ML13317B648

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Rev 3 to Welding Std Procedure Spec P1-AT-Lh-f
ML13317B648
Person / Time
Site: San Onofre 
Issue date: 02/23/1965
From: Broswell, Grable G, Rachel Johnson
BECHTEL GROUP, INC.
To:
Shared Package
ML13317B505 List:
References
P1-AT-LH-F, NUDOCS 8606300254
Download: ML13317B648 (45)
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Text

Pl-AT-Lh-f Power & Industrial Division BECHTEL CORPOR ATION Metallurgy & Welding ction Date: 2/23/6 WELDING STANDARD Procedure Specification Prepared by

/

By

'\\

Pl-AT-Lh-f Checked by Manager ngineering Revision 3

Approve G. B. Grable Authorized for use only when signed by the Manager of Engineering of the Division.

1.0 SCOPE

1. 1 This procedure specification is to be used for welding Carbon Ste-el piping materials in thicknesses up to and including 4 inches without consumable insert rings.

1.2 This procedure has been qualified.under Section IX of the ASME S.

.Code and the ASA Code for Pressure Piping, B31, 1 and B31

3.
2. 0 PROCESS
2. 1 Welding under this procedure specification shall be done with the combination Gas Tu-gster.-Arc and Shielded Metal-Arc process using a flux protective backing for the root pass.

3.0 BASE MATERIAL

3. 1 This procedure specification shall be used only in welding the carbon steel materials shown in Table Drawing Pl-AT-Lh-i-I.

4.0 WELD MATERIAL

4. 1 The filler metal shall conform to the A-I weld metal analysis num ber and F4 and F6 grouping numbers shown in Section IX of the ASME Code.

-1 8606300254 860416 PDR ADOCK 05000206 P

PDR

P1-AT-Lh I 4.2 Coated electrodes and bare filler rod shall conform to ASTM A233, Mild Steel Arc-Welding Electrodes, Classification EXX 16, or EXX18; and ASTM A251 Iron and Steel Gas-Welding Rods, Classi fication GAXX, respectively.

4. 2. 1 Carbon steel materials with a specified minimum tensile strength greater than 60,000 psi shall be welded with E7016 cr E7018 coated electrodes and GA65 bare filler rod, Drawing No. P1-AT-Lh-f-1.

4.2.2 Carbon steel materials. with a specified minimum tensile strength. eual to or less than 60,000 psi, or not speci fied, shall b, welded with E6016 or E6018. coated elec trodes, and GA60 or GA65 bare filler rod, Drawing No, Pi-AT-Lh-f-1.

4. 3 Electrodes that have wet or damaged coatings shall not be used.

4.4 All coated low hydrogen electrodes shall be purchased in sealed containers.

Low hydrogen electrodes removed from sealed con tainers E~al bc used within four hou s.

Electrodes not used within four hours shall be stored in electrode storage. ovens at 250-300 0 F or as otherwise recommended by the electrode manufacturer.

5. 0 WE LDNG
5. 1 Position This procedure specification co-vers welding that may be done in any position.

5..2 Preparation of Base Material 5.2. 1 Field beveling for butt welds shall be done by machining, grindirg, or flame.cutting and grinding.

5. 2. 2 The method of base metal preparation used shall leave the welding groove with rel.sonably smooth surfaces free from notches o:- othe.r harmful irregularities.

Pl-AT-Lh-f 5.2.3 The angl' c bevel, spacing, and other details shall be in accordan;e wih wEld end preparation drawings included in the job sre:iiications.

If not included with job specifi cations, the an.gle of bevel, spacing, and cther details shall be essei ially in accordance with Drawing No.

PI -A T -Lh-f 5.2.4

-Prior to fit-up and welding, the beveled edges, root land and back side of each weld end shall be cleaned.of all grease, oil., rust scale or other lfore ign mate rial to bright; clean metal by fili g power brushing or power grindiig.

Approved propriFeta!y prCtective coatings such a- "Deoxaluminits" need not be removed prior to welding.

5.3 Electrical Characteristics

5. 3. 1 Gas turgsten-ar welding shall be done using a one or two percent +horiated tungsten ele ctrode with direct current, electrodE negativt-straight polarity)
5. 32 Metal=arc weling shall b. done using direct *urrent elec trode positive -reverse pclarity'.

5.3.3 FecommEnded value s for amps and volts are shown or, Drawi.g No P1-AT Lh I 5.4 Gas Shi Iding and Flux-Bvcking 5.4. 1 The shiel di.g ga. shall be argon at 12-15 cfh through. the We lding. tcir(.h 5.4. 2 Aft.r cleaning, a. d befcre fit-up, the back side of each weld bevel shal be gi've n a coat of "Solar Flux-Ty'p B

for a distar.>- of c-half i- -h from the end.

No flux shall b:- applied to the face of the land or to the outside sue-ce of thc w'!d groovre 5.4.3 The "Sola Flux' must be tlhoroughly mixed with methyl alcohol to a thin paste coc.sisteny, in accordance with the-manufacturerE irstruictio.s, and be allowed.to stand five minutt s befor ase.

The flux shall be applied so as 3-

Pl=AT-Lh-f 5.4.3 to accomplish an even and smooth coat.

Only quantities (Cont.)

to coat four to six welds should be mixed at any one time and this should be kept in a small sealed jar or container.

Flux once mixed and allowed to dry shall not be used.

Keep container tightly closed on unmixed flux.

As a pre caution, always weld in a ventilated space.

5. 5 Technique
5. 5. 1 No welding shall be done when surfaces to be welded are wet or covered with ice, when rain or snow is falling, or during periods of high wind; unless the work is properly protected.
5. 5. 2 Alignment and fit-up of the weld joint shall be made without a consumable insert ring.

The abutting edges of the land of each weld.joint shall be brought together so that the gap at any location does not exceed 1/32-inch.

5.5.3 Clamps, welded clips, tack welds or other appropriate means shall be used to properly align the joint for welding.

Tack welds shall be welded in full compliance with this procedure specification and if not removed shall be inspec ted visually for defects prior to starting the continuous weld.

5..5.4 Following the fit-up and alignment, three 1/8-inch diameter holes shall be drilled through the center of the root at the twelve, four and eight o'clock positions.

These holes are provided for observation during depositio. of the gas ung sten-arc root pass.

5. 5. 5 The job welding technician or a qualified wel1 or designatE I by the technician shall observe the deposition -f the gas tungsten-arc root pass to inorm the welder petrforming the work that the proper fusion a..

ivration is taking place During gas tungsten-arc welding 1/16-inch diameter car bon steel bare rod shall be used, as necessary, for filler material.

Pl-AT-Lh-f

5. 5. 6 Upon completion of the first gas tungsten-arc root pass and prior to any shielded metal-arc welding, closure of the observation holes shall be carefully performed by gas tungsten-arc welding.

The holes at the four and eight o'clock positions shall be closed first, observing from the twelve o'clock hole.

The twelve o'clock hole may then be closed.

Care must be exercised in making the first shielded metal-arc pass using 3/32-inch diameter elec trodes to avoid burning through.

For the second shielded metal-arc pass, 1/8-inch diameter electrodes shall be used.

Subsequent welding may be completed using 1/8 or 5/32-inch diameter electrodes.

5. 5.7 Each bead of welding shallbe cleaned free of slag, flux or other foreign material before depositing the next suc cessive bead. Each layer of welding shall be free of ir regularities of deposit such as high spots, deep -crevices, undercuts and porosity.
5. 5.8 The progress of welding shall be upward for vertical welding.

For horizontal welding the weld metal shall be deposited in multiple passes of beads.

Each layer of welding shall be completed around the entire circumfer ence of the weld groove before the succeeding weld passes are deposited.

5. 5. 9 Welding shall not be interrupted until at least one-third of the weld thickness is completed.
5. 6 Appearance of Weld
5. 6. 1 The appearance of welding layers shall be essentially as shown on Drawing No. PI-AT-Lh-f-2.
5. 6. 2 The width of the welding pass in vertical, flat and over head positions should not exceed the width of four dia meters of the electrode being used and the thickness of the layer should not exceed one-eighth inch.

P1-AT-Lh-f

5. 6. 3 The cover pass shall be slightly convex and shall fuse into the surface of the base metal in such a manner as to tie in the edge of the groove on each side of the weld a minimum of 1/16 inch and a maximum of 1/8 inch.

5.7 Repair of Defects 5.7. 1 Cracks that occur during welding shall be removed by grinding, chipping, arc or flame gouging.

Before weld ing is resumed, dye penetrant or magnetic particle in spection shall be used to determine that the cracks have been totally removed.

5.7. 2 After welding has been completed, defects in excess of the applicable standards of acceptance detected by the inspection techniques required in the job specifications shall be removed by grinding, chipping, arc or flame gouging and rewelded in full compliance with this pro cedure specification.

6.0 PREHEAT AND INTERPASS TEMPERATURE

6. 1 A preheat and interpass temperature of 200 0 F minimum shall be maintained when any one of the following conditions exists:
6. 1. 1 When the ambient temperature is 32 0 F or lower.
6. 1.2 When the wall thickness exceeds one inch.
6. 1.3 For materials in Table I with a specified minimum tensile strength of 65, 000 psi or greater, refer to Drawing No.

Pl-AT-Lh-f-1.

6.1.4 For materials in Table I with a specified carbon content in excess of 0. 30 percent, refer to Drawing No.

Pl-AT-Lh-f-1.

6. 2 The specified preheat and interpass temperature shall be maintained during all welding.

If the welding operation is interrupted, the joint shall be brought up to the required preheat temperature be fore welding is resumed.

P1-AT-Lh-f

6. 3 The width of the preheat area on each side of the weld shall be at least three times the pipe or plate thickness, or two inches, whichever is greater.

6.4 Preheating may be done using electrical resistance or induction units, liquid petroleum gas (LPG) heating torches, or other torches which will provide uniform heating over the entire pre heat area.

6. 5 Preheat temperatures shall be checked with temperature indicating crayons.

7.0 POSTWELD HEAT TREATMENT The requirements for postweld heat treatment (stress relieving.) shall be as specified in Bechtel Engineering Standard PHT-500 for P-1 materials or as otherwise required by the applicable job specifications and drawings.

When required, the postweld heat treatment shall be performed in accord ance with the applicable code requirements, as follows:

7. 1 ASME Code Section I and ASA Code for Pressure Piping B31. 1 and B31. 3 7.1.2 The weldment shall be heated slowly and uniformly to the specified postweld heat treatment temperature, he:

i that temperature for the specified time,

'id the ly cooled under insulation to a temperature.

-. x 6000F.

Below 6000 F the weldment may 1o cool in still air without insulation.

