LER-1978-108, /03L-0:on 781101,surveillance Requirements of Tech Spec 4.7.1.2 Found Not Completed.Caused by Procedural Deficiencies.Procedure Mods Written to Incorporate Tech Spec & Further Procedures Will Be Written for Remaining Testing |
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Docket No. 50-263 Docket No. 50-282 Docket No. 50-306 Northern States Power Company ATTH:
Yr. Leo Wachter Vice President Power Production and Systen:
Operation 414 Nicollet hall Minneapolis, MN 55401 Gentlemen:
1
~.
Enclosed is a supplement (IE Bulletin No.78-12A) to IE Bulletin No. 7B-12 which requires action by you with regard to your power reactor facilities with an operating license or a construction perlait.
Should you have any questions regarding this Bulletin or the actions required by you, please contact this office.
Sincerely, James G. Keppler Director
Enclosures:
- 1. IE Bulletin 78-12A
- 2. List of IE Bulletins Issued in 1978 cc w/encls:
Mr. L. R.
- Eliason, Plant M'anager ir. F. P. Tierney, Jr.,
Plant Manager Central Files Director, NRR/DPM Director, NRR/DOR PDR Local PDR NSIC TIC Anthony Roisman, Esq.,
Attorney John W. Ferman, Ph.D.
Nuclear Engineer RIII R)W RIII OFFICE Do Fiorelli/is 7
- - ler SURNAME W 11/24/78 DATE Jm-4 A
F _t
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4.
CENTRAL FILES N~OV 24.J-7
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Ac)h -
NRC Form SNRCM 02040
- - U.
S. GOVERNMENT PRINTING OFFICE:
1978-253-818
U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT REGION III November 24, 1978 IE Bulletin No.78-12A ATYPICAL -WELD MATERIAL IN REACTOR PRESSURE VESSEL WELDS Description of Circumstances:
This Bulletin is a supplement to IE Bulletin 78-12, issued on September 29, 1978, and the two documents should be considered together.
Bulletin 78-12 described the use of weld wire that failed to meet all specified chemical properties in welds of twelve identified reactor pressure vessels.
Use of the atypical weld material in vessel weldments causes them to have higher than normal nil-ductility transition temperature characteristics which in turn requires more conservative pressure/tempera ture operating limits.
Bulletin 78-12 was issued for the purpose of verifying that similar atypical weld material was not also supplied to other vessel manufacturers and used in reactor pressure vessel fabrication. Recognizing that the scope of the record review required is extensive and time consuming, and to assure that responses provided are meaningful, the requirements of Bulletin 78-12 are being modified.
Action To Be Taken By Licensees and Permit Holders:
For all power reactor facilities with an operating license or a Construction permit, except those already identified as possibly having
- typical weld material./
Tkhe twelve nuclear units identified as having possible atypical pressure vessel weldments are: Three Mile Island Unit Nos. I and 2, Crystal River Unit No. 3, Arkansas Nuclear One Unit No. 1, Oconee
.Unit No. 3, Rancho Seco Unit No. 1, Midland Unit No. 1, Quad Cities Unit No. 2, Browns Ferry Unit No. 1, Turkey Point Unit No. 4 and Zion Unit Nos. I and 2.
U IE Bulletin No.78-12A 2 -
November 24, 1978
'I
- 1.
Provide all information available on weld materials used for each reactor vessel primary boundary ferritic weldment / (Items Ic, Id, 2a, 2b, first sentence of 2c, 3 and 4 of Bulletin 78-12.) This information may be provided to NRC through the vessel manufacturers or suppliers as appropriate to prevent duplication of data.
- 2.
Correlation of specific heat, lot or batch to specific weldments in specific vessels is not required at this time. (Last sentence of Item 2c,Bulletin 78-12.) However, each licensee is required to verify that the weld materials information provided to the NRC under Item 1 does in fact cover each reactor vessel for which the licensee is responsible.
- 3.
