ML16281A272

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Part 21 Notification - Joslyn Clark Overload Heater Element Part Number 2455
ML16281A272
Person / Time
Site: Mcguire, McGuire  Duke Energy icon.png
Issue date: 09/19/2016
From: Cook T
Duke Energy Corp
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
Download: ML16281A272 (6)


Text

0911912016 U.S. Nuclear Regulatory Commission Operations Center Event Report Pagel Power Reactor Event# 52248 Site: MCGUIRE Notification Date I Time: 09/19/2016 12:21 (EDT)

Unit: 1 2 Region: 2 State: NC Event Date I Time: 09/19/2016 12:05 (EDT)

Reactor Type: [1] W-4-LP,[2] W-4-LP Last Modification: 09/19/2016 Containment Type: ICE COND ICE COND NRC Notified by: TONY COOK Notifications: SHAKUR WALKER R2DO HQ Ops Officer: STEVE SANDIN PART 21/50.55 REACTOREMAIL Emergency Class: NON EMERGENCY 10 CFR Section:

21.21 (d)(3)(i) DEFECTS AND NONCOMPLIANCE Unit Scram Code RX Crit lnit Power Initial RX Mode Curr Power Current RX Mode 1 N Yes 100 Power Operation 100 Power Operation 2 N Yes 100 Power Operation 100 Power Operation 10 CFR PART 21 NOTIFICATION - JOSLYN CLARK OVERLOAD HEATER ELEMENT PART NUMBER 2455 "This is a non-emergency facsimile notification required by 10 CPR 21.21 (d)(3)(i). A written notification in accordance with 10 CFR 21.21 (d)(3)(ii) will be provided within 30 days.

"Duke Energy McGuire Nuclear Station (McGuire) has determined there is evidence of a departure from technical requirements, a Deviation, associated with Joslyn Clark overload heater element Part Number (PIN) 2455. This part was procured in accordance with the Duke Energy Commercial Grade Program (CGP) and dedicated for use in safety related applications. Three of 18 overload heater elements, purchased as a lot, had insufficient top weld material. One failed in-service during a post maintenance test, the second and third failed during a visual and mechanical inspection. An extent of condition review inspected over 500 similar J~slyn Clark overload heater elements. No other inventory was found with a top weld issue.

"These overload heater elements are used in motor starters for the Emergency Diesel Generator (EDG) ventilation fans. This condition was discovered during post maintenance testing of the 2A EOG on July 27, 2016. None of the suspect overload heater elements were installed in Operable EOG ventilation fan motor starters. The dedicated overload heater elements, from this lot, were not transferred or sold to any third party customers. Specialty Product Technologies, manufacturer of the Joslyn Clark overload heater elements, has been notified of the deviation and is investigating their welding process.

"The Evaluation of the deviation determined that a Substantial Safety Hazard would have been created if the overload heater elements were installed and left uncorrected.

'.'The NRC Senior Resident Inspector has been notified."

09-19-16;11:36 ;From: To:NRC Operations # 1I 5 NRC IMMEDIATE NOTIFICATION REQUIREMENTS RP/O/N5700/01 a Rev. 030 Page 25 of 38 AITACHMENT 2 Page 1of4

<< NRC Event Notification Worksheet >>

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09-19116;11:36 ;From: To:NRC Operations ; # 2/ 5

.J NRC IMMEDIATE NOTIFICATION REQUIREMENTS RP/0/A/5700/010 Rev. 030

?age 26of 38 ATTACHMENT 2 Page 2. of 4

<< NRC Event Notification Work:sheet >>

eveNr OESCRIPTION ln~lud*: Systems affec:led. ~etuauon~ & lheit lnitfattn11 $lgnals, ca1Jses, eftltcl or event 011 plant, actlona takao or plannad, etc.

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09-19-16;11:36 ;From: To:NRC Operations # 31 5 NRC IMMEDIATE NOTl~ICATION REQUIREMENTS RP/O/A/5700/010 Rev, 030 Page 27of38 ATTACHMENT 2 Page 3of4

<< NRC Event N<ltificatian Worksheet >>

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09-19-16;11:36 ;From: To:NRC Operations # 4/ 5 NRC IMMEDIATE NOTIFICAilON REQUIREMENTS RP/O/A/5700/01 O Rev.030 Page 28 of 38 ATTACHMENT 2 Page 4of 4

<< NRC Event Notification Worksheet>>

EVENT DESCRIPTION (Continued fltlm Attachment Z 1"1!18 I of 3)

\

09-19-16; 11: 36  ; From: To:NRC Operations # 5/ 5 10 CFR PART 21 NOTIFICATION - JOSLYN CLARK OVERLOAD HEATER ELEMENT PART NUMBER 2455 This is a non-emergency facsimile notification required by 10 CFR 21.2l(d)(3)(i). A written notification in accordance with 10 CFR 21.21(d)(3)(ii) will be provided within 30 days.

Duke Energy McGuire Nuclear Station (McGuire) has detennined there is evidence of a departure from technical requirements, a Deviation, associated with Joslyn Clark overload heater element Part Number (PIN) 2455. This part was procured in accordance with the Duke Energy Commercial Grade Program (CGP) and dedicated for use in safety related applications. Three of 18 overload heater elements, purchased as a lot, had insufficient top weld material. One failed inservice during a post maintenance test, the second and third failed during a visual and mechanical inspection. An extent of condition review inspected over 500 similar Joslyn Clark overload heater elements. No other jnventory was found with a top weld issue.

These overload heater elements are used in motor starters for the Emergency Diesel Generator (EDG) ventilation fans. This condition was discovered during post maintenance testing of the 2A EDG on July 27, 2016. None of the suspect overload heater elements were installed in Operable EDG ventilation fan motor starters. The dedicated overload heater elements, from this lot, were not transferred or sold to any third party customers. Specialty Product Technologies~

manufacturer of the Joslyn Clark overload heater elements, has been notified of the deviation and is investigating their welding process.

TI1e Evaluation of the deviation determined that a Substantial Safety Hazard would have been created if the overload heater elements were installed and left uncorrected.

(

The NRC Senior Resident Inspector has been notified.