (1.35) ~ 0,95g Y-dir (side to.side) ~ ";707 (1.35) II
= 0.95g ~
Z-dir (vertical) ' .667 (0.95) = 0.64g ZPA (rms) = 0.95 (1) + (1) + (2/3) "~ 1.49g
* 't" The resonance search specified by IEEE Std 344-1971 indicated a major resonance at 8.5 Hz and,as much as 5-10% damping measured in the equipment at the maximum 1.49g sine beat acceleration input. However, r
the subsequent couiparison of equipment response values- has been made at only 4/a damping, the largest value appearing in the required response spectra supplied for the'Ginna Station. 1 In addition to the test at 8.5 Hz, similar quasi-resonance dwell-tests (5 beats at 5 cyc/beat} were performed at the six most signi-
,.ficant resonant frequencies in the seismic range from 1 to 33 Hz.
E Corresponding g-level input and SDF (single degree of freedom) response are shown in Table II'
4 Table II - RfS Input and SDF Response Input g-Level Response Frequency Horizontal Vertica3.'-Level RHS ax 2 0. 72 0. 34 0.80 6.9 4.9 5 1.35 ,0. 64 1.49 12.9 9.1 8.5 1.35 0 '4 "
~ 1.49 12 ..9 9.1 17 0.82 0.40 '.91 7'. 9 5.6 20 0.68 0.37 0.77 6.7 4.7 33 0.45 0.21 0.50- 4.3 3.1 In general, the calculated SDF g-level test response values are well-above 1.5 times the required SSE response spectrum values for I
the Ginna Station,(see Figure 3). The latter factor accounts for possible multi-frequency effects of a typical, broadband seismic motion input compared to the original, single-frequency tests at Wyle Lab in October-1972.
'I CO".PARISON OF E UIPHENT RESPONSE -LEVELS-The normal mode analysis provides .a summation of the g-level response at any'ocation in .the equipment corresponding to the 3-direction seismic input spectra illustiated by Figure 3. A comparison of the over-
'I I
all severity of the Wyle Lab test versus the Ginna Station design specification has been made'n terms of the g-level response calculated at the top-left-front corner of the cabinet assemblies shown by Figures 1 and 2. Table III shows that for X-dir response only the first two 'modes are important, while for Y-dir response only the first mode is important.
.(Note: The Z-dir summation has been arbitrarily increased to the ZPA value as 'a maximum representing the contributions of the many modes above 33 Hz which were not tabulated.)
In general, as also shown by Tables IV and V, the g-levels P throughout the equipment were at least 2 times greater when calculated for 5 cyc/beat test at 8.5 Hz compared to the Ginna Station spectrum,
Table III Equipment Response at Top-Left-Front-Corner
.Equipment Response g-level Hode No. ~
Frequency X Y Z (Bz) (Front to Rear) (Side to Side) (Vertical) I Hyle Lab Test Input 1 8.5 1. 66 5. 19 .02 2 3 9.9 24.0 4.98
.02 '.29
~ ll ..01 30.5 .02 5 33.8 .01 '. 20 Summation: 1-dir (rms) 5. 25 5.20 ZPA .64 3-dir (rms) 7.42~
Ginna Station Design Input 1 8.4 .98 2.26 .01
.2 10 ' 2.07 .14 .Ol
~ 3 22.7 .01 ~ 17 30.1 5 31.5 .01 .07 .01 Summation: 1-dir (rms) 2.29 .2.27 ZPA ".56
,3-dir (rms) 3. 27* 'he calculated equipment response for the seismic test of the original Type M motor 'control center was 2.3 (=7.42/3.27) times greater than specif ied for the modif ied Ginna Station equipment at the top-lef t-front-corner of the cabinet assembly',
6
Table ZV Equipment Response at Panelboard Location Equipment Response g-level Hode No. Frequency (Hz) X Y z (F'ront to Rear) (Side to Side) (Vertical) Myle Lab Test Input ,
'1 8.5 . 71 4.87 .01 2
3' 9.9 24.0 4.21
.01
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.01 30.5 ~ .08
.5 -33.8 .05 Summation: 1-dir (rms) 4.27 4.91 ZPA .64 3-dir (rms) 6.54*
1 Ginna Station Design Input 1 8.4 ,42 2.12 ..01 2 10.3 1.86 .13 .01 3 '22 7 .11 4 30.1 ';03 5 31.5 Summation: 1-dir (rms) ~ 1. 90 2.13 ZPA .56 3-diz (rms) 2.91>>
- of the original The calculated equipment response for the seismic test Type M motor control center was 2.2 (6.54/2.91) times greater than specified for the modified Ginna Station equipment at the panelboard location.
~ ~ Table V Equipment Response at Top Transformer Location Mode Ho. Frequency (Hz) (Front to X,Equipment Response Rear)'Side,to
.Y g-level Side)
Z (Vertical) Wyle Lab Test, Input 1 8.5 .22 1.23 .01 2 9.9 1.28 F 01 .01 3 24.0 .96 30.5 .10 5 33,8 '18 Summation: 1-dir (rms) 1.30 l. 57 ZPA .64 3-dir (rms) Ginna StatS. on Design Input 1'2 8.4 .13 .57 .Ol 10.3 57 .02 .Ol 3 22. 7 .30 4 30.1 .03 5 3105 .08 Summation: 1-dir .61 .65 ZPA . 56
- 1. 05*
(rms)'-dir (rms) I The calculated equipment response for the seismic test of the original Type H motor contxol center was 2.1 (~2.14/1.05) times greater than specified for the modified Ginna Station equipment at the top trans-former location.
both at 4% damping. In addition, the original sine beat tests were performed at other significant frequencies as shown in Table II, CONCLUSIONS The foregoing dynamic analyses have been used to sho that the Ginna station equipment as modified according to Figure 2 would be able to perform satisfactorily in a seismic environment like the Type W equip-ment tested at Hyle Lab according to .IEEE Std 344-1971. In other words, the more drastic g-levels and fatigue effects applied to similar structures and devices on the seismic shaking table means that strength failures or malfunctions will not occur in the Ginna Station seismic environment as specified. In particular, the HFB breaker units, the panelboard NQP breakers and the 5 KVA distribution transformers can withstand 2 times the g-levels anticipated for the Ginna Station on the basis of the original successful Hyle Lab tests in October-1972. Edward G. Fischer Consulting Engineer kiechanics Department 401-2A2 Research Laboratories
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Ii I. 8.'B Cover Plates, 9. 8'otton Condu3 t and Wiring Space 2, Structural Uprigh't Hembers (Front) I O. Horizontal Bus Barrier and Rear of
- 3. End Coverplate- Horizontal Wiring Trough 4~ Horizontal Bus .,I I . Unit Door.
- 5. Incoming Line Lugs (350 IfCN Hax)- , l2. Draw Out Unit
- 6. 'orizontal Bus Barriers. Upper Divider 13. Starter Components Pans, and Shelf of Horizontal I4. Guide Rail.
Wiring Trough IS. Unit Latch
- 7. Vertical Bus
'i6. Disconnect Operating IIcchanism 8, Vertical Wireway Covered by Hinged Doors l7. Control Devices,,
I Master Terminal Blocks (Bottom) Figure 1 Cutaway of motor control center>
Com puter INodei Sut,structu EIIP <<> Panel-Board 0g~4 pp.5 in. 9 -kiCC mod~fied for pinna Station
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=I (Use for both H and V directions)
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16 20 24 Frequency, Hz Fig.3-Seismic response spectra at N. critical damping
MAXIMUM; SEISMIC OPERATING AC C ELERATION r t ~ 10 6 I-lsj UJ O NG-6 Relay 6 "NO" 5 "NC" contacts G 8 Preq. at which contacts. which are normally (Open) with the coil change state for 'De-energized). (2) milliseconds.
=Relay fraqility exceeds the test .
equipmont limit.
,. 0 0 2 4 6 . 8 10.. 12 14 '6 18 20 22 24 26 28 30 32 34
.FORCE APPLIED AT FREQUENCY-HERTZ 45'O RELAY MAJOR HOR IZ. AXES AND AT 56 3o 56 3o TO THE MAJOR VERTICAL AXIS.
WESTINGHOUSE RELAY INSTRUMENT DIVISION ENG.~<'ATE: ~+> ~
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li'S -" 07-A-2 I EQUI!"r~ lH'. COlsTHACT 1,'0, DAG$ -167-1',hG.2140 EH:STI1Xi!10US"". 6""1ZBAL Oi J3'"R 11A<<(4100-ZX TEST CO!QUOTED OH." T1K LC'/ VOL AGE
)ETAL,E1'CLOSED PG1KR CHJ1ZER F;ETC!'.GEAR I'013 MAZE APB HEPOiYZ 1'irrITTE11 HY S o
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~ 'eve'loel' l9Ko .
'. Asserablod Switchgeox'nd Devices Departr>ont,
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)westinghouse Elec" x"i 'Ccrpor3.ticn East Pittsburgh, Penasglv~q O
. SL'ato of Penn ylv-nia, )
County of Alleghen(y, ) ( ~
'I S>io(.n tp <nd sul!-nzibeQ boffo pe this $ dey of.'.11ovenbe"~ 1960.
