ML17228B152

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Insp Repts 50-335/95-09 & 50-389/95-09 on 950402-29.Non- Cited Violation Noted.Major Areas Inspected:Plant Operations Review,Maint Observations,Surveillance Observations & Plant Support
ML17228B152
Person / Time
Site: Saint Lucie  NextEra Energy icon.png
Issue date: 05/19/1995
From: Landis K, Prevatte R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML17228B151 List:
References
50-335-95-09, 50-335-95-9, 50-389-95-09, 50-389-95-9, NUDOCS 9505310101
Download: ML17228B152 (25)


See also: IR 05000335/1995009

Text

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UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTASTREET, N.W., SUITE 2900

ATLANTA,GEORGIA 30323-0199

Report Nos.:

50-335/95-09

and 50-389/95-09

Licensee:

Florida

Power

8 Light Co

9250 West Flagler Street

Miami,

FL

33102

Docket Nos.:

50-335

and 50-389

License Nos.:

DPR-67

and

NPF-16

Facility Name:

St.

Lucie

1

and

2

Inspection

Conducted:

April 2 through April 29

Inspectors:

R. L. Pr

atte,

Senior

esident

Inspector

M. S. Miller, Resident

Inspector

D

e Sig ed

Approved by:

e

K.

.

Lan is, Chief

Reactor Projects

Section

2B

Division of Reactor Projects

D

e

S gned

SUMMARY

Scope:

This routine resident

inspection

was conducted

on site in the areas

of plant operations

review, maintenance

observations,

surveillance

observations,

plant support,

followup of previous inspection

findings,

and other areas.

Inspections

were performed during normal

and backshift hours

and

on

weekends

and holidays.

Results:

Plant Operations:

Operators

were well-prepared for,

and maneuvered

the plant without

incident during, the

down power and removal of the generator

from

the line to perform repairs

on

a digital electro-hydraulic

system

power supply.

The decision to perform this activity off-line

demonstrated

management's

conservative

approach

to safe operation.

Maintenance

and outage

management

planning,

scheduling,

and support

of this short outage

was excellent.

95053iOiOi 9505i9

PDR

ADOCK 05000335

PDR

Maintenance

and Surveillance:

Maintenance

performance

during the short outage

was excellent.

The

planned critical work activities were accomplished

ahead of schedule

and permitted

an orderly return to power.

No deficiencies

were

identified during the observation of maintenance

activities.

A late

surveillance

due to

a scheduling oversight resulted

in a non-cited

violation.

This was the first regularly scheduled

surveillance

not

accomplished

on schedule

since

1991.

Engineering:

Engineering

support for the short notice outage

was satisfactory.

Plant Support:

The plant continued to perform well in the Fire Protection,

Radiological Controls,

and Physical

Security areas.

Within the areas

inspected,

the following non-cited violation was

identified associated

with events

reported

by the licensee:

NCV 389/95-09-01,

"Hissed Surveillance of Unit 2 Personnel

Air

Lock", paragraph

4.b.

,

Persons

Contacted

REPORT

DETAILS

Licensee

Employees

R. Ball, Mechanical

Maintenance

Supervisor

W. Bladow, Site guality Hanager

W. Bohlke, Nuclear Engineering

and Licensing Vice

L. Bossinger,

Electrical Haintenance

Supervisor

H. Buchanan,

Health Physics Supervisor

C. Burton, St.

Lucie Plant General

Manager

R.

Dawson,

Licensing Manager

D. Denver, Site Engineering

Manager

J.

Dyer, Maintenance guality Control Supervisor

H. Fagley,

Construction Services

Manager

P. Fincher, Training Manager

R. Frechette,

Chemistry Supervisor

K. Heffelfinger, Protection Services

Supervisor

J. Holt, Plant Licensing Engineer

G.

Madden,

Plant Licensing Engineer

J.

Harchese,

Maintenance

Manager

W. Parks,

Reactor

Engineering Supervisor

C. Pell,

Outage

Manager

L. Rogers,

Instrument

and Control Maintenance

Sup

D. Sager,

St.

Lucie Plant Vice President

J. Scarola,

Operations

Manager

D. West, Technical

Manager

J.

West, Site Services

Manager

C.

Wood, Operations

Supervisor

W. White, Security Supervisor

President

ervisor

NRC Personnel

Other licensee

employees

contacted

included engineers,

technicians,

operators,

mechanics,

security force members,

and office personnel.

  • H.'iller, Resident

Inspector

  • R. Prevatte,

Senior Resident

Inspector

S. Sandin,

Senior Operations Officer,

AEOD

  • Attended exit interview

2.

Acronyms

and initialisms used throughout this report are listed in the

last paragraph.

Plant Status

and Activities

a.

Unit I operated

at essentially

100 percent

power for the reporting

period.

b.

Unit 2 main generator

was taken off line on April 25 to repair

a

faulty power supply in the

DEH system.

This and other miscellaneous

maintenance activities were performed

and the unit returned to power

C.

on the

same day.

Otherwise the unit operated

at essentially

100

percent

power for the reporting period.