Responses to item I above shall be submitted in writing within 120 days of the date of this Bulletin supplement. Reports should be submitted to the Director of the appropriate NRC Regional Office and a copy should be forwarded to the U.S. Nuclear Regulatory Commission, Office of Inspection and Enforcement, Division of Reactor Construction Inspection, Washington, D.C. 20555.
Approved by GAO, B180225 (R0072); clearance expires 7/31/80. Approval was given under a blanket clearance specifically for identified generic problems.
../Weld material information submitted will be evaluated by NRC. Requests for further information will be dependent upon results of these evalua tions. Additional requests or instructions will be issued following these evaluations.
IE Bulletin No.78-12A Date: November 24, 1978 LISTING OF IE BULLETINS ISSUED IN 1978 Subject Date Issued Bulletin No.
78-01 78-02 1/16/78 1/30/78 2/8/78 2/21/78 4/14/78 5/31/78 6/12/78 Issued To All Power Reactor Facilities with an OL or CP All Power Reactor Facilities with an OL or CP All BWR Power Reactor Facilities with an OL or CP All Power Reactor Facilities with an OL or CP All Power Reactor Facilities with an OL or CP All Power Reactor Facilities with an OL or CP All Power Reactor Facilities with an OL, all class E and F Research Reactors with an OL, all Fuel Cycle Facilities with an OL, and all Priority 1 Material Licensees Page 1 of 2 Flammable Contact Arm Retainers in G.E.
CR120A Relays Terminal Block Qualification Potential Explosive Gas Mixture Accumula tions Associated with BWR Offgas System Operations Environmental Quali fication of Certain Stem Mounted Limit Switches Inside Reactor Containment Malfunctioning of Circuit Breaker Auxiliary Contact Mechanism-General Model CR105X Defective Cutler Hammer, Type M Relays With DC Coils Protection afforded by Air-Line Respirators and Supplied-Air Hoods 78-03 78-04 78-05 78-06
IE Bulletin No.78-12A Date: November 24, 1978 LISTING OF IE BULLETINS ISSUED IN 1978 Subj ect Date Issued Bulletin No.
78-08 78-09 78-10 78-11 78-12 6/12/78 6/14/78 6/27/78 7/21/78 9/29/78 Radiation Levels from Fuel Element Transfer Tubes BWR Drywell Leakage Paths Associated with Inadequate Drywell Closures Bergen-Paterson Hydraulic Shock Suppressor Accumulator Spring Coils Examination of Mark I Containment Torus Welds Atypical Weld Material in Reactor Pressure Vessel Welds Failures in Source Heads of Kay-Ray, Inc., Gauges Models 7050, 7050B, 7051 7051B, 7060, 7060B, 7061 Issued To All Power and Research Reactor Facilities with a Fuel Element transfer tube and an OL.
All BWR Reactor with an All BWR Reactor with an Power Facilities OL or CP Power Facilities OL or CP BWR Power Reactor Facilities for action:
Peach Bottom 2 and 3, Quad Cities 1 and 2, Hatch 1, Monti cello and Vermont Yankee All Power Reactor Facilities with an OL or CP All General and Specific Licensees with Kay-Ray Gauges Page 2 of 2 10/27/78 and 7061B 78-13
