ML16342D336

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Insp Repts 50-275/96-11 & 50-323/96-11 on 960520-24.No Violations Noted.Major Areas Inspected:Licensed Operator Requalification Program & Followup to Previously Identified operations-related Insp Findings
ML16342D336
Person / Time
Site: Diablo Canyon  
Issue date: 06/11/1996
From: Pellet J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML16342D337 List:
References
50-275-96-11, 50-323-96-11, NUDOCS 9606200339
Download: ML16342D336 (20)


See also: IR 05000275/1996011

Text

ENCLOSURE

U.S.

NUCLEAR REGULATORY COMMISSION

REGION IV

Inspection Report:

50-275/96-11

50-323/96-11

Licenses:

DPR-80

DPR-82

Licensee:

Pacific Gas

and Electric Company

77 Beale Street.

Room 1451

P.O.

Box 770000

San Francisco.

California

Facility Name:

Diablo Canyon Nuclear

Power Plant

~ Units

1 and

2

Inspection At:

San Luis Obispo. California

Inspection

Conducted:

May 20-24.

1996

Inspectors:

Thomas 0.

McKernon. Reactor

Engineer.

Operations

Branch

Division of Reactor Safety

Thomas

R. Meadows'eactor

Engineers

Operations

Branch

Division of Reactor

Safety

Michael

E. Murphy. Reactor

Engineer.

Operations

Branch

Division of Reactor Safety

Approved:

o n

.

e

et.

ie

,

perat>ons

rane

Division of Reactor Safety

4ll Q4

a e

Ins ection

Summar

Areas

Ins ected

Units

1 and

2

Routine,

announced

inspection of the

licensed operator requalification program

and followup to previously

identified operations-related

inspection findings.

Results

Units

1 and

2

Operations

~

Operations

department

support of the licensed operator requalification

examinations

was considered

a good practice

(Section 1.6).

9606200339

960bf8

PDR

ADOCK 05000275

8

PDR

-2-

~

The licensed operator requalification evaluators

per formed well and

provided meaningful

feedback

about crew and individual performances

(Sections

1.3 and 1.4).

~

Crews tested

performed thorough self-critiques,

which paralleled the

evaluators'indings

(Section 1.3).

~

Communication practices that did not meet the facility expectations

were

identified as

a generic

weakness

among all three licensed operating

crews observed

(Section 1.3).

The requalification program feedback

system

was considered

a strength

(Section 1.6).

Plant

Su

ort

Plant housekeeping

and material condition observed

during in-plant

walkthroughs

on Unit 2 was good and consistent with a similar unit

finishing an outage

(Section 1.4).

Summar

of Ins ection Findin s:

~

Deviation (275:323/9504-01)

was closed

(Section

2. 1).

~

Inspection Followup Item (275;323/9518-01)

was closed

(Section 2.2).

Attachments:

~

Attachment

1

- Persons

Contacted

and Exit Meeting

~

Attachment

2 - Simulation Facility Report

0

-3-

DETAILS

1

LICENSED OPERATOR REQUALIFICATION PROGRAM EVALUATION (IP 71001)

During the inspecti on. the

1 icensee

'

requa 1 ificati on program was assessed

to

determine whether the program incorporated appropriate

requirements

for both

evaluating operator's

mastery of training objectives

and revising the program

in accordance

with 10 CFR Part 55.

The licensed operator requalification

program assessment

included

a review of training material for the past year.

evaluation of the program's controls to assure

a systems

approach to training,

and evaluation of operating

crew performance during annual requalification

examinations.

This included review of the facility documents,

observation of

operating

and staff crews during dynamic simulator scenarios

and plant

walkthroughs.

and

an assessment

of the examination evaluators'ffectiveness

in conducting examinations.

1. 1

Review of Faci lit Licensee's

Re uglification Examinations

This portion of the inspection

was conducted to determine the effectiveness

of'he

methodology

used to develop

and construct the requalification examinations

and to assess

the effectiveness

of the examinations to identify retraining

needs

and measure

the examines's

subject

knowledge.

The examination

sampling

plan was also reviewed.

and training personnel

interviewed to ascertain

the

methods

used in developing the examination.

The inspectors

also determined

the validity of the examinations to provide

a basis for evaluating the

examinee's

knowledge of abnormal

and emergency

operating procedures.

The written examination questions

tested at the appropriate

level of

comprehension

and were linked to important learning objectives.

The questions

were operationally oriented

and realistic.

The requisite

number of questions

were taken from subjects

not in the current training period.

