ML17055D945

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Safety Insp Rept 50-220/88-11 on 880411-15.No Violations Noted.Major Areas Inspected:Licensed Operator & Senior Operator Requalification Programs & Response to Confirmatory Action Ltr CAL-88-13
ML17055D945
Person / Time
Site: Nine Mile Point 
Issue date: 06/16/1988
From: Crescenzo F, Lange D
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
Shared Package
ML17055D944 List:
References
50-220-88-11, CAL-88-13, NUDOCS 8806230005
Download: ML17055D945 (14)


See also: IR 05000220/1988011

Text

U.S.

NUCLEAR REGULATORY COMMISSION

REGION I

Report

No. 50-220/88-11

Docket

No. 50-220

License

No.

DPR-63

Licensee:

Nia ara

Mohawk Power Cor oration

301 Plainfield Road

S racuse

New York 13212

Facility Name:

Nine Mile Point

Unit

1

Inpection at:

Scriba

New York

Inspection

Conducted:

A ril 11-15

1988

Inspector:

Frank J.

Crescenzo,

Senior Resident

Inspector

Shoreham

Nuclear

Power Station

Division of Reactor Projects

date

Approved by:

David J.

Lange, Chief

Boiling Mater Reactor

Section'perations

Branch, Division of Reactor Safety

date

Ins ection

Summar

Inspection

on April 11-15,

1988

( Inspection

Report

No.

50-220/88-11)

Areas Ins ected:

A special,

unannounced

safety inspection

was conducted

to

review the facility's licensed

Operator

and Senior Operator requalification

programs.

This inspection

was focused

on the licensee's

actions

in response

to

Confirmatory Action Letter (CAL) 88-13,

dated

March 28,

1988.

Additionally,

inspections

were conducted of the programmatic

changes

and the guality

Assurance

programs

associated

with licensed operator training programs.

The

inspection consisted of a review of training records,

programmatic

changes,

and

interviews with personnel.

Results:

No violations were identified.

The licensee

had completed

most of

the remedial

actions

necessary

to comply with commitments

made in Confirmatory

Action Letter

(CAL) 88-13.

The licensee's

proposed

actions to prevent

recurrence

of previously identified problems

were found to be programmatically

adequate;

however,

senior

management

attention will be required to ensure

proper implementation of these actions.

8806230005 8806l6

8'DR

ADOCK 05000220

9

DCD

DETAILS

1.0

Persons

Contacted:

Ni ara

Mohawk Power Cor oration

J. Willis, General

Superintendent

  • R. Abbott, Station Superintendent,

Unit 2

  • T. Roman,

Station Superintendent,

Unit

1

  • K. Zollitsch, Superintendent,

Training

~B. Blanda, Assistant Operations

Superintendent,

Unit

1

  • H. Barrett, Assistant Operations

Superintendent,

Unit

1

  • R. Seifried, Assistant Superintendent,

Training

  • C. Beckham,

Manager, Quality Assurance,

Operations

"M. Boyle,

Compliance

and Verification

"D. Straka,

Supervisor,

Operations Training

"G. Weimer, Supervisor,

Operations

Training

"D. Johnson,

Corporate Audits

  • S. Agarwal,

Lead Licensing Engineer

"T. Egan,

Licensing Engineer

B. Connally, Quality Assurance

New York State

  • P. Eddy,

PSC

US Nuclear

Re viator

Commission

"W. Cook, Senior Resident

Inspector,

Nine Mile Point

"W. Schmidt,

Resident

Inspector,

Nine Mile Point,

  • Denotes those present at the exit meeting

on April 1S,

1988

2.0

Ins ection

of

the

licensee's

actions

in

res

onse

to

Confirmator

Action Letter 88-13.

Confirmatory Action Letter

(CAL) 88-13

documented

commitments

made

by the

licensee

which were to be completed prior to restart of the Nine Mile Unit

1 facility.

These

included the following:

a.