( cg> .i ~ lie'I:a:ry 1'ublic Hy Cn-smL~sion c>q:5xes 1 ca-~
~ ( ' ( ~( ~ ~~ i I"ob=u~q l, F
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CiJ."'llT33'3:CATION C'l" Si~O('K Tl'GT 1."0th MS-~,O'A-2 LV'!'H:it'M>'
l.'anu.f:.:."..hu'e'"e No. - Univer;-:sl Trams coiIslr
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ation. g.'erial Nco --Shcp Order 235'.5799. '
- h. Remarhs -~T)) . ~'ment +osted is the ~ fttcl: ear .in'":ion cf the equ"'1:",nent
~ 5:exanÃnal 1000 kva pcwer area.
center that
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sill be
'e installed in a Zone "0" shock
- 3. lfethod of Tc" C 'leer.formed
', Descend.ptinn of Test App'.~ptas k
test II Vho werc cond.ctod on a trapeze tester. The complete exp3anation of the',testing fack.lit" eo is t ivon in the document of Sept:.ember 12 3. 60
)
onbttled "'ll"sttndhou.-o Shock Test='nS Factlll ics and Procedures" . t CiP [ I
, ~ This as.".t.mbly rr was tooted ao a typical
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- 1) Test. Pro" cdu)'o
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Thc g"!itcl)[car 'assembly Ma" l)olt(.d. to the platform~in six different, -o i to applv a shocl: tost ooual to a 3 0, 0.165 acc., half <<i!. 'io>>a> input pulse (n l0':.) in both c3.rections parall(:l to caen of th) co l~r:.-.-s--,.
.'c(c . For each of si-. positions an accclox'o.".'tcr of the unbond d .;--=--
gape ts>Tc qlas us(J( to rtotc '."!ii.c if t/hc tcr >,',!as /e(luiv~'2 on>t M) th b/s
~
shock.rc(luirc!"..ent. Tho pul c obtained from the acccloro".:>etor-visicc--er combination >!as anal,rod by,thc digital cc.~outer. Tho (lata nbt~Xnsd;=
.plott"d on a shocl: spectra cuxve. (Refer to Appendix j/l for data ar."'>hc-'<
spectra.)
\
(l) The breakers i!ere tooted in open position,to chock contact clc-ing and in clos d position ~!ith singlo phaso current tc checl". contact openin(;i An oscillograph record was usod in order. to detox.d.ne ' contact closihg or contact -openigg, . (2) The riioldod caso breed<or test vas mado ~!ith 80~~ rated current, and the DH-$0 bxc J(er
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t,est ssith 100,"'ated current. I (3) The reactor Was energized c!ith 400 volt, 60 cyclo 'voltage.
- c. Tost Data: V I
Refer to pppendix jjl. I A total/ of 16 tests hiero 'conducted. Location uheic. Test ~!as Condctcd
>1 Ucstinghouse Electric Corporation FscLst Pit tsbur(>h'lor1cs r '
East Pittsburgh,, Pa. / I'
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- 5. XndMdual Laboratory or Arencv Uitnes. ing Test ~
P as XncU.vidual! s lee'- s
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c~ Agency or'.~boratory - >lestinghouso 11igh Porkier Laboratory
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- d. Date of Tost;s - Ootot>sr 19, 20, 2'l, 24, 2/r, 26
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os Mere Shock hoxint;0 used in this Tost't -.No Apparent Results of. Tost (l),Hesu3.ts of Tests I (a) Tho steel housings passed all t,o ts,
', . (b) . Thc molded-caoo breakers passod all tests..
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z I (c) Tho DP-"0 brea!ccrs passed all tes(s lbi4)'. s;g1<c);p< in ver t,,)cal po. ition -">it!> rear facing ) )ic,";p". ngs,;here ".>; a one-cyclo cont;ac); bounce on open 1:l3-q'0 bre,~J..ers. 7)its;;:; the on)y position when contact bounce was detected nn op.n I g J o
'c)'he s'i'ound indicating lamp <<ssemblies, th" main b"- and c~-..-
n=ctions, and 'hc r'eactor passed a17. tests. (2) He. corm ..nd-".ions Hone. Data mcrcly submitted.
- g. Post Shock );x;minaticn Besu7.ts (1) There Has no cracking of Molds. r (2) All breaker mechani.s<a operated. normally on closi<g~ and tripping, (3) The gxound indicating 'lamp assemblies anD the re'actor i e"e inta:-..
(4) There was no movement; or deflection'f busses an9 conn ctions. (5) All nut and. bolt. <~sembU.es ren>ained tight. ' ho Post S)rock Tes<. Results I'he s~itchve<ar "i)as tested and. satisf<~ctorily operated in accordance wit)> t)>e manufacturer~s specifications for electrical verfor.".an'e. ~ 4 The. small iiirinv and the busses breakers and, reactors passe"'.. standard high potential tosts.
- Xs Xtem of Equipment Acceptable.
This three-used;l: switchgehr a sembly is accep" a'ole for ho.k Zcn ~:C".
'Xt passed all tests v(it)>out malfunction or disabling distort. on.
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Tlio at~ached pulse. Xroii i!hie)i apcctnun x!as obtained, is <'q>ical of )ior).::oi:.ay xcrliccl @ad tranavex'sc horizonLa.. teats per>.'ox-,~c<l'>> Mm thx'ec-un).t lo;i vr>>.',ai o si!itch~-,ear, i.":id thc test spcctriun is above %lie required spcctxmm for tlie>>"" 1 zoil ' T!i~'olio:!Lid~ list includes cJ'ltc'a teat nu"l >era and t)ie conditio"" ""c ~"-
- iary to prodiuce thc required response spectrum, Plus Direction Horizontal Tost 1,'o. '. Date Conditions 10-19-60 6-5/8u Drop. 30 Sprin
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2 10-20-60 5'i, Drop 25 Springs
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10-20-60 . Drop 28 Springs 4 . 10-20-60 5-1/4" Drop )0 Springs 1Iiixus DirectiOn. 1I orizontal . ' *
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10-21-60 . ~ 5-l/2"'rop 30 Spr" ngs 10-21-60 5-1/2" Drop 30 Spx'in~a 10>>26-60 5-l/2" Drop 30 Springs lo-26-6o 6-1/2" Drop 30 Spriiigs
. Plus Direction
',Transvo'rse Horizontal 7 10-2l)-60 Drop 30 Springs 8 10-21)-60 ~, 5-1/ll" Drop 30 Spriiiga 1 linus Di~'ection Transverse IIorizontal
.9 : 10-21)-60 g-1/2" Drop 30'prings 10 P
lo-2)I-60 5-1/2" Drop 30 Soriij;s Plus Direction Vertical 10-25-60 5-1/2" Drop 30 Spriiics 12 lo-2g-60 g<<3./2u Drop 30 Springs
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FULL SEISMIC CERTIFICATION FOR THE GINNA STATION MOTOR CONTROL CENTERS DESIGNATED 1L and INTRODUCTION AND SENARY A computer-aided analysis has been made of a Type W motor control center which was originally tested at Wyle Laboratories, Huntsville AL, in October-1972 to meet the seismic requirements
~
recommended by IEEE Std 344-1971. These calculations determined the acceleration g-levels and type of motion response that was excited in the equipment by a simultaneous horizontal and vertical sine beat type of motion input (5 cyc/beat, 4% damping).
Subsequently, a similar dynamic analysis was made of the equipment as modified for the Ginna Station, with attention focused on the new panelboard and distribution transformers. Hence, a comparison can be,'made of the original test response spectrum and the required response spectrum (4% damping) for this new equipment application.
The well-known "normal mode" method was used to evaluate both multi-direction and multi-frequency effects as recommended by the latest (1975) revision of IEEE Std 344. The comparison of input response spectra, as well as corresponding g-levels sustained in the equipment, shows that the original fragility-level tests performed at Wyle Laboratories were quite severe (1.49g rms) and can now be used to fully qualify the Ginna Station equipment for the specified seismic environment.
CO>PUTER MODEL OF MOTOR CONTROL CENTER Figure 1 shows a cutaway photograph of the type of motor control center that was tested with a variety of typical control devices according to the 1971 seismic standard. The computer model was baseo upon simple static load and "snap-back" vibration tests of a single cabinet
unit, which was built up out of actual structural members (channel and angle beams, flat places) using the finite element method. The'inal four-cabinet model, as tested, was assembled using 4 single-cabinet substructures (so called "super elements" ).'he base spring attachment was subsequently adjusted so that the computer model had natural frequencies in agreement with the 1972 prototype test values.
Figure 2 shows a schematic diagram of the original Type W equipment as modified for the Ginna Station. Special attention was paid to the modeling of the panelboard and the three (75 lb each) distribution transformers. In general, the new assembly was made up of a combination of different substructures based upon the original single cabinet as follows:
I. Original cabinet, except increased to 20 in. deep.
II. Original cabinet, except reduced to 14.5 in. wide. (Use twice)
IXI. Original cabinet, except added weight for top panelboard and for transformers in the bottom three drawers.
The base spring attachments for both the original and the new assemblies remained the same, and were not part of the substructuring.
The natural frequencies and modal effective weights determined from the normal mode analysis are shown in Table I, The original equipment assembly as modified for the Ginna Station had similar modal frequencies and modal effective weights so that the seismic test results on the original Type W motor control center can safely be applied to the modified equipment by means of the computer-aided dynamic analysis.
In general, only the first three normal modes were in the seismic frequency range (1 to 33 )/z) and in addition could be effectively" excited by the base motion input. The vertical (14th) normal mode of vibration was introduced by the base spring attachment in the computer model, but is well-above the seismic frequency range and has little influence on the final seismic response of the equipment.