The written

examinations

were well structured

and comprehensive.

The inspectors

reviewed the licensee's

simulator scenarios

and job performance

measures

used in the examination observed.

The inspectors

also reviewed the

licensee's

administrative procedures

for developing,

administering,

grading,

and evaluating the examinations

and conducted

interviews with training

management,

instructors,

evaluators.

and examinees.

The licensee's

training

staff indicated that the guidelines of NUREG-1021.

"Operator Licensing

Examiner Standards,"

were utilized for the development

and administration of

the licensed operator requalification examination.

The job performance

measures

were in accordance

with the guidance of

NUREG-1021

and contained

performance

standards

that were clear, objective,

and

relevant.

The job performance

measures

contained clear

and well defined

critical task acceptance criteria for measuring

the examinee's

performance.

The job performance

measures

adequately

supported topic areas

from the

licensed operator requalification program 2-year training plan.

The scenarios

were also developed

using the guidance of NUREG-1021

and

contained clearly stated objectives.

The initial conditions of the'scenarios

were realistic

and the scenarios

consisted of related events.

The scenarios

had been previously validated

by the training staff and allowed the evaluators

to measure

the examinees'ompetencies

commensurate

with the scenario

objectives.

The inspectors

further verified that the scenarios

had not been

used for training during the previous requalification cycle.

The licensee

used the Westinghouse

Owner's Group template methodology for

developing examination scenarios

and tracking critical tasks.

The inspector

found the licensee's critical task

bank items valid and well supported

by

bases

documents.

1.2

Written Examinations

The inspectors

reviewed the licensee's

Part-A and Part-B classroom

examinations.

Part-A covered

systems

topics identified as duty areas

and

Part-B covered procedural

topics.

The inspectors

determined that the

licensee's

written examination

process

was conducted in accordance

with the

guidelines of NUREG-1021

and the licensee's

program procedure

and that the

questions

were at an adequate

level of difficulty and comprehension.

1.3

0 namic Simulator Examinations

The inspectors

observed

one unit operating

crew composed

oF three groups'ach

group performing as

a single crew,

on two scenarios

each,

over

a 2-day period.

using the plant-specific simulation facility.

The inspectors

observed

the

licensee's

training department

evaluators

in thei r function of assessing

the

crews'ompetency.

One crew failed

a critical task in its scenario

by failing to properly

implement reactor coolant

pump restart

upon

a loss of heat sink event.

This

action could have mitigated the event, initiating the feed

and bleed strategy

in accordance

with the emergency

procedures.

Two individuals in this crew

also failed.

The evaluators

rated this crew's competencies

in communication

and crew operations

as particularly poor.

The crew was

removed from shift

duties,

received

remedial training and was successfully

retested

during the

week of this inspection.

The inspectors

observed

the licensee's

remediation

process

and the crew's retake examination

and found the program satisfactory.

The crew team

and individuals

passed

thei r retake examinations

and were

returned to shift duties.

The inspectors

also found the licensee's

scenario

bank adequate,

containing

a mix of challenging scenarios.

The other two crew teams

and all individuals performed satisfactorily

on the

dynamic simulator examinations.

Howevers

these other crews also demonstrated

weak communication practices

in that rigorous di rect repeat-backs

and frequent

crew briefings were not practiced.

The licensee identified these

weaknesses

Ih~

-5-

and documented

the issues for further remedi ati on and training.

The

inspectors

agreed with the above simulator evaluations.

In particular

~ the

exhibited weak communications

did not meet the licensee's

expectations

as

described

in Administrative Procedure

OP1.DCll, Revision 4.

The licensee

evaluators

rated the examinees'ompetencies

by comparing actual

performance

during the scenarios

against

expected

performance in accordance

with NUREG-1021.

The post-examination critiques

by the crew teams

and

evaluators

were effective in identifying strengths

and weaknesses

of the

'ndividuals

and crews

and were consistent with the performance

observed

by the

inspectors.

The inspectors

observed that the evaluators

used

a systematic

approach

in assessing

the examinees'ompetencies.

The evaluators

were

thorough in thei r assessments

of examinees'erformances

and their comments

were of sufficient detail to assist

in future training.

The inspectors

concluded that the evaluators

performed well and provided meaningful

feedback

about crew and individual performances.

Evaluators

were assigned

duties

such

that they were not involved with training the crew being evaluated.

The

examinees

were briefed

and sequestered

at times appropriate

for examination

security.