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| 05000346/LER-1978-002-03, /03L-0:on 780103,control Rod Group 5 Rod 12 Absolute Position Indication Declared Inoperable.Caused by Component Failure of Absolute Position Indicator Reed Switch.Switch Replaced | /03L-0:on 780103,control Rod Group 5 Rod 12 Absolute Position Indication Declared Inoperable.Caused by Component Failure of Absolute Position Indicator Reed Switch.Switch Replaced | | | 05000346/LER-1978-002, Forwards LER 78-002/03L-0 | Forwards LER 78-002/03L-0 | | | 05000346/LER-1978-003-03, /03L-0:on 780103,unidentified RCS Leakage Greater than 1,66 Gallon Per Minute.Caused by Loose Packing on Valve DH2735.Valve Repacked & Stroked | /03L-0:on 780103,unidentified RCS Leakage Greater than 1,66 Gallon Per Minute.Caused by Loose Packing on Valve DH2735.Valve Repacked & Stroked | | | 05000346/LER-1978-003, Forwards LER 78-003/03L-0 | Forwards LER 78-003/03L-0 | | | 05000346/LER-1978-004, Forwards LER 78-004/03L-0 | Forwards LER 78-004/03L-0 | | | 05000346/LER-1978-004-03, /03L-0:on 780105,inlet Balancing Dampers to Emergency Ventilation Sys Fans 1-1 & 1-2 Found Closed.Cause Unknown.Dampers Returned to Balance Position & Locknut Tightened | /03L-0:on 780105,inlet Balancing Dampers to Emergency Ventilation Sys Fans 1-1 & 1-2 Found Closed.Cause Unknown.Dampers Returned to Balance Position & Locknut Tightened | | | 05000346/LER-1978-005-03, /03L-0:on 780106,auxiliary Feed Pump Turbine 1-1 Speed Control Lost & Declared Inoperable.Caused by Short Circuits & Blown Fuses Due to Design Deficiency.Higher Current Rated Relays Installed & Circuit Modified | /03L-0:on 780106,auxiliary Feed Pump Turbine 1-1 Speed Control Lost & Declared Inoperable.Caused by Short Circuits & Blown Fuses Due to Design Deficiency.Higher Current Rated Relays Installed & Circuit Modified | | | 05000346/LER-1978-005, Forwards LER 78-005/03L-0 | Forwards LER 78-005/03L-0 | | | 05000346/LER-1978-006-03, /03L-0:on 780107,computer Alarm Indicated That Steam & Feedwater Rupture Control Sys Steam Generator to Feedwater Differential Pressure Channel 1 Had Tripped.Caused by Component Failure.Input Buffer 1-3 in Channel 1 Replaced | /03L-0:on 780107,computer Alarm Indicated That Steam & Feedwater Rupture Control Sys Steam Generator to Feedwater Differential Pressure Channel 1 Had Tripped.Caused by Component Failure.Input Buffer 1-3 in Channel 1 Replaced | | | 05000346/LER-1978-006, Forwards LER 78-006/03L-0 | Forwards LER 78-006/03L-0 | | | 05000346/LER-1978-007-03, /03L-0:on 780109,during Monthly Surveillance Test ST 5081.01,diesel Generator 1-1 Tripped on High Crankcase Pressure.Caused by Dirty Crankcase Vent Oil Collector.Vent Oil Collector Disassembled & Cleaned | /03L-0:on 780109,during Monthly Surveillance Test ST 5081.01,diesel Generator 1-1 Tripped on High Crankcase Pressure.Caused by Dirty Crankcase Vent Oil Collector.Vent Oil Collector Disassembled & Cleaned | | | 05000346/LER-1978-007, Forwards LER 78-007/03L-0 | Forwards LER 78-007/03L-0 | | | 05000346/LER-1978-008-03, /03L-0:on 780112,both Containment Spray Pumps Found Inoperable.Caused by Personnel Error.Spray Pump Circuit Breakers re-energized | /03L-0:on 780112,both Containment Spray Pumps Found Inoperable.Caused by Personnel Error.Spray Pump Circuit Breakers re-energized | | | 05000346/LER-1978-008, Forwards LER 78-008/03L-0 | Forwards LER 78-008/03L-0 | | | 05000346/LER-1978-009-03, /03L-0:on 780112,component Cooling Water Heat Exchanger 1-1 Outlet Isolation Valve SW 1424 Declared Inoperable.Caused by Component Failure.Solenoid Valve in Control Scheme Found Burned Out.Unit Removed | /03L-0:on 780112,component Cooling Water Heat Exchanger 1-1 Outlet Isolation Valve SW 1424 Declared Inoperable.Caused by