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X-dir (front to rear) = .707 (,56) ~ 0,40g Y-dir (side to side) .707 (,56) = 0.40g F
Z-dir (vertical) 1.000 (,56) ~ 0.568 2 2 ZPA (rms) = . 56 (. 707) + (, 707} + (l. 0) 2 ~ 0, 79g In the 3-dimensional computer-aided analysis, the SSE spectrum is applied in each coordinate direction, except that the ordinate values are pro-portioned as shown above.
Figure 3 also shows the response spectrum for the 5 cyc/beat horizontal direction input at l<yle Lab during t'ne quasi-resonance sine beat test at the 8.5 Hz measured natural frequency in the equipment assembly. In addition, the simultaneous vertical direction input was equal to two-thirds of the single horizontal component giving a total vector input as follows:
X-dir (front to rear) = .707 (1.35) = 0.95g Y-dir (side to side) = .707 (1.35) 0.95g Z-dir (ver tical) . 667 (0. 95) 0. 64g ZPA (rms) = 0,95 (1) 2
+ (1)"2 4- (2/3) 2
~ 1.49g The resonance search specified by IEEE Std 344-1971 indicated a major resonance at 8.5 Hz and as much as 5-10% damping measured in the equipment at the maxi@urn 1.49g sine beat acceleration input. However, the subsequent comparison of equipment response values has been made at only 4% damping, the largest value appearing in the required response spectra supplied for the Ginna Station.
In addition to the test at 8.5 Hz, similar quasi-resonance dwell tests (5 beats at 5 cyc/beat) were performed at the six most signi-ficant resonant frequencies in the seismic range from 1 to 33 Hz.
Corresponding g-level input and SDF (single degree of freedom} response are shown in Table II.
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g Table lV - Equipment Response at Panelboard Location Equipment Response g-level Node Ho. Frequency (Ha) X Y z (Front to Rear) (Side to Side) (Vertical)
Wyle Lab Test input 1 8.5 .71 4. 87 .01 2 9.9 4.21 .11 .Ol 3 24.0 .01 .63 4 30.5 .08 5 33.8 ,05 Summation: 1-dir (rms) 4.27 4.91 ZPA .64 3-dir (rms) 6. 54*
Ginna Station Design Input 1 8.4 .42 2.12 .01 2 10.3 1.86 .13 .01 3 22.7 .11 4 30.1 .03 5 31.5 Summation: 1-dir (rms) ~ 1.90 2.13 ZPA .56 3-dir (rms) 2. 91*
The calculated equipment response for the seismic test of the original Type W motor control center was 2.2 (6.54/2.91) times greater than specified for the modified Ginna Station equipment at the panelboard location.
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both at 4X damping. In addition, the original sine beat tests were performed at othex significant frequencies as shown in Table II.
COilCLUS IOiVS The foregoing dynamic analyses have been used to show that the Ginna station equipment as modified according to Figure 2 would be able to perform satisfactorily in a seismic environment like the Type W equip-ment tested at Hyle Lab according to IEEE Std 344-1971. In other words, the more drastic g-levels and fatigue effects applied to similar structures anG devices on the seismic shaking table means that strength failures or malfunctions will not occur in the Ginna Station seismic environment as specified. In particular, the HFB breaker units, the panelboard HQP breakers and the 5 KVA distribution transformers can withstand 2 times the g-levels anticipated for the Ginna Station on the basis of the original successful Hyle Lab tests in October-1972.
Edwax'd G. Fischer Consulting Engineer hfechanics Department 401-2A2 Research Laboratories
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I ~ Cover Plates 9. Bottom Conduit and Wiring Space 1
20 Structural Upright Members (Front) IO. Horizontal Bus Barrier and Rear of 3 ~ End Coverplate Horizontal Wiring Trough
- 4. Horizontal Bus II. Unit Door
- 5. Incoming Line Lugs (350 MCM Max)- l2. Draw Out Unit 6~ Horizontal Bus Barriers. Upper Divider l3. Starter Components Pans, and Shelf of Horizontal I4. Guide Rail Wiring Trough IS. Unit Latch 7 ~ Vertical Bus l6. Disconnect Operating Mechanism B. Vertica I Wireway Covered by Hinged Doors I7. Control Devices IB. Master Terminal Blocks (Bottom)
Figure i Cutaway of motor control center.
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~ (Nyle 5
Lk Test (Oct-1972) cyclbeat at 8.5 Hz (Use for H direction, only)
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I f Ginna Station S SE-Required Response 3.dg I Spectrum
( Use for both H and V directions)
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/ 1,35 g 0.56g 0 12 l6 20 Frequency, Hz Fig. 3- Seismic response spectra at 4% critical damping
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1, r.0 Sii'livia 1: 03. 4~a I'n-Ig~ 1 P~.a" 1:01. 'n " >occi icP.u..cn c)vcr
/ i j///g I/'/5A '//'j'p. JOMGr di tribU, .! Caslels)oai ds
~or I:ae Qisivribut" o.". 3 c 0 zo! t -iQJ. e '.)Aaise a-c '-'s recu) red 'OI vital inetlTJ"Gntat" 0!1 aa.'.C Ot'-Gr O'iSCG13.ancr"I'!S Cireuita rQ(su'"..1P cl e" idol Q sous."('e of 120 vol" s !>> 8 YP'aiuca 1)0 'e la&1 1 yv 0 isle /a/'/i,':: ~anelooarao Pe 'uo DG ins u'-'Ue J as ioc.ru ox 4 !G 2.'0- Uniu at une:ao er'v <<'I-1I4Gt>> gi.cna;:!c3.ear Pr~'riei '+1"nta +aochestea G~s 8!.d a',lec':,ric Cor'rauion 1 <::- tesl n ';i.:.yn County r~,>rom'caters 18 !ni3.es cast 0 Hoches 'er, i'lI'.v Yo="I(,
1:01. 3 h distribution v'anelbrsrds es descri'oed in the Panelboard 3etails shal3.
b as Manufact!1>cd by 'II'estinghogse Electric Cornorati' i~pe II!':> and shs31 oe '!!rni .a;cd an(l insta13.6d bc>> ta!e C0i~S~lRUCT0.'.f ~
9 Gib:"<~Y, Delive .sj'o Job s ue of co!'Pd"-Gi:c MnelboQzos includia! bo . e"!closurcs ana breci+er QQC > 0! shcall c( scnedul Gd as re(iud ed by t he C0a'STi~auCTOA':00 i." P) Pq~I~>>c s>7'I 3.01 Codes and Stand.'<r('.s The ?)avelboa:.'ds shal3. be of r.".Cde n design in all respects and sh,"ll bc i~snub.'actusred l;ith materials an(: !vo'"h~~nah'n of first gua3.it>1and in accord-ance miths accei)l;Qd electric
'a utility st.ndards. A13. yane3.boards sh "1 b a ' '!0 an(i uc(.'st ed With a h - la'ist an33 icgbl e jsSA > AXE~ c nd iiii;)ih~ s tacnndar(1$
and sh"'Ll )neet i)Q('.Gr"=1 Qa':cification sc-P-11"a, for Pane3.boards and!.'Qderal S"-ecific-'on:l-C-37)a fo. Ci'cuit 33reake:"
Q ~
02 Vendor Va"rant 3 ('"
ihn E3tcrial suoelii.'1 undeir 'I;?!
'" au"y ).!aterial '3)coificatio!! sheill be ful3g !I)arranted l)y the vcrdo!, a(>>a-!! and factory !;or?a~anshi3). "ihe
- sarrantp period shal'e for a ne: ica of one (1) pear afs;er alan" accm"-nce a!!d the !'iarranup cn a!'!J Qoaired or re')laced it(Dl . hall bc extended for one t,l) pea'.i.".a d"=te o.; r(!n 1'. o" reolaccmc!)t.
4:30 i)s> 8~17'f Gci H
i'l. i'cen CC?)ics of c .".!i) I)'ue 'oaanels)oa!rd dra"lial~cs > sho:)l anci si 0 a!!d arrange-
~
);ant of >>r aai(ers <<nd )slain bale sections, and i'ront elo.ations of u~s, ical a!)G .board sl!cll bG Sub!aittcd to thc s">>'Q!'ilg".f for Ggxovh before release for n'.anu act!!: G.
g'aj0 IT i, )1isi s>>ss>>(I>>I
" - I l', c;aael 'oii 'd 1I .w!.3. be ')roV'.CCd;)i';:1 n"-.,e'Ol tQS Of lc!>>',inated COnS truCV ion
~ ~
SP-S.;C6 H vtsed lo-1$ go 6:oo C'T )')
6:ot 6: 0"" '
..8 .)a tell) -rds,'p(.al,')e 4 0>> sur f ce:!!or); i n~
j,.;!')aa"
( .<<I lv <<r's,"hall ..0!'! isv 0:; one Ii sin - nd 3 x!eu").Fl 1)u 0r vo-" sin: le )< a!!8 scux'0? dna or -nch circui usa Sec':-).on 9;CO g n( bo 'a<a I s .>> LL h8 ice il!!0 I ',ecnan'Lcally xnverloc'(' !f<gxn brea 1(ers ~
P n 1!)Oerds sh 11 be de".d-:.ron'e..eel tyne.