NRC Activity

McKenzie Thomas,

Mechanical

Engineer,

NRC Region II; George

T.

HacDonald, Electrical

Engineer,

NRC Region II; and

Roy K. Hathew,

Electrical

Engineer,

NRR, were

on site during the weeks of March 20,

April 10,

and April 24 conducting

an inspection

in the Engineering

and Technical

Support areas.

The Resident

Inspector also assisted

in this inspection.

The inspection results

are documented

in IR

335)389/95-05.

3.

Plant Operations

a

~

Plant Tours

(71707)

The inspectors periodically conducted plant tours to verify that

monitoring equipment

was recording

as required,

equipment

was

properly tagged,

operations

personnel

were

aware of plant

conditions,

and plant housekeeping

efforts were adequate.

The

inspectors

also determined that appropriate radiation controls were

established,

critical clean

areas

were being controlled in

accordance

with procedures,

excess

equipment or material

was stored

properly,

and combustible materials

and debris

were disposed of

expeditiously.

During tours,

the inspectors

looked for the

existence of unusual fluid leaks,

piping vibrations,

pipe hanger

and

seismic restraint settings,

various valve and breaker positions,

equipment caution

and danger tags,

component positions,

adequacy of

fire fighting equipment,

and instrument calibration dates.

Some

tours were conducted

on backshifts.

The frequency of plant tours

and control

room visits by site management

was noted.

The inspectors

routinely conducted

main flow path walkdowns of ESF,

ECCS,

and support

systems.

Valve, breaker,

and switch lineups

as

well as equipment conditions were randomly verified both locally and

in the control

room.

The following accessible-area

ESF system

and

area

walkdowns were

made to verify that system lineups were in

accordance

with licensee

requirements

for operability and equipment

material

conditions

were satisfactory:

~

Unit

1 and

2 Control

Room Ventilation and Air Conditioning

System

~

Unit

1 and

2 Shield Building Ventilation System

~

Unit

1 and

2 Containment

Isolation System

The following list of deficiencies

were provided to the licensee for

corrective action:

Unit

1 Control

Room

HVAC

Location:

Fan

& Chiller Room

1)

Damper D-21 on HVA-38 shows

a large area of either soot or

spray lubricant.

2)

Insulation

on ductwork above

HVA-3A is not properly

attached.

3)

Numerous

sample port plugs

on air handlers

were loose.

4)

Switch and/or indicator light nameplates

do not match the

description in ONOP 1900030,

Rev 20, for FCV-25-14,

FCV-

25-16,

HVE-13A, HVE-13B and

TSC exhaust

fan.

Location:

Electrical

Equipment

Room

1)

Fan control switch nameplates

do not match description

in

ONOP 1-1900030,

Rev 20, for RV-1, RV-2, RV-3, RV-4.

Unit

1 Shield Building Ventilation System

Location:

Control

Room

1)

Switch and/or indicator light nameplates

do not match

description in Table

2 of Emergency

Procedure

1-EOP-99,

Rev 14, for FCV-25-1,

FCV-25-3,

FCV-25-5,

FCV-25-2,

FCV-

25

4

FCV 25

6

V6301 )

V6302

V2505

1

SE

01

1

V6741 >

V2516,

V2515.

Unit 2 Control

Room

HVAC

Location:

Control

Room

1)

HVAC panel

nameplates

do not show auto

mode for spring

return center position per

OP 2-1900020,

Rev 5, for 2HVE-

10A,

2HVE-IOB, 2HVA-3C.

Spot checking confirmed that

approximately

50 percent of the fan motor control switches

do not indicate auto

mode.

2)

HVAC panel

nameplates

do not match description in OP 2-

1900020,

Rev 5, for 2HVA-3A, 2HVA-38, 2HVA-3C, HVE-9A,

2HVE-9B.

3)

HVAC panel

nameplates

do not match description in ONOP 2-

1900030,

Rev 16, for HVE-13A, HVE-13B.

4

Location:

Chiller Room

1)

Compressor

gages

on HVA/ACC-3A and

HVA/ACC-3C not labeled

similar to HVA/ACC-3B, i.e., disch temp, inlet temp, disch

press,

inlet press;-

2)

The handwritten reference

"set

head at 225 lb" appears

to

be

an improperly placed operator

aid on HVA/ACC-38.

3)

The placard

"leave condenser

water flow controller in

manual

and

open to prevent lifting freon safeties"

appears

to be

an improperly placed operator workaround

on HVA/ACC-

3A,

B 5 C.

Unit 2 Shield Building Ventilation System

Location:

Control

Room

1)

Indicator bulb cover for HVE-6A Shield Exhaust

Fan taped

on with scotch tape,

2)

Switch and/or indicator light nameplates

do not match

descriptions

in OP 2-2000024,

Rev 9, for HVE-6A, FCV-25-

29,

FCV-25-34.

3)

Label

FIC-25-20B

(SBVS Exh Flow) incorrectly identified as

F IC-25-201B.

Unit 2 Containment Isolation Actuation Signal

Location:

Control

Room

1)

SIAS operator aid missing

on 1-SE-03-2B.

