ML16148A761

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Insp Repts 50-269/93-07,50-270/93-07 & 50-287/93-07 on 930301-05.Violations Noted.Major Areas Inspected: Occupational Radiation Safety,Program Elements of Organization & Mgt Controls,Training & Qualification
ML16148A761
Person / Time
Site: Oconee  Duke Energy icon.png
Issue date: 03/25/1993
From: Pharr E, Rankin W, Shortidge R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To:
Shared Package
ML16148A757 List:
References
50-269-93-07, 50-269-93-7, 50-270-93-07, 50-270-93-7, 50-287-93-07, 50-287-93-7, NUDOCS 9304130163
Download: ML16148A761 (11)


See also: IR 05000269/1993007

Text

010A REGI

UNITED STATES

o

NUCLEAR REGULATORY COMMISSION

REGION II

101 MARIETTA STREET, N.W;

ATLANTA, GEORGIA 30323

APR

2 1993

Report Nos.:

50-269/93-07, 50-270/93-07, and 50-287/93-07

Licensee:

Duke Power Company

422 South Church Street

Charlotte, NC 28242

Docket Nos.: 50-269, 50-270, 50-287

License Nos.:

DPR-38, DPR-47, DPR-55

Facility Name:

Oconee 1, 2, and 3

Inspection Conducted: March 1-5, 1993

Inspectors:

.

/

T

R. B. Sh rtri ge

Date Sig

E. B. Ph r

Dat Sited

Approved By .

L

CA

-5

W. H. Rankin, Chief

D te Si ned

Facilities Radiation Protection Section

Radiological Protection and Emergency Preparedness Branch

Division of Radiation Safety and Safeguards

SUMMARY

Scope:

This routine, unannounced inspection was conducted in the area of occupational

radiation safety and included a review of the program elements of organization

and management controls, training and qualification, audits and appraisals,

external exposure control, internal exposure control, control of radioactive

material, surveys and monitoring, and the program to maintain personnel

collective dose as low as reasonably achievable (ALARA). The inspector also

reviewed previously identified items tracked by the NRC for possible closure.

Results:

The inspector found the radiation protection (RP) program at Oconee to be

adequate in protecting the health and.safety of the public and plant

employees. The licensee's program to maintain collective dose as low as

reasonably achievable (ALARA) continues to be a strength. However, during the

inspection apparent violations of NRC regulations were noted. One apparent

violation was for failure to post a radioactive materials area and a

contaminated area in accordance with procedures. The second apparent

violation was for failure to label radioactive material in the radiologically

controlled area (RCA) of the plant in accordance with;10 CFR 20.1904(a)

9304130163 930402

PDR

ADOCK 05000269

0

PDR

requirements and licensee procedures, with four examples identified. Lastly,

the inspection identified a concern that the program to followup correct self

identified radiological deficiencies was not assuring timely corrective

actions in some issues. This inspection identified that under the Problem

Investigation Process (PIP), radiological deficiencies received a low priority

for correction and many were not corrected in a timely manner. At the time of

the onsite inspection, a large number of PIP deficiencies did not have

corrective actions assigned. This issue will be tracked by the NRC as. an

Inspector Followup Item (IFI).

Both violations identified in this report were preceded by similar violations

within the last two years.

REPORT DETAILS

1.

Persons Contacted

Licensee Employees

  • B. Baron, Plant Manager
  • T. Patterson, Compliance Engineer, Regulatory Compliance
  • C. Yongue, Manager, Radiation Protection

Other licensee employees contacted during the inspection included

craftsmen, technicians, and administrative personnel.

Nuclear Regulatory Commission

  • B. Desai, Resident Inspector
  • P. Harmon, Senior Resident Inspector
  • Attended Exit Interview conducted on March 5, 1993

2.