( OD CL;ZEST 33~<v<7~~r.,<3
(:01 Al branch circui( breal!ers sha. 3. Ce 'ch t)yn 'liic8."ia(e) (iu c~(-br(:=.1') tx'i'9 iree
'ol 'ed ca e) 'Ul< rI!61 I"sgne'vl c
~
cozzloa c lp end 'Fee~very sea'd
~
co 0>> er ce "-2 t' retin.-; sl)ec .xi ed vU Creepers snail be vTr'e iJA Slabs,:1 8 003 e, )n rs "'l@s es s'nc!!n on
~>~lelb ard det" il d ("'csex".'Aloni 9'h<;; j sli"ll 6 8 el<!biens co."~gensa ved I( 0% :). 1 0 eal(exs "';i'll b. t';!e bolteP connection type, an. they sh=ll indj.ca'ce clear+;)he"'her they a"8 in the "0'!" or "Oi 'osi'cio'> ier!ninals 'hall be cold< ~l 8 -i ')~e ~ure tyae 8:oo tionn 8:Gl Pane3. box( en "losures sh."ill oe cons vructed of r alvani>> <!d code qua":e sheet s;eel, !Iith vari!n zo!ux'vj..lg i'lan-'es beni vo i!1si.de el3. <!round, and of suf-
"."'c.'eI.'ize to L)rcvide " r.'kn'v.'cu-<! n v';er snece of fou. i!!ches on all S'd S Lv.nel OO(SS S<!a11 be Xor Surtace rgouqti>>g 1Qp~e',(Oujs jn l;01) ~~'qd bot'co@ of bo:.:.c'osu;-es -; 1: not be eruired.
8:0=" Pan"=>> 'oox enclosures anQ aron" iri! I.ssexbly sha11 be of HKi~h-1 cons-'ruc-,
8!03 A..3. ".m l~o<r(. in';Crier brcal(er =ect ons sha11.. be faci)ory assembled cc1!-
piece;sivh circuic breaL(ers. Interiors sha11 be desi~nc<1 and aasclrbled Go 'll(!t, any in'. v'Qua.. breskex can b" re@lac 6 ~ithou'c d.sturbing ad~ac nt, bx'eal!<"rs 0'./il!Cut) re!Qov nfr w. in bus 0'<')ranch c>>rcu $ ( on !ec ors 8:0<< nc1boai <s sha3.1 h~v hin,"cd (1<o s !!nd shall be provided '!i'vh c bin" n c J3..<.nd<!i'. CcL an '<!<'h~ !). cll '!l3. Ocl<s l(cy <l '.il 8 l'! 13ix'cctory r"'(< ll c cai"d l!01 er !<a1 1 <)8 vga ovjdc(1 on tha j <,s j !0 of <!acl! dcoi, p ca"as <<1.,11 '.1,".v<3 b. anch circu' inic:";".a'vion 'vy 'CQ t!-reol! Ca d sll be no le-s t'.:an l inc;.Os !;id by 8 inch s 10.1~.
8!05 413. 1rcn) priv. sh<il3. b< !Sdo oi cade I~au~<8 I"<!1!Yniccd s.:eel scel !Iiih a ru Jt)-ii)h<i<) ' nQ oatinx an 'Flls<<s(! <!ith g" +I! "61 ~~(!y (!n Fsel T3a '+ ~
sP->4C) 13.-Q. ~
3 r
1 ~
Revised 3.0 o,-
9;Go ZAi:.:;T,~C ~n -:r'"::
i:-,-i.!y,;(.; xin in~""~ r~nr-i! vi .a.<<y c.iugp one] r 0
~ <
'our g./*r!ii )"llQl.b'rs"<s Qba"~ 1 b~
LJ.
' +a/'o'L so II! Qnl'v ope b, c') c<, p
~ ~ .~<< "G~e r')na )e 3.1)
~ vol t liU!~i~ter "cure G 03 ire ~ -': c 4~me " '
~,~ . <<'I nI, +~ >"<<'74
~ n n~'er 1
an< r~tin':
folio<; ~
ZQE1ber of Brench Circuis A!frere P.a.i:inc Trl4 z c 20 AzQ l(1r c:0 J.g 9:04 r'.c:.
~q <<n pgpssnL)1 f"rc..zis yw) ~ <<~ <<+oe ills.'.1 fv Qished ':!ii.
~
'r.'i Gh a8 n p~ weplat4e 'n accord ncn;!ith
.. 5: . ..hc c:eaign-"tions sno13. be as zollows B.ne~ '~l ,! - X!,'87Rcl!:izi7. MS - 3.r I(
I 3.0:CO ~.":
PA~x.xLBOfBD 3ExA...~ 9 (Be@Qated. Xnstrumt Su1)ol<<Pnc'~ .
10:01 Siz p="ve3.boards Ghal b '"urnisaed. ~
each 'Uii'h 0
'c A ccd 20 m e 8 r 10:02 Hach panel shall huvs one ma<n a n d neu 0 z'a' buss and nd mmill be supplied +'rom
.=.
5 vo 4 rcyQ.ating tzansfoz-er source.
10 0$
\,
zench circui'4 breakers si>s13. b- tp) ZA, sin.'1e s np~1e pole ratecl 15 ampere with 1!i "-. >> . h p=-.elboard sha3'4 hn e ten,(3.0) the ut 3. 'o" a'h "o "'h- " 3.
1C:05 E.'ch panelboard si1 .11 bc xuza~isheQ i!ith ".
"ep
~cc4icn g: ~ Rhn d. sigv~tions sh".11 be as fclloi7s i!s, "n'1 If
>f1 - w>X'!CO aXSX::iXPJ..XO",t Pzlmz>> uZ P. n 3 j'2 - x~lXPCO Xl; Ti,X UT'..i P!:IHL - lE2 Panel;r3 - Ti"XftCO DX'21"iX!.'U7 0"f 1"":iV.'K - 17<<3.
P.nel;;4 - TllXi!"0 OXG.GXZZYOli PAXL - 1 2 Panel >j5 - Ti Xi'QO DXSTDXZ~~<<XO I Pli";i T. - ~
10 Panel:,i",6 - TilXl!"0 l)T;Bc~XF~TXO.:t xiii)" - E
~ ~
~ C
..r-5466
~
~ p 11-14-67 1
- 1. np S;0'~;
1:01 -P..
G 4nPb J.~6 I 1:Pl.l H:,e. j. i fic..tion c vers folzr "<<cn ' 'Dc'..'Gr 0 utri 3ut" on ', c:-'381 cares for the dist='"oz!; ion '20:cl'; sin:>>e .Chase a-c as reouired "- v'tail 3, .s'v uKez 'u .iu", on a "d otiier Kine 133'neo(zs ciQuits rec'Uir3 ng a r<31 'ble scurce o. 12v'o" u s n!ale c.hase Dos!Gr II
~
1.0~ 2 Th(. "ou:"..can..3.boards ez'8 tc be inst813.ed as Y)art of the l'Jo. 1 UPiu at i,hc o G' .",:brett CiP..,'iucle-.r j:o(;e. >1 nt pochester Gas ar., electric
~
CcrOEration 3.OC -,ted in ~'(('1>ne -'{ unuy -'D'Qrc"i <ately 18 !!liles Seat Of Bcch>> ste' 1<~8~8 Yo *iE 1:01.3 The distribtz'uion ll nelboar(3o a" cescribed in the Panelboard De.,uoils shall be as n!anufactzzxed b>> destinghouse L'lectric Cornoration, TJ-oe I~ an(l shall be fv-nished anc~. insuelle:! 'Oy uhe CCIl3Ãz;Ul."ZQH.
2:00 D::.IZ"'r"HY Deli ex'.to jo(> site of c(!u:Dlete DSPGlboavds includinp box erclosu;cs and 7'real(er sect on shall be scheduled as re(3uired by the Cp.lS!'.PUCTQPi.
3:00 H."Q.:3:::B~"<3lJTS 3:01 Cc((c.. and Stand"::is Tile ."anelboarQS shall be of !3odcrn desi~("n in all respcct3 and shal3. be 3nuxactuz Gd '('2 t!1 szatcz a ." ' and ('!orc~+anshl'g of fir"t quality and in accord-ance "!i+'z ac(:ected electric utility stan('w~'ds. A3.1 eanelbcards shall be
- a. SG .bled and tested ('ith the latest a'<'oplicable ASA> ATFZ and iG <'4 si"aP ax'd and shall meet Federal Hp ~cification W-P-17.-"", for Panelboards and !."(!deral Q2 Vender tfarranties Ti G r:ate'al upplicd under this pecif3.cation sha3.1 be ful~l- uaxrant.ed by ti..e vendor FE~ainst ~.au:.ty slaterial and fi.ctory %!or Q~anshl p ~ The j
'8"-xr"nt 'ger:.Oc. "il 1" be fo a :eriod of CPS {1) ye a'ex'l n cc ptance) arid tho (arranty OP. arq rCDC r<d OX re llaoe(! itoa Shall be e.'(tended fOr o~~ (" y<c." 'o'3 etc o:; rona>> or xelllacer! .-nt.
4:po D(!7;i'i.'!GH
' ift on coY)ios Gf co".in! c"(! "3:lne" boar(. Qralli l<s) Jizo:.'i:Q ize slid ar .nce-
'!zsnt oi brea'.'c "s <<nd )uai n bull sections > iand fron't (!lcvatio. s o."; up)ica nanelboard s."~=.3.3 b ub-3ittc(t uo ";hc (-.'Ti[n't.'8 foz aoprovcl bcforn re7.case for r..anufactlu G.