2)

CIAS operator aids missing

on V6342,

D-17A, D-18, D-178,

D-19,

FCV-25-33.

3)

Nameplates

do not match description in Table

2 of

Emergency

Procedure

2-EOP-99,

Rev 10, for V6342,

V6741,

V2516,

V2522.

The above

systems

were verified to be aligned correctly for normal

plant operation.

Identification of controls

was verified using the

respective

Operating,

Off-Normal and,Emergency

Operating

Procedures.

Two areas that

need additional licensee

attention

were identified:

1)

Procedure

nomenclature

was not always consistent

with control

board nameplate

labels

(examples

above).

2)

Operator aids (color-coded

"doughnuts"

around

main control

board indicating lights),

used to identify system

response

following ESFAS,

were not installed

as per procedure.

Although

there is no legal requirement that these

be utilized,

one

operator

when questioned

remarked that in addition to the

EOPs,

he routinely uses'this

indication.

The largest

number of these

problems

were identified on Unit 2 (examples

above).

b.

Plant Operations

Review (71707)

The inspectors periodically reviewed shift logs

and operations

records,

including data sheets,

instrument traces,

and records of

equipm'ent malfunctions.

This review included control

room logs

and

auxiliary logs, operating orders,

standing orders,

jumper logs,

and

equipment tagout records.

The inspectors

routinely observed

operator alertness

and

demeanor

during plant tours.

They observed

and evaluated

control

room staffing, control

room access,

and

operator

performance

during routine operations.

The inspectors

conducted

random off-hours inspections

to ensure that operations

and

security performance

remained

at acceptable

levels.

Shift turnovers

were observed

to verify that they were conducted

in accordance

with

approved licensee

procedures.

Control

room annunciator

status

was

verified.

The posting of required notices to workers

was reviewed

and found to meet applicable

requirements.

No significant

deficiencies

were identified.

Minor deficiencies,

when indicated,

were corrected

in a timely manner.

c.

Plant Housekeeping

(71707)

Storage of material

and components,

and cleanliness

conditions of

various

areas

throughout the facility were observed

to determine

whether safety and/or fire hazards

existed.

It was noted that the

licensee

was performing extensive

cleanup,

painting,

and metalizing

of corroded

components

and supports

in the Units

1 and

2

CCW areas.

This action is in response

to deficiencies identified by

NRC

inspectors

in the past several

months.

No violations or deviations

were identified.

d.

Clearances

(71707)

During this inspection period,

the inspectors

reviewed the following

tagouts

(clearances):

~

2-95-03-123

on Unit 2A

ICW pump motor which has

been

removed

for repair.

All tags

were verified to be in place

and all

switches/breakers

and fuses

were found to be in the correct

position.

e

1-95-04-069

on Unit

1 hold

up drain

pump

1A.

This clearance

was placed to permit replacement

of the

pump seals.

The

inspector

observed

mechanical

maintenance

work in progress

and

verified that all tags

were in place

and valves

and breakers

were in the correct position.

~

1-95-04-093

on auxiliary feedwater

HOV 09-13.

All tags

were in

place

and the components

were in the correct position.

e.

Technical Specification

Compliance

(71707)

Licensee

compliance with selected

TS

LCOs was verified.

This

included the review of selected

surveillance test results.

These

verifications were accomplished

by direct observation of monitoring

instrumentation,

valve positions,

.and switch positions,

and

by

review of completed

logs

and records.

Instrumentation

and recorder

traces

were observed for abnormalities.

The licensee's

compliance

with LCO action statements

was reviewed

on selected

occurrences

as

they happened.

The inspectors verified that related plant

procedures

in use were adequate,

complete,

and included the most

recent revisions.

No deficiencies

were identified.

f.

Followup of Operations

LERs (92700)

(Closed)

LER 335/94-08,

Rev

1, Inadvertent

Containment Isolation

Signal

Caused

by Failure of the

B Instrument Inverter Concurrent

with Channel

D CIS in Tripped Condition.

This event occurred while

the Unit was in Node 6.

The loss of the

B instrument inverter with

channel

D in a tripped condition created

the logic for an

ESFAS

actuation.

The licensee's

corrective actions

on this item included:

Verification that all components

functioned correctly

Reset of the CI signal

Performance

of a

10 CFR 50.59 evaluation to permit placement of

multiple

ESFAS channels

in bypass

during modes

5 and

6 to

prevent spurious

ESFAS actuations

Placing the channel

in bypass,

as permitted

by TS while in Node

6

Revision of Reactor Plant

Cooldown - Hot Standby to Cold

Shutdown

OP 1-0030127 to place tripped

ESFAS channels

in bypass

as permitted

by TS to prevent inadvertent actuation

Replacement

of the failed channel

B component

Revision of Administration Procedure,

Conduct of Operations

AP

0010120 to verify proper operation of .actuated

components prior

to reset

The inspector

reviewed the licensee

corrective actions

and concluded

that they were adequate

for this event.

He additionally reviewed

the above

10 CFR 50.59 evaluation

and agreed with the licensee's

conclusion.

The required

changes

to the above procedures

were also

verified to have

been

implemented.