7. 1.3 The minimum width of th, heated circumfe-'

for welding joints in pipes,

, and heade ihal. o the larger of:

7. 1.3. 1 Three times the w

.i fhe widest v welding groove.

7.1.3.2 The w)

.f e wed reinforcenue:..

inches.

P1-AT-Lh-f

7. 1.4 Branches or other welded attachments shall be postweld heat treated by heating a circumferential band around the pipe or header on which the branch or attachment is welded with the branch or attachment at the middle of the heated band.

The width of the band shall be the larger of:

7.1.4.1 Three times the nominal wall thickness of the.

header plus the diameter of the weld joining the branch or other attachment to the header.

7.1.4.2 Two inches greater than the diameter of the weld joining the branch or other attachment to the header.

7. 2 ASME Code Section VIII 7.2.1 Heating of vessels or parts of vessels to the postweld heat treatment temperature shall be accomplished in such a manner that above 600 0 F the rate of heating shall be not more than 400 0 F per hour divided by the maximum metal thickness of the shell or head plate in inches, but in no case more than 400 0 F per hour.
7. 2. 2 Cooling of vessels or parts of vessels from the postweld heat treatment temperature shall be accomplished in such, a manner that above 600 0 F cooling shall be at a rate not greater than 500 0 F per hour divided by the maximum metal thickness of the shell or head plate in inches, but in no case more than 500 0 F per hour.

From 600 0 F, cooling may be done in still air.

7. 2. 3

-The width on each side of the center line of circumferential joints in pipe or tubing to be heated to the postweld heat treatment temperature shall be at least three times the greatest width of the finished weld.

7.2.4 In addition to the foregoing, postweld heat treatment of vessels or parts of vessels shall be in accordance with the requirements of paragraphs UW 40 and UCS 56 of Section VIII of the ASME Boiler and Pressure Vessel Code.

Pl-AT-Lh-f

7. 3 Heat Treatment Temperature and Time
7. 3. 1 The postweld heat treatment for piping and vessels fab ricated under Sections I and VIII of the ASME Code shall be 11000 - 1200oF for one hour per inch of thickness
7. 3. 2 When it is impractical to postweld heat treat at the tem perature specified in 7. 3. 1 above, it is permissible, under Sections I and VIII of the ASME Code, to postweld heat treat at lower temperatures for longer periods of time in accordance with the following tabulation:

Minimum Holding Minimum Holding Temperature, OF Time, Hours/Inch of Thickness 1050 2

1000 3

950 5

900 10 7.3..3 The postweld heat treatment for piping fabricated under the ASA Code for Pressure Piping, B31. l and B31. 3, shall be 11000 - 1200 0 F for one hour per inch of thick ne s s, but not le ss than one hour.

7. 4 Equipment 7.4. 1 Postweld heat treatment may be done using one of the following methods or a combination thereof:

7.4. 1. 1 Shop or field-erected heat treating furnace.

7.4.1.2 Localized heating using electrical resistance or induction coils.

7.4.1.3 Liquid petroleum gas (LPG), fuel oil or other heating torch units which will provide uniform heating over the entire area to be postweld heat treated.

Pl-AT-Lh-f 7.4.2 Under the ASA Code for Petroleum Refinery Piping, B31.3, an annealing heat treatment using exothermic chemical reaction may be substituted for the above described equipment.

When the exothermic annealing heat treat ment is used, the instructions furnished with the exo thermic materials shall be carefully followed to insure the proper exothermic charge and insulation are used.

7.4. 3 Postweld heat treatment temperatures attained by use of the equipment described in 7.4. 1. 1 and 7.4. 1. 2 shall be-checked by the use of thermocouples and recording potentiometers.

At least two thermocouples (one a spare) shall-be attached to the pipe or vessel being heat treated.

The number and location of thermocouples shall be such as to indicate accurately the temperature of the area being heat treated.

7.4.4 Postweld heat treatment temperatures attained by use of the equipment described in 7.4.1.3 shall be checked by the use of temperature-indicating crayons.

8.0 WELDER PERFORMANCE QUALIFICATION Welders who are required to use this procedure shall be qualified in ac cordance with Bechtel Corporation's WELDING STANDARD WQ-F-1, Performance Specification.

3 2/23/65 Revised Title Page, 2. 1, 4.1, 4..2, 4. 2. 1, 4. 2. 2,

_5.

2. 3., 7. 3. 3 and Table I 2

7/19/63 Completely revised format DRJ 0

6/ 9/62 Issued for field construction as P-1B-S BMM No.

Date By TABLE I CARBON STEEL P - 1 GROUPING ASTM Tensile Strength Designation Psi-Min Type of Material A 53 Open Hearth 45, 000 Furnace welded pipe Grade A 48, 000 Seamless or welded pipe Grade B 60, 000 Seamless or welded pipe A 53 Acid Bessemer 50, 000 Furnace welded pipe A83 Grade A Not specified Seamless tubes Grade B Not specified Seamless tubes Alternate, B Not specified Seamless tubes A105 Grade 1*

60, 000 Flanges and fittings Grade 11*

70, 000 Flanges and fittings A106 Grade A 48, 000 Seamless pipe Grade B 60, 000 Seamless pipe Grade C*

70, 000 Seamless pipe A120 Not specified Seamless or welded pipe A135 Grade A 48, 000 Resistance welded pipe Grade B 60, 000 Resistance welded pipe 39 Grade A 48, 000 Welded pipe Grade B 60, 000 Welded pipe A155 Grade C 45 45,000 Welded pipe Grade C 50 50, 000 Welded pipe Grade C 55 55, 000 Welded pipe Grade KC 55 55, 000 Welded pipe Grade KC 60 60, 000 Welded pipe Grade KC65*

65, 000 Welded pipe Grade KC 70*

70, 000 Welded pipe A161 Carbon Steel 47, 000 Seamless tubes A178 Grades A, B, C Not specified Resistance welded tubes A179 Not specified Seamless tubes A181 Grade 1*

60, 000 Flanges and fittings Grade 11*

70, 000 Flanges and fittings A192 Not specified Seamless tubes A 210 60, 000 Seamless tubes SpeC ied carbon content exceeds 0. 30 per cent.

WELDING STANDARD Drawing No.

Rev.

PI-AT-Lh-f-1 1

P -1 Base Materials Page 1

of 2

ASTM Tensile Strength D esignation Psi-Min Type of Material A211 Not specified Spiral welded pipe A214 Not specified Welded tubes A 216 Grade WCA 60, 000 Castings Grade WCB 70, 000 Castings A 226 47, 000 Welded tubes A 234 Grade WPA 48, 000 Seamless and welded fittings Grade WPB 60, 000 Seamless and welded fittings Grade WPC*

70, 000 Seamless and welded fittings A266 Class 1*

60,000 Seamless drum forgings Class 11*

70, 000 Seamless drum forgings A333 Grade C 55, 000 Seamless and welded pipe A 334 Grade C 55,000 Seamless and welded pipe A 350 Grade LF1 60, 000 Seamless fittings A 352 Grade LCB 65,000 Castings 420 Grade WPLC 55, 000 Seamless and welded fittings API Designation API 5-L Grade A 48, 000 Seamless and welded pipe Grade B 60, 000 Seamless and welded pipe OH Iron 42,000 Seamless and welded pipe Electric Furnace 45, 000 Butt welded pipe Class I 45, 000 Butt welded pipe Class II 48, 000 Butt welded pipe Bessemer 50, 000 Butt welded pipe

  • Specified carbon content exceeds 0. 30 per cent.

Drawing No.

P1-AT-Lh-f-1 Rev.

1 Page 2

of 2

Carbon Steel P -1 Grouping

BEVEL DETAILS VEE GROOVE VEE GROOVE.

EXTENDED LAND Thicknesses 3/8" and less Thicknesses over 3 / 8" LAYER DETAILS g

8 (Illustrative only)

Weld - Flat, vertical, and overhead Weld - Horizontal

.TUNGSTEN EXX_16 EXX 18 Electrode Filler Rod Diameter Diameter Amps Diam.

Amps Volts Diam Amps Volts 1/16

.1/16 60-150 3/32 70-1.00 20-Z2 3/32 80-100 20-22 3/32 1/16 150-250 1/ 8 80-120 Z2-24 1/ 8 100-160 22-24 1/8 1/16 250-350 5/32 150-190 22-24 /3Z 160-220 22-24 NOTE:

(1)

The first pass shall be made by the gas tungsten-arc process.

The second and successive passes shall be made by the shielded metal-arc process.

Issued for field construction Ir(

NO.

ATE RE V I S 10 NS DR.

SUPVR.

ENG CLIENT onSTANDARD WELDING STANDARD oawm" m.

v.

Weld Bevel and Layer Details for Welding Pipe P1-AT-Lh-f-2 0

BPC Welding Procedure Qualification Records

PQR TEST VS. BASE METAL TENSILE STRENGTH TENSILE STRENGTH (PSI)

WELD PROCEDURE PQR TEST BASE METAL P1-A-c 62,700 60,000 (A-106, Gr B)

P1-A-c-d 67,500 60,000 (A-106, Gr B)

P-iA 58,700 48,000 (API-5L, Gr A)

P1-A-c 72,500 60,000 (SA-53, Gr B)

P1-A-c 62,700 60,000 (SA-106, Gr B)

P1-A-c 69,700 60,000 (SA-333)

P1-A-Lh 69,250 60,000 (SA-106, Gr B)

P1-A-Lh 65,300 60,000 (SA-106, Gr B)

P1-AT-Lh 64,795 60,000 (SA-106, Gr B)

P1-AT-Lh 63,450 60,000 (SA-106, Gr B)

P8-A 89,800 75,000 (A-182, Gr F304)

P8-AT-Ag 79,900 75,000 (A-376, Type 316)

P8-T-Ag 83,350 75,000 (SA-312, Type 304)

P8, P1-A 65,980 60,000 (SA-53, GR B)

P8-AT-Ag 86,900 75,000 (SA-358, GR 347)

P1-A-c-d 67,500 60,000 (SA-106, GR B)

P1-A-c-Lh 74,300 60,000 (SA-106, GR B)

T t(L Form WR-2A, Rev. 4 SIr 1

I(6/15/70)

BECHTEL CORPORATION San Francisco, California WELDING PROCEDURE QUALIFICATION RECORD PQR No. 2 PROCEDURE SPECIFICATION NO.

Pl-A-c Date February 23, 1955 WELDING PROCESS Shielded Metal-Arc LocationUnion Oil Co.

Santa Maria, Ca.

PARENT MATERIAL OUALIFIED ON:

ASTM Spec.

A 106 Grade B ASME P-No.

