ML15155A577

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Part 21 Notification Regarding Allen Bradley 700RTC Relay Configuration
ML15155A577
Person / Time
Site: Brunswick  Duke Energy icon.png
Issue date: 05/28/2015
From: Turkal M
Duke Energy Corp
To:
Office of Nuclear Reactor Regulation, NRC/RGN-II
References
EN 51030
Download: ML15155A577 (4)


Text

0512812015 U.S. Nuclear Regulatory Commission Operations Center Event Report page I Power Reactor Event#

51095 Site: BRUNSWICK Notification Date I Time: 05/28/2015 13:18 (EDT)

Unit: 1 2

Region: 2 State : NC Event Date I Time: 05/26/2015 15:36 (EDT)

Reactor Type: [1] GE-4,[2] GE-4 Last Modification: 05/28/2015 Containment Type: MARK I MARK I NRC Notified by: MARK TURKAL Notifications: KATHLEEN O'DONOHUE R2DO HQ Ops Officer: JOHN SHOEMAKER PART 21/50.55 REACTOREMAIL Emergency Class: NON EMERGENCY 10 CFR Section:

21.21(d)(3)(i)

DEFECTS AND NONCOMPLIANCE Unit Scram Code RX Crit Init Power Initial RX Mode Curr Power Current RX Mode 1

N Yes 100 Power Operation 100 Power Operation 2

N Yes 100 Power Operation 100 Power Operation PART 21 NOTIFICATION - ALLEN BRADLEY 700RTC RELAY CONFIGURATION "This is a non-emergency notification, required by 10 CFR 21.21 (d)(3)(i).

"Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Allen Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration. Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component. Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. This condition was discovered as a result of a post-maintenance test of an emergency diesel generator. Additional details associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.

"Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use in safety related applications at Brunswick. The dedicated relays were not provided to any third party customers.

"The NRC Senior Resident Inspector has been notified."

Brunswick has taken applicable compensatory measures to insure no equipment is inoperable because of these relays.

This problem was previously reported in EN#51030.

9£e.

05/28/2015 U.S. Nuclear Regulatory Commission Operations Center Event Report Page I

05/28/2015 11:57 9104573014 PROGRESS ENERGY BNP PAGE 01/02 Fax" To:

NRC Operations Center From:

Mark Turkal - Brunswick Fax 301 816-5151 Pages: 2 (Cover p!us 1)

Phone: 301 816-5100 Dat?

5/28/15 Re.

Part 21 - Allen Bradley Relays CC:

N/A

IG I -

PAGE 02/02 05/28/2015 11:57 9104573014 PROGRESS ENERGY BNP NRC FORM 361 U.S. NUCLEAR REGULATORY COMMISSION (12-200o)

OPERATIONS CENTER REACTOR PLANT I

EVENT NOTIFICATION WORKSHEET EN #

NRC OPERATION TELEPHONE NUMBER: PRIMARY., 301-816-5100 or 800-532.3469, BACKUPS - llst] 301-951-0550 or 800-449-3694" f

8d 01415-0550 and f3rdl 301-415-0553

  • ilesnsees who maintain their own FT am nrnulrded these talenhone numbat.

NOTIFICATION TIME FACILITY OR ORGANIZATION UNIT NAME OF CALLER CALL BACK #

Brunswick 1& 2 Mark Turkal (910) 457-3066 EVENT TIME & ZONE EVENT DATE POWERIMODE BEFORE POWER/MOOE AFT* R 1536 EDT' 05/2612015 Unit 1; & 2 - 100% 1 Mode'l Unit 1 & 2 - 100% 1 Mode 1 EVENT CLASSIFICATIONS 1,-Hr. Non-Emergancy 10 CFR 60(72(b)(1) 5 (vXA)

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ARPS E] (xAI Loss Commn/Aarnt/esp ACOM

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o OTHER UNSPECIFIO REOMT. (seelasteolurn) f (i,(B)

Unaalyzed Co4nditlon AUNA 0 10 CFR 21.21 - Defects & Noncompliance NONR O0 iNFORMIATiON ONLY NiNIP Wv PA cuainAS i

NN DESCRIPfTON Include: Systems effec*d, actuaons afd their initmtng ignals, causes, effect of event on plmt, acions %ken or plann-e, etc. (Cofniru on bntcl ALLEN BRADLEY 700RTC RELAY CONFIGURATION This is a non-emergency notification, required by 10 CFR 21.21(d)(3)(i).

Brunswick has determined that Allen Bradley relays, base model 700RTC, contain an unevaluated Complex Programmable Logic Device (CPLD). This was an unpublished design change that was implemented to replace an obsolete integrated circuit chip. The undocumented design change did not result in a part number change from Alien Bradley. There was no change to the external appearance of the relay that would indicate that a design change had been made to the relay configuration. Therefore, qualification/dedication of the modified relays have not included additional testing for the new CPLD component. Testing, performed by Duke Energy, has demonstrated that this CPLD can be affected by electrical noise from operation of nearby relays which can reset the timing of the relay. Tibs condition was discovered as a result of a post-maintenance test of an emergency diesel generator. Additional details'associated with the discovery of this condition are contained in Brunswick Licensee Event Report 1-2015-002, dated May 20, 2015.

Brunswick purchased, as commercial grade, 25 of the modified Allen Bradley 700RTC relays beginning in October, 2008. Duke Energy dedicated these relays for use In safety related applications at Brunswick. The dedicated relays were not provided to any third party customers.

The NRC Senior Resident Inspector has been notified.

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