These actions

appear

adequate

to

address

this item and prevent repetition.

g.

Followup on Previous

Operations

Inspection

Findings

(92901)

1)

(Closed)

VIO 335/94-22-01

"Inadequate

Corrective Action to

NRC

Violation Regarding

Emergency Diesel

Generator Operability".

The inspector, reviewed the licensee's

corrective actions for

the subject violation.

The violation was the result of

inadequate

information, transmitted

from Operations

management

to operators

via Night Order, regarding the effects of IA3 bus

alignment

on

1A

EDG operability.

The inadequate

information

resulted

in operators

placing the Unit

1 electrical plant in

a

condition for which

1A

EDG load shed testing

had not been

performed.

The licensee's

corrective actions

included:

Declaring the

1A

EDG inoperable while the

1AB bus 'was

aligned to the

1A3 bus.

This action

was taken at the time

the improper electrical

alignment

was noted

and is

documented

in IR 94-20.

Realigning the

1AB bus to the

1B3 bus

and declaring the IA

EDG operable.

This action was taken the next day.

Issuing

a new Night Order which correctly described

the

impact of the 1AB-to-1A3 electrical

bus alignment

on

1AEDG

operability.

This was issued

on August 31,

1994,

and

was

reviewed

and documented

in IR 94-20.

Performing

a safety evaluation to satisfactorily

demonstrate

the ability of the

1A

EDG to assume all auto-

connected

loads with the

1C

ICW pump

on the zero

second

load block (the condition that might have occurred in the

noted electrical lineup).

Satisfactorily testing the load-shedding capabilities of

the

1C

ICW pump with the

IAB bus aligned to the

1A3 bus.

This was reviewed

and discussed

in IR 94-22.

gI 16-PR/PSL-2,

"St. Lucie Action (STAR) Program,"

was

revised to require

a technical

subcommittee

review of TS

non-compliance

issues

to ensure

an adequate

review of such

events

in the future.

The inspector verified that this

revision was incorporated.

The inspector

concluded that the licensee's

corrective actions

were adequate.

This item is closed.

2)

(Closed)

VIO 335/94-22-02

"Improper Modification of Control

Room Logs."

The inspector

reviewed the licensee's

corrective actions to

this violation, which occurred

when

a peak-shift

ANPS modified

the logs of a previous shift to include

an entry into a

TS AS

and the completion of required actions.

The licensee's

corrective actions

involved the counseling of the individual

involved, the issuance

of a Night Order reiterating

management's

expectations

for log entries,

and

a modiFication

of AP 0010125,

Rev 63,

"Conduct of Operations,"

Appendix F,

"Log Keeping," to include

a requirement that

no blank lines

be

left between entries

or after

a shift's log is complete.

The

inspector verified that the items

had

been

completed

and

had

found, since the event, that control

room chronological

logs

have

been maintained

in this way since the event.

This item is

closed.

4.

Maintenance

and Surveillance

a.

Maintenance

Observations

(62703)

Station maintenance

activities involving selected

safety-related

systems

and components

were observed

and reviewed to ascertain

that

they were conducted

in accordance

with requirements.

The following

items were considered

during this review:

LCOs were met; activities

were accomplished

using approved

procedures;

functional tests

and

calibrations

were performed prior to returning components

or systems

to service; quality control records

were maintained; activities were

accomplished

by qualified personnel;

parts

and materials

used

were

properly certified;

and radiological controls were implemented

as

required.

Work requests

were reviewed to determine

the status of

outstanding

jobs

and to ensure that priority was assigned

to safety-

related

equipment.

Portions of the'following maintenance activities

were observed:

1)

NPWO 66/0909 Periodic Maintenance of HV 21-2

The inspector witnessed

portions of the periodic maintenance

performed

on valve

HV 21-2, the

2B

ICW to TCW/blowdown

isolation valve.

Activities were performed in accordance

with

the subject

NPWO and maintenance

procedure

"Preventive

Maintenance of Non-Environmentally qualified Limitorque Motor

Operated

Valve Actuators"

HP 0940069,

Rev 12.

The inspector

verified that the

PM was performed within its maintenance

interval.

Activities included sampling grease,

limit switch

inspection,

and inspection

and verification of wiring.

The

work was performed in accordance

with the subject procedure.

2)

Unit 2 was taken off line on midshift April 25 to replace

a

failed

48VDC

DEH Power Supply per

PWO ¹4403.

The unit remained

at

7 percent reactor

power feeding both

SGs via the

15 percent

bypasses

using the "A" Hain Feedwater

Pumps

The feedwater

block valves were shut to eliminate leakage

past the

FRV

allowing for better control of SG water level while at low

power.

The steam

dump

and bypass

system

was in service with one

bypass

valve open.

- The failed power supply was

removed

and field inspected.

A

connector

which supplies

power to the module

was found loose.

The licensee later

bench tested

the failed power supply

and

found

a failed resistor

which reduced

the overvoltage

protection device setpoint

from 53

VDC to 44

VDC.

This was

below the required output voltage of 48.7

VDC.

This hardware

fault precluded

energizing the power supply.

