ML15261A308

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Forwards Insp Repts 50-269/93-25,50-270/93-25 & 50-287/93-25 on 931101-1214 & Notices of Violation & Deviation
ML15261A308
Person / Time
Site: Oconee  Duke Energy icon.png
Issue date: 02/11/1994
From: Gibson A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Hampton J
DUKE POWER CO.
Shared Package
ML15261A311 List:
References
GL-89-13, NUDOCS 9402230243
Download: ML15261A308 (6)


See also: IR 05000269/1993025

Text

FEB

I 1994

Docket Nos. 50-269, 50-270, 50-287

License Nos. DPR-38, DPR-47, DPR-55

Duke Power Company

ATTN:

Mr. J. W. Hampton

Vice President, Oconee Site

P. 0. Box 1439

Seneca, SC 29679

Gentlemen:

SUBJECT:

NOTICE OF VIOLATION AND NOTICE OF DEVIATION

(NRC INSPECTION REPORT NOS. 50-269/93-25, 50-270/93-25, AND

50-287/93-25)

This refers to the Service Water System Operational Performance Inspection

(SWSOPI) conducted by Mr. W. G. Rogers and others of this office on November 1

through December 14, 1993. The inspection included a review of activities

authorized for your Oconee Nuclear Power Station. At the conclusion of the

inspection, the findings were discussed with members of your staff identified

in the enclosed inspection report.

The enclosed inspection report identifies areas examined during the

inspection. The team assessed the operational performance of your service

water system. In particular, the team performed detailed reviews of the

service water system design, maintenance, operation, surveillance, and

testing. The team also assessed the planned or completed actions in response

to Generic Letter (GL) 89-13, "Service Water System Problems Affecting Safety

Related Equipment," issued on July 18, 1989.

The implementation of your Generic Letter 89-13 actions did not include

portions of your safety-related service water systems. This was the most

significant factor in concluding that your actions to the Generic Letter were

not adequate. Most importantly, the High Pressure Service Water system was

not included in your response to the Generic Letter or your implementation of

your commitments to the Generic Letter. Therefore, please submit an

additional response that addresses all Generic Letter actions within 30 days

of receipt of this letter as part of your response to the Notice of Deviation

on this matter.

The material condition was good for those service water systems classified as

safety-related. Also, maintenance and normal operation of the service water

systems were generally adequate. However, there were a number of significant

findings in other areas during the inspection. These included:

1.

The assumption that the Low Pressure Service Water (LPSW) pumps will not

incur any significant damage when operating during a postulated design

basis event with inadequate net positive suction head for 30 minutes was

not adequately validated.

9402230243 940211

PDR ADOCK 05000269

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Duke Power Company

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2.

The SSF Auxiliary Service Water discharge lines to the steam generators

were not properly flushed following construction. Consequently,

questions remain as to whether the lines can pass the required flow.

3.

Assumed flow distributions to the steam generators and the service water

pumps in Standby Shutdown Facility (SSF) calculations were not

validated.

4.

There was no analysis of the temperature rise of Circulating Cooling

Water or LPSW systems following a postulated failure of the Keowee Dam.

Additionally, there was no analysis of the intake canal's impounded

volume losses through evaporation or seepage following a postulated

failure of the Keowee Dam.

5.

There was only one valve isolating the safety-related portion of the

LPSW system from the nonsafety-related turbine building portion.

6.

The SSF could not withstand a postulated failure of the Jocassee Dam.

This was inconsistent with your Individual Plant Examination submittal.

7.

The High Pressure Service Water system was not designed or maintained

commensurate with its importance to safety.

Findings 1, 2, 3, and 4 were associated with violations discussed below and

will require your written response. Finding 5 has been classified as an

unresolved item pending our further review of your basis for excluding valves

LPSW-45 and LPSW-139 from consideration as single failures in your analyses of

design basis accidents.

Please provide a written response describing your

basis for this exclusion. A written response describing your analysis and

actions planned regarding items 6 and 7 is also requested. Please submit

these responses to items 5, 6, and 7 within 30 days from the date of this

letter.

There were other findings such as the inadequate implementation of your

GL 89-13 actions, an inadequate material suitability review of Belzona for

repairing reactor building cooling coil leaks and omissions of critical

aspects during engineering reviews of conditions adverse to quality. There

were weaknesses in the SSF periodic test program and in the procedural

guidance of select abnormal events. Also, SSF calculations were not promptly

updated following design changes, and the initiation of the Auxiliary Service

Water system within 40 minutes was questionable.

Collectively, all these findings and others discussed in the inspection report

indicate weaknesses in:

pyour

design control measures which allow the use of unvalidated

and nonconservative calculational assumptions and do not assure

proper translation of the design into the abnormal procedures,

Duke Power Company

3

FEB 1

1994

the adequacy of engineering evaluations,

your testing program, and

the scope of your quality assurance program through inaccurate

classification of components which perform safety-related

functions

Please evaluate this report with special emphasis on these areas and provide

in a separate correspondence, within 60 days of receipt of this letter, those

programmatic corrective actions warranted by the inspection report findings.