5:Gp Zac'.~ panelbo"'-+ "iX=11 '3C ",ro ri..ed (; it.x r..~:le<>lates L of 1~Llinat d cors" ruction hitiz 1/.l p~
hl."'.1 (!h" te 1 3(" .!z'n~r~vid Biz c. 03.ac! oac.(fjrcuPd
i i > SP-g466
(' 11- "'> -67 6:oo 6:ol Gene Gl 6:o2 <'a )2;.c." boa'.."< s sha:." ba -'Or <<u(';ace Baunt 6:c3 ::our <Gna".boc'd s>ell (.On".'.s.'. of o:!<. rxain 2nd G neu~ral bu! fo" 1 O ' ' s" n9'le 0 !Gsc soK' '. 2nd b "Gl'c!1 circui'Cs ~
P.ll ')Gnelbo rds sh;:.1 h2 0-'o r!CchGnically in~;eric '!(ed rliain brc Ear;;.
6 o~ pano boards sf!2 '] be dead- fran'b safety i1j )a 7:oo CYNIC!i%~ ~~!."-'K""'0 7oo1 P>> b nch circuit bra !-.a s sh211 be the welded case, th r'21-w"natic tyne: cu l-:12!:c, ouic!<-bra"-:.:, t:r!,o rae,. Co! mon trip Gn fee~ ry sen ed P
7:c2 P,ll bre"-.hers sh-:11 be tyre 2's sin~le vole, in r~vin~s Gs hcHn on th>>
Pena.board detailed dascr:i.v';ion. They shall be Grabient cozoensat;ad.
7:o3 'll bre..hers "hall ba the boltcQ connac.ion ~y1)a, 2nd they sha"1 indicsta cla2)'1 f"!set:her 'i hey ere "n 'bhc ici! or "OI'Ti" posi ion. Ter1)inals shGll ba s<ldarless, p assure t;>>a.
8.oo PA!.~~'J>EOZ !.:nC! O"->!irZS Ai::0 Al)HF!i!DIZ 8:01 Pane.'. bo;. enc<o.:ures shall ba constructed of gal~ranized cede ~~2>e sheet si;aa.'., !lith ~r.'.r! mounting f1un;.:Cs bc'nt ';o in"ide 211 Ground, enc. of sux-fici(:n'; size ~",o provide G mi1i.--.~~(! gut%ex snece o.. Xour inches on a.
side::.'.Penal bozes shall befor surface m()u:!ting. Knoc".cuts in top 2nd bot'~<gg of hp;: enclosures yiill not bc required 8!oz P . !el bO < cn(.'lo ux'cs 2nd::ro".ltd x'"":! Gs "831y sha 1 be of KE!A cons iruc-tion 8'o3 All Aan 'oa'rd ikY'rio'"ca'lar secoicns shnll be fGcCory Bssclhbled cciQ-ablate (li'h circuit braG!< i.'s Xnteriprs shGll be d<!Signed 2nd assembled Do t~ Gt Gny ind" Eiducl br(?Gkar c"n ba "'cj)".aced 'tlithouG distu1'hing Gd,iacent bx eG!:ers ozithou'(: re:.'"Ov:.n': s!".in bus or bx'Gnch cir(!u" u connac'cors ~
8:o!l t)1 i ~ () ane1 co -,! Qs shoal 1 '.f:: hin.-,c . Qoc!' Gvd shD11 bc 'oroyi('.ad 'i.'ith c ion c".L i.nc.o.". 10 !; Gn" cut ch 0 th Gll locl> ox ovidcd n tha insi(lc of each Qc "x'. Al1
'GX'rt~ si.'sll have branch c.rcuib info".1,":.1:ion typed '~hereon. CGrds sh= 1 bc n< le"s than ) !.nche" i(;c by v xn"h
". - long.
Alli ~ xont. t,."..m sh.'l.l "- a;:dc ox code ~. u<e;;Glv.";ni:;ed shoat sccal (;it,h G Cali ~ ~8 inhioit'!I~~' Gtin'" QG "in. he'l 4!it.", '>SR 61 Pay cnsE' Pci it
o:00 g Ql Eac.a 'oGPGlbcar(, '".'.a 3. bc:.ur'.i"h .d I"iti1 tgo L9iQ brea'(crB for 'oerfc"red 1 2IQ~.Q. Tne!::l!.'l cc roch"-1i(::; >>> iP'=Qrlcc.'(G(I::o c~hat oa3.:t or(. bre!:!(Qr c 'D < G closG(:
o.C2 Erch 'Qaa(el sza '. h'2G ol1G IL .iQ c.l.'d PGu'hrc. 'us Gli(t gill be suvg3.ied iron a si:.gl-.- I'.hpse 115 v 1'rarsfozw<!r or frc'l a sin~lo phase 115 vol';
i've-'tel sourco:
Bra~(*h circui v b: GGI(Gr - 81M11 bc 'i;1I.,Q Dt'! si B~~l.Q 33olG iQ 'liber all(l ratling Gs i(-llogs:
Nu~~ber of BraTlch Circuiis >ZIIQ"G 'R~tiVV GATI 50 E ch pa lL 1 ooc+~ (1 shall oe:.'u- l1ished gi th G nar'!Gplntc in accorde';>cc I>iQh sec(i OQ 5;00 J.he BG'Q"ll'CioD 'h'ill be Bs f01 log";
Pe,DG3. ",pl - XHST'UxBivP. Z!JS IMlel II:2 RUB 113
- XESTPiUi~ZI!!.' 1Q XPSTRUI!EI!2 Ts%DOi>
FGB D.C. PO'ri" B P.-. CGii~i'RGL 3ATTERIHS ROBHB7 Ei@KTT GX1:IBA i~!UCLEAR Pl>"i R P ~ÃZ Ui>XT NO." 1 R"- l': ST'B GAS AHD EL'CTHIC CORPGBATXGI'l B&HESTEB, iF"li YORE PRI? Z COi~lTRACTOR
".li.STXIIGBCUSE ELECTRIC CGRPGBATX'~~l ATTIC POWER DXVXSXOl'l PITTSBURGH, PEliilSYL>/AliXA BG 2l;QQ OI~ D".fi" ASSGCIAT Sp I!lC.
525 Lanca-'~sr Avenue B::adding, Pr:nn'- Ylvania 1/603
0 BEqUIQEir P>Z QJTLIi~~
D,C. PGtlER C. CGhTHGL BATTERIES BOanr~T EV'r.. T OIrmA >@CLEAR PO';rH P~Vir UNIT NO. l B~"RZSTEB GAS AiJD ELECTRIC CORPGRATIOP.
ROCHESTER, IP"tJ YORK PBI? Z CGi~iTBACTOR
- TESTXEG'rtCUSK 'ELECTRIC CORFGBATXKf ATQifIC PG')ZH DIVISION PITTSBURGH, PEllltSYIiVAl~iXA BO-24CO GILB.";Ii." .KS'KIAT"S~ IHC.
52'nnCR't8 l'VCQQG H."..aQ: np, Penn "ylvan ia 1/603 r
~l g7 TAS
T,'iZLF. OF Coi":ZEj:lTS Title SCOPE OF 4'QBK Q ne al 2:OO BEQUZBElKHTS 2:Ol Ccodes anQ.
Inspection StanQ~rds Testing l
2:02 and.
2:03 Llarranty 1 2:O4 Drawings 2 2:0$ Xns'cracks>>on 1!oo!cs anl Sv."-,re Paris List 2 2:O6 Proposals 2 3:Co DATA BHQUXBZD 'HXTH PROPOSAL 4:OO ,DESXGH AND Oi~BATIiJG COI1DXTXOiXS 3 4O General 3 4;O2 D 'cail Reouirem nts
PO 5-2>'-'>'(
1:01 i Qnaz'--'.
1:Ol.l Th's Hcquiral":ant Outline covcx's tl o (2) 12i> yrolt. CO ca',1 stavion cavy ries Ui gh Qaccss~ry raclzs and accessories ~
1:01,2 'Thc"8 'ttcrias ara to ca .'nstallec! as part of the 1!o. 1 L'nit aG ";!18 GXi<<lA .>t<ztion Boc¹star Gas and. Elecuric Corporation. loca'Ged in Vayna County, apnro:cinataly 10 miles as.G of Bochestaz', Hair /or!;.
1:01.3 Thi" electric generating unit is schad.>>ad. for covanrcial op ration rn June 1. lg6p.
T}'.e batteries
- AEQUI.'i specified, her>>n sha3.3. ba furnisheGl in strict accor9anca lr'th these specifications. Ho substitutions lrill be 83.lolrect.
2:CO .i &ilS 2 Ol. COGles .":.nd Stanc'pro.s A31 ran:ariel 'urnisheo. shsl3. b oz modern design in a3. respects "nd.
sha3. b Gnvf,c'Cured, Kii Gh L'Ptez'ials and. E.orkRsnship oi fiz'st qualit;,~
=nd. in accordance trito acce'3'o-0 818ctz'ic ut" lity 8'iKl&rd Gncl st ndard.s of XFCEA, PSA, XE1.E (AXEE) and, iEKY.