Completion of all requalificat,ion training for Unit

1 personnel

required for the last

24 month requalification cycle.

b. Licensee verification that those individuals who renewed licenses

since

May 26,

1987

had completed all training documented

on

NRC

Form 398 submittals.

c.

Licensee verification that the Unit 2- requalification

program is

in compliance with station

and

NRC requirements.

The inspector

reviewed training records for all individuals identified as

requiring

additional

training.

These

persons

were

identified

by

the

facility licensee

during

an

audit

of the

training

records

which

was

conducted

as

discussed

in Inspection

Report

50-220/88-10.

The

inspector

reviewed several

selected training files to further verify completeness

of

the training program

and to verify the accuracy of the facility licensee's

audit

results.

The

materials

presented

in

the

makeup

sessions

were

reviewed

and interviews

were

conducted

with persons

who

received

makeup

training to determine

the effectiveness

of the training received.

2.1

Ins ection

Findin s:

The results

of the training file review

revealed

that

the

licensee

has

essentially

completed

the

requalification training

program

requirements

described

in

CAL

88-13

and

NRC Inspection

Report 50-220/88-10.

As of April

15,

1988,

two individuals

had

not

completed

the

required

retraining

identified

as

necessary

to

comply

with

requalification

program

completion

requirements.

Of these

two,

one will no longer maintain

a license

and the other is scheduled

to

complete

the retraining

by April 22,

1988.

The

status

of

these individuals was

made

known to senior station

management

as

required

by Nuclear Training Procedure

(NTP-ll),

It

was

noted

by

the

inspector

that

the majority of training

missed

was

in

the

"Continuing

Training"

area.

The material

presented

in this training consisted

of

reviews

of pertinent

industry or stations

events

and other general

topics that cannot

be fit into

specific

requalification

lectures.

Significant

industry

events

which

have

specific

applicability

to

a

particular

system

or

topic

are

usually

addressed

in

other

requalification lessons

as applicable.

A review of lesson

plans

and training attendance

forms indicated

that Continuing Training sessions

usually last

one

to

two

and

one-half

hours.

Most of the licensed

personnel

requiring makeup

training

had

missed

one,

two or three

of these

sessions.

The

training

was not completed

as required prior to the

end of the

requalification

period.

Also,

some

individuals

had

missed

additional

classroom

or simulator

sessions.

It was also

noted

that

a

few .individuals

were

more

delinquent

in training

than

others.

These

individuals

had

been

maintaining

licenses

for

both the

Nine Mile facilities or were filling staff positions.

The

inspector

was

informed

by the

General

Superintendent

that

these

double licenses

would no longer be maintained.

The inspector

also

reviewed

the training files for several

Unit

2

licensed

operators.

No discrepancies

were

noted during this

review.

The

licensee

completed

an

audit

of all

licensed

operator

training

. files

and

concluded

that

the

Unit

2

requalification

program

was

in

compliance

with

station

requirements.

2.2

Conclusions:

The results of interviews, with licensed

personnel

who

had received retraining,

indicated that the retraining

was

adequate

and effective.

The persons

who were interviewed stated

that they

had

been

adequately

retrained

and

in

some

instances

described

the

makeup

training

as

of better

quality than

the

normal

cycle

training.

The

materials

presented

during

these

makeup

sessions

were also

reviewed

and

found to

be of adequate

quality.

As

noted

above,

the

majority

of

these

materials

consisted

of Licensee

Event Reports

and industry event materials

from various

sources.

3.0

Review of the Licensee's

ro osed

ro rammatic

im rovements

The

inspector

reviewed

the

licensee's

proposed

improvements

to

the

training

and

qualification

programs.

These

improvements

were

to

be

formalized by changes

to NTP-11, the development

of procedures

to control

completion of

NRC

Form 398,

and the establishment

of programs

to improve

the overall quality of the requalification

program.

The

inspector

also

discussed

the

proposed

changes

with senior training staff members

and the

General

Superintendent.

3.1

Ins ection

Findin s:

The

inspector

found the

proposed

changes

to

NTP-'ll

to

be

adequate

to

assure

future

compliance

with

station

and

NRC requirements.

This finding

was

made with the

assumption

that

the

changes

would

be

properly

implemented

and

management

oversight

would continue

beyond

the

implementation

stages.

The

proposed

changes will emphasize

the definition of required

training documentation

and will clearly describe

actions

to

be

initiated

for

those

persons

delinquent

in

training

status.'equired

training in this context wi 1 1

be defined

as that which

is

necessary

to

comply with

10CFRSS

licensed

operator

requal-

ification programs.

By clearly defining those

lessons

which are

required,

the licensee

intends

to eliminate confusion

as to the

definition of

a "complete

program."

Licensed

personnel

receive

training

on

a variety of topics

during requalification cycles

and

much

of this training

may

not

be

required

for

license.

requalification.

Previously,

because

Continuing

Training

was

integrated

into the requalification

program, it was

not

always

clear to the

persons

involved what

was required

to

be

made" up,

if missed.

As a result

makeup training was,

in

some

instances,

not

given

the

proper

emphasis

by

station

personnel

and

management.

With the

proposed

changes, it should

be clear

to

those

involved,

which training lessons

are

required

to

be

made

up,

when missed.

The licensee

further intends

to upgrade

the process

by which it

documents

training

received

and overall

program

status.

This

process

has already

been

improved

upon by the addition of status

check

sheets

to

document

requalification status.

These

sheets

are

in all licensed

operator training journals

and are

used

to

document

the

completion

of

each

cycle of the requalification

program.

Mien

an individual completes

the required

core cycle,

a

training

supervisor

will

sign

the

check

sheet

indicating

completion

of

the

cycle

and

will

provide

comments,

if

applicable,

to aid auditors.

All the required training for each

cycle

must

be

completed

prior to signoff,

and all

the

cycles

must

be

signed off to consider

the requalification

program for

an individual

as

complete.

The licensee

eventually

intends

'to

implement

a

computerized

records

management

system;

however,

these

plans

were

preliminary,

and

did

not

allow

adequate

assessment

by the inspector..

Along with the

improved

documentation,

the

proposed

revision

to NTP-ll will require that the status

of the

licensed

operator

requalification

program

be reported to senior site management

at

the completion of each

cycle.

Those

persons

who

miss training

or otherwise

do not complete

a regularly scheduled

cycle will be

held

accountable

to

the

General

Superintendent.

The

General

Superintendent

wi 11

not

be

given

authority

to

dismiss

an

individual from the training but must ensure

the makeup training

is completed.

Previously,

persons

were allowed to miss training

provided the applicable station superintendent

was notified.

In

many

instances

following station

superintendent

notification,

sufficient actions

were not taken

to ensure

makeup training

was

completed.

In

other

instances,

the

missed

training

was

not

reported

as required

(see

NRC Inspection

Report

50-220/88-10).

These

instances

indicated

that

increased

management

attention

would

be

necessary

to

ensure

future

compliance

with

program

requirements.

Additionally, NTP-11 will specifically state

that those

license

holders

who do not complete

the required training

by the

end of

the requalification

period

be

removed

from licensed

duties

and

that this action

be reported to the

NRC.

A

new

procedure

wi 11

be

developed

to specify

the

methods

by

which the

licensee will prepare

and

submit

NRC

Form '398.

Key

attributes

to

be included

in the

procedure

were discussed

with

licensee

management.

These will include

specific definitions

and

instructions

for preparing

the

form

in

an

accurate

and

consistent

manner.'lso,

an

independent

verification of each

submittal will be required

by a training department staff person

and

a final independent

check will be performed

by the facility

licensee's

Nuclear

Compliance

and Verification group prior

to

'

submittal.

The

inspector

found

these

proposed

actions

to

be

adequate if properly

implemented.

The inspector

also

requested

the

licensee

to

provide

additional

training

to

each

license

holder

on

his

responsibilities

with respect

to

complete

and

accurate

submittals of these

forms.

3.2

4.0

Review of

The

licensee

intends

to

formulate

methods

to

improve

the

Licensed Operator requalification program.

These actions

are

in

response

to the

perception

by licensed

personnel

that

much of

the requalification

program is repetitive

and is not effective

in training

the operator

to perform job-related activities.

To

combat this perception,

the licensee

has

proposed

to form a task

group,

comprised

equally of training

and operations

personnel,

to discuss

ways to improve the

scope

and quality of the training

provided to licensed

operators.

Recommendations

resulting

from

these

discussions

will

be

presented

to

the

General

Superintendent

for action.

The effectiveness

of this task force

could

not

be

assessed

by

the

inspector,

however,

improved

communication

between

operations

and

training

personnel

was

viewed

as

a necessary

component

to

improve the overall

quality

of the requalfication

program.

Conclusion:

In

summary,

the

licensee's

corrective

actions

appear

appropriate.

A complete

assessment

of their effective-

ness

cannot

be

made until after implementation.

The inspector

noted that all of the

improvements

discussed

involve

increased

management

attention

to

training

program

effectiveness

and

compliance.

As

such,

a

continued

commitment

on

the

part

of

senior

management will be required to ensure

proper

and adequate

implementations

ualit

Assurance

ro rams related to trainin

The inspector

reviewed

the licensee's

quality Assurance

program to. assess

its effectiveness

in revealing previous,

or future breakdowns,

in training

program

effectiveness

and

compliance.

The

review included

previous

and

ongoing guality Assurance

audits of the training department

and interviews

with equality Assurance

personnel.

4.1

Ins ection

Findin s:

The

inspector

reviewed

Niagara

Mohawk

audit report ¹SY-RG-IN-87006 which documented

findings resulting

from an audit conducted

in April 1987.

The report

updated

two

previously

identified

"recommendations"

concerning

inadequate

documentation

of

requalification

training

received.

These

concerns

were closed

by the inclusion into training journals, of

~ requalification

"Summary Sheets,"

designed

to identify specific

topics

covered

in each training session.

These

sheets

are

not

the newly implemented

status

check sheets

discussed

in section

3

above.

These findings indicate that records

management

problems

had

been previously identified at Nine Mile Point.

At the

time

of

the

audit

stringent

requalification

program

attendance

requirements

were

not

in effect.

These

requirements

did

not

become effective until implementation of the

10CFR55 rule change

.

in May 1987.

Because

of this,

the inspector

determined

that it

was

a reasonable

conclusion

on the part of the licensee's

audit

group that

program

attendance

requirements

were

being

complied

with.

Concurrent

with the

inspectors

review of the training program,

the

facility

licensee

was

conducting

an

in-depth

guality

Assurance

audit

of

the

training

programs.

The

inspector

reviewed

the

scope

of the

audit

and

discussed

the preliminary

findings with the guality Assurance

team

leader

and. department

manager.

The

inspector

found

the

scope

to

be

extensive

and

thorough.

One

example

was

the

complete

review of all licensed

operator training files for compliance

with station

procedures,

which

resulted

in

the

auditors

checking

approximately

2500

attributes.

The audit findings were mostly minor in nature

but

sufficient

to

warrant training

department

action.

In several

instances,

the training

department

had

responded

to the audit

findings

and

had

incorporated

the

corrective

actions

in

the

NTP-11

changes

discussed

in

section

3

above.

The

licensee

committed

to

providing

the final results 'of this

most

recent

audit

to the

NRC for review.

Additionally,

the

licensee

has

committed

to

conducting

an

additional

audit

of

the

training

department

in

six

months.

The

normal

frequency

of training

audits

is yearly.

The 'licensee

also

committed to providing the

results of this future audit to the

NRC for review.

M

Management

was

informed

of the

purpose

and

scope

of the

inspection

at

the entrance

interview.

The findings of the inspection

were periodically

discussed

with station

management

throughout

the

inspection

period

and

were summarized at the exit meeting

on April 15,

1988.

Attendees

at

the exit meeting

are listed in section

1.0 of this report.