Component Failure.Solenoid Valve in Control Scheme Found Burned Out.Unit Removed | | | 05000346/LER-1978-009, Forwards LER 78-009/03L-0 | Forwards LER 78-009/03L-0 | | | 05000346/LER-1978-010-03, /03L-0:on 780115, Reactor Coolant Pump Monitor on Channel 1 Found Out of Tolerance & Reactor Protection Sys Declared Inoperable.Caused by Defective Module.New Module Calibr & Installed | /03L-0:on 780115, Reactor Coolant Pump Monitor on Channel 1 Found Out of Tolerance & Reactor Protection Sys Declared Inoperable.Caused by Defective Module.New Module Calibr & Installed | | | 05000346/LER-1978-010, Forwards LER 78-010/O3L-0 | Forwards LER 78-010/O3L-0 | | | 05000346/LER-1978-011, Forwards LER 78-011/03L-0 | Forwards LER 78-011/03L-0 | | | 05000346/LER-1978-011-03, /03L-0:on 780116,during Surveillance Test,Decay Heat Pump 1-1 Failed to Start.Caused by Fuses in Breaker for Decay Heat Motor Failing to Make Proper Contact.Control Power Fuese Pulled & Reinserted.Pump Returned to Svc | /03L-0:on 780116,during Surveillance Test,Decay Heat Pump 1-1 Failed to Start.Caused by Fuses in Breaker for Decay Heat Motor Failing to Make Proper Contact.Control Power Fuese Pulled & Reinserted.Pump Returned to Svc | | | 05000346/LER-1978-012, Forwards LER 78-012/03L-0 | Forwards LER 78-012/03L-0 | | | 05000346/LER-1978-012-03, /03L-0:on 780124,personnel Airlock Failed Leak Rate Test.Caused by Loose Shaft Seal Due to Routine Use of Personnel & Escape Lock (Exit/Entry to Containment).Shaft Seals Tightened to Prevent Excessive Leakage | /03L-0:on 780124,personnel Airlock Failed Leak Rate Test.Caused by Loose Shaft Seal Due to Routine Use of Personnel & Escape Lock (Exit/Entry to Containment).Shaft Seals Tightened to Prevent Excessive Leakage | | | 05000346/LER-1978-013-03, /03L-0:780119,Cell 32 in Station Battery 1N Electrolyte Specific Gravity Decreased 0.003 Greater than Allowed by Tech Spec 3.8.2.3.Caused by Electrolyte Stratification Due to Low Battery Loading | /03L-0:780119,Cell 32 in Station Battery 1N Electrolyte Specific Gravity Decreased 0.003 Greater than Allowed by Tech Spec 3.8.2.3.Caused by Electrolyte Stratification Due to Low Battery Loading | | | 05000346/LER-1978-013, Forwards LER 78-013/03L-0 | Forwards LER 78-013/03L-0 | | | 05000346/LER-1978-014, Forwards LER 78-014/03L-0 | Forwards LER 78-014/03L-0 | | | 05000346/LER-1978-014-03, /03L-0:on 780123,quandrant Power Tilt in Excess of Steady State & Transient Limits Indicated by Unit Process Computer.Caused by Detector Inadvertently Left Off Scan After Testing.Test Procedure Being Modified | /03L-0:on 780123,quandrant Power Tilt in Excess of Steady State & Transient Limits Indicated by Unit Process Computer.Caused by Detector Inadvertently Left Off Scan After Testing.Test Procedure Being Modified | | | 05000346/LER-1978-015, Forwards LER 78-015/03L-0 | Forwards LER 78-015/03L-0 | | | 05000346/LER-1978-015-03, /03L-0:on 780131,feedwater Steam Generator 1 Channel 2 Pressure Differential Switch Did Not Actuate at Desired Setpoint During Surveillance Test.Caused by Pressure Differential Switch Out of Tolerance | /03L-0:on 780131,feedwater Steam Generator 1 Channel 2 Pressure Differential Switch Did Not Actuate at Desired Setpoint During Surveillance Test.Caused by Pressure Differential Switch Out of Tolerance | | | 05000346/LER-1978-016-03, /03L-1:on 