2 '2 !:r,:nor 'I:d'or.an.l "es.c1".,<
2:02.1 T'a neterial cov~rao. by th<" 3eqllirar cnt Outline sr=3.3. ba ccvo3.c~. ly assembled. in 'Gha factory and. Ghoroughl;r testaGt. in ccor<~nca <rith tha latest apnlicabla standards of XRZA, XEEF (AXEE) and, BElC.
2:02.2 Cez"Gifiad, t st apozts sh.ll ba sub littccl 'Go aha EHGDT '8 prior to shipm"=nt.
2:02.3 The E.'Iaido!EER resar res 'Gha right to inspect this equip nt at point of 5&nufacture and. Go 1'ritQass I'outizla factory Gasts ano. Ouch other tests as v"y b required to pzova th correctness of operation..~any znspaction oy tha E;"".CXiGHR s'roll not b consideracl as n l;-aiver of any lraz'zanty or othez righri;s.
2:03 !L~ rr"n'..'~
The rateria3. 81lnplied..ndar 'Ghis Bequireivant Outline shall c fu13.y I'arran ed a~in: G f lulty Fiat rial and. factory ltor! 1':.~nship. T!'1- ';r".>I' rioO. sh 33. ba zor 8 paz'iod. oz (1) y sr after Plant Accep'ncai ant'l,
~
Gha z~~z I'azlG< OD any I apaired. or rap'4 cad. itQBl sh '3. be <
Gclxc.ad 1 (1) yet! I xz'o ! 0 i:8 cf I'. }"I: r OI'ep3ucel".ent.
P 0
2, ~. ~
Ti".""Co~~! conios of bat'<,eries a?1 racl".s "':hall be Gubmivbe"l (io the Z:;!C-!t'".:,H fo t.ppro-r.l.
~
Qg n.",tru(.'Cion 'Boors anc. Spare Parbs Lisb 2 0)r.l CuoC (3. prie shel.l includ Che cosC of ins'Cruc'Cion bool(s col'erin@ eauipi.. nt being xu 'nished.
fi %ceil (lp,'opies of 2:0~.2 i"ift= n cop'es of coom:.. nded. spa e parCS list, shall l)e furn::;she~ ~
2;06 Proi)osals 2:06.1 roposals st!all be Ozalin in tne name of GilberC AssociaCes, inc.
as Consul'bing Hng1neers and, ki+ent for Corpo:."ation i<Comic Polier Division, the Prime Con'~raccor.
t¹ Vestinghouse "lect ic ~
2:06.2 Proposals shal3. be submitteQ, as fol olrs:
Origi;-~~3. anrl (p) copies ~o;
. Cilber~ Assoc.'a'C s, Xnc.
52'ane'~,s'Cer fLvenue Hea(lin~P) Penns3~lvania lor~03
~ n>o- i"r. H. P. Ulz r Ch:ef Purchasing Ag;.n"l; g CO VAV;K .+Q!3XBED i!XTH P."<<lQPCSAL
'Ql P."Moz shall s.lbmit lnth complete da-';a for the erpxp ent lhisinclu(k!
proposal offere41, /his Qs'Ca shal ) buC not nece ssari! ~J be limited. ~Go ~
~he folloliing:
g: 03.. l \
'Descri3)~ive dai;a includirp di>r: nsiono pos3.'Cive nn(l xlcpj9'Cive pla'Ccs) e iic ~
ant net, veir!hts, construction o.
P:Ol.2 Dischwrge curves, in amperes per posi'ive plate, for bat~;)3'ies cuotea.
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SCIENTIFIC SERVICES AND SYSTEMS GROUP
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SEISMIC SIMJLATION TEST PROGRiQi ON A 7.5 kVA STATIC INVERTER SOLIDSTATE CONTROLSg INC.
600 OAKLAND PARK AVENUE COLUiMUS, OHIO 43214 Wyle shall have no liability,or damages of any kind to person or proper ty, including special or consequential damages. resulting from Wyle's providing the services covered by this report.
Ag br SEIShA tC SIAAULATloN
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Test Report
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If',i REPORT NO.
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c 43943 WYLE JOB NO.
I), CUSTOMER 13919 P. 0. NO.
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5 g IIII'y'. a PAGE 1 OF 62 PAGE REPORT
, g+'OP. March 23, 1978 DATE See References SPECIFICATION (S) in Section 7.0 1.0 CUSTOMER Solidstate Controls, Inc.
ADDRESS 600 Oakland Park Avenue, Columbus, Ohio 43214 7.5 kVA Static Inverter 2.0
~ TEST SPECIMEN s
Solidstate Controls, Inc.
3.0 MANUFACTURER 4.0
SUMMARY
A 7.5 kVA Static Inverter, hereinafter called the specimen, was subjected to a Seismic Simulation Test Program as recLuired by the Solidstate Controls, Inc., Purchase Order Number 13919, and Wyle Laboratories'eismic Test Plan 541/0075/GH, dated February 28, 1978, Revision A. The test program consisted of biaxial random multifrequency testing and resonant search testing in each of two test orientations. The specimen was instrumented with accelerometers and monitored for functional operation during the test program. It was demonstrated that the specimen possessed sufficient integrity to withstand, without compromise of structure or electrical function, the prescribed simulated seismic environment. Ala. Professional Eng. PREPARED BY License No. 7112 R. T orn erry COUNTY OF MADISON j William W. Holbrook APPROVED BY deposes and says: The information contained in this roport is the result of I complotc and carefully conducted tests snd is to t e best of his trnowled9e 'true snd r i ail respe ts. WYLE Q. A. L. M. Davies SUOS tBED and
~ ~
s rn bof re me this day of ~~, 192B Notary Pu ic in and for thc County of Madison, State of Alabama. My Commission expires . ~ 19 SCIENTIFIC SERVICES AND SYSTEMS GROUP HUNTSVILLE, ALABAMA
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PAGE NO. VVYLE'uuBQRMZ55lEB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 4.0 SULTRY (Continued) Table X contains a description of the tests. Figures 1 and 2 show the horizontal and vertical Safe Shutdown Earth-quake Required Response Spectra. Photograph 1 shows the specimen installed in the side-to-side/ve tical orientation for testing on the Wyle Hultiaxis Seismic Simulator. Photographs 2 through 6 show the specimen response accelerometer locations. Appendix X contains the transmissibility plots of the specimen response I accelerometers divided by the control accelerometers rom the resonant search tests. Appendix XX contains Test Response Spectra plots of the control and specimen response accelerometers from the Safe Shutdown Earthquake test in each orientation. Appendix XXX contains the Xnst umentation Log Sheets and the Xnstrumen-tation Equipment Sheets. 0 Appendix XV contains the Wyle Seismic Test Plan 541/0075/GH, dated February 28, 1978, Revision A.
4 hj PAGE NO. ERIK'AKNXRNKN5EB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 5.0 TEST REQUZREbKNTS 5.1 S ecimen Mountin and Orientation The specimen shall be placed on the Wyle Multiaxis Seismic Simulator Table such that the base of the specimen is flush with the top of the table. The mounting base of the specimen shall be bolted to the test table in each test orientation. The mounting of the specimen shall simulate the in-service mounting configuration as closely as practical. The spec'men shall be installed such that its lateral axis shall be co-linear with the longitudinal axis of the test table. For the second axis of tests, the specimen shall be rotated 90 degrees in the horizontal plane. 5.2 Resonance Search A low-level (approximately 0.2 g horizontally and vertically) biaxial sine sweep shall be performed to determine major resonances in both the side-to-side/vertical and the front-to-back/vertical orientations. The sweep rate shall be one octave per minute over the frequency range of 1 Hz to 35 Hz. 5.3 Random Multifrecruenc Tests The specimen shall be subjected to 30-second duration simultaneous horizontal and vertical inputs of phase<<incoherent random waveform motion consisting of frequency bandwidths spaced one-third octave apart over the frequency xange of 1 Hz to 40 Hz. The amplitude of each one-third octave bandwidth shall be independently adjusted in each axis until the Test Response Spectra (TRS) envelop the Required Response Spectra (RRS). The hori ontal and vertical control accelexometers shall be recorded on oscillograph and FM tape recorders. The resulting table motion shall be analyzed at five percent (5%) damping, and plotted at one-third octave frequency intervals over the frequency range of interest. The specimen shall be subjected to five (5) Operating Basis Earthquake (OBE} tests, followed by one (1) Safe Shutdown Ea thquake (SSE) test, in each test orientation. The SSE RRS are shown in Figures 1 and 2. The OBE level Required Response Spectrum is 80 percent of the SSE level Required Response Spectrum.
PAGE NQ. %AQJE'UVKKRNfUREB 43943 1 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPQRT NQ. 5.0 TEST REQUIREMENTS (Continued) 5.4 Saecimen Res onse A total of six (6) uniaxial piezo-electric accelerometers shall be located on the specimen to monitor the response of the specimen to the seismic excitaton. The placement of these accelerometers shall be at the discretion of the Solidstate Controls Technical Representative and the Wyle Test Engineer. FM tape and oscillograph recorders shall provide a record of each accelerometer response during the test program. Trans-missibility plots of the specimen response accelerometers divided by the control accelerometers from the resonance search tests shall be provided. TRS plots of the specimen response accelerometers from the SSE test in each test orientation analyzed at five percent. (5S) damping shall be included in the test report. 5.5 Electrical Power Electrical power of 480 VAC, single-phase, 60 Hz at approximately 80 amperes or less, and 105-140 VDC at 80 amperes or less, shall be pro-vided for operation of the specimen during the test program., 5.6 Electrical Monitor'ng Three (3) electrical monitoring channels shall be urnished to monitor operation of the specimen. The eleccrical monitoring channels can be used to ascertain electrical continuitv, cur ent/voltage levels, spurious ope ation, contact chatter, etc. before, during and after the seismic excitation. 5.7 Electrical Loadin A Solidstate-furnished electrical load shall be connected to the Inverter 120 VAC output during the seismic tests.