1 Chemical Carbon Steel Shape Pipe Thickness Range Qualified 3/16-inch thru 0. 874-inch Thickness 0.437" ELECTRODE OR FILLER METAL:

AWS Spec. A 5.1 AWS ClassificationE 6010 F-No.

3 A-No.

1 Filler Metal Chemistry (if not included in Table QI 1. 2)

Manufacturer, Trade Name and Wire Size Lincoln Fleetweld 5 Flux or Shielding Gas N. A.

Flow Rate JOINT DESIGN:

h

  • +/- +o Weld Direction 5G Uphill Backing Strips None Consumable Insert Internal Purge Flow Rate Welding Current DCRP P Multiple pass per side yes HEAT TREATMENT:

O Preheat Temp. Min.

None Postweld Heat Treatment Temp.

None Interpass Temp. Max.

P. H. T. Time _

TEST RESULTS 2r POSITION ZG 57 POSITION 5r Reduced Tensile Strength, psi 64, 300 63, 669 62, 700 64, 100 Section Tensile Bend Root 180o K 180oK 80 00K 18000K Bend Face 180 0 0K 180 0 0K s10'OK 180 0 Other Mechanical Testing by Pittsburgh Testing Lab. S. F-ab No.

Welders Name Harry C. Whisenant Symbol S

Test Conducted by J. N. Taylor We certify tiat the statements in this record are correct and that the tests welds were prepared, welded, and tested in accordance with the require ments of Section IX of the ASME Code.

BECHTEL CORPORATION Recorded on New form 3/23/71 62

F4LLS0aEi Form WR-2A, Rev. 4

$kee

~of V1

~(6/15/70)

BECHTEL CORPORATION San Francisco, California WELDING PROCEDURE QUALIFICATION RECORD PQR No.

4 PROCEDURE SPECIFICATION NO.

Pl-A-c-d Date April 19. 1962 WELDING PROCESS Manual Shielded Metal-Arc Location San Francisco California PARENT MATERIAL OUALIFIED ON:

ASTM Spec.

A 106 Grade B ASME P-No.

1 Chemical Carbon Steel Shape 12-inch XS pipe Thickness Range Qualified 3.16..inh thrn 1-inch Thickness 0- 500 inch ELECTRODE OR FILLER METAL:

AWS Spec.

A 5.1 AWS Classification E 6010 F-No.

3 A-No.

I AWS Spec.

A 5.5 AWS Classification E 7010 F-No.

3 A-No.

2 Filler Metal Chemistry (if not included in Table Q1 1. 2)

Manufacturer, Trade Name and Wire Size Lincoln Fleetweld 5 Lincoln Fleetweld 85 Flux or Shielding Gas Flow Rate JOINT DESIGN:

Weld Direction Downhill 38 +/-Z Backing Strips None Consumable Insert None Internal Purge Flow Rate Welding Current DCRP Multiple pass per side yes HEAT TREATMENT:

Preheat Temp. Min.

600F Postweld Heat Treatment Temp.

None Interpass Temp. Max.

P. H. T. Time_...

TEST RESULTS 5G POSITION 5G POSITION Reduced Tensile Strength, psi

.7 r00 6%R 9l0 Section Tensile i

Bend Side 180uOK 180uoK Bend Side 180 0 0K 180 0OK Other Mechanical Testing by Bechtel Lab Lab No.

Welders Name Gene Blalock Symbol B

Test Conducted by A

M_ Croswell We certify t at the statements in this record are correct and that the tests welds were prepared, welded, and tested in accordance with the require ments of Section IX of the ASME Code.

BECHTEL RPORATION Recorded on new form 3/30/71.

f/

. U TT NaT

-Form No. Wa4A A5HT1Zo 6TION ESan Francisco, California PROCSDURE QUALIFICATION RECORD Procedure Specification No.

P-lA Date

.4/9/53 Welding Process Manual Metallic-Arc

'Locttion San Francisco, Calif.

Name Paul Cady Symbol C

Teat Conducted by R. G. Rhoades

  • Par eat Material Qualified On:

Chemical-Carbon-Steel Spec.

API 5.aL Grade "A" P

_No. I Shae 20" Pipe Thickness 13/16" Wall Zlectrode or Filler Material Used:

AWS Class.

E-6010 ASTM Spec.

A233 PsaNo.

3 A-No.

1 Manufacturer and Trade Name Lincoln Fleet-Weld 5 Soint Design Per:

Bevel Angle 37+*

Single or Double Single Sacking Strips Used No Heat Treatment Preheat None Stress Relieve Temp.

None Stress relieve Time None Radiographic Results Satisfactory Fhysical Testing Pittsburgh Testing Laboratory, San Francisco, Calif.

SPOSITION: Axis Veitical POSITION: Axis Horisonta SPECIME Pipe RESULTS RESULTS Reduced Yield Strength psi 36,750 35,640 35,551 34,898 Section Tensile Strength psi 58,700 59,200 59,459 58,953 Tensile lonigation, '% in 2" Bend F

See oend Side or root 180'OK 18060K 180*OK 186*ok Beat Side or face 180*OK

'80*OK 180*OK 1800OK e certify that the statements in this record are correct andthat the test welds were pro do welded,. and tested in accordance with the requirements of Section IX of the ASME BECHTEL CORPORATION Date 4/14/53 By

BECHTEL POWER CORPORATION Soek (f>

WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

1 O

cedure Specification P1-A-c Date December 19, 1969 ding Process(es)

Shielded Metal Are Location San Francisco, California Material Specificatih SA-53, Grade B to Itself ASME P-No. 1 to P-No.

1 O.D. 12 inches O.D. Range Qualified All Thickness 1/4 inch Thickness Range Qualified 1/16 through 1/2 inch Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E6010 F-No.

3 A-No.

1 ASME AWS Classification F-No.

A-No.

Filler Metal Chemistry Electrode Dia.

1/8 inch Wire Dia.___

Consumable Insert Trade Names Lincoln Fleetweld 5P Tungsten Type Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction 5G uphill Backing Strip None Current and Polarity DCRP Amperage 115 V W Voltage 30 Single or Multiple Arc Single Travel Speed 7

ipm. Oscillation cpM.

Multiple Pass Per Side Yes heat Temperature Minimum 50F 1/8 mum Interpass Temperature Not recorded illation width --

inches, and dwell -

sec.

HEAT TREATMENT:

Temp.

None Time Reduced [Specimen No.] Width Thick. or Dia.)Area, Sq. In.ILoad, Lbs.] UTS psi I Remarks I

Section [

2G A 0.748 in.)

0.246 in.]

0.184

]

13,652 74,200 ]

B.M.

I Tensile [

2G B 0.747 in.)

0.252 in.]

0.188

]

13,705 72,900 )

B.M.

]

Tests

[

5G A

] 0.748 in.)

0.240 in.)

0.180

]

13,392 ]

74,400 ]

B.M.

]

5G B 3 0.747 in.)

0.244 in.]

0.182

)

13,195 ]

72,500 1 B.M.

]

Guided [

Type & Position Result

]

Type 6 Position I Result I

Bend

[

2 Root -

2G 1 180 degrees - OK 2 Root - 5G

]180 degrees -

OK)

Tests 2 Face - 2G 180 degrees - OK 2 Face - 2G

]180 degrees -OKI Other Mechanical Testing By Anamet and Bechtel Laboratories Lab. No. 1269.251 Welder's Name H. J. Mantle and K. Foster LAO-435, 6280 Test Conducted By L. A. Oscarson We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code BECHTEL POWER CORPORATION rded on New Form March 19, 1979 Reviewed By ;4ee4m,.;'

Original Designation P1-A-c

</2 Other Designations Approved By Z.,)n. 7Cc(

Materials and Quality Services Department, Research and Engineeri MQS-WPS-014-1 Rev. 1 7/28/78 Page 1 of 1

BECHTEL POWER CORPORATION ECTSo dtQ (

WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

2 cedure Specification P1-A-c Date February 23, 1955 ding Process(es)

Shielded Metal Arc Location Union Oil Company, SSanta Maria, Calif.

Material Specificatag SA-106 Grade B to Itself ASME P-No. 1 to P-No.

1 O.D.

6 inches O.D. Range Qualified All Thickness 0.437 inch Thickness Range Qualified 3/16 through 0.874 inch Filler Metal Specifications:

ASHE SFA-5.1 AWS Classification E6010 F-No.

3 A-No.

1 ASME AWS Classification F-No._--

A-No.

Filler Metal Chemistry Electrode Dia.

Not recorded Wire Dia.

Consumable Insert Trade Names Lincoln Fleetweld.5 Tungsten Type Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction Uphill for 5G Backing Strip None L

Current and Polarity DCRP Amperage Not recorded Voltage Not recorded Single or Multiple Arc Single Travel Speed Not recorded ipm. Oscillation cpm.

Multiple Pass Per Side Yes 1/6 O#

heat Temperature Minimum 50F L

mum Interpass Temperature Not recorded illation width inches, and dwell sec.

L HEAT TREATMENT:

Temp.

None Time Reduced [Specimen No.]

Width

]Thick. or Dia.lArea, Sq. In.JLoad, Lbs.] UTS psi ]Remarks Section [ 2G LN.R. in.)

N.R. in.)

N.R.

I N.R.

1 64,300 1 N.R.

Tensile [ 2G N.R. in.)

N1R. in.

N.R.

0 N.R.

Quie N.R.

Tests

[n N.R. in.]

N.R. in.]

N.R.

tN.R.

62,700 N.R.

5G

[N.R. in.]

N.R. in.]

N.R.

N.R.

1 64,100 ] N.R.

]

Guided Type Position Result Type & Position Result Bend

[2 Root -

2G 1180 degrees -

OK 12 Face -

2G 1180 degrees -

OKI Tests

[2 Root -

5G 1180 degrees -

OK 2 Face -

5G 180 degrees -

OKI Other N.R. -

not recorded Mechanical Testing Pittsburgh Testing Lab. S.F.

Lab. No. Not recorded Welder's Name Harry C. Whisenant Test Conducted By J. N. Taylor We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code______

BECHTEL POWER CORPORATION

~rded on New Form March 19, 1979 Reviewed B Nginal Designation P-lA Other Designations Approved Byr Materials and Quality Services Department, Research and Engineeri MQS-WPS-014-1 Rev. 1 7/28/78 Page 1 of 1

BECHTEL

  • A QCT (0 of 1 WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

3 r

dure Specification P1-A-c Date August 8, 1963 Ang Process(es)

Shielded Metal-Arc Location San Francisco, California Material SpecificatiouL SA-333 to Itself ASHE P-No.

1 to P-No.

1 O.D. 6-5/8 inches O.D. Range Qualified All Thickness 0.864 inch Thickness Range Qualified 3/16 thru 1.728 inches Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E6010 F-No.