The replacement

power supply module

was installed,

energized,

and adjusted

to

approximately 48.7

VDC.

Replacement

of the failed power supply

was accomplished

without complication.

The work direction

and

engineering

support provided

by the Supervisory

I&C Engineer

was excellent.

While the generator

was off line, the

RO controlling feedwater

observed

a slow increasing

trend in steam flow on the feed

flow/steam flow recorder.

Another operator

responded

to the

turbine control

system

and switched from automatic to manual

control after observing the intercept valves cycling and

turbine

speed

slowly increasing

from 1800

rpm to 1819 rpm.

An

unsuccessful

attempt

was

made to return the system to

automatic,

however, turbine speed

was at

1854

rpm and

increasing

when

a high turbine vibration alarm was received.

The

NPS directed the operator to manually trip the turbine.

The subsequent

evaluation of the turbine

speed

control problem

revealed that one of three

speed

sensors

supplying input to the

turbine supervisory control

system

had failed and the turbine

governor valves, with zero

demand,

were off their main seat

admitting steam to the main turbine.

The licensee

believed

that since the governor valves

were calibrated

cold during

an

outage,

the zero

demanded

position corresponding

to -3% of full

stroke valve position did not maintain the valves shut

when

hot.

The governor valves

were fully shut after being

recalibrated

hot per

-18C 1400174,

Rev 6, "Turbine Governor

Valve Calibration Unit 2".

The above work activity was completed

and all equipment

post

maintenance

tests

were performed satisfactorily.

The turbine

was placed

on line at 11:45

am and the unit returned to full

power on the night of April 25.

During this short outage

condenser

cooling water side cleaning

and several

other maintenance activities were accomplished.

Operations

control of power maneuvers

was performed well and

excellent support of the work activities by other organizations

was also noted.

The decision

by management

to accomplish this

repair off line demonstrated

a conservative

approach to safety.

b.

Surveillance

Observations

(61726)

Various plant operations

were verified to comply with selected

TS

requirements.

Typical of these

were confirmation of TS compliance

for reactor coolant chemistry,

RWT conditions,

containment

pressure,

control

room ventilation,

and

AC and

DC electrical

sources.

At 11:00

am,

on April 10, the licensee's

technical staff

organization

discovered that the six month surveillance

on Unit 2

containment

personnel

airlock was not conducted within the

periodicity required

by TS 4.6. 13.

The

25 percent

allowable

extension of TS 4.0.2 did not apply to this test.

The air lock test

10

had

been tested

on October

28,

1994,

and the next test

was

due

on

March 28,

1995.

The airlock was declared

out of service

as required

by TS 3.6. 1.3 the

24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> action statement

was entered.

The

surveillance test

was completed satisfactorily at 3:00

pm returning

the airlock to service.

The root cause of this event

was weak controls in the scheduling of

technical staff surveillances.

The administrative

procedure for

scheduling technical staff surveillance

AP 001041,

Rev 12, did not

require

independent

review of future surveillance

dates.

It only

required review of completed tests.

This procedure

did not provide

a formal

means or checklist for documenting

when the next

surveillance

was due.

This error resulted

when the person

tasked

with scheduling

and completing the test

made

a mathematical

error

when scheduling this test

and since it did not receive supervisory

or independent

review it was not detected.

The existing scheduling

and tracking mechanism

consisted

of a notebook of scheduled

tests

maintained

on

a technical staff supervisor's

desk.

Licensing

oversight of the surveillance

existed

and that individual was

aware

that the surveillance

was missed

but he was under the false

perception that

a

25 percent

extension

was allowed

and being used.

The licensee's

corrective actions

included issuing

STAR 950394 to

determine

the root cause

and required corrective actions.

They also

formed

a Technical

Subcommittee

to review this issue,

identify root

cause

and underlying issues,

and

make recommendations

for

improvements to correct this weakness

and prevent repetition.

This

cross-functional,

multi-disciplined committee held meetings

on April

13 and

19 to cover this issue.

The inspector

attended

the April 13

meeting at which the probable

causes,

countermeasures,

and interim

action plan were developed.

Each probable

cause

and required

countermeasure

was discussed

in detail

by the committee

and

assignments

were

made for investigation

and followup of identified

items.

The inspector

was very impressed

with the depth

and

scope of

discussion

on this issue

and the interim and long range corrective

action plans that were developed.

The team developed

an extensive corrective, action plan which was due

to be submitted to management

around the first of May.

They

additionally are preparing

LER 389-95-03

on this item.

This

LER

will be reviewed

by the inspector for any additional licensee

corrective action.

This is the first routinely scheduled

surveillance

missed

by the

licensee

since

1991.

This violation will not be cited because

the

licensee's

efforts in identifying and correcting the violation meet

the criteria specified in Section VII.B of the

NRC Enforcement

Policy.

It will be identified as

NCV 389/95-09-01,

"Missed

Surveillance of Unit 2 Personnel

Air Lock".

11

c.

Followup on Previous Surveillance

Inspection

Findings

(92902)

(Closed)

VIO 335,389/94-12-01,

Inadequate

Corrective Action for a

Previous Violation for Inadequate

Surveillance Testing of the

C

ICW

Pump.