1.4

Walkthrou

h fxaminations

The inspectors

observed

the licensee evaluators

and the requalification

examinees

during conduct of system-oriented

job performance

measures

related

to job tasks within the scope of their potential duties.

This included

nonlicensed

equipment operator tasks outside the control

room and the

performance of some tasks in the simulator in the dynamic mode.

Communications

between the examinees

and the evaluators

were observed to be

good.

as were the communications

practiced

by the observed on-shift operating

crew.

The inspectors

noted that the facility evaluators

thoroughly reviewed

the results of the individual walkthrouqhs

and that none of the examinees

failed the job performance

measure portion of the examination.

During the walkthroughs,

the inspectors

observed

housekeeping

and material

condition of the plant was generally good.

1.5

Remediation

The remedial training program was effective.

The licensee utilized

a two-tier

program for remediation.

The lower tier involved

a performance

enhancement

action and did not involve a performance failure or removal

from licensed

duties.

It was used extensively in situations

where licensed operators'r

crews'erformance

did not meet the expectations

of the training department

and/or operations

management.

These actions could be issued

by the program

review board.

which was comprised of management

representatives

from training

and operhtions.

Performance

enhancement

actions could involve practice

'

-6-

examinations

and re-examinations.

The inspectors

reviewed several

performance

actions

and found them appropriate for performance

weaknesses

identified.

Examinees

had achieved

scores of 90 percent or higher on most re-examinations.

Interviews with both instructors

and licensed operators

disclosed

a consensus

that the performance

enhancement

actions were effective in remediating

performance

weaknesses.

Unsatisfactory

performance in the requalification training program resulted in

assignment

by the classroom training supervisor of formal remediation training

to the individuals or operating

team demonstrating

unsatisfactory

performance

and was the higher tier of the remediation training program.

The program

review board determined the eligibility of an individual or operating

team

demonstrating

unsatisfactory

performance to continue licensed duties.

The

program review board also evaluated

any individual or operating

team

demonstrating

unsatisfactory

performance

on any assigned

remedial training

program.

The inspectors

noted that individuals had to pass

a full

re-examination

in the area of failure before returning to shift assignments.

1.6

Feedback

S stem

The inspectors

reviewed the licensee's

process for obtaining and incorporating

employee feedback'ocal

and industry events'nd

training evaluations

into

the requalification program.

The inspectors

determined that multiple methods

of feedback to the training program existed

and these

systems

appeared

to be

effective in adjusting the program to meet the needs of the licensed

operators.

The methods of feedback.

identified by training management

and confirmed

as

effective by licensed operator interviews'ere

personal

contact

between

training personnel

and operators'raining

critique sheets,

a comment

book

maintained in the simulator for operator comments'trength

and weakness

forms'anagement

observations'nd

the licensing department's

information on

industry and in-plant events.

The licensee

had

a training review group

composed of the operations

manager,

training manager.

and selected

senior

reactor operators

and shift technical

advisors that met periodically to assess

all feedback

information. consider appropriate

respons

st

and assign action

as

required.

The training staff ensured that the feedback

loop to the initial

submitter

was closed.

This was accomplished

by tracking action items to

closure

and reporting back to the training review group.

The inspectors

reviewed incident reports

and licensee

event reports of plant

occurrences

during the past year.

This review was to determine those

evolutions that were attributable to operator error and could result in the

need for specific or generic training.

Of the items reviewed'one

were

attributable to operator error.

0

-7-

Addi:ionally, the inspectors

observed

operations

department

management

involvement in crew evaluations

during the simulator scenarios.

The training

staff also utilized operations

department

assistance

in crew evaluations

during regularly scheduled requalification training weeks.

The inspectors

considered

the operations

management

feedback in the examination evaluations

as

a good practice.

The inspectors

concluded that the requalification program feedback

system

was

very effective and continued to be

a program strength.

1.7

Licensed

0 erator License

Conformance

The inspectors

reviewed the licensee's

records for tracking licensed

operator's qualifications

and status.

This included license reactivation

records.

medical records'nd

security logs for protected

and vital area

access.

The inspector s verified that the records for sampled individuals

supported

the current active status of thei r operator

license.

The inspectors

also verified that the licensee

maintained

an appropriate

program for

deactivating

and reactivating operator licenses.

The inspectors

concluded

that the licensee's

program met the requirements

of 10 CFR 55.53(e)(f)(i).

1.8

Simulator Fidelit

Operations

and training personnel,

interviewed during the inspection.

expressed

satisfaction with simulator performance

and stated that simulator

capabilities

had supported

performance of desired training.

