ML17158A581
| ML17158A581 | |
| Person / Time | |
|---|---|
| Site: | Susquehanna  |
| Issue date: | 03/15/1995 |
| From: | Office of Nuclear Reactor Regulation |
| To: | |
| Shared Package | |
| ML17158A580 | List: |
| References | |
| NUDOCS 9503270169 | |
| Download: ML17158A581 (6) | |
Text
I t
UNITED STATES NUCLEAR REGULATORY COMMISSION g
WASHINGTON, D.C. 20555-0001
~**
SAFETY EVALUATION BY THE OFFICE OF NUCLEAR REACTOR REGULATION FOR RELIEF RE VEST RRPT-1 ASME CODE CASE N-416-1 PENNSY VANIA POW R 5 G
COMPANY SUS UEHANA STEAM ELECTRIC STATION UNITS 1
AND 2 DOCKET NOS.
50-387 AND 50-388
- 1. 0 INTRODUCTION The Technical Specifications for Susquehanna Steam Electric Station (SSES)
Units 1 and 2, state that the inservice inspection and testing of the American Society of Mechanical Engineers (ASME) Code Class 1, 2, and 3 components shall be performed in accordance with Section XI of the ASME Boiler and Pressure Vessel Code and applicable Addenda as required by 10 CFR 50.55a(g),
except where specific written relief has been granted by the Commission pursuant to:
It is stated in 10 CFR 50.55a(a)(3) that alternatives to the requirements of paragraph (g) may be used, when authorized by the
- NRC, if (i) the proposed alternatives would provide an acceptable level of quality and safety or (ii) compliance with the specified requirements would result in hardship or unusual difficulties without a compensating increase in the level of quality and safety.
Pursuant to 10 CFR 50.55a(g)(4),
ASME Code Class 1,
2, and 3 components (including supports) shall meet the requirements, except the design and access provisions and the preservice examination requirements, set forth in the ASHE
- Code,Section XI, "Rules for Inservice Inspection of Nuclear Power Plant Components,"
to the extent practical within the limitations of design,
- geometry, and materials of construction of the components.
The regulations require that inservice examination of components and system pressure tests conducted during the first 10-year interval and subsequent intervals comply with the requirements in the latest edition and addenda of Section XI of the ASME Code incorporated by reference in 10 CFR 50.55a(b) on the date 12 months prior to the start of the 120-month interval, subject to the limitations and modifications listed therein; The applicable edition of Section XI of the ASME Code for the SSES Units 1 and 2, second 10-year inservice inspection (ISI) Interval is the 1989 Edition.
The components (including supports) may meet the requirements set forth in subsequent editions and addenda of the ASME Code incorporated by reference in 10 CFR 50.55a(b) subject to the limitations and modifications listed therein and subject to Commission approval.
By letter dated June 8,
- 1994, Pennsylvania Power
& Light Company (PP5L)
(the licensee) requested approval for the implementation of the alternative rules of ASME Section XI Code Case N-416-1 dated February 15, 1994, entitled "Alternative Pressure Test Requirement for Welded Repairs or Installation of Replacement Items by Welding.'"
This request was made pursuant to 9503270i69 9503i5 PDR ADGCK 05000387
10 CFR 50.55a(a)(3) to be applied to the Inservice Inspection (ISI) program for SSES Units 1 and 2.
This was one of the relief requests included in the package which PPEL has requested that the staff process separately to support outage planning.
The Materials and Chemical Engineering Branch, Division of Engineering, has reviewed and evaluated the licensee's request and supporting information to use Code Case N-416-1 as a proposed alternative to the Code requirements for
- SSES, Units 1 and 2.
2.0 VA U TION OF CODE CASE N-416-1 ALTERNATIV PRESSURE TEST R
UIREMENT FOR WELDED REPAIRS OR INSTALLATION OF REPLACEMENT ITEMS BY WELDING CLASS 1
2 AND 3 SECTION XI DIVISION 1 Com onent Identification ASHE Class 1, 2, and 3 Piping Systems requiring a hydrostatic pressure test following a repair or replacement by welding.
ASME Code Section XI Second Interval Re uirements The 1989 ASHE Code Edition,Section XI, IWA-4700(a) requires that a system hydrostatic test be performed in accordance with IWA-5000 after repairs by welding on the pressure retaining boundary.
Licensee's Basis for Re est "Code Case N-416-1 provides an alternative to hydrostatically pressure testing ASHE Section XI Class 1, 2, 5 3 components that have been repaired.or replaced by welding.
The design of the weldment and its associated non-destructive examination (NDE) provides the structural integrity of a repair/replacement.
The intent of a pressure test is to examine the repair/replacement for leakage only.
This can be accomplished through a System
- Leakage, Functional, or Inservice Test as applicable.
This provides an acceptable level of quality and safety while significantly reducing the need to alter systems to perform a
hydrostatic test and reduces worker radiological exposures."