3 A-No.

1 ASME AWS Classification F-No.

A-No.

Filler Metal Chemistry Electrode Dia.

N.R.

Wire Dia.____

Consumable Insert Trade Names Fleetweld 5 Tungsten Type Shielding Gas Flow Rate Purge Gas

_Flow Rate Flux Classification Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction 5G Uphill Backing Strip None Current and Polarity DCRP Amperage N.R.

37 Ur Voltage N.R.

Single or Multiple Arc Single 1 Speed N.R.

ipm.

ple Pass Per Side Yes at Temperature Minimum 50F Maximum Interpass Temperature N.R.

Oscillation Width ---

inch(es), Dwell sec.

Oscillation Frequency cpm.

HEAT TREATMENT:

Temp.

1150F Time 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> Reduced [Specimen No.]

Width

]Thick. or Dia.]Area Sq. In.]Load Lbs.] UTS psi ] Remarks I

Section (

2G -

1 ] 0.750 in.]

0.747 in.]

0.560

]

39,350 ]

70,300 ]

Weld

]

Tensile [

2G - 2 ] 0.743 in.]

0.755 in.]

0.561

]

39,100 ]

69 700 ] Weld I

Tests

[

5G - 1 0.722 in.]

0.701 in.]

0.506'

]

36,250 I 71,600 ]

Weld

]

[

5G - 2 0.732 in.]

0.748 in.]

0.548

]

39,700 ]

72,500 ]

Weld

}

Guided

[

Type & Position Result Type & Position I Result I

Bend

[

4 Side -

2G 180 Degrees -

OK 4 Side -

5G 1180 Degrees -

OKI Tests

]

I Other Mechanical Testing By Testing Engineers Inc. 6 Bechtel Lab. No. N.R.

Welder's Name Burl Blalock OL5-2276 Test Conducted By E. H. Belter ertify that the statements in this record are correct and that the test welds were prepared, ed and tested in accordance with the requirements of Section IX of the ASME Code Recorded on New Form October 15, 1979 Reviewed By

___________d______

Original Designation P1-A-c Other Designations__

Approved By 3. i.

J Materials and Quality Services Research and Engineering

EtuJ.osuaI A) 54EAET -7 of 11

  • CBTEL INCORPORATED WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

9 P

ure Specification P1-A-Lh Date August 8, 1963 Welding Process(es)

Shielded Metal Arc Location San Francisco, 57 California

... terial Specification SA-106 Grade B to Itself ASME P-No.

1 to P-No. 1 O.D. 10-3/4 inches O.D. Range Qualified All Thickness 0.365 inch Thickness Range Qualified 1/16 through 0.730 inch Filler Metal Specifications:

ASME SFA-5.1 ANS Classification 17018 F-No.

4 A-No.

1 ASME AWS Classification F-No.

A-No.

Filler Metal Chemistry Electrode Dia.

Not recorded Wire Dia.

Consumable Insert Trade Names P & R 170LA Tungsten Type Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification

_Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction SG uphill Backing Strip None Current and Polarity DCRP Amperage Not recorded Voltage Not recorded Single or Multiple Arc Single Speed Not recorded ipa. Oscillation -

cpm.

le Pass Per Side Tea t Temperature Minimum 50F A

/s Maximum Interpass Temperature Not recorded Oecillation width inches, and dwell sec.

HEAT TREATMENT:

Temp.

. None Time Reduced [Specimen No.] Width

]Thick. or Dia. Area, Sq. In. Load, Lbs.) UTS psi ] Remarks 1Section [ 2G - 1

] 0.747 in.]

0.323 in.)

0.241

__16,960 170,370 _

B.M.

Tensile [ 2G - 2 j 0.747 in.)

0.302 in.1 0.226 15,650 69 250 B.M.

]

Tests I 5G - 1 1 0.750 in.]

0.336 in.)

0.252 1 17,530 69,560 1 B.M.

]

SG -

2 0.749 in.]

0.313 in.

0.234 16,250 69,440 B.M.

)

Guided Type 6 Position Result Type & Position Result I

Bend 2 Root -

2G 180 degrees - OK 2 Root -

5G 180 degrees - OK]

Tests

(

2 Face -

2G 180 degrees -

O 2 Face -

5G 180 degrees - OK]

Other Mechanical Testing By Testing Engineers and Bechtel Lab.

Lab. No. OL5-2276 Welder's Name B. Blalock Test Conducted By E. H. Belter We certify that the statements in this record are correct and that the test welds were prepared, d and tested in accordance with the requirements of Section IX of the ASME Code BECHTEL INCORPORATED Recorded on New Form March 19, 1979 Reviewed By WA.

abj A.

Original Designation Pl-A-Lh AB h

r m

her Designations Approved By Materials and Quality Services Department, Research and Engineerinj MiC.DC8A-1

BECHTEL POWER CORPORATION C

- 0. LQ1 WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

10 dure Specification P1-A-Lh Date March 3, 1965 ng Process(es)

Shielded Metal Arc Location San Francisco, 0

California Material Specification SA-106 Grade B to Itself ASHE P-No. 1 ti P-No.

1 es O.D. Range Qualified All Thickness 2.00 inches Thickness Range Qualfied 3/16 through 4.0 inches Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E7016 F-No.

4 A-No.

1 ASME SFA-5.1 AWS Classification E7018 F-No.

4 A-No.

1 Filler Metal Chemistry Electrode Dia.

Not recorded Wire Dia.

Consumable Insert Trade Names Arcos 7016 Tungsten Type Atom Arc 7018 Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification Flux Name Position of Groove

!G & 5G JOINT'DESIGN Welding Direction 5G uphill Backing Strip None Current and Polarity DCRP Amperage Not recorded Voltage Not recorded Single or Multiple Arc Single Travel Speed Not recorded ipm. Oscillation---cpm.

Multiple Pass Per Side Yes P

at Temperature Minimum 200F Interpass Temperature Not recorded HEAT TREATMENT:

Temp.

1150F Time D 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> Reduced [Specimen No.]

th

]Thick. or Dia.lArea, Sq. In.]Load, Lbs.! UTS psi Remarks Section [ 2G N..in.]

N.R. in.]

N.R.

1 N.R.

] 65,300 1 None Tensile [ 2G J

N.R. in.!

N.R. in.]

N.R.

N.R. 1 68400 None Tests 5G nN.R.

in.Q NRa in.]

N.R.

N.R.

1 68,300 None

[ 5Cls N.R. in.!

N.R. in.]

N.R.

-N.R.

1 65,300 1None Guided Type Position i

Result Type & Position I Result Bend

[4 side -

2G 1180 degrees -OK 14 side -

5G 1180 degrees -OKI Tests L

I Other N.R. -

not recorded Mechanical Testing By Pittsburgh Testing Lab 6Bechtel Lab.

Lab. No. Not recorded Welder'Ts Name W. B. Keyser Test Conducted By We B. Keyser We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME'Code______

BECHTEL POWER CORPORATION ed on New Form March 19, 1979 Reviewed By O

nal Designation Pl-A-Lh F

Other Designations Approved By

_____Z____.____;_____

Materials and Quality Services Department, Research and Engineering HQS-WPS-014-1 Rev. 1 7/28/78 Page 1 of 1

Etd C~ose Re (-1 sw.-r ofa BECHTEL POWER CORPORATION WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

17 Procedure SpecificatiOn Pl-AT-Lh Date March 3, 1965 Welding Process(es)

Gas Tungsten Arc and Location San Francisco, Shielded Metal Arc California Material Specification SA-106 Grade B to Itself ASNE P-No.

1 to P-No.

I O.D. 10-3/4 in. 0.D. Range Qualified All Thickness 2.0 in.

Thickness Range Qualified 3/16 thr4.iJ Filler Metal Specifications:

ASME SFA-5.18 AlS Classification E705-2 F-No.

6 A-No.

ASME SFA-5.1 AWS Classification E7016 & E7018 F-No 4

A-No.

Filler Metal Chemistry___

Electrode Dia.

7016 3/32 in;7018 lt8&5/32in.Wire Dia.

1/8 in.

Consumable Insert None Trade Names Linde Oxveld 65 Tungsten Type Not recorded Arcos 7016; Atom Arc 7018 Shielding Gas:

Argon Flow Rate 20 cfh Purge Gas:

None Flow Rate Flux Classification Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction 5C Uphill Backing Strip None Current and Polarity GTAW-DCSP/SMAW-DCRP I

Amperage Not recorded Voltage Not recorded 70 Nle or Multiple Arc Single inve-Speed Not recorded

-I--

32 Wiple Pass Per Side Yes L

Preheat Temperature Minimum rc Maximum Interpass Temperature None L

Vl/e""3 HEAT TREATMENT:

Temp.

1125 to 1175F Time Two Hours Reduced I Position I UTS psi I Remarks Position I UTS psi I Remarks

]

Section 1 2G j64,796 None I

G 68,877j None

)

Tensile 2G i

68,877 1 None I

5G 64,795 None

]

Tests

(

J J

Guided I Type & Position I

Result Type & Position J Result

}

Bend 1

4 Side -

2G 180 degs. OK 4 Side -

5G 1180 degs. OK]

Tests

(

Other Mechanical Testing By PTL and Bechtel Labs Lab. No.

Not recorded Welder's Name W. B. Keyser Test Conducted By W. B. Keyser We certify that the statements in this record are correct and that the test welds were prepared, ed and tested in accordance with the requirements of Section IX of the ASME Code EC EL-POWER CPRPORATION Recorded on New Form December 10, 1975 Reviewed ByR_

Original Designation Other Designations Approved B /43. ) -

  • 441 Materials and Quality Services Department

BECHTEL POWER CORPORATION WELDING PROCEDURE QUALIFICATION RECORD PQR NO. 18 Procedure Specification P1-AT-Lb Date May 6, 1965 Welding Process(es)

Gas Tungsten Arc and Location San Francisco, Shielded Metal Arc California Material Specification SA-106 Grade B to Itself ASHE P-No.

1 to P-No.

O.D.

8-5/8 in.O.D. Range Qualified Thickness 0.373 in.

Thickness Range Qualified 1/16 thru 0.750 in Filler Metal Dpecifications:

ASME SFA-5.18 AWS Classification E70S-2 F-No.

6 A-No.

1 ASME SFA-.

AWS Classification E7el MF-No.

M Aa

-No.

1 Filler Metal Chemistryt_

Electrode Dia.

7018 1/8 in. & 5/32 in.

Wire Dia.

1/8 in.