780202,absolute Position Indicator for Group 5,Rod 12,declared Inoperable.Caused by Component Failure in Penetration Area.Containment Conductors Connected to Spare Penetration Connector | /03L-1:on 780202,absolute Position Indicator for Group 5,Rod 12,declared Inoperable.Caused by Component Failure in Penetration Area.Containment Conductors Connected to Spare Penetration Connector | | | 05000346/LER-1978-016, Forwards LER 78-016/03L-1,LER 78-021/03L-1,LER 78-100/03L-1, LER 78-034-03L-1 & LER 78-024/03L-1 | Forwards LER 78-016/03L-1,LER 78-021/03L-1,LER 78-100/03L-1, LER 78-034-03L-1 & LER 78-024/03L-1 | | | 05000346/LER-1978-017, Forwards LER 78-017/03L-0 | Forwards LER 78-017/03L-0 | | | 05000346/LER-1978-017-03, /03L-0:on 780126,all Meteorological Channels Became Inoperable During Blizzard.Caused by Instrumentation Power Loss Due to Tripped Breaker at Meteorological Tower. Breaker Reset on 780128 | /03L-0:on 780126,all Meteorological Channels Became Inoperable During Blizzard.Caused by Instrumentation Power Loss Due to Tripped Breaker at Meteorological Tower. Breaker Reset on 780128 | | | 05000346/LER-1978-018-03, /03L-0:on 780208,diesel Generator 1-1 Making Unusual Noises During Monthly Test.Unusual Noise Traced to Turbocharger.Exact Cause Undetermined.Turbocharger Replaced & Diesel Generator Monthly Test Completed | /03L-0:on 780208,diesel Generator 1-1 Making Unusual Noises During Monthly Test.Unusual Noise Traced to Turbocharger.Exact Cause Undetermined.Turbocharger Replaced & Diesel Generator Monthly Test Completed | | | 05000346/LER-1978-018, Forwards LER 78-018/03L-0 | Forwards LER 78-018/03L-0 | | | 05000346/LER-1978-019-03, /03L-1:on 780210,decay Heat Cooler Outlet Valve DH14A & DH14B Mechanical Stops Found Incorrectly Opened. Caused by Personnel Incorrectly Resetting Stops After Previous Work Completion.Stops Tagged & Records Marked | /03L-1:on 780210,decay Heat Cooler Outlet Valve DH14A & DH14B Mechanical Stops Found Incorrectly Opened. Caused by Personnel Incorrectly Resetting Stops After Previous Work Completion.Stops Tagged & Records Marked | | | 05000346/LER-1978-020, Forwards LER 78-020/03L-0 | Forwards LER 78-020/03L-0 | | | 05000346/LER-1978-020-03, /03L-0:on 780210,reactor Protection Sys Channel 3 Hot Leg Temp String TI-RC3B4 Declared Inoperable.Caused by Loose Wire Connection.Loose Terminal at Temp Element Tightened,Rendering TI-RC3B4 Operable | /03L-0:on 780210,reactor Protection Sys Channel 3 Hot Leg Temp String TI-RC3B4 Declared Inoperable.Caused by Loose Wire Connection.Loose Terminal at Temp Element Tightened,Rendering TI-RC3B4 Operable | | | 05000346/LER-1978-021-03, /03L-1:on 780220,absolute Position Indicator for Control Rod 12 of Group 5 Declared Inoperable.Caused by Component Failure in Penetration Area.Conductors Connected W/Spare Penetration Connectors | /03L-1:on 780220,absolute Position Indicator for Control Rod 12 of Group 5 Declared Inoperable.Caused by Component Failure in Penetration Area.Conductors Connected W/Spare Penetration Connectors | | | 05000346/LER-1978-022-03, /03L-0:on 780223,flow Transmitter FTRC1A3 Found Inoperable.Caused by Defective Flow Transmitter Amplifier. Amplifier Replaced & Flow Transmitter FTRC1A3 Returned to Svc on 780226 | /03L-0:on 780223,flow Transmitter FTRC1A3 Found Inoperable.Caused by Defective Flow Transmitter Amplifier. Amplifier