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PAGE NO. MAfLE"I.ABQRNPOHEB 43943-1 SCIENTIFIC SERVICES ANO'SYSTEMS GROUP REPORT NO. 6.0 TEST PROCEDURES AND RESULTS 6.1 S ecimen Mountin and Orientation Procedures The specimen was placed on the Hyle Multiaxis Seismic Simulator Table such that the base of the specimen was flush with the top of the table. The mounting base of the specimen was bolted to the test table, using four (4) 1/2"-13 Grade 5 bolts, in each test orientation. The mounting of the specimen simulated the in-service mounting configuration as closely as practical. The specimen was initially installed in the side-to-side/vertical orientation as shown in Photograph 1. For the second axis of tests, the specimen was rotated 90 degrees in the hori-zontal plane to the front-to-back/vertical orientation. 6.2 Resonance Search Procedures A low-level (approximately 0.2 g horizontally and vertically) biaxial sine sweep was performed to determine. major resonances in both the side-to-side/vertical and the front-to-back/vertical orientations. The sweep rate was one octave per minute over the frequency range of 1 Hz to 35 Hz. 6.2.1 Resonance Search Results A descr'ption of the resonance search tests, including test numbers, axes, and input accelerations is contained in Table I. Transmissibility plots of the specimen response accelerometers divided by the control accelerometers from the resonance search tests are presented in Appendix I. 6.3 Random Multifre uenc Test Procedures The specimen was subjected to 30-second duration simultaneous horizontal and vertical inputs of phase-incoherent random waveform motion consisting of frequency bandwidths spaced one-third octave apart over the frequency range of 1 Hz to 40 Hz. The amplitude of each one-third octave bandwidth was independently adjusted in each axis until the TRS enveloped the RBS. The horizontal and vertical control accelerometers were recorded on oscillograph and FM tape recorders. The resulting table motion was . analyze'd at five percent (5%) damping, and plotted at one-third octave frequency intervals over the frequency range of interest. Five (5) OBE tests, followed by one (1) SSE test, were performed in each test orientation. The SSE RRS are shown in Figures 1 and 2. The OBE level Required Response Spect um,was 80 percent of the SSE level Required Response Spectrum.
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PAGE NO. %PAPE VUBCRAYKHES 43943 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 6.0 TEST PROCEDURES AND RESULTS (Continued) Random Multifre uenc Test Results It was demonstrated that the specimen possessed sufficient integrity to withstand, without compromise of structure, the prescribed simulated seismic environment. Table I contains a description of the tests. The TRS plots of the control accelerometers from the SSE test in each test orientation analyzed at 5% damping are presented in Appendix II. 6.4 S ecimen Res onse Procedures A total of six (6) uniaxial piezo-electric accelerometers were located on the specimen to monitor the response of the specimen to the seismic excitation. The placement of these accelerometers was at the discretion of the Solidstate Controls Technical Representative and the Wyle Test Engineer, and is shown in Photographs 2 through 6. The horizontal accelerometers were oriented in the side-to-side direction during the side-to-side/vertical testing and were re-oriented to the front-to-back direction during the front-to-back/vertical testing. S ecimen Res onse Results Transmissibility plots of the specimen response accelerometers divided the control accele ometers from the resonance search tests are
'y presented in Appendix X.
TRS plots of the spec'men response accelerometers from the SSE test in each test orientation (Test Nos. 7 and 14), analyzed at 5% damping, are presented in Appendix XI. 6.5 Electrical Powerin Procedures Electrical power of 106 VDC at approximately 80 amperes or less was connected to the input terminals, and 480 VAC, 60 Hz, single-phase at approximately 80 amperes or less, was connected to the alternate input terminals, for operation of the specimen.
PAGE NO.
)SYlLE'NCBAI~ES SCIENTIFIC SERVICES AND SYSTEMS GROUP. REPORT NO.
6.0 TEST PROCEDURES AND RESULTS (Continued) 6.6 Electrical Monitorin Procedures Three (3) electrical monitoring channels, as described below, were furnished to monitor operation of the specimen. The electrical monitoring channels were used to ascertain electrical continuity, voltage levels, spurious operation, contact chatter, etc. before, during and after the seismic excitation.
/
At approximately 20 seconds into each test run, the DC input voltage was removed. Channel Function Monitored DC Voltage Input AC Voltage Output Normally Closed (NC) Alarm Contact 6.6.1 Electrical Monitorin Results It was demonstrated that the specimen possessed sufficient integrity to
- lO withstand, without compromise of electrical function, the simulated seismic environment No spu ious operation, contact chatter, etc. was noted during the test program.
j 6.7 Electrical Loadin A Procedures Solidstate-furnished electrical load (approximately 33 amperes) was connected to the Inverter 120 VAC output during the seismic tests.
I .4] PAGE NO. 8 MMJE VQKHPilPXBEB 43943-1 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. REFERENCES 7.1 The Solidstate Controls, Enc., Purchase Order Number 13919. 7.2 Wyle Laboratories'eismic Test Plan 541/0075/GH, dated February 28, 1978, Revision A. 7.3 ZEEE Standard 344-1975 entitled "Recommended Practices for Seismic Qualification of Class 1 Electrical Equipment for Nuclear Power Generating Stations".
PAGE NO. MAX'ABQRA7085ES SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43943 1 TABLE l TEST RUN DESCREPTEONS lNPUT ACCELERATION ( ) TEST RUN NO. TYPE TEST OREENTATXON LEVEL HZPA VZPA Sine Sweep SS/V 0.2 0.2 SS/V OBE 1.4 0.69 SS/V OBE 1.35 0.61 SS/V OBE 1.4 0.58 ss/v OBE 1.4 0.54 SS/V OBE 1.4 0.55 SS/V SSE 2.1 0.68 Sine Sweep FB/V 0.2 0.2 FB/V OBE 1.45 0.55 10 FB/V 1.45 '.58 FB/V OBE 1.5 0.57 FB/V OBE 1.45 0.57 FB/V OBE 1.45 0.57 14 FB/V SSE 2.2 0.66 LEGEND: HZPA = Horizontal Zero Period Acceleration VZPA = Vertical Zero Period Acceleration SS/V = Side-to-Side and Vertical FB/V = Front-to-Back and Vertical RMF ~ Random Multifrequency OBE = Operating Basis Earthquake SSE = Safe Shutdown Earthquake
*120 VAC output load was inadvertently left off during run.