This violation was the result of incomplete corrective action

on

a

violation identified in IR 92-05 in April 1992.,

The licensee's

corrective action to violation 92-05-04 failed to provide steps

in

the Integrated

Test for Engineered

Safety Features

to test the load

shed

and sequencing

functions

when the

C train of ICW and

CCW was

powered

from their alternate

power supply busses.

The licensee,

in

a letter dated

June

15,

1994,

responded

to this

item.

In their corrective action they agreed to revise the

Integrated

Test for Engineering Safety Features

for Unit 1,

OP 1-

0400050,

and Unit 2,

OP 2-0400050,

and test these

features

at the

next refueling outage.

These

procedures

were revised

and the

testing

was conducted satisfactorily

on Unit 2 in April 1993.

This

testing

was observed

by the

NRC and documented

in IR 94-12.

The

procedures

were also revised

and testing

was conducted

satisfactorily

on Unit

1 in October

1994.

This was reviewed

and

observed

by the

NRC and documented

in IR 94-22 also in October

1994.

Based

on the above,

the licensee

corrective actions

have

satisfactorily resolved this item.

d.

Followup of Maintenance

LERs

(92700)

1)

(Closed)

LER 335/94-10,

Rev 1, Inadvertent

B Train Engineered

Safeguards

Features

Actuation Signal

(ESFAS)

due to

a Deficient

Instrument

and Control Test Procedure.

This event occurred during response

time testing of pressurizer

pressure

instrumentation

during

a refueling outage.

The

A

train of SIAS and CIS was in block as required

by the procedure

and did not activate.

The response

time test determines

the .time interval from when

a

monitored input exceeds its trip setpoint until the protective

system activates.

During testing

a single channel

is tripped

while the other three channels

are

bypassed

by removing their

bistables.

In the above

case

one of the bistables

had not been

sufficiently withdrawn from the cabinet

drawer to bypass

the

trip input signal.

This resulted

in activation of two, vice

one,

channels

when the test signal

was inserted.

The licensee's

corrective actions for the

above

included

resetting

the tripped unit, performance of a

10 CFR 50.59

evaluation to permit bypassing all four channels of ESFAS while

in mode

5 and

6 as permitted

by TS, revising procedures

to

permit bypassing

these

channels

and providing keys to permit

this bypassing

during mode

5 and 6.

12

The inspector

reviewed the licensee's

10 CFR 50.59 evaluation

and agreed with their evaluation.

He verified that the

applicable

procedure

change

had

been

implemented.

It was also

verified that strict administrative controls, with key custody

by

PGH,

has

been

placed over these

bypass

keys to prevent

inadvertent

use.

The licensee's

corrective actions

appear

adequate

to prevent repetition of this event.

2)

(Closed)

LER 335/94-009,

Rev 1, Inadvertent Safety Injection

Actuation Signal/Containment

Isolation Signal

due to an Invalid

High Pressurizer

Pressure

Signal.

The inspector

reviewed the licensee's

findings and corrective

actions related to this

LER revision,

issued

when

a failure

mechanism

was conclusively established

for two pressurizer

pressure

instruments.

The original event

was described

in IR

94-24

and

was updated

in IR 94-25.

Additionally, the issue

became

the subject of NRC Information Notice 95-20, "Failures

in Rosemount

Pressure

Transmitters

Due to Hydrogen

Permeation

into the Sensor Cell."

The inspector verified that the licensee's

corrective actions

have

been completed,

or were being tracked to completion,

as

stated

in the

LER revision.

Five subject transmitters

have

been

removed

from applications

in the

RCS.

Of the remaining

transmitters

in service,

which require replacement,

STAR 950400

has

been initiated to accomplish

replacement

as spares

arrive

on site.

Corrective Action 14, which required

gC to verify

sensing cell diaphragm material

on receipt,

has

been

performed

satisfactorily

on

5 transmitters

received

since the issue

arose,

although the actions

were taken in response

.to direction

by the

gA Hanager,

as

opposed to

a procedural

requirement.

The

inspector

reviewed the receipt inspection reports for P.O.

C94935

91145

(RIR IK-0372), which accompanied

one transmitter,

and found that the tests

were documented

adequately.

6.

Plant Support

(71750)

a.

Fire Protection

During the course of their normal tours,

the inspectors

routinely

examined facets of the Fire Protection

Program.

The inspectors

reviewed transient fire loads,

flammable materials

storage,

housekeeping,

control

hazardous

chemicals,

ignition source/fire risk

reduction efforts, fire protection training, fire protection

system

surveillance

program, fire barriers, fire brigade qualifications,

and

gA reviews of the program.

No deficiencies

were identified.

b.

Physical

Protection

During this inspection,

the inspector toured the protected

area

and

noted that the perimeter

fence

was intact

and not compromised

by

13

erosion or disrepair.

The fence fabric was secured

and barbed wire

was angled

as required

by the licensee's

PSP.

Isolation zones

were

maintained

on both sides of the barrier

and were free of objects

which could shield or conceal

an individual.