Replaced & Flow Transmitter FTRC1A3 Returned to Svc on 780226 | | | 05000346/LER-1978-022, Forwards LER 78-022/03L-0 | Forwards LER 78-022/03L-0 | | | 05000346/LER-1978-023-03, /03L-0:on 780224,temp Indication for Reactor Protection Sys Channel 2 Spiked Tripping Channel & Shut Down Reactor.Caused by Faulty Connector Due to Dirt on Contacts. Channel 2 Temp String Modules Removed & Connectors Cleaned | /03L-0:on 780224,temp Indication for Reactor Protection Sys Channel 2 Spiked Tripping Channel & Shut Down Reactor.Caused by Faulty Connector Due to Dirt on Contacts. Channel 2 Temp String Modules Removed & Connectors Cleaned | | | 05000346/LER-1978-023, Forwards LER 78-023/03L-0 | Forwards LER 78-023/03L-0 | | | 05000346/LER-1978-024-03, /03L-1:on 780228,MSIV MS-101 Rendered Inoperable to Allow Maint Personnel to Remove Raised Metal on Two of Four Spring Guide Tubes.Cause of Raised Metal Unknown.Metal Filed Down,Valve Closing Time Adjusted & Valve Tested | /03L-1:on 780228,MSIV MS-101 Rendered Inoperable to Allow Maint Personnel to Remove Raised Metal on Two of Four Spring Guide Tubes.Cause of Raised Metal Unknown.Metal Filed Down,Valve Closing Time Adjusted & Valve Tested | | | 05000346/LER-1978-025-03, /03L-0:on 780304,RCS Leakage Found Greater than 1 Gallon Per Minute.Leakage Cause Undetermined.Leakages Processed Through Normal Containment Sump.Unidentified RCS Leakage Reduced Below 1 Gallon Per Minute in 5.5-h | /03L-0:on 780304,RCS Leakage Found Greater than 1 Gallon Per Minute.Leakage Cause Undetermined.Leakages Processed Through Normal Containment Sump.Unidentified RCS Leakage Reduced Below 1 Gallon Per Minute in 5.5-h | | | 05000346/LER-1978-025, Forwards LER 78-025/03L-0 | Forwards LER 78-025/03L-0 | | | 05000346/LER-1978-026, Forwards LER 78-026/03L-0 | Forwards LER 78-026/03L-0 | | | 05000346/LER-1978-026-03, /03L-0:on 780309,radiation Monitor Re 5029 Found Inoperable Due to Low Sample flow.12 Previous Radiation Monitor Inoperabilities Not Reported.Caused by Pump Motor Bearing Seizure Due to High Ambient Temp | /03L-0:on 780309,radiation Monitor Re 5029 Found Inoperable Due to Low Sample flow.12 Previous Radiation Monitor Inoperabilities Not Reported.Caused by Pump Motor Bearing Seizure Due to High Ambient Temp | | | 05000346/LER-1978-027, Forwards LER 78-027/03L-0 | Forwards LER 78-027/03L-0 | | | 05000346/LER-1978-027-03, /03L-0:on 780316,stop Valve AF3870 Failed to Open During Testing.Caused by High Differential Pressure Due to Check Valve AF39 & AF72 Leakage.Motor Operator Initially Not Adjusted for This Pressure,Causing Operator to Torque | /03L-0:on 780316,stop Valve AF3870 Failed to Open During Testing.Caused by High Differential Pressure Due to Check Valve AF39 & AF72 Leakage.Motor Operator Initially Not Adjusted for This Pressure,Causing Operator to Torque Out | | | 05000346/LER-1978-028-03, /03L-0:on 780318,channel 1 Steam Generator 1-1 Declared Inoperable.Caused by Water in Level Transmitter SP09B8 Connecting Box Due to Steam Leak.Connection Box Cleaned & Dried.Waterproof Fitting Will Be Installed | /03L-0:on 780318,channel 1 Steam Generator 1-1 Declared Inoperable.Caused by Water in Level Transmitter SP09B8 Connecting Box Due to Steam Leak.Connection Box Cleaned & Dried.Waterproof Fitting Will Be Installed | |
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