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page No. 22 Report No. 43943-1
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FULL SCALE TRAiNSivfISSIBILITY O.l Cl 1.0 0 10 Q 100@ 1000 0 10 9 8
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Page No. 23
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\ Report No. 43943-1 FULL SCALE TRAiNSivfISSIBILITY 0.1 0 1.0 0 10 C] 100 g 1000 Q 7 I ~
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/
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page No. 24 Report No. 43943-1 FULL SCALE TRAiVSiVfISSIBILITY 0.1 D 1.0 Q 100 1008 10000 10 9 8 7 ~ ~ ~ ~ II ~
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Page No. 25 Report No. 43943-1
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Page No. 26 Report No. 43943-1
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Page No. 27 Report, No. 43943-1 FULL SCALE TRANSMISSIBILITY 0.1 Cl 1.0 Q 10 0 100 N 1000 Cl 10 9 8 7 6 11 ' I ~ I ~ I 4 ~ ~ 5 4 4 I~ I 4 ~ I I 4 ~ I t ~ 1 I ~ 1 ~ ~ I 4 I ~ I I I ~ ~ I ~ I 4
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Page No. 28
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page No. 29 I~ Report No. 43943-1 0 FULL SCALE TRANSivfISSIBILITY 0.1 CI 1.0 CI 10 CI 100 g( 1000 Cl 10 9 8
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Page No. 30 Report No. 43943-1 FULL SCALE TRANSivfISSIBILITY 0.1 0 1.0 0 10 + 100 I 10000 10 9 8 4 7 I ~, 4 I 4
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0 K~"MBGAMZ85EB SCIENTIFIC SERVICES AND SYSTEMS GROUP PAGE NO. REPORT NO. 43943 APPENDIX II TEST RESPONSE SPECTBA PLOTS TEST NO. AXES Side-to-Side/Vertical Front-to-Back/Vertical
Page No. 32
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Report No. 43943-1
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page No. 33 Report: No. 43943-l
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4 Page No. 34 Report No. 43943-1 FULL SCALE SHOCK SPECTRUJvf (g Peak) 1,00 100 100@ 10000 DAMPING ~% 10
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Page No. 35 Report No. 43943-1, FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 CI 10 CI 100 El 1000 0 DAMPING ~/o 10 9 8
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Page No. 36 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 C1 10 0 100 5 1000 0 DAMPING g7/a 10 1 I 11 I' I I, ~ I I I ~ ~ tI II'I ~ I ~ I ~ ~ 1
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Page No. 37 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 10 CI 100 IU 1000 0 DAiviPTNG ~% 10 9 8 7 \ ~ I ~ I I ~ 10 I I I ~ t I
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?age No. 38 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 10 Cl 100 IXI 1000 0 DAMPING ~Tt 10 9
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V Page No. 39 Report No. 43943-1 FULL SCALE SHOCK SPECTRUivf (g Peak) 1,0 Cl 10 Q 100 El 1000 0 DAMPING ~% 10 9 8 7 s
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Page No. 40 Report No. 43943-1
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PAGE NO. VARSY'AKSRAlZ55KB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. APPENDIX III INSTRUMENTATION LOG SHEETS AND INSTRUMENTATION EQUIPMENT SHEETS
W 322 WYLE LABORATORIES INSTRUMENTATION LOG SHEET JOB NO. LOG PAGE NO. CUSTOMER ~le TEST ENGINEER OF'ATE (Include Run Number, Part Changes, Shift Changes TIME REMARKS and all other pertinent data) u tP Qt 0 0 ft 0 0 lO I lit
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PAGE NO. )NYlLE'HKÃRA1l9$5EB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. APPENDIX IV SEISMIC TEST PLAN
Page No. 56 Report No. 43943-1 TEST PROCEDURE 541/0075/GH TEST PROCEDURE NO. SCIENTIFIC SERVICES AND SYSTEMS GROUP February 2B, 1 97B DATE P. O. BDX 1008 ~ HUNTSVILLE. ALABAMA35807 TWX 1810> 728.2225 ~ TELEPHONE 12051 827~11 Revision A SEISMIC TEST PLAN FOR A 7.5 kVA STATIC INVERTER 0'506 FOR SOLIDSTATE CONTROLS, INC. COLUMBUS, OHIO APPROVED BY: APPROVED BY FOR: PROJECT MANAGE APPROVED BY: APPROVED BY FOR: QUALITYENGINEER: APPROVED BY: PREPARED BY C FOR: PROJECT ENGINEER: REVISIONS FORM 1054 \ Rev. 4/74 REV. NO. DATE PAGES AFFECTED BY APP'L. OESCRIPTIOM OF CHANGES A 3-20-7B 3 and Figures 1 and 2 RT Para. 2.3 - Revised RBS 3 and Figure 3 RT Para. 2.4 - Deleted higher level multifrequency test option RT Para. 3.3 - Revised power requirement from 120 VAC, single-phase to 4BO VAC, single-phase COPYRIGHT BY WYLE LABORATORIES. THE RIGHT TO REPRODUCE, COPY, EXHIBIT, OR OTHERWISE UTILIZE ANY OF THE'1ATERIAL CONTAINED HEREIN WITHOUT THE EXPRESS PRIOR PERhIISSION OF WYLE LABORATORIES IS PROHIBITED. THE ACCEPTANCE OF A PURCHASE ORDER IM CONNECTION 'LVITH THE MATERIAL CONTAINED HEREIN SHALL BE EQUIVALENT TO EXPRESS PRIOR PER'AISSION.
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Page No. 57 Report No. 43943-1 541/0075/GH TEST PROCEDURE NO. PAGE NO. VNA.E LABCIRAiRMIES SCIENTIFIC SERVICES ANO SYSTEMS GROUP I 1.0 MOUNT3:NG S ecimen Ori'entat'on A 7.5 kVA Static 3:nverter, 36 inches deep by 29 inches wide by 83 inches high, weighing approximately 1500 pounds, hereinafter ca'lea the specimen, will be installed on the Wyle Multiaxis Seismic Simulator Table such that its front-to-back direction will be colinear with the longitudinal axis of the table. For. the second axis of tests, the specimen will be rotated 90 degrees in the horizontal plane. 1.2 SCIecimen Tie-Down The mounting hole pattern of the specimen's mounting base will be trans-ferred to the test table. The mounting holes will then be drilled 'n the table, and the specimen attached using available bolts, nuts and washers. The specimen will be attached in a manner that simulates t:he actual in-service mounting condition as closely as practical. Lifting angles for handling the specimen with an overhead crane vill be provided by Solidstate. 2.0 EXC3:TATEON 2.1 Simultaneous Biaxial Excitation Each horizontal axis wi3.1 be excited separately, but each one will be excited simultaneously with the vertical axis (longitudinal simultaneously with vertical, then lateral simultaneously with vertical). The horizontal and vertical input acceleration levels will be phase incoherent du ing the multifrequency t:ests. 2.2 Resonant Search A low-level (approximately 0.2 g) biaxial sine sweep will be performed in both the front-to-back/vertical and the side-to-s'de/ve tical orienta-tions. The frequency x'ange of the sine sweep will be from 1 Hz to 33 Hz at a sweep rate of one octave per minute. 2.3 Mu3.tifre uency Tests The specimen w'll be subjected to 30-second duration simultaneous hor'- zontal and vertical inputs of phase-incoherent random waveform motion consisting of fxequency bandwidths spaced one-third octave apart over the frequency range of 1.0 Hz to 40 Hz as necessary to envelop the Required Response Spectra (RRS) . The amplitude of each one-thi d octave frequency will be 'ndependently adjusted in each axi's until the Test Response Spectra (TRS) ehvelop the RRS within the limitat'ons of the test machine. The x'esulting table motion will be analyzed by a spectrum
)0 analyzer at: five percent Soliastate o ias (5S) damping, unless otherwise p 'f' b e, and plotted at one-third octave frequency intervals frequency range of interest. ove the Form 1054.2 R ov. 4/74
Page No. 58 Report No. 43943-1 ll,y TEST PROCEDURE NO. 544 0075r GH PAGE NO. Revision A Five (5) Operating Basis Earthquake (OBE) tests will be applied to the specimen prior to the application of a Safe Shutdown Earthquake (SSE) test in each test axis. The Zero Period Acceleration (ZPA) as well as other areas of tne RRS could be exceeded in order to meet the peak responses of the curves. The SSE Required Response Spectrum is shown in Figures 1 and 2. The OBE level Required Response Spectrum will be 80 percent (80%) of the SSE level Required Response Spectrum. The approximate test machine capabilities are shown in Figure 3. 3.0 lNSTRUHENTATXON 3.1 Excitation Control The horizontal and vertical control accelerometers will be located on the test table as near the base of the specimen as practical. 3.2 Specimen Response Six (6) uniaxial piezo-electric accelerometers will be located on the specimen under test. The placement of the accelerometers will discretion of the Solidstate Controls Technical Representative. be FHat tape the and oscillograph recorders will provide a record of each accelerometer response. TRS plots of the specimen five percent (5%) damping for an SSE response test in accelerometers analyzed at each test orientation will be provided in the test report. Transmissibility mounted accelerometers will be provided from the plots of the specimen-resonart searcn tests. 3.3 Electrical Power Electrical powe" of 480 VAC, single-phase, 60 Hz at approximately 80 amperes or less, and 125 VDC at 80 amperes or less, will be provided for operation of the specimen during the test proqram. r Form 1054 2 Aev. 4/74
Page No. 59 Report No. 43943-1 541/0075/GH TEST PROCEDUR NO. I PAGE NO. 3.4 Electrical Nonitorin Three (3) channels of electrical monitoring will be furnished for determining operational conditions of the specimen during the seismic testing. These channels will be monitored by an oscillograph recorder to ascertain electrical continuity, current/voltage levels, spurious operation, contact chatter, etc. before, during and after the seismic excitation. Additional channels can be provided and are quoted as an option. 3.5 Electrical Load A Solidstate-furnished electrical load will be connected to the Inverter 120 VAC output. during the seismic tests. 4.0 IN-PROCESS INSPECTION The records will be checked for equality of performance after each test. The specimens will be examined for possible damage fol'owing all violent tests such as at a severe structural resonance. All important vibration effects will be logged. Photographs will be taken of any noticeable physical damage that may occur. 5.0 REPORT Ten (10) copies of a certification-type report will be issued subsequent to completion of testing. This report will be signed by a Registered Professional Engineer and w'll summarize the response spectrum plots of the table motion, results and conclusions, details and recommendations concerning deficiencies and repairs, pnotographs of test setups, failures, etc. The report will also contain a list of test eauipment used, calibrations, and Instrumentation Log Sheets. )0" FOP m 1054 2 R eV. 4/74
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SEISMIC QUALlFSCAT lON Limitorque Valve Actuators Tests per XEEE 344-75 Tests performed starting April l, l975 Prepared by Limitorque Corporation
/'pril ROCHESTER GAS AND ELECTRIC CORPORATIOM HARRY C. SADDDCK VICC PRCSIOCNf Director of Nuclear Reactor Regulation ATTN: Mr. Dennis L. Ziemann, Chief Operating Reactors Branch No.
~
2 89 EAST AYEHUE, ROCHESTER, H.Y. 1~649 12, 1979 a~< a s<
(C.ir H sic 546.2700 U. S. Nuclear Regulatory Commission Washington, D. C. 20555
Subject:
Systematic Evaluation Program Topic VIII-4, "Electrical Penetrations of Reactor Containment" R. E. Ginna Nuclear Power Plant, Unit No. 1 Docket No. 50-244
Dear Mr. Ziemann:
Enclosed is the information regarding electrical penetrations of the reactor containment at the R. E. Ginna Station, as requested in your December 8, 1978 letter. Very truly yours, A vP, gt s,~
~~,p, t'~W Harry G. Saddock Enclosure}}