Organization and Management Controls (83750)

The licensee is required by Technical Specification (TS) 6.1.1.1 to

establish clear lines of authority, responsibility, and communication

from the highest management levels through intermediate levels including

the operating organization. The inspector reviewed staffing levels and

lines of authority as they related to the Radiation Protection (RP)

program and discussed the organization with the RP Manager. The

inspector verified that the licensee had not made changes that would

adversely affect their ability to implement critical elements of the RP

program.

No violations or deviations were identified.

3.

Audits and Appraisals (83750)

The inspector reviewed the licensee's program for self-identification

and correction of program inadequacies and weaknesses. The inspector

noted that at the time of the onsite inspection the licensee had

initiated 47 Problem Investigation Process Reports (PIPRs) since

January 1, 1992. The inspector noted that this process was used by all

work groups to identify and investigate plant-related problems. The

inspector noted that the PIPRs identified procedural inadequacies, non

ALARA components/areas and work practices,.zand lost, drifting, and/or

offscale dosimetry. Following review of the 47 PIPRs identified since

January 1, 1992, the inspector noted that 23 remained open and forJ17of

those remaining open corrective actions had not been proposed

The inspector also noted problems in the followup and closure of a PIPR

involving a problem with control of radioactive sources. The PIPR

(identified on April 21, 1992) which documented the loss of two sources

-had proposed appropriate corrective actions to maintain future-control

of radioactive sources. However, at the time of the onsite inspection

the PIPR remained open, awaiting the concurrence and approval of the

3

final PIPR reviewer. Following discussions with the individual to whom

the PIPR was assigned for resolution, the inspector noted that there was

confusion as to who was actually responsible for final PIPR review and

closure. Therefore, the PIPR remained open although all corrective

actions had been successfully implemented. The inspector also noted

that as early as November 13, 1991 a problem with mislocation of sources

was identified and during a Quality Assurance (QA) audit, NG-92-03 (ON),

conducted January 6-20, 1992, the auditors recommended that procedural

guidelines be established to assure positive control of radioactive

sources during temporary movements. No action was planned however,

since no sources had .been lost at the time of the QA audit.

Another PIPR documented problems encountered while sluicing a

Purification Demineralizer on November 22, 1992. During discussions

with licensee representatives, the inspector noted that this sluicing

process usually expended approximately 100 millirem (mrem) of exposure

but due to an inadequate procedure which did not reflect recent

modifications to the system the process instead expended 870 mrem.

During discussions with licensee personnel which were assigned

resolution of the PIPR, the inspector was informed that lack of

resources and higher priority items had delayed procedural revisions

which were the proposed corrective actions.

The inspector reviewed procedural guidance as documented in the Oconee

Nuclear Site Directive 4.2.1, Problem Investigation Process (PIP), dated

February 11, 1993. The directive provided a mechanism in which to

identify, document, and respond to PIPRs with a level of effort and

timeliness commensurate with their significance. The directive stated

that for less significant events the responsible individual assigned to

propose a resolution to the PIPR must establish a corrective action due

date within 90 days of the discovery date, or at management's

discretion. Additionally, once all planned corrective actions were

completed or had received a work request/order number, an approver was

required to sign a final and overall approval for these less significant

events within 90 days, or at management's discretion. Following

discussions with licensee management, the inspector was informed.that

for all the radiologically-related PIPRs reviewed by the inspector,

most were placed in a low priority category for followup. Therefore,

these did not require proposed or implemented corrective actions within

90 days of the discovery date if management felt that higher priority

items should be resolved instead.