Consumable Insert None Trade Names Linde Oxweld 65 Tungsten Type Not recorded Arcos 7018 Shielding Gas:

Argon Flow Rate 20 cfh Purge Gas:

none Flow Rate Flux Classification Flux Name Position of Groove 2G and 5G JOINT DESIGN Welding Direction 5G Uphill Backing Strip None Current and Polarity GTAW-DCsp/SMAW-DCRP Amperage Not recorded l7 ais c

2 /2 Voltage Not recorded lN or Multiple ArcN m

el Speed Not recorded

' t iple Pass Per Side Yes Preheat Temperature Minimum None Maximum Interpass Temperature None HEAT TREATMENT:

Temp.

None Time Reduced r Position I UTS psi J Remarks I Position I UTS psi I Remarks Section [

2G 1 3,900 None I

5G 1 3,80 None Tensile 2G 1 63,700 1 None 5G 1 63,4507 None Tests

[__

_I_

G oid ru Type & Position Result Type & Position J Reslt Bend

[2 Root -

2G 1

180 degs. OK j

2 Root -

5G 1 180 degs. OK Tests

[2 Face -

2G 180 degs. OK

]2 Face -

5G 1180 degs. OK Other Mechanical Testing By Bechtel Lab.

Lab. No.

None Welder's Name B. Blalock Test Conducted By_

W. B. Keyser We certify that the statements in this record are correct and that the test welds were prepared, ded and tested in accordance with the requirements of Section.IX of the ASME Code______

ECH L POWER COR RTION Recorded on New Form December 10, 1975 Reviewed B C

Original Designatione Pl-BS Other Designations Approved By Noney Materials and Quality Services Department

cU--s'.) a it' BECHTEL 0EE 71 0r 1-I WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

46 ure Specification P-A Date April 24, 1970 i~n Poces~s)Shielded Metal-Arc Location San Francisco,

  • g Process as)___

California Material Specificationg N

A182 Grade F304 to Itself ASME P-No.

8 to ?-No.

8 O.D. 12-3/4 incheO.D. Range Qualified All Thickness 1-1/4 inches Thickness Range Qualified 3/16 thru 2-1/2 inches Filler Metal Specifications:

ASME SFA-5.4 AWS Classification E308-16 F-No.

5 A-No.

8 ASME AWS Classification F-No._-

A-No. -

Filler Metal Chemistry Electrode Diae 3/32 and 1/8 inch Wire Dia.____

Consumable Inserttro Trade Names McKay E308-16 Tungsten Type Shielding Gas:

Flow Rate Purge Gas:___

Flow Rate Flux Classification Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction 5G Uphill Backing Strip None Current and Polarity DCRP 0 ur Amperage

~85-110---r--

Amperage 22-24 Voltage_ __ _________________________

Single or Multiple Arc Single Travel Speed 2-8 ipm.

Multiple Pass Per Side Yes at Temperature Minimum 50F Interpass Temperature 350F llation Width inch(es), Dwell sec.

Oscillation Frequency pm.

HEAT TREATMENT:

Temp.

None Time Reduced [Specimen No.]

Widt.)h Thick. or DiajArea.Sq. In.]Load, Lbs UTS psi emarks Section [

2G -

1 ]

in.]

0.506 in.]

0.201 18,592 92,500 Weld I

Tensile I 2G 2

3 in.]

0.506 in.]

0.201 1 18,592 192,500 1Weld Tests C

5G - 1 1 -

in.]

0.506 in.]

0.201 1 18,049 389,800

] Weld 5 C - 2 1-in.)1 0.506 in.)

0.201 j

18,291 91,000 1 Weld Guided [

Tpe & Position I

Result

]

Type & Position Result Bend

[

4 Side -

2G 180 Degrees - OK Tests

[

4 Side - 5G

]

180 Degrees - OK Other Mechanical Testing By Anamet Laboratories Lab. No. N.R.

Welder's Name L. A. Oscarson LAO-031 470.434 Test Conducted By H. J. Mantle We certify that the statements in this record are correct and that the test welds were prepared, ded and tested in accordance with the requirements of Section IX of the ASME Code Recorded on New Form July 3, 1980 Reviewed By Original WPS, Rev., Entity P8-A/N.R./N.R.

Approved By

. h).

Other Designations Materials and Quality Services Research and Engineering HQS-WPS-014-1._

nop I of 1

BECHTEL S 49 E T 1-2of WELDING PROCEDURE QUALIFICATION RECORD PQR NO. 47

?

re Specification P8-AT-g Date August 22, 1968 Process(es)

Gas Tungsten Arc and Location San Francisco, Shielded Metal Arc California 4aterial Specification.'

A376 Type 316 to Itself USME P-No.

8 U P-No.

8 O.D.

34 inches 0.D. Range Qualified All rhickness 2 inches; GTAW 3/32, SMAW 1-29/32 Thickness Range Qualified 3/16 thru 4 inches Filler Metal Specifications:

GTAW 1/16 thru 3/16; SMAW 3/16 thru 3-13/16 UDGE SIA-5.9 AWS Classification ER316 F-No.

6 A-No.

8 LSHE SFA-5.4 AWS Classification E316-15 6 16 F-No.

5 A-No.

8

'iller Metal Chemistry Ilectrode Dia.

1/8 and 5/32 inch Wire Dia.

118 inch

onsumable Insert None Trade Names McKay ER316 Lungsten Type N.R.

McKay E316-15, E316-16

hielding Gas

Argon Flow Rate 20 cfh

>urge Gas:

Argon Flow Rate 20 cfh Flux Classification

_Flux Name losition of Groove 2G 6 5G JOINT DESIGN lelding Direction 5G Uphill lacking Strip None

.urrent and Polarity GTAW DCSP; SMAW DCRP Laperage NR 7oltage N.R.

lingle or Multiple Arc Single 3/32 rravel Speed N.R.

1pm.

fultiple Pass Per Side Yes

,reheat Temperature Minimum 50F I

Interpass Temperature N.R.

tion Width N.R. inch(es), Dwell sec.

)s~ation Frequency cpm.

HEAT TREATMENT:

Temp.

None Time teduced[Specimen No.] Width

]Thick. or Dia.Area Sq. In.ILoad Lbs.

JUT psi I Remarks I

lection[

2G In.]

N.R.

N.R.

N.R.

81,300 J N.R.

'ensile[

2G in.]

N.R.

N.R.

NR 79,900 ]

N.R.

rests [ 5G

-_-in.

N.R.

N.R.

N.R.

82,900 3 N.R.

]

5 5G in.]

N.R.

N.R.

N.R.

3 83,800 N.R.

]

uided [

Type 6 Position Result Type & Position Result

]

lend

[ 4 Side -2G 180 Degrees - 0K rests 4 Side -5G I180 Degrees-0K

)ther techanical Testing By Anamet Laboratories Lab. No. BLN 568-1 ielder's Name W. B. Keyser and L. Thompson rest Conducted By_

B. M. Macleod ie certify that the statements in this record are correct and that the test welds were prepared, oelded and tested in accordance with the requirements of Section IX of the ASME Code on New Form November 7, 1980 Reviewed By

)riginal WPS, Rev., Entity P8-AT-Ag/NR./N.R.

Approved By

)ther Designations Materials and I Services Research and Engineering 4QS-WPS-014-1 lev. 4 05/05/80 Page 1 of 1

(A- 0 -)gE C4)

BECHTEL POWER CORPORATION spE'ET V of jr WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

54 ure Specification P8-T-Ag Date March 24, 1958 Process(es)

Gas Tungsten Arc Location

Morris, Illinois Material Specification SA-312 Type 304 to Itself ASME P-No. 8 to P-No.

8 O.D. 6 inches O.D. Range Qualified All Thickness 0.432 inch Thickness Range Qualified 3/16 through 0.864 inch Filler Metal Specifications:

ASHE SFA-5.9 AWS Classification ER308 F-No.

6 A-No.

8 ASME AWS Classification F-No._-

A-No. -

Filler Metal Chemistry Electrode Dia.

Not recorded Wire Dia.

Not recorded Consumable Insert None Trade Names Alloy Rods, Draw alloy 308 Tungsten Type Not recorded Shielding Gas:

Argon Flow Rate 20 cfh Purge Gas:

Not recorded Flow Rate Flux Classification Flux Name Position of Groove 2G 6 5G JOINT DESIGN Welding Direction 5G uphill Backing Strip None Current and Polarity DCSP W

Amperage Not recorded r

Voltage Not recorded Single or Multiple Arc Single Travel Speed Not recorded ipm. Oscillation -- cpa.

Multiple Pass Per Side Yes Interpass Temperature Not recorded t Temperature Minimum 50F 1/16 Z

I lation width -

inches, and dwell sec.

t HEAT TREATMENT:

Temp.

None Time Reduced[Specimen No.) Width Thick. or Dia.]Area, Sq. In.]Load, Lbs. j UTS psi] Remarks Section[

2G in.) Not recorded I Not recordedlNot recorded]

87,600)Not recorded]

Tensile[

2G

] -

in.] Not recorded I Not recorded]Not recorded] 87,160]Not recorded]

Tests 5

5G

] -

in.] Not recorded I Not recordediNot recorded] 83,350]Not recorded]

[ 5G

] -

in.) Not recorded Not recorded Not recorded] 86,540]Not recorded]

Guided [

Type 6 Position I

Result Type & Position i Result

]

Bend 2 Face - 2G 180 degrees - OK 2 Root - 2G 1180 degrees - OK)

Tests 2 Face -

5G 180 degrees - OK 2 Root -

5G

]180 degrees - OK]

Other Mechanical Testing By.

W. H. Flood Laboratories Lab. No. Not recorded Welder's Name H. Belt Test Conducted By J. Matsko We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code BECHTEL POWER CORPORATION ed on New Form March 20, 1979 Reviewed By BECHTEL POWER CR AI Original Designation P-8C.

Other Designations P-8T, P8-T-g Approved By

).\\-.

Materials and Quality Services Department, Research and Engineering KQS-WPS-014-1 Rev. 1 7/28/78 Paee 1 of 1

BECHTEL S" C

-T 14 WELDING PROCEDURE QUALIFICATION RECORD PQR NO. 78 dure Specification P8,P1-A Date July 16, 1958 ng Process(es)

Shielded Metal Arc Location Dresden Illinois Material Specification SA-312 Grade TP304 to SA-53 Grade 4 ASME P-No.

8 to P-No.

1 O.D. 6-5/8 inches 0.D. Range Qualified All Thickness 7/8 inch Thickness Range Qualified 3/16 thru 1-3/4 inches Filler Metal Specifications:

ASME SFA-5.4 AWS Classification E312-16 F-No.

5 A-No.

8 ASME

-AWS Classification F-No-A-No.

Filler Metal Chemistry Electrode Dia.

N.R.

Wire Dia.

Consumable Insert None Trade Names Arcao12 (Alloy Rods Co.)