Pro osed Alternative Examination The licensee proposes to apply Code Case N-416-1 as alter native rules for welded repairs or installation of replacement items by welding in Class 1, 2, and 3 piping.
This Code Case has been included for use in the licensee's Pressure Test Program Plan.
Evaluation In lieu of hydrostatic pressure testing for welded repairs or installation of replacement items by welding, Code Case N-416-1 requires a visual examination (VT-2) be performed in conjunction with a system leakage testing using the 1992 Edition of Section XI, in accordance with paragraph IWA-5000, at nominal operating pressure and temperature.
This code case also specifies that NDE of the welds be performed in accordance with the applicable Subsection of the 1992 Edition of Section III.
The 1989 Edition of Sections XI and III are the latest editions referenced in 10 CFR 50.55a.
The staff has compared the system pressure test requirements of the 1992 Edition of Section XI to the requirements of IWA-5000 of the 1989 Edition of Section XI.
In summary, the 1992 Edition imposes a more uniform set of system pressure test requirements for Code Class 1, 2, and 3 systems.
The terminology associated with the system pressure test requirements for all three code classes has been clarified and streamlined.
The test frequency and test pressure conditions associated with these tests has not been changed.
The hold times for these tests has either remained unchanged or increased.
The corrective actions with respect to removal of bolts from leaking bolted connections has been relaxed in the 1992 Edition, but use of this change has been accepted by the staff in previous safety evaluations.
The post-welded repair NDE requirements of the 1992 Edition of Section III remain the same as the requirements of the 1989 Edition of Section III.
Therefore, the staff finds this aspect of Code Case N-416-1 to be acceptable.
Hardships are generally encountered with the performance of hydrostatic testing performed in accordance with the Code.
For example, since hydrostatic test pressure would be higher than nominal operating pressure, hydrostatic pressure testing frequently requires significant effort to set up and perform.
The need to use special equipment, such as temporary attachment of test pumps and gages, and the need for individual valve lineups can cause the testing to be on a critical path.
Piping components are designed for a number of loadings that would be postulated to occur under the various modes of plant operation.
Hydrostatic testing only subjects the piping components to a small increase in pressure over the design pressure and, therefore, does not present a significant challenge to pressure boundary integrity.
Accordingly, hydrostatic pressure testing is primarily regarded as a means to enhance leakage detection during the examination of components under pressure, rather than solely as a measure to determine the structural integrity of the components.
The industry indicates that experience has demonstrated that leaks are not being discovered as a result of hydrostatic test pressures propagating a
preexisting flaw through wall.
They indicate that, when leaks are found, in most cases they are found when the system is at normal operating pressure.
This is largely due to the fact that hydrostatic pressure testing is required only upon installation and then once during every 10-year inspection'interval, while system leakage tests at nominal operating pressures are conducted a
minimum of once each refueling outage for Class 1 systems and each 40-month inspection period for Class 2 and 3 systems.
In addition, leaks may be identified by plant operators during system walkdowns which may be conducted as often as once a shift.
Following the performance of welding, the code requires volumetric examination of repairs or replacements in Code Class 1 and 2, but only requires a surface examination of the final weld pass in Code Class 3 piping components.
There are no ongoing NDE requirements. for Code Class 3 components except for visual examination for leaks in conjunction with the 10-year hydrostatic tests and the periodic pressure tests.
Considering the NDE performed on Code Class 1 and 2 systems and considering that the hydrostatic pressure tests rarely result in pressure boundary leaks that would not occur during system leakage tests, the staff believes that increased assurance of the integrity of Class 1 and 2 welds is not commensurate with the burden of performing hydrostatic testing.
- However, considering the nature of NDE requirements for Code Class 3 components, the staff does not believe that eliminating the hydrostatic pressure testing and only performing system pressure testing is an acceptable alternative to hydrostatic testing unless additional surface examinations are performed on the root pass layer of butt and socket welds on the pressure retaining boundary of Class 3 components when the surface examination method is used in accordance with Section III.
- 3. 0 CONCLUSION With this provision applied to Code Class 3 components, the staff concludes that compliance with the code hydrostatic testing requirements for welded repairs or replacements of Code Class 1, 2, and 3 components would result in hardships without a compensating increase in the level of quality and safety.
Accordingly the licensee's proposed alternative to use Code Case N-416-1 is authorized for Susquehanna Steam Electric Station, Units 1 and 2, pursuant to 10 CFR 50.55a(a)(3)(ii) provided additional surface examinations are performed on the root (pass) layer of butt and socket welds on the pressure retaining boundary of Class 3 components when the surface examination method is used in accordance with Section III.
Use of Code Case N-416-1, with provision as noted above, is authorized until such time as the Code Case is published in a future revision of Regulatory Guide 1. 147.
At that time, if the licensee intends to continue to implement this code case, the licensee is to follow all provisions in Code Case N-416-1, with limitations issued in Regulatory Guide 1.147, if any.
Principal Contributors:
T. HcLel1 an C. Poslusny Date:
March 15, 1995