As indicated earlier, certain of your activities appeared to be in violation

of NRC requirements as specified in the enclosed Notice of Violation (Notice).

One violation reflected multiple design control inadequacies. One violation

concerned inadequate testing of service water system SSF equipment and

Emergency Condenser Cooling Water. Another violation involved numerous

examples of inadequate or inadequately implemented quality related procedures.

The last violation illustrated inadequate corrective actions for a postulated

waterhammer in the Low Pressure Service Water system and the lack of seismic

qualification of the High Pressure Service Water system.

Certain other of your activities appeared to deviate from previous commitments

made by Duke Power Company. One deviation involves the failure to include all

the applicable service water systems in Generic Letter 89-13 corrective

actions. The other deviation involved an inadequate test of the High Pressure

Service Water system's capability during a Station Blackout.

In addition, the enclosed inspection report identified certain activities that

violated NRC requirements that will not be subject to enforcement action

because your efforts in identifying and correcting the violation met the

criteria specified in Section VII.B of the Enforcement Policy. These

activities included omissions of select Low Pressure Service Water system

check valves from the inservice test program and omissions in your safety

classification system for Condenser Circulating Water equipment supporting Low

Pressure Service Water system operation.

You are required to respond to this letter and should follow the instructions

specified in the enclosed Notice when preparing your response. In your

response, you should document the specific actions taken and any additional

actions you plan to take to prevent recurrence. After reviewing your response

to these Notices, including your proposed corrective actions and the results

of future inspections, the NRC will determine whether further NRC enforcement

action is necessary to ensure compliance with NRC regulatory requirements.

In accordance with 10 CFR 2.790 of the Commission's regulations, a copy of

this letter, the enclosures, and your response to this letter will be placed

in the NRC Public Document Room.

Duke Power Company

4

FEB 1 1 1994

The responses directed by this letter and the accompanying Notice are not

subject to the clearance procedures of the Office of Management and Budget as

required by the Paperwork Reduction Act of 1980, Pub. L. No.96-511.

Should you have any questions concerning this letter, please contact us.

Si ncerely,

(Original signed by A. F. Gibson)

Albert F. Gibson, Director

Division of Reactor Safety

Enclosures:

1. Notice of Violation

2. Notice of Deviation

3. Inspection Report No. 50-269, 270,

and 287/93-25

cc w/encls:

M. E. Patrick

Compliance

Duke Power Company

P. 0. Box 1439

Seneca, SC

29679

A. V. Carr, Esq.

Duke Power Company

422 South Church Street

Charlotte, NC

28242-0001

County Supervisor of

Oconee County

Walhalla, SC 29621

Robert B. Borsum

Babcock and Wilcox Company

Nuclear Power Generation Division

1700 Rockville Pike, Suite 525

Rockville, MD 20852

J. Michael McGarry, III, Esq.

Winston and Strawn

1400 L Street, NW

Washington, D. C. 20005

cc w/encls cont'd:

(See page 5)

Duke Power Company

5

FEB

1 191

cc w/encls cont'd:

Office of Intergovernmental Relations

116 West Jones Street

Raleigh, NC

27603

Max Batavia, Chief

Bureau of Radiological Health

South Carolina Department of Health

and Environmental Control

2600 Bull Street

Columbia, SC 29201

Manager, LIS

NUS Corporation

2650 McCormick Drive

Clearwater, FL

34619-1035

G. A. Copp, Licensing - EC050

Duke Power Company

P. 0. Box 1006

Charlotte, NC 28201-1006

Karen E. Long

Assistant Attorney General

N. C. Department of Justice

P. 0. Box 629

Raleigh, NC

27602

bcc w/encls:

L. A. Wiens, NRR

W. Miller, DRP

J. Jaudon, DRS

G. Hallstrom, DRS

M. S. Lesser, DRP

A. R. Herdt, DRP

J. Lieberman, OE

Document Control Desk

NRC Resident Inspector

U.S. Nuclear Regulatory Commission

Route 2, Box 610

Seneca, SC

29678

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cc w/encls cont'd:

Office of Intergovernmental Relations

116 West Jones Street

Raleigh, NC 27603

Max Batavia, Chief

Bureau of Radiological Health

South Carolina Department of Health

and Environmental Control

2600 Bull Street

Columbia, SC 29201

Manager, LIS

NUS Corporation

2650 McCormick Drive

Clearwater, FL 34619-1035

G. A. Copp, Licensing - ECO50

Duke Power Company

P. 0. Box 1006

Charlotte, NC 28201-1006

Karen E. Long

Assistant Attorney General

N. C. Department of Justice

P. 0. Box 629

Raleigh, NC 27602

bcc w/encls:

L. A. Wiens, NRR

W. Miller, DRP

J. Jaudon, DRS

G. Hallstrom, DRS

M. S. Lesser, DRP

A. R. Herdt, DRB(

J. Lieberman, OE

Document Control Desk

NRC Resident Inspector

U.S. Nuclear Regulatory Commission

Route 2, Box 610

Seneca, SC 29678

    • FOR PREVIOUS LIST OF CONCURRENCES, SEE ATTACHED PAGE

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