Tungsten Type Shielding Gas Flow Rate Purge Gas Flow Rate Flux Classification Flux Name Position of Groove 2G and 5G JOINT DESIGN Welding Direction 5G Uphill Backing Strip None Current and Polarity DCRP Amperage N.R.

r Voltage N.R.

Single or Multiple Arc Single Travel Speed N.R.

ipm.

T Multiple Pass Per Side Yes t Temperature Minimum 200F m Interpass Temperature N.R.-

lation Width inch(es), Dwell sec.

Oscillation Frequency

_cpm.

HEAT TREATMENT:

Temp.

None Time Reduced [Specimen No.]

Width Thick. or Dia.]Area Sq. In.]Load Lbs.1 UTS psi ] Remarks

]

Section [

2G-1

]

N.R. in.]

N.R.

in.]

N.R.

N.R.

1 66,140 ]

N.R.

3 Tensile (

2G-2 N.R. in.]

N.R.

in.]

N.R.

N.R.

67,0

_1 N.R.

I Tests

[

5G-1 N.R. in.]

N.R.

in.]

N.R.

N.R.

65,980 ]

N.R.

5G-2 N.R. in.]

N.R.

in.]

N.R.

[ N.R.

3 67,850 ]

N.R.

I Guided (

Type 6 Position I

Result Type & Position Result I

Bend

[

4 Side -

2G 180 Degrees -

OK Tests

[

4 Side - 5G 180 Degrees -

OK Other Radiography recorded as satisfactory Mechanical Testing By Pittsburgh Testing Lab.

Lab. No.

  • N.R.

Welder's Name H. Belt (Symbol L)

Test Conducted By J. Matsko We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code R

ded on New Form December 4, 1980 Reviewed By Original WPS, Rev., Entity P8-Pl, Rev 12-30-.r5 BC-R&C Div, 2-30-55 Approved By.

V\\.

A, Other Designations P8A, P1A and P8,Pl-A Materials and Quality Services Research and Engineering MQS-WPS-014-1 0

C /of 0

- 'I

BECHTEL POWER CORPORATION WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

90 B

edure Specification P8-AT-Ag Date June 27, 1965 ing Process(es)

Gas Tungsten Arc and Location

Richmond, Shielded Metal Arc California Material Specification SA-358 Grade 147 to Itself ASME P-No.

8 to P-No.

8 O.D. 8-5/8 inches O.D. Range Qualified All Thickness 0.908 inch;GTAW 3/16;SMAW 0.721 Thickness Range Qualified 3/16 through 1.816 inches Filler Metal Specifications:

GTAW 1/16 through 3/8;SMAW 3/16 through 1.442 inches ASME SFA-5.9 AWS Classification ER347 F-No.

6 A-No.

8 ASME SFA-5.4 AWS Classification E347-15,E308-15 F-No.

5 A-No.

8 Filler Metal Chemistry_

Electrode Dia. GTA Not recorded; 3/32 inch E347; Wire Dia.

1/16 inch ER347 1/8 and 5/32 E308 Consumable Insert None Trade Names Chromenar 19/9 Cb Tungsten Type Not recorded Chromend 19/9-Gb and 19/9 Shielding Gas:

Argon Flow Rate 12-15 c 5 Purge Gas:

Argon Flow Rate 25 cfh -

10 cfh Flux Classification Flux Name Position of Groove 2G and 5C JOINT DESIGN Welding Direction 5G Uphill Backing Strip None Current and Polarity GTAW DCSP;SMAW DCRP Amperage GTAW 70-250; SMAW 70-130 Voltage GTAW 16-20; SMAW 23-26 Single or Multiple Arc Single el Speed Not recorded iple Pass Per Side Yes eat Temperature Minimum 50 F 3/2 Maximum Interpass Temperature 350 F HEAT TREATMENT:

Temp.

1575 F Time 1-3/4 hours Reduced [ Position j UTS psi J Remarks 1 Position IUTS psi I Remarks Section [2G 189,800

]Failed in BM I

5G 1 86,900

]Failed in BMJ Tensile [ 2G 189,000

]Failed in BMC 5G 1 88,300 1Failed in BM Tests

[

I__

Guided [FType & Position RaResult Type & Position I Resul Bend

[ 4 Side -

2G R

180 degrees-OK Tests 14 Side -

5G j10degrees-OK Other 2G and 5G nick breaks satisfactory. Calculated ferrite 5 -

7 percent. For impact test results and thickness range qual-ified 'see page 2.

Mechanical Testing By Anamet Laboratories Lab. No. Not recorded Welder's Name W. Mourer 665.309, 665.309A Test Conducted By R. B. Setterlund We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code______

BETTTEL POWER CORPORATION Ire-orded on New Form January 28, 1977 Reviewed By_______________

Original Designation P8-AT-g R

Other Designations P8-AT-g (347)

Approved Byl Materials and Quality Services Department MQS-WPS-014-1

BECHTEL POWER CORPORATION 144eT 1,6 o++-1 WELDING PROCEDURE QUALIFICATION RECORD IPQR NO.

4 Procedure Specification Pl-A-c-d Date April 19, 1962 MW ng Process(es)

Shielded Metal-Arc Location San Francisco rial Specification SA-106 Grade B to Itself ASME P-No.

1 to P-No.

1 O.D. 12-3/4 inches O.D. Range Qualified All Thickness 1/2 inch Thickness Range Qualified 3/16 thru 1 inch Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E6010 F-No.

3 A-No.

1 ASME SFA-5.5 AWS Classification E7010-Al F-No.

3 A-No.

2 Filler Metal Chemistry _

Electrode Dia.

N.R.

Wire Dia.____

Consumable Insert None Trade Names Fleetweld 5 Tungsten Type Shield-Arc 85 Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification Flux Name Position of Groove 5G JOINT DESIGN Welding Direction 5G Downhill Backing Strip None Current and Polarity DCRP Amperage N.R.

Voltage N.R.

/

Single or Multiple Arc Single Travel Speed N.R.

ipm.

Multiple Pass Per Side Yes f/8 eat Temperature Minimum 70F un Interpass Temperature --

mum Heat Input N.R.

Joules/inch Oscill. Width --

inch(es), Dwell --

sec., Frequency ---

cpm.

HEAT TREATMENT:

Temp.

Time Reduced [Specimen No.

Width Mhick. or Dia.]Area Sq. In.]Load Lbs.] UTS psi ] Remarks

]

Section [

5G-1

]

N.R. in.]

N.R.

in.]

N.R.

]

N.R.

]

67,500 ]

N.R.

I Tensile [

5G-2

]

N.R. in.]

N.R.

in.]

N.R.

]

N.R.

j 68,950 _

_I Tests

[

J-- in.)

in.]

] -

1---

1 I

1 ---

in.]

in.]

1 1 --

1 1

Guided

[

Type & Position Result Type & Position Result Bend 4 Side -5G Down J180 Degrees-0 Tests Other Mechanical Testing By PTL and Bechtel Labs.

Lab. No.

N.R.

Welder's Name G. Blalock Test Conducted By A. M. Croswell We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

rded on New Form MayReviewed By Original Designation P-A-c-d Approved Bil4)

Other Designations-

-proe By..A Materials and Quality Services Research and Engineering HQS-WPS-014-1 I at 1

BECHTEL WELDING PROCEDURE QUALIFICATION RECORD

--*QR-

. 6 ocedure Specification Pl-A-c-Lh Date March 31, 1969 ding Process(es)

Shielded Metal-Arc Location San Francisco, W

California Material Specification SA-106 Grade B to Itself ASME P-No.

1 to P-No.

1 O.D.12-3/4 inches O.D. Range Qualified All Thickness 1.0 inch Thickness Range Qualified 3/16 thru 2.0 inches Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E6010 F-No.

3 A-No. 1 ASME SFA-5.1 AWS Classification E7018 F-No.

4 A-No. 1 Filler Metal Chemistry____

Electrode Dia.

N.R.

Wire Dia.

Consumable Insert Trade Names N.R.

Tungsten Type Shielding Gas

_Flow Rate Purge Gas

_Flow Rate Flux Classification

_Flux Name Position of Groove 2G JOINT DESIGN Welding Direction___

Backing Strip None Current and Polarity DCRP P,

Amperage N.R.

Voltage N.R.

Single or Multiple Arc Single Travel Speed N.R.

ipm.

[

Multiple Pass Per Side Yes 3/4 eheat Temperature Minimum 50F

/

mum Interpass Temperature N.R.

cillation Width inch(es), Dwell sec.

Oscillation Frequency cpm.

BEAT TREATMENT:

Temp.

1150-1200F Time 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> Reduced [Specimen No.]

Width

]Thick. or Dia.]Area Sq. In.]Load Lbs.] UTS psi ] Remarks

]

Section [ 2G-1

] N.R. in.]

N.R.

in.]

N.R.

N.R.

74,300 1 N.R.

Tensile [ 2G-2

] N.R. in.)

N.R.

in.]

N.R.

K NR. 1 75,000 N.R.

I Tests

[

in.]

in.

I

[

in.]

in.1 Guided [

Type 6 Position Result Type & Position ]

Result Bend

[

4 Side -

2G 180 Degrees -OK Tests

(

Other Mechanical Testing By Anamet Lab Lab. No.

N.R.

Welder's Name J. Miller Test Conducted By J. D. Bert and L. A. Oscarson We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code orded on New Form October 15, 1979 Reviewed B Original Designation Pl-A-c-Lh AreB Other Designations_---

Approved By

h..

Materials and Quality Services Research and Engineering MQS-WPS-014-41 Rev.

3 7/19/79 Page 1 of 1 BPC Welding Procedure Qualification Record SMAW and GTAW Processes 0

BECHTEL WELDING PROCEDURE QUALIFICATION RECORD PQR NO.

50 rocedure Specification P8-AT-Ag-I dedig rcesIs)G T

D4Iate

_August 19, 1965 Process(es)

Gas Tungsten Arc and Location San Onofre Shielded Metal Arc California SSpecification SA-3 Grae 8F304 to Itself C

No 8

n to P-No.

8 O.D. 14 inches O.D. Range Qualified All Thickness 3 /4

-inches TAW 3/16; Thickness Range Qualified 3/16 thru 3-1 SFAW 1-9/16 GTA 1/16 thru_3/8; SMAW 3/16 thru 3-1/8 inches Filler Metal Specifications:

ASME SFA-5.9 AWS Classification ER308L F-No.

6 A-No.

8 ASME SFA-5.4 AWS Classification E308L

-F-140.

5' A-No.

8 Filler Metal Chemistry o*

5N Electrode Dia.

GTAW N

  • R.,

SMAW 1/8 inch Wire Dia.

3/32 inch Consumable Insert Yes. Type & Size N.R.