The inspector noted that this was the third inspection in a year that

had identified concerns regarding licensee followup on the

el

identification of radiological deficiencies. Inspection Report

(IR) 92-06, dated March 6, 1992, reported that Radiological Work

Practice Deficiency Reports (RWPDRs) .findings were substantive but so

few were written that trending was not possible., Four of seventeen

RWPDRs did not have any root cause listed. Root cause determination was

normally a result of the investigative process. In four of the RWPDRs,

two had late notices sent on two different occasions to department

managers for failure to list a corrective action and two more had late

4

notices sent three times for the same reason. IR 92-06 characterized

the problem as the failure of plant management to be aggressive in

following up on the resolution of radiological deficiencies. IR 92-17,

dated November 20, 1992, reported on a new system of Radiological

Deficiency Reports (RDRs) that was replaced mid year by PIPRs. The

inspector found that 15 PIPRs had been written during the months from

April to November 1992, and included a general range of radiological

performance problems. However, nine of the 15 had not been corrected at

the time of the inspection.

During the onsite inspection, the inspector informed licensee

representatives that corrective actions for licensee identified problems

did not always appear to be timely and that the recurrence of these

problems was a concern. This issue will be tracked by the NRC as an

Inspector Followup Item (IFI) 50-269, 270, and 287/93-07-03 and reviewed

during a future inspection.

No violations or deviations were identified.

4.

Training and Qualifications (83750)

10 CFR 19.12 requires, in part, that the licensee instruct.all

individuals working in or frequenting any portions of a restricted area

in the health protection aspects associated with exposure to radioactive

material or radiation; in precautions or procedures to minimize

exposure; in the purpose and function of protection.devices employed; in

the applicable provisions of the Commission regulations; in the

individual's responsibilities; and in the availability of radiation

exposure data.

The inspector reviewed training provided to licensee employees in

preparation for the licensee's change on January 1, 1993, to the revised

10 CFR Part 20 requirements. During discussions with licensee

personnel, the inspector was informed that prior to implementation the

licensee provided a general training overview to introduce employees to

the new terminology and exposure limits of the revised regulations. The

inspector reviewed the training outlines and accompanying training

videos and noted that the new limits and terms were appropriately

presented to licensee employees and offered a generalized overview of

how the revised regulations would affect day to day plant activities,

i.e. postings, decreased respirator usage, and the declared pregnant

female policy. The training also introduced workers to the resulting

changes with the Electronic Dose Capture (EDC) system and its

interaction with the digital alarmii g dosimeters.- The inspector noted

that the training appropriately addiessed the licensee's new TLDs, the

purpose of the EDC system, how to access the system, the basis for the

alarming dosimeter's alarm setpoints, the different alarms,-and the

correct response to each alarm. The training also stressed the worker's

responsibility for knowing Radiation Work Permit'(RWP) requirements,

dose rates in the work area, and for periodically checking the

cumulative dose on the alarming dosimeter.

The inspector informed licensee representatives that this training

appeared to be appropriate for introducing workers to changes in

terminology and plant activities due to the revised 10 CFR Part 20

regulations. The inspector also noted that the training appropriately

made workers aware of their continued responsibility to be knowledgeable

of RWP requirements, dose rates, and cumulative dose when utilizing the

licensee's new dosimetry system and not to become complacent with the

added exposure limiting features of the new system.

No violations or deviations were identified.

5.

External Exposure Controls (83750)

10 CFR 20.1601(a)(3) requires the licensee to ensure that.each entrance

or access point to a high radiation area has entryways that are locked,

except during periods when access to the areas is required, with

positive control over each individual entry.

The inspector performed radiation surveys to confirm selected radiation

and high radiation areas were posted in accordance with licensee

procedures. The inspector did not note any deficiencies. The inspector

reviewed the licensee's methodfor locking several high radiation areas

with dose rates greater than 1 Rem/Hour measured at 30 centimeters. The

inspector toured the High Pressure Safety Injection (HPSI) and Low

Pressure Safety Injection (LPSI) pump rooms and noted that the licensee

had placed a bar that facilitated locking, across the entryway to the

pump room, to prevent inadvertent entry to the high radiation areas.

