ML16341F998

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Forwards Insp Repts 50-275/90-30 & 50-323/90-30 on 901216-910202 & Notice of Violation.Engineering Demonstrated Examples of Poorly Managed Engineering Analyses
ML16341F998
Person / Time
Site: Diablo Canyon  Pacific Gas & Electric icon.png
Issue date: 03/04/1991
From: Zimmerman R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V)
To: Shiffer J
PACIFIC GAS & ELECTRIC CO.
Shared Package
ML16341F999 List:
References
NUDOCS 9103200073
Download: ML16341F998 (6)


See also: IR 05000275/1990030

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UNITED STATES

NUCLEAR REGULATORY COMMISSION

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REGION V

1450 MARIALANE,SUITE 210

WALNUTCREEK, CALIFORNIA94596

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Docket Nos.

50-275

and 50-323

Pacific

Gas

and Electric'ompany

77 Beale Street,

Room 1451

San Francisco,

California 94106

Attention:

Mr. J.

D. Shiffer, Senior Vice President

and General

Manager

Nuclear Power Generation

Gentlemen:

Subject:

NRC Inspection of Diablo Canyon Units

1 and

2

This refers to the routine inspection

conducted

by Messrs.

P.

P. Narbut,

B. J.

Olson,

and

K. E. Johnston

during the period of December

16,

1990 through

February

2, 1991,

and February 21,

1991.

This inspection

examined your

activities

as authorized

by

NRC License

Nos.

DPR-80 and DPR-82.

At the

conclusion of the inspection,

discussions

of their'indings

wer e held with Mr.

J.

D. Townsend,

and other members of your staff.

Areas

examined during this inspection

are described

in the enclosed

inspection.

report.

Within these

areas,

the inspection consisted of selective

examinations

of procedures

and representative

records,

interviews with

personnel,

and observations

by the inspectors.

During the inspection

several

events

were evaluated

in which your staff

did not appear to complete timely and/or comprehensive

analyses.

For

example,

in June

1990 your engineering

personnel

conducted

an analysis that

concluded that the steam admission valve to the steam driven auxiliary feed

pump had been over-stressed

and

recommended

that the valve be disassembled

for inspection.

This recommendation

was not followed-up.

Likewise, hardware

'problems

on the vibration and loose parts monitoring system were identified as

early as

1985, continued to occur, but were not resolved.

For several

months

in 1990 and

1991 increasing

alarms from this system occurred without appropriate

engineering attention.

Also, in July 1990

an important auxiliary saltwater

cross

connect valve was identified which could not be operated

manually.

Repairs

were not completed until January

1991.

These

issues

continue to

demonstrate

that strong

management

attention is needed to achieve timely and

thorough corrective action.

These situations

also indicate that

PG&E management

actions following our October 10,

1990 Management

Meeting have not been fully

effective in achieving

a sense of problem ownership

and

a desire to quickly

and thoroughly resolve

problems.

Continued attention is needed.

In addition, engineering

demonstrated

examples of poorly managed

engineering

analyses.

In one case,

the applicability to Diablo Canyon of main steam check

valve problems at another facility was misanalyzed

as not being applicable.

In another case,

an inaccurate

engineering

analysis

was performed in response

to a notice of violation regarding the fuel handling building ventilation

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system.'he

analysis

was qualitative in nature

and did not duplicate the

conditions at the time of the violation.

Adequate engineering

analyses

are

essential

to the safe conduct of operations

and it appears

that management

attention is needed to insure analyses

are 'complete

and wel.l thought out.

Based

on the results of this inspection,

some of your activities appeared

to

deviate

from your commitments to the

NRC, as set forth in the Notice of

Deviation; enclosed

herewith

as Appendix A.

Please

respond to this notice

as

requested

in the Appendix.

In accordance

with 10 CFR 2.790 (a),

a copy of this letter.

and the enclosures

will be placed in the

NRC Public Document

Room.

The responses

requested

by this letter are not subject'o

the clearance

procedures

of the Office of Management

and Budget as required

by the Paperwork

Seduction Act of 1980, P.L.96-511.

Should you have

any questions

concerning this inspection,

we will be pleased

to discuss

them with you.

Sincerely,

@)

R. A. Zimmerman, Director

Division of Reactor

Safety

and Projects

Enclosures:

1.

Appendix A, Notice of Deviation

2.

Inspection Report Nos. 50-275/90-30

and 50-323/90-30

cc w/enclosures:

J: A. Sexton,

PGKE

R. F. Locke, Esq.,

PGKE

J.

D; Townsend,

PGSE (Diablo Canyon)

D. A. Taggert,

PGEE (Diablo Canyon)

B. Thomas,

News Services,

PG&E (Diablo Canyon)

T. L. Grebel,

PGEE (Diablo Canyon)

State of California

Sandra Silver (Report Only)

-3-

bcc w/enclosures:

. Docket File

Project Inspector

Resident Inspector

G.

Cook

B. Faulkenberry

J. Martin

bcc w/enclosure

1:

J. Zollicoffer

N. Western

M. Smith

R. Barr, SRI, Trojan

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