Trade Names Linde Tungsten Type N.R.

AlloyRods, Atom Arc E308L Shielding Gas Argon Flow Rate 2A0 tof Ahr Purge Gas Argon Flow Rate N.R.

Flux Classification Ao Flux Name N.R.

Position of Groove, 2G & 5G JOINT DESIGN Welding Direction 5G Uphill Backing Strip None Current and Polarity GTAW, DCSP; SMAW, DCRP Amperage N.R.

Voltage.

N.R.

Single or Multiple Arc Single Travel Speed N.R.

im Multiple Pass Per Side Yes

__p Preheat Temperature Minimum 50F Interpass Temperature N.R.

tion Width inch(es), Dwell sec.

tion Frequency cpm.

HEAT TREATMENT:

Temp.

None Time Reduced Specimen No.] Width

]Thick. or Dia.

ea Sq.In Load Lbs.] UTS psi.Remarks

]

Section [

2G-2 1 N.R. in.]

N.R. in*-

N-R N.R. ] 83,100 3 N.R.

]

Tensile ? 2G-2 I N.R. in.]

N.R. in.

N.RJ NR. __80,900 1 N.R.

]

Tests

[

1 j N.R. in.]

N.R. in.]

N.R.

  • NR.

] 83,100 ]

N.R.

3 5-2 j N.R. in.]

N.R. in_.

_ N. R.

N.R. J 8 00 N.R.

]

Guided [

Type & Position Result Tpe

& Position Result 3

Bend L4 4_Side

- 5 180 Degrees OK 4 Si ees -

OK

)ther lechanical Testing By Advance Tests and Inspections Lab. No. N.R.

Felder's Name pE.

Estis N.R.

est Conducted By B. Boyd e certify that the statements in this record are correct and that the test welds were prepared, elded and tested In accordance with the requirements of Section IX of the ASME Code*

on New Form December 13, 1979 Reviewed By Designation P8-AT-g fher Designations P8-AT-Ag-I Approved By_

Materials and Quality S~rvices Research and Engineering S-WPS-014-9

v. 3 7/19/79 Pa~e 1 of I AWS 01.0-63 Welding in Building Construction TLA e-,(pjr~

/a 7q, A

2C) /9

gN BPC Welding Procedure Qualification Records Structural 0

BECHTEL WELDING PROCEDURE QUALIFICATION RECORD PQR NO. D9 Procedure Specification Pl-A-Lh (Structural)

Date August 8, 1963 o

Process(es)

Shielded Metal-Arc Location San Francisco, California M

al Specification SA-106.Grade B to Itself ASME P-No. 1 to P-No. 1 0.D. 10-3/4 inches 0.D. Range Qualified 10 and over Thickness 0.365 inch Thickness Range Qualified 0.1825 thru 0.730 inch Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E7018 F-No.

4 A-No.

1 ASME AWS Classification F-No._-

A-No.

Filler Metal Chemistry Electrode Dia.

N.R.

Wire Dia.

Consumable Insert Trade Names P

H 170LA Tungsten Type Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification Flux Name Position of Groove 2G & 5G JOINT DESIGN Welding Direction 5G uphill Backing Strip None Current and Polarity DCRP Amperage N.R.

in Voltage N.R.

Single or Multiple Arc Single Travel Speed N.R.

ipm. Oscillation cpm.

1/6 Multiple Pass Per Side Yes Preheat Temperature Minimum 50F Maximum Interpass Temperature N.R.

ation width ---

inches, and dwell ---

sec.

TREATMENT:

Temp.

None Time_--_

Reduced [Specimen No.] Width

]Thick. or Dia.]Area, Sq. In.]Load, Lbs.] UTS psi ] Remarks

]

Section [

2G - 1 j 0.747 in.]

0.323 in.]

0.241 J 16,960 ]

70,370 ]

B.M.

J Tensile [

2G -

2

] 0.747 in.]

0.302 in.]

0.226

] 15,650 ] 69,250 ]

B.M.

]

Tests

[

5G -

1

] 0.750 in.]-

0.336 in.]

0.252

]

17,530 ]

69,560 ]

B.M.

]

[

5G -

2

] 0.749 in.]

0.313 in.]

0.234

]

16;250

] 69,440 ]

B.M.

I Guided

[

Type & Position

]

Result

]

Type & Position

]

Result Bend

[

2 Root -

2G

] 180 Degrees -

OK

]

2 Root - 5G 1180 Degrees -

OK]

Tests 2-Face -

2G

] 180 Degrees -

OK

]

2 Face -

5G 1180 Degrees -

OK]

Other Mechanical Testing By Testing Engineers and Bechtel Lab.

Lab. No. OL5-2276 Welder's Name B. Blalock Test Conducted By E. H. Belter We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code and AWS D1.1 ded on New Form September 26, 1979 Reviewed By nal Designation P-A-Lh Designations Approved By Materials and Qua ity Services Department, Research and Engineerin MQS-WPS-014-1 Rev. 1 7/28/78 Page 1 of 1

BECHTEL S

EI Zo WELDING PROCEDURE QUALIFICATION RECORD PQR NO. D2 Procedure Specification P1-A-c (Structural)

Date February 23, 1955 Welding Process(es)

Shielded Metal-Arc Location Union Oil Company, SSanta Maria, Calif.

Mypal Specification SA-106 Grade B to Itself P-No. 1 to P-No.

1 0.D.

6 inches O.D. Range Qualified 4 and over Thickness 0.437 inch (Sch. 80)

Thickness Range Qualified 3/16 through any Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E6010 F-No.

3 A-No.

1 ASE AWS Classification F-No. ---

A-No. --

Filler Metal Chemistry Electrode Dia.

N.R.

Wire Dia.____

Consumable Insert Trade Names Tungsten Type Shielding Gas:

Flow Rate Purge Gas:

Flow Rate Flux Classification

_Flux Name Position of Groove 2G &5 JOINT DESIGN Welding Direction Uphill for 5G Backing Strip None Current and Polarity DCRP Amperage N.R.

Voltage N.R.

Single or Multiple Arc Single Travel Speed N.R.

ipm. Oscillation ---

cpm.

Multiple Pass Per Side Yes 31A Preheat Temperature Minimum 50F 11 Maximum Interpass Temperature N.R.

OAtion width inches, and dwell ---

sec.

REATMENT:

Temp.

None Time Reduced [Specimen No.]

Width

]Thick. or Dia.]Area, Sq. In.]Load, Lbs.] UTS psi I Remarks Section [ 2G

]

N.R. in.)

N.R. in.]

N.R.

]

N.R.

] 64,300 ]

N.R.

Tensile [ 2G

]

N.R. in.]

N.R. in.)

N.R.

]

N.R.

] 63,669 1 N.R.

I Tests

[ 5G

]

N.R. in.]

N.R. in.]

N.R.

]

N.R.

]

62,700 1 N.R.

]

5G

]

N.R. in.]

N.R. in.]

N.R.

]

N.R.

]

64,100 ]

N.R.

]

Guided [

Type & Position

]

Result I

Type & Position I Result

]

Bend

[

2 Root -

2G 180 Degrees -

OK ]

2 Face -

2G 1180 Degrees - OK Tests

[

2 Root 5G 180 Degrees -

OK 1 2 Face -

5G 1180 Degrees - OKI Other N.R. = not recorded Mechanical Testing By Pittsburgh Testing Lab. S.F.

Lab. No. N.R.

Welder's Name Harry C. Whisenant Test Conducted By J. N. Taylor We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code and AWS D1.1 Recorded on New Form September 26, 1979 Reviewed By-Ad,,&-,,

Or 1 Designation.

P-lA

.01 Ot signations Approved By

/fl.)7 rh4(

Materials and Quality Services Department, Research and Engineering MQS-WPS-014-1 Rev. 1 7/28/78 Page I of 1

BECHTEL

  • 3 ob WELDING PROCEDURE QUALIFICATION RECORD PQR NO. 184 Procedure Specification Pl-A-c-d (Structural)

Date April 9, 1971 Welding Process(es)

Shielded Metal Arc Location San Francisco, California al Specification SA-285 Grade C to Itself P-No.

I to P-No.

1

.O.D.

Plate O.D. Range Qualified All Thickness 1/4 inch Thickness Range Qualified 1/16 thru 1/2 inch Filler Metal Specifications:

ASME SFA-5.1 AWS Classification E6010 F-No..

3 A-No.

1 ASME AWS Classification F-No.

A-No.

Filler Metal Chemistry Electrode Dia.

5/32 inch Wire Dia._-

Consumable Insert Trade Names Fleetweld 5 Tungsten Type Shielding Gas Flow Rate Purge Gas Flow Rate Flux Classification Flux Name Position of Groove 2G and 3G JOINT DESIGN Welding Direction 3G Downhill Backing Strip None Current and Polarity DCRP Amperage 120-140 Voltage N.R.

Single or Multiple Arc Single Travel Speed N.R.

ipm.

Multiple PassPer Side Single pass each side 8

Preheat Temperature Minimum 60F mum Interpass Temperature N.R.

itlation Width inch(es), Dwell ---

sec.

Awlation Frequency cpm.

HEAT TREATMENT:

Temp.

None Time_

Reduced [Specimen No.]

Width

]Thick. or Dia.IArea Sq.

In.lLoad Lbs.] UTS psi ] Remarks 3

Section [

2G-1

]

N.R. in.]

N.R.

in.]

N.R.

]

N.R.

]

63,800 ]

N.R.

}

Tensile [

2G-2

]

N.R. in.]

N.R.

in.)

N.R.

]

N.R.

]

61,800 ]

N.R.

Tests

[

3G-1

]

N.R.. in.)

N.R.

in.]

N.R.

]

N.R. ]

67,000 ]

N.R.

3G-2

]

N.R. in.]

N.R.

in.]

N.R.

]

N.R.

]

65,000 ]

N.R.

Guided

[

Type & Position,

Result

]

Type & Position I Result Bend

[

2 Face -

2G

] 180 Degrees -

OK

]

2 Face -

3G 1180 Degrees -

OK]

Tests

[

2 Root -

2G

] 180 Degrees -

OK

]

2 Root -

3G

]180 Degrees -

OK Other Mechanical Testing By Bechtel Lab Lab. No. N.R.

Welder's Name W. Drumm Test Conducted By.

B. M. Macleod We certify that the statements in this record are correct and that the test welds,were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code ded on New Form November 6, 1979 Reviewed By 0

inal Designation Pl-A-c-d (Structural)

,4J Other Designations Approved. By 3 ). ) a Materials and Quality Services Research and Engineering MQS-WPS-014-1 Rev. 3 7/19/79 Page 1 of 1

BECHTEL S"EEt 4 O 6

WELDING PROCEDURE QUALIFICATION RECORD 4PQR NO. 254 Procedure Specification P11,Pl -A-Lh (Structural)

Date June 12, 1968 ng Process(es)

Shielded Metal Arc Location San Francisco, California ial Specification A514 (T-1 Steel) to A441 ASME P-No.