Infrequent access to the pump room is necessary to permit operation of

valves primarily for resin transfers during which rad levels up to 30

Rem/hr may occur for short periods. The inspector observed that the

lockable bar, when employed in conjunction with the numerous pipe runs

through the access area, effectively controlled access in a positive

manner against inadvertent entry. An individual would have to climb

over these positive access controls at considerable effort to defeat the

access controls. As an additional measure to warn personnel not to

enter the area the licensee placed a large high radiation area sign on

the lockable bar at the entry point. The inspector obtained pictures of

the area before and after placement of the sign on the bar and discussed

with the licensee the proposed method of control,. Based on the

discussions and a review of the pictures, the licensee's locks, signs,

and barriers, the inspector determined that the licensee's efforts to

warn personnel of the radiations hazards in the area were reasonable and

appropriate to preclude inadvertent entry.

No violations or deviations were noted.

6.

Internal Exposure Controls (83750)

10 CFR 20.1204 statesthat for purposes of assessing dose used to

determine compliance with occupational dose equivalent limits,;the

licensee, when required to monitor internal exposure, shall take

suitable and timely measurements of concentrations of radioactive

6

materials in air, quantities of radionuclides in the body, quantities of

radionuclides excreted from the body, or combinations of these

measurements. When specific information on the.behavior of the material

in an individual is known that information may be used to calculate the

Committed Effective Dose Equivalent (CEDE).

The inspector reviewed internal exposure records for selected

individuals associated with a power entry into the Unit 3 Containment

Building on January 20 and 21, 1993. The inspector noted that for the

selected individuals reviewed none had worn respirators during the

entries and based on air sample data, Derived Air Concentration-hours

(DAC-hrs) were not assigned.' During discussions with licensee

representatives, the inspector was informed that followup body burden

analyses (BBAs) were performed and iodine-131, -133 activity was

detected. The inspector noted that based on a maximum iodine activity

of 17.3 nanocuries (nCi) from a BBA performed approximately 50 minutes

after the uptake, DAC-hrs assigned to the individual resulted in a CEDE

of less than 1 mrem. The inspector verified that no exposures in excess

of the 2000 DAC-hr annual control measure had occurred since January 1,

1993.

No violations or deviations were identified.

7.

Control of Radioactive Materials and Contamination, Surveys, and

Monitoring (83750)

10 CFR 20.1902(e) requires posting areas or rooms in which licensed

material is used or stored. The licensee shall post each area or room

in which there is used or stored an amount of licensed material

exceeding 10 times the quantity of material specified in Appendix C to'

10 CFR 20.1001-20.2401 with a conspicuous sign bearing the radiation

symbol and the words "Caution, Radioactive Material," or "Danger,

Radioactive Material."

TS 6.4.1 requires that the station be operated and maintained in

accordance with approved procedures.

Radiation Protection Section Manual, Section 4.2, Posting of

Radiologically Controlled Areas (RCAs) and Materials, dated January 1,

1993, requires in step 3.2.4.1 that all radiologically controlled zones

(RCZs) outside of the RCA where radioactive materials are located/stored

be posted as a Radioactive Material Area.

Oconee Procedure, HP/O/B/1000/07, Procedure for Roping Off, Barricading,

Posting and Controlling Radiation Protection Control Zones, Revision 23,

dated January 1, 1993, requires in step 4.1.6 to establish a

contaminated area when removable contamination levels exceed

1,000 disintegrations per minute per 100 centimeters square

(1,000 dpm/100 cm2) beta-gamma or 20 dpm/100 cm, alpha in any area.

7

During routine tours of the Auxiliary and Radwaste Buildings, the

inspector noted several areas that were not posted in accordance with

licensee procedures. Radwaste Valve Room #325,.a contractor storage

area, had a posting on the door that no source of radioactive material

was in the room. The inspector found a contaminated vacuum cleaner

stored in the room that was labeled 8,000 counts per minute at one-half

inch. The suction nozzle was noted to be open to' the atmosphere. The

inspector notified RP and a technician promptly posted the room as a

radioactive materials area.

