ML112570338

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Notification of NRC Triennial Heat Exchanger Inspection (05000285-11-005)
ML112570338
Person / Time
Site: Fort Calhoun Omaha Public Power District icon.png
Issue date: 09/14/2011
From: Thomas Farnholtz
Region 4 Engineering Branch 1
To: Bannister D
Omaha Public Power District
References
IR-11-005
Download: ML112570338 (6)


See also: IR 05000285/2011005

Text

September 14, 2011

David J. Bannister, Vice President

and Chief Nuclear Officer

Omaha Public Power District

Fort Calhoun Station FC-2-4

P.O. Box 550

Fort Calhoun, NE 68023-0550

SUBJECT:

FORT CALHOUN STATION - NOTIFICATION OF NRC TRIENNIAL HEAT

EXCHANGER INSPECTION (05000285/2011005)

Dear Mr. Bannister:

The purpose of this letter is to notify you that U.S. Nuclear Regulatory Commission Region IV

staff will conduct a triennial heat sink performance inspection at your Fort Calhoun Station. The

inspection will be comprised of one reactor inspector from the NRC Region IV office. The

inspection will be conducted in accordance with Inspection Procedure 71111.07, "Heat Sink

Performance."

The schedule for the inspection is as follows:

Onsite inspection - November 14-18, 2011

Experience has shown that this inspection is resource intensive both for the NRC inspectors

and your staff. In order to minimize the impact to your onsite resources and to ensure a

productive inspection, we have enclosed a request for documents needed for this inspection.

Please note that the documents are requested to be provided by October 31, 2011. We

request, that during the onsite inspection week, you ensure that copies of analyses, evaluations,

or documentation regarding the implementation and maintenance of your heat exchanger

program are available. Of specific interest are those documents that establish that your heat

exchanger program satisfies NRC regulatory requirements and conforms to applicable NRC

guidance. Also, appropriate personnel knowledgeable of safety-related heat exchangers should

be available to support the inspector at the site during the inspection.

We have discussed the schedule for this inspection activity with your staff and understand that

our regulatory contact for this inspection will be Richard Acker of your licensing organization. If

there are any questions about this inspection or the material requested, please contact the

inspector, Dustin Reinert, at 817-860-8244 or by email, dustin.reinert@nrc.gov

This letter does not contain new or amended information collection requirements subject to the

Paperwork Reduction Act of 1995 (44 U.S.C. 3501 et seq.). Existing information collection

requirements were approved by the Office of Management and Budget, control number 3150-

0011. The NRC may not conduct or sponsor, and a person is not required to respond to, a

request for information or an information collection requirement unless the requesting document

displays a currently valid Office of Management and Budget control number.

UNITED STATES

NUCLEAR REGULATORY COMMISSION

R E GI ON I V

612 EAST LAMAR BLVD, SUITE 400

ARLINGTON, TEXAS 76011-4125

Omaha Public Power District

- 2 -

In accordance with 10 CFR 2.390 of the NRCs Rules of Practice, a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

Room or from the Publicly Available Records (PARS) component of NRC's document system

(ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-

rm/adams.html (the Public Electronic Reading Room).

Sincerely,

/RA/

Thomas R. Farnholtz, Chief

Engineering Branch 1

Division of Reactor Safety

Docket: 50-285

License: DPR-40

Enclosure:

Heat Sink Performance Inspection Document Request

Distribution via ListServ for Fort Calhoun Station

Omaha Public Power District

- 3 -

Electronic distribution by RIV:

Regional Administrator (Elmo.Collins@nrc.gov )

Deputy Regional Administrator (Art.Howell@nrc.gov )

DRP Director (Kriss.Kennedy@nrc.gov )

Acting DRP Deputy Director (Jeff.Clark@nrc.gov )

DRS Director (Anton.Vegel@nrc.gov )

DRS Deputy Director (Tom.Blount@nrc.gov )

Senior Resident Inspector (John.Kirkland@nrc.gov )

Resident Inspector (Jacob.Wingebach@nrc.gov )

Acting Branch Chief, DRP/E (James.Drake@nrc.gov )

Senior Project Engineer, DRP/E (Ray.Azua@nrc.gov )

Project Engineer (Jim.Melfi@nrc.gov )

Project Engineer (Chris.Smith@nrc.gov )

Project Engineer (Daniel.Bradley@nrc.gov )

FCS Administrative Assistant (Berni.Madison@nrc.gov )

Public Affairs Officer (Victor.Dricks@nrc.gov)

Public Affairs Officer (Lara.Uselding@nrc.gov )

Branch Chief, DRS/TSB (Dale.Powers@nrc.gov )

Project Manager (Lynnea.Wilkins@nrc.gov )

RITS Coordinator (Marisa.Herrera@nrc.gov )

Regional Counsel (Karla.Fuller@nrc.gov )

Congressional Affairs Officer (Jenny.Weil@nrc.gov )

OEMail Resource

Inspection Reports/MidCycle and EOC Letters to the following:

ROPreports

Only inspection reports to the following:

RIV/ETA: OEDO (John.McHale@nrc.gov )

DRS/TSB STA (Dale.Powers@nrc.gov )

SUNSI Review Completed: ___Y___

ADAMS: 7 Yes

No Initials: __DRR___

7 Publicly Available Non-Publicly Available Sensitive

7 Non-Sensitive

R:\\_REACTORS\\FC 2011005 RFI Heat Sink

ML

RI:EB1

RI:PSB1

C:DRPF

C:EB1

D. Reinert

A. Fairbanks

J. Clark

T. Farnholtz

/RA/

/RA/

/RA/

9/13/11

9/14/11

9/14/11

OFFICIAL RECORD COPY T=Telephone E=E-mail F=Fax

- 1 -

Enclosure

Heat Sink Performance Inspection Document Request

Inspection Dates:

November 14-18, 2011

Inspection Procedures:

IP 71111.07, Triennial Heat Sink Performance

Inspector:

Dustin Reinert, Reactor Inspector

Information Requested for the In-Office Preparation Week

The following information should be sent to the Region IV office in hard copy or electronic

format (ims.certrec.com database preferred), in care of Dustin Reinert, by October 31, 2011.

The inspectors will select specific items from the information requested below and then request

from your staff additional documents needed during the onsite inspection week. Also, we

request that you categorize the documents in your response with the numbered list below.

Please provide requested documentation electronically if possible. If requested documents are

large and only hard copy formats are available, please inform the inspector, and provide subject

documentation during the first day of the onsite inspection. If you have any questions regarding

this information request, please call the lead inspector as soon as possible.

The following heat exchangers/heat sinks have been selected for inspection:

Raw Water/Component Cooling Water Heat Exchanger AC-1A

Shutdown Cooling Heat Exchanger AC-4B

Spent Fuel Pool Heat Exchanger

For all Generic Letter 89-13 exchangers:

1. List of corrective action program documents (with a short description) associated with

Generic Letter 89-13 heat exchangers, heat sinks, silting, corrosion, fouling, heat

exchanger cavitation, or heat exchanger testing, in the previous three years

2. System health report(s) and maintenance rule system notebooks for all the GL 89-13

heat exchangers

3. Copy of any self