The inspector

observed that personnel

and packages

entering the

protected

area

were searched

either

by special

purpose detectors

or

by

a physical

patdown for firearms,

explosives

and contraband.

The

processing

and escorting of visitors was observed.

Vehicles were

searched,

escorted,

and secured

as described

in the

PSP.

Lighting

of the perimeter

and of the protected

area

met the 0.2 foot-candle

criteria.

In conclusion,

selected

functions

and equipment of the security

program were inspected

and found to comply with the

PSP

requirements.

c.

Radiological Protection

Program

Radiation protection control activities were observed to verify that

these activities were in conformance with the facility policies

and

procedures,

and in compliance with regulatory requirements.

These

observations

included:

Entry to and exit from contaminated

areas,

including step-off

pad conditions

and disposal

of contaminated

clothing;

Area postings

and controls;

Work activity within radiation,

high radiation,

and

contaminated

areas;

RCA exiting practices;

and,

Proper wearing of personnel

monitoring equipment,

protective

clothing,

and respiratory

equipment.

The inspectors verified that the Notice to Employees

(NRC Form 3)

was posted

at several

locations to inform employees

of their rights.

These posting

areas

included

- site access

training area,

site

access

areas,

and entrances

into the

RCA.

No violations or deviations

were identified.

d.

Effectiveness

of Licensee

Controls in Identifying, Resolving,

and

Preventing

Problems

(40500)

QA Audit Review

1)

The inspector

reviewed

QA audit report QSL-OPS-95-04,

dated

March 30,

1995.

This audit evaluated

the site's

implementation

of the offsite dose calculation manual,

process

control

program,

and radioactive effluents.

It included

a review of

existing procedures;

changes

made to these

procedures

in the

past year;

an analysis of inhouse

and industry events

and data;

self assessment

activities; performance

monitoring activities;

0

14

NRC reports;

and corrective action documents

on the above

areas.

In addition to

a review of the above records

and

documentation

the audit included field observations,

walkdowns

of plant areas,

inspections,

and interviews.

The audit identified three minor findings that were

administrative

in nature

and did not indicate

any significant

program weaknesses.

The audit also contained

three technical

recommendations

that if implemented

could result in program

improvement.

The inspector

found the audit to be thorough

and well-written.

It used field observations

to strengthen

the report's

creditability.

The inspector

noted that the audit also

conducted

a followup on past identified weaknesses

to ensure

that corrective actions

had

been fully implemented

and were

still effective.

The inspector

reviewed the

gA audit,

gSL-OPS-95-05,

performed

in the Security

and Safeguards

area

in February through April

1995.

This audit assessed

the adequacy

and implementation of

activities associated

with;

~

The Site Physical

Security Plan

~

The Site Contingency

Plan

~

The Security Training and gualification Plan

~

Nuclear Safeguards

Information Control

The audit examined

records

and logs,

observed activities

and

training in progress

and included physical

walkdowns in the

plant.

The audit identified

a strength

in the Security Department's

routine self-assessments

including the use of outside

agencies

such

as the

FBI to conduct specialized training,

and the use of

the site

STAR program to document

and resolve

problems.

Two

negative findings were identified involving the lack of current

addresses

for some

badged

personnel

and the need for

improvements

in transmitting safeguards

information.

The inspector

found the audit to be detailed

and thorough.

Based

on the audit report it appears

that the security

department

continues

to effectively implement the site Security

Plan

and provide for the control of Safeguards

Information.

The inspector

reviewed the licensee

gA performance

monitoring

activities completed in March 1995

and documented

in gSL-OPS-

95-06 dated April 14,

1995.

Performance

monitoring activities were conducted

in the areas

of.

15

~

Key control during bypass of ESFAS channels

while in Mode

5 and

6

~

Train swap activities during

CCW system

on line

maintenance

~

VOTES testing of ECCS valves

~

Preventive

maintenance

on

2B LPSI circuit breaker

~

An evaluation of high radiation area

requirements

and

postings

~

LPSI expanded

surveillance testing

~

In-plant clearances

The audits

appeared

to be detailed

and

no significant

deficiencies

were identified.

4)

Licensee Self Assessment

(40500)

The licensee

met with the

NRC in the Region II office in

Atlanta on April 10 and provided the results of their

assessment

of overall plant performance

during the past year.

This assessment

indicated that they are

aware of their

strengths

and areas that need additional attention,

They

additionally discussed

the challenges

and plans for the next

several

years.

This meeting

was attended

by the majority of

site senior managers

and senior Region II staff members.

The

licensee

was responsive

to 'questions

asked

by the

NRC.

The

meeting

was beneficial to the licensee

and the

NRC.

7.

Other Areas

Maintenance

Rule Industry Meeting

The inspector

attended

a two day licensee

sponsored

meeting

on the

maintenance

rule

on April 5 and

6 at Jensen

Beach,

Florida.

The

meeting

was attended

by representatives

from eleven plants

and

NRC

representatives

from Headquarters,

Region II, and Region IV.

The

agenda for the first day consisted

of utility presentations

on

performance criteria.