Additionally,.the inspector performed random contamination surveys

during routine fours. The inspector found an area in the health physics

(HP) laboratory that had loose surface contamination of

3,000 disintegrations per minute (dpm)/smear. The smear was from the

collar surrounding a sink drain. Again RP was notified and the area was

posted as a contaminated area. The licensee was informed that the

failure to post the radioactive materials area and the contaminated area

in accordance with the referenced procedures was an apparent violation

of 10 CFR 20.1902(e) and licensee procedures.

10 CFR 20.1904(a) requires the licensee to ensure that each container of

licensed material bear a durable, clearly visible label bearing the

radiation symbol and the words "Caution, Radioactive Material," or

"Danger, Radioactive Material." The label must also provide sufficient

information (such as radionuclides present, an estimate of the quantity

of radioactivity, the kinds of materials, and mass enrichment) to permit

individuals handling or using the containers or working in the vicinity

of the containers, to take precautions to avoid or minimize exposures.

Radiation Protection Section Manual, Section 5.1, Movement of

Radioactive Materials Within the Controlled Area, dated January 1, 1993,

step 3.1.2.1, requires that all radioactive materials (except tools from

the hot tool crib or satellite storage contaihers and hand held items)

within the Radiologically Controlled Area (RCA) shall be: 1) surveyed;

2) containerized as appropriate for contamination control; and

3) labeled per reference 2.4 (Posting of RCAs and Materials) or attended

by an individual who takes precautions to prevent exposure of any

individual to radiation or radioactive materials in excess of limits

established by 10 CFR Part 20 until the material is either stored.per

step 3.1.5, or placed into a RCZ for maintenance, testing, etc. per

reference 2.4, or properly disposed of per reference 2.7.

During tours of the RCA, the inspector :noted that there were items with

radioactivity that were not labeled as prescribed-by the above

procedure. A high volume air sampler, #H809-6199, was reading

100,000 counts per minute (cpm) as measured by a RM-14 with a HP-210

probe. The air sampler was stored in a radioactive materials storage

bin with other contaminated air samplers that had attached radioactive

material labels. The inspector requested a RP technician to survey the

air sampler and label it properly. During tours the following day, the

inspector noted the same air sampler (#H809-6199) was in the same area

but had not been labeled as requested the previous day. The inspector

8

located a different RP technician and requested the air sampler be

surveyed and labeled. The second technician properly surveyed and

labeled the item. The inspector requested a RP-supervisor to perform a

test on several high.volume air samplers with very high contamination

levels by sampling the exhaust to determine if the contamination was

loose. This was done and the results indicated that the contamination

was not loose or free to be dispersed in the exhaust.

The inspector also noted that seven stanchions were staged outside the

Unit 3 RP office. The stanchions were used for supporting barriers for

RCAs. One was appropriately labeled, however, three were found to have

fixed contamination levels greater than 10,000 dpm as measured by a RM

14 and HP-210 probe. In addition, a mop bucket reading 10,000 dpm and

an electrical extension cord reading 35,000 dpm were also located in the

clean area of the Auxiliary Building. -Both were noted to have fixed

contamination and were not labeled. The inspector notified RP of the

items and all were promptly surveyed and properly labeled. The

inspector informed the licensee that the failure to label these items in

accordance with requirements was an apparent violation of

10 CFR 20.1904(a) and licensee procedures.

The inspector informed the licensee that the above events were repeats

of previous violations. IR 91-24, dated September 13, 1991, contained a

non-cited violation (NCV) for failure to post a component maintenance

area and an airborne radioactivity area on the refueling floor. IR 92

06, dated March 6, 1992, contained an NCV for failure to label a

contaminated lead brick and a pair of pliers in the primary chemistry

laboratory. IR 92-17, dated November 20, 1992, contained a violation

for failure to post an airborne radioactivity area in the Unit 3

Containment Building and.contaminated areas in the primary chemistry

laboratory. Also, a violation was cited for failure to label a tool box

found in the-primary chemistry laboratory and a radioactive air'sampler.