11B*

to P-No.

1*

O.D.

Plate O.D. Range Qualified All Thickness 1.0 inch Thickness Range Qualified 3/16 thru 2 inches AS!KE, unlimited AWS Filler Metal-Specifications:

ASME SFA-5.1 AWSClassification E7018 F-No.

4 A-No.

1 ASME AWS Classification F-No.

A-No.

Filler Metal Chemistry.

Electrode Dia.

N.R.

Wire Dia.

Consumable Insert Trade Names N.R.

Tungsten Type Shielding Gas Flow Rate Purge Gas Flow Rate Flux Classification Flux Name Position of Groove 3G JOINT DESIGN Welding Direction Uphill Backing Strip None Current and Polarity DCRP Amperage N.R.

Voltage N.R.

Single or Multiple Arc Single Travel Speed N.R.

ipm.

Multiple Pass Per Side Yes Preheat Temperature Minimum 200F Elect. Dia.

Length per mum Interpass Temperature 400F Inch 12 in. Electrode lation Width inch(es), Dwell sec.

1/8 3-1/2 inches lation Frequency cpm.

5/32 4-1/2 inches 3/16 6

inches HAT TREATHENNT:

Temp.

None Time Reduced [Specimen No.)

Width

)Thick.

or Dia.]Area Sq.

In.]Load Lbs.) UTS psi E

Remarks Section 3G-1 956 in.

0.953 I81,800 85,800 BM (N.

R.

Tensile [

3G-2

] 0.998 in.]

0.935 in.]

0.933

)

79,400

] 85,100

] BM (N.R.)

Tests

(

]

in.]

in.]

I

) I in.]

in.)

I Guided

[

Type 6 Position

]

Result

]

Type & Position

]

Result Bend

[

4 Side -

3G

]

180 Degrees -

OR Tests

[

Other 2 free bend tests 3G-1, 27 percent; 3G-2, 29 percent elongation. Both satisfactory.

  • Similar to ASME P numbers 11B and 1.

Mechanical Testing By N.R.

Lab. No. N.R.

Welder's Name W. B. Keyser Test Conducted By W. B. Keyser We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code and AWS D1.0-68 rded on New Form November 30, 1979 Reviewed By S44 O

inal Designation Pll,Pl-A-Lh (Structural)

_0_

Other Designations Approved y

.M V at Materials and Quality Services Research and Engineering MQS-WPS-014-1 Rev. 3 7/19/79 Page 1 of 1

ELL0cOIZ S:Ot BECHTEL 44EET e#f WELDING PROCEDURE QUALIFICATION RECORD PQR NO. 344 Procedure Specification P1-F (C02) (Structural)

Date December 19, 1973 Welding Process(es).

Flux Cored Arc Location Midland, Michigan Ma 1 Specification SA-36 to Itself As -No.

1 to P-No.

1 O.D. Plate O.D. Range Qualified All Thickness 3/8 inch Thickness Range Qualified 1/16 thru 3/4 inch Filler Metal Specifications:

ASME SFA-5.20 AWS Classification E-70T-1 F-No.

6 A-No.

1 ASME AWS Classification F-No.

A-No.

Filler Metal Chemistry Electrode Dia.

1/16 inch Wire Dia.

Consumable Insert Trade Names Airco Super Cor Tungsten Type Shielding Gas C02 Flow Rate 40 cfh Purge Gas None Flow Rate Flux Classification Flux Name Position of Groove 1G JOINT DESIGN Welding Direction__

Backing Strip Yes, Carbon Steel Current and Polarity DCRP Amperage 210-250 Voltage 25-28 Single or Multiple Arc Single Travel Speed 6-10 ipm.

Multiple Pass Per Side Yes Preheat Temperature Minimum 60F Max m Interpass Temperature N.R.

0 tion Width inch(es), Dwell sec.

Os-tion Frequency cpm HEAT TREATMENT:

Temp.

None Time__________________

Reduced [Specimen No.]

Width

]Thick. or Dia.]Area Sqj. In.]Load Lbs.1 UTS psi I Remarks I

Section 1 G -

1 1l.499.in.]

0.324 in.]

0.486 1 33,100 1 68,100 1 BM Tensile I IG -

2 11.504 in.]

0.305 in.]

0.459 1 32,500 1 70,800 ] BM!

Tests

[______Iin.]I in.]

1_____ ____

I I

in.]

in.1 Guided I.

Type &Position.,

Result I

Type & Position I Result Bend-

[

Face -

G "1l80 Degrees -OK I Tests 2

2Root -lIG 180Degrees-O 4

-f Other Radiography to' RT-XG-l, acceptable to UW-51.

Mechanical Testing By Bechtel LaIb,. No. BLN 1273-17 Welder's Name Jay Bowling 007 Test Conducted By R. L. Henke We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code______

R' d on New Form, January 8, 1980.

ReviewedBy Or~Jal Designation P1-F (G) Structural Other Designations P1-F (C02)(Structural)

Approved Materials and Quality Services Re[earcn and Engineering MQS-WPS-014-1PaeIoI Rev. 3 7/19/79 P

1

BFCHTEL So 6

WELDING PROCEDURE QUALIFICATION RECORD PQR NO. 225 Procedure Specification P1-F (Structural)

Date

_August_21,_1967 Welding Process(es)

Flux Cored Arc Location Bellingham, Washington M

1 Specification SA-36 to Itself AS

-No.

1 to P-No.

1 O.D.

Plate

-0.1.Range Qualified_

Thickness 3/8 inch Thickness Range Qualified 1/16 thru 3/4 inch Filler Metal Specifications:

ASME SFA-5.20 AWS Classification E70T-2 F-No.

6 A-No. 1 ASME AWS Classification F-No.

A-No._ ___

Filler Metal Chemistry Electrode Dia.

5/64 inch Wire Dia.

Consumable Insert None Trade Names_

Airco Fluxcor 1 Tungsten Type Shielding Gas CO2 Flow Rate 40 cfh Purge Gas Flow Rate Flux Classification Flux Name Position of Groove iG JOINT DESIGN Welding Direction___

Backing Strip Yes - Carbon Steel Current and Polarity DCRP Amperage N.R.

Voltage N.R.

Single or Multiple Arc Single Travel Speed.

N.R.

ipm.

Multiple Pass Per Side Yes Preheat Temperature Minimum 60F im Interpass Temperature N.R.

ation Width ---

inch(es), Dwell sec.

0

.ation Frequency cpm.

HEAT TREATMENT:

Temp.

None Time____

Reduced [SpecimenNo.] Width

]Thick. or Dia.]Area Sq.

In.]Load Lbs.] UTS psi ] Remarks Section [

lG-l

]

N.R. in.]

N.R. in.]

N.R.

1 72,860 N.R.

Tensile [

LG-2

]

N.R. in.]

N.R. in.]

N.R.

J N.R.

1 71,280 N.R.

Tests

(

in.]

in.]

1

]

in.]

in.]

1 Guided

[

Type & Position

]

Result

]

Type & Position ]

Result Bend 2 Face - 1G

].180 Degrees -

OK I Tests

[

2 Root -

1G 180 Degrees - OK Other Mechanical Testing By Coast Eldridge Test Lab Lab. No. N.R.

Welder's Name N.R.

Test Conducted By J. Chiselli We certify that the statements in this record are correct and that the test welds.were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code AWS Dl.O and AWS D2.0 ded on New Form November 15, 1979 Reviewed By______________

00inal Designation Pl-M (Srcual)

Other Designations P1-F () (Structural)

Approved By_3 h_.

gctO Materials and Quality Services Research and Engineering MQS-WPS-014-1 Rev. 3 7/19/79 Page 1 of 1 BPC Field Weld Check-Off List 0

FIELD WELD CHECK-OFF LIST Job No.

Unit No.

RAL INFORMATION Bechtel W. E.

Authorized Code Insp.

MW Initials Date Signature Date System Iso.

No.

Weld No.

Material Diameter Wall Thickness Welding Procedure Filler Metal:

Root Filler Passes Preheat Proper Joint Preparation and Fit-Up ased for Welding Welders Name Symbol Welders Name & Symbol WELD INSPECTION DATA Visual Inspection Post Heat Temp.

_Time Liquid Penetrant:

Root Cover Magnetic Particle Radiographed Radiography Results:

Accepted Rejected CERTIFIED CORRECT Bechtel Welding Engineer Date Signature WR-5, Rev.

(4/14/70)

Fichtel Corporation 0Loe I

Bechtel Job No.

Unit No.

FED NG MCHECK LIST GENERAL INFORMATION EXHIBIT 8 System or component Weld number Engineering Specification No.Repair No.

m

,~~~~~ Original WR -5 S. N._________

Iso or Drawing No.

P PIe diameter 4

ASTM Material Type & grade Joint thickness Welding procedure and Backing rings required El Revision number_

Inserts required 0

Welder Qualification________

FOR FIELD USE

-SNLY WELD REQUIREMENTS RECORDED RESULTS WE Date 2urgerequired0Bci Gas typer ras ty ingsd O

3 Preheat temp.

F ____Temp.

oF

~Prg 0

Tep 0 _

Interpass temo. uF Temp. oF PWHT temp.

F Hold time Temp.oF_

Hold time ChartNo.

CurveNo.

WELD INSPECTION Cleanliness, bevel, alignment, Cleanliness, bevel, align spacing, etc.

REQUIRED ment, spacing, etc Release for welding REQUIRED Release for welding Weld completed REQUIRED Weld completed Visually examined REQUIRED 9

Visually examined Release for NDT required E Purge dam removed NONDESTRUCTIVE EXAMINATION Released for NDT Radiography Performed by subcontractor Acceptable Rejected Liquid penetrant exam. O O

Accepted Magnetic particle exam. O Accepted Other Accepted FILLER METAL Coated Bare Type: Control Designationrs)

E7018 O

E 70S-2 El E7018 E6010 E

ER 308L O

E6010 E308L-16 O ER 309 O

E308L-16 E309-16 O

E309-16 Other Other Other Above REQUIREMENTS CERTIFIED E

70S-2 CORRECT ER308L ER 309_

Field Welding Engineer (FWE)

Date Other Cde Inspector Hold Poi nts

~Welder's name(s) & symbol Date Item No.

Code Inspection, Item(s) No.

W nspected by:

Above RESULTS CERTIFIED CORRECT:

Authorized Code Inspector Date Field Welding Engineer (FWE)

Date WR -5, Rev. 3 (Sept. 1970)

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