The second

day consisted of presentations

in

the areas of on line maintenance;

observations

and expectation

from

the pilot inspections;

goal setting of (a)(l) systems

and goal

monitoring; MPFF'identification;

and resolutions

and periodic

assessments.

Panel

discussions

and audience

questions

and answers

followed each of the

above topics.

The inspector

was impressed

with the, progress

that have

been

made to

date

on rule implementation

by some utilities.

Attendance

at this

meeting

was to gain

a better

knowledge of the maintenance

rule and

the licensee's

process

and steps

in implementation.

The information

presented

was found to be very beneficial.

16

8.

Exit Interview

The inspection

scope

and findings were summarized

on April 28,

1995, with

those

persons

indicated in paragraph

1 above.

The inspector described

the areas

inspected

and discussed

in detail the inspection results listed

below.

Proprietary material is not contained

in this report.

Dissenting

comments

were not received

from the licensee.

~T

e

Item Number

S<<D~i

NCV

50-389/95-09-01

Closed

"Hissed Surveillance of Unit

2 Personnel

Air Lock",

paragraph

4.b.

VIO

50-335,389/94-12-01

Closed

"Inadequate

Corrective

Action for a Previous

Violation for Inadequate

Surveillance Testing of the

C

ICW Pump",

paragraph

5.a.

VIO

50-335/94-22-01

VIO

50-335/94-22-02

Closed

Closed

"Inadequate

Corrective

Action to

NRC Violation

Regarding

Emergency

Diesel

Generator Operability",

paragraph

3.h. 1.

"Improper Hodification of

Control

Room Logs",

paragraph

3.h.2.

LER

50-335,94-008,

Rev

1

Closed

LER

50-335/94-009,

Rev

1

Closed

LER

50-335/94-010,

Rev

1

Closed

"Inadvertent

Containment

Isolation Signal

(CIS)

Caused

by Failure of the

B

Instrument Inverter

Concurrent with Channel

D

CIS,in Tripped Condition,

paragraph

3.g.

"Inadvertent Safety

Injection Actuation

Signal/Containment

Isolation

Signal

due to an Invalid

High Pressurizer

Pressure

Signal", paragraph

4.c.2.

"Inadvertent

B Train

Engineered

Safeguards

Features

Actuation Signal

(ESFAS)

due to

a Deficient

Instrument

and Control Test

Procedure",

paragraph

4.c. 1.

17

Abbreviations,

Acronyms,

and Initialisms

AC

AEOD

ANPS

AP

ATTN

CC

CCW

CFR

CI

CIAS

CIS

CIS

DC

DEH

ECCS

EDG

EOP

ESF

ESFAS

FBI

FCV

FPL

FRV

HVAC

I&C

ICW

IR

JPE

JPN

LCO

LER

LPSI

MOV

MPFF

MV

NCV

NPS

NPWO

NRC

NRR

ONOP

OP

PGM

PM

PSP

PWO

QA

QI

RCA

Rev

Alternating Current

Analysis

and Evaluation of Operational

Data, Office for (NRC)

Assistant

Nuclear Plant Supervisor

Administrative Procedure

Attention

Cubic Centimeter

Component

Cooling Water

Code of Federal

Regulations

Containment Isolation

Containment Isolation Actuation Signal

Containment Isolation Signal

Containment Isolation System

Direct Current

Digital Electro-Hydraulic (turbine control

system)

Emergency

Core Cooling System

Emergency

Diesel

Generator

Emergency Operating

Procedure

Engineered

Safety Feature

Engineered

Safety Feature Actuation System

Federal

Bureau of Investigations

Flow Control Valve

The Florida Power

3 Light Company

Feedwater

Regulating

Valve

Heating, Ventilation,

and Air Conditioning

Instrumentation

and Control

Intake Cooling Water

[NRC] Inspection

Report

(Juno

Beach)

Power Plant Engineering

(Juno

Beach)

Nuclear Engineering

TS Limiting Condition for Operation

Licensee

Event Report

Low Pressure

Safety Injection (system)

Motor Operated

Valve

Maintenance

Preventable

Functional Failure

-Motorized Valve

NonCited Violation (of NRC requirements)

Nuclear Plant Supervisor

Nuclear Plant Work Order

Nuclear Regulatory

Commission

NRC Office of Nuclear Reactor Regulation

Off Normal Operating

Procedure

Operating

Procedure

Plant General

Manager

Preventive

Maintenance

Physical

Security

Plan

Plant

Work Order

Quality Assurance

Quality Instruction

Radiation Control Area

Revision

RII

RO

rpm

RWT

SBVS

SG

SIAS

St.

STAR

TCW

TS

TSC

VDC

VOTES

18

Region II - Atlanta, Georgia

(NRC)

Reactor [licensed] Operator

Revolutions per Minute

Refueling Water Tank

Shield Building Ventilation System

Steam Generator

Safety Injection Actuation System

Saint

St.

Lucie Action Request

Turbine Cooling Water

Technical Specification(s)

Technical

Support Center

Vo'its Direct Current

Valve Operation Test Evaluation

System

0

0