The concern for the repetition of the violations was discussed with

licensee management both during the inspection and.at the exit

interview.

The licensee continues to maintain approximately 93-94 percent of the

RCA as a non-contaminated area. The inspector noted that contaminated

areas in the RCA were not extensive and did not appear to hinder

management or worker access to job sites.

Two apparent violations were identified involving (1) the licensee's

failure to post a radioactive materials area and a contaminated area in

accordance with 10 CFR 20.1902(e) requirements and referenced procedures

(VIO 50-269, 270, and 289/93-07-01); and (2)

the:licensee's failure to

label radioactive items in accordance with 10 CFR 20.1904(a)

requirements and licensee procedures (VIO 50-269; 270, and 289/93-07

02).

9

8.

Program to Maintain Collective Dose As Low As Reasonably Achievable

(ALARA) (83750)

The inspector was requested by the resident inspector to review the

details surrounding recent entries to all three Containment Buildings at

power to perform the venting of a Reactor Coolant: Makeup Pump

Accumulator (RCMPA). The licensee provided mock-up training for the job

prior to the work being performed. The licensee reduced reactor power

to 54 percent for the work in Units 1 and 3. However, the entry and

operation on the RCMPA in Unit 2 was performed at 100 percent power.

The inspector commented to the licensee that additional information

regarding projected person-rem prior to the operation would be a

desirable ALARA practice.

A review of the dose rates in the area of the accumulators, with Unit 2

ranging from 3 Rem/hour to 10 Rem/hour, suggested the need for multiple

dosimetry due to the non-uniform fields of radiation. Due to an

unscheduled power reduction in Unit 1, the inspector was able to make a

power level entry into the unit at 16 percent power. The inspector wore

multiple digital alarming dosimeters and observed and surveyed the work

area used to effect the venting in Unit 1. The inspector did not

receive a differing dose to the thigh area or the arm area. The

inspector also interviewed the RP technicians that performed the

operations in Units 2 and 3 and found that in lieu of multibadging the

workers were positioned such that the radiation field was uniform.

Licensee representatives were informed that, based on the inspector's

review, multibadging dosimetry was no longer a concern. However, the

inspector discussed the importance of using good administrative controls

for operations where radiological risks were increased.

No violations or deviations were identified.

9.

Review of Previously Identified Inspection Findings (92702)

(Closed) VIO 50-269, 270, 287/92-17-03:

Failure-of two employees to

access a RWP before performing work.

The licensee had implemented a

combined system for accessing RCAs and

RCZs which was expected to minimize/prevent the recurrence of this

problem. To access one of these areas, required the automated setting

of a digital alarming dosimeter in conjunction with accessing the RWP to

be worked. During the onsite inspection, -the inspector monitored for

the recurrence of -personnel in the.RCA or in RCZs without .being on n

RWP and did not have any concerns. This item

is

considered closed.

10

10.

Exit Meeting

The inspector met with licensee representatives.denoted with an asterick

in Paragraph 1 on March 5, 1993. The inspector discussed the examples

of inadequate posting of RCZs as an apparent violation, as well as, the

apparent violation for failure to label radioactive material in the RCA.

The inspector also discussed the fact that both violations were repeats

of violations identified in the past two years. In addition, the

inspector discussed the significance of the weakness in the program for

identifying and correcting radiological deficiencies.

The inspector did not receive any proprietary material or dissenting

comments.

Item Number

Description and Reference

50-269, 270, 287/93-07-01

VIO - Two examples of failure to

adequately post RCZs (Paragraph 7).

50-269, 270, 287/93-07-02

VIO - Failure to label Radioactive

Material (Paragraph 7).

50-269, 270, 287/93-07-03

IFI - Question of timely correction

of radiological deficiencies

(Paragraph 3).