The inspectors

observed

no simulator fidelity problems during the examinations.

2

Operations

Followup (IP 92901)

2. 1

Closed

Deviation

275 323/9504-01

Shift Crew Com osition and the

Senior

Crew 0 erator's

Command

and Control Function

This item involved

a conflict between the Final Safety Analysis Report,

Section

13. 1.2.3, "Shift Crew Composition."

and use of individuals holding an

NRC operator license instead of the described

senior operator license.

Additionally, inspector s observed

licensed operator requalification simulator

scenarios

in which the senior control operator

adopted

a role beyond that of

procedure

reader

as intended in Administrative Procedure

OP1.DC11,

Revision 1.

"Conduct of Control Operations."

During this inspection,

the inspector s observed

three crews in multiple

simulator scenarios

on the plant-specific simulator.

The inspectors

observed

good linkage between the senior control operator

and the shift foreman.

The

shift foreman

was responsible for command

and control with the senior control

operator acting

as the procedure

reader.

The inspectors

also reviewed

-8-

procedure

changes

to Procedure

OP1.0C11 that further clarified the shift

foreman's

command

and control responsibilities.

The licensee

has initiated

a

revision to the Final Safety Analysis Report that reflect minimum staffing in

accordance

with Technical Specification 6.2.2.

The revision is planned for

issuance

November

1996.

2.2

Closed

Ins ection Followu

Item

275 323/9518-01

False Antici ated

Transient Without a Scram Event

This item involved

a review of licensee corrective actions taken in response

to

a false solid state protection system annunciator actuation.

The event

occurred in December

1995 and resulted in the operators

diagnosing plant

conditions

and not tripping the plant even though the solid state protection

system annunciators

directed

a reactor trip.

During this inspection,

the inspectors

reviewed the licensee's

corrective

actions in reviewing the event,

reviewing and revising appropriate

procedures'onducti

ng followup training with the operating

crews.

and surveillance

testing the ci rcuit cards.

The licensee's

short-

and long-term corrective

actions were complete

and comprehensive.

3

REVIEW OF UPDATED FINAL SAFETY ANALYSIS REPORT

COMMITMENTS

A recent discovery of a licensee

operating their facility in a manner contrary

to the Updated Final Safety Analysis Report description highlighted the need

for a speci a 1 focused revi ew that compares

pl ant practi ces.

procedures,

and/or

parameters

to the Updated Final Safety Analysis Report descriptions.

While

performing the independent

inspections

discussed

Section

4 of in this report,

the inspectors

reviewed the applicable portions of the Updated Final Safety

Analysis Report that related to the areas

inspected.

The inspectors verified

that the Updated Final Safety Analysis Report wording was consistent with the

observed plant practices.

procedu'res

~ and/or parameters.

ATTACHMENT 1

1

PERSONS

CONTACTED

PERSONS

CONTACTED AND EXIT MEETING

J.

Davis.

Lead Evaluator,

Learning Services

W. Fujimoto. Vice President.

Plant Manager

J. Griffin'irector, Learning Services

C. Harbor, Regulatory Services

J. Haynes'cting

Leader

~ Learning Services

R. Jett.

Learning Services

Supervisor

T. King. Operations,

Shift Foreman

M.

Lemke, Operations.

Dayshift Supervisor

R.

Powers,

Manager,

Operations

Services

G.

Smiths'uclear

Quality Services

Engineer

T. Swartzbaugh,

Learning Services

J.

Welsch.

Leader

~ Learning Services

In addition to the personnel

listed above,

the inspectors

contacted

other

personnel

during this inspection period.

2

EXIT MEETING

An exit meeting

was conducted

on May 24,

1996.

During this meeting.

the

inspector

reviewed the scope

and generic findings of the inspection.

The

licensee did not express

a position on the inspection findings documented

in

this report.

The licensee

did not identify as proprietary

any information

provided to. or reviewed by. the inspectors.

ATTACHHENT 2

SIMULATION FACILITY REPORT

Facility Licensee:

Pacific Gas

8 Electric

Facility Docket Nos:

50-275/323

Operating Test Administered on:

May 21-24.

1996

This observation

does not constitute

an audit or inspection finding and is

not, without further verification and review. indicative of noncompliance with

10 CFR 55.45(b).

This observation

does not affect

NRC certification or

approval of the simulation facility other than to provide information which

may be used in future evaluations.

No licensee

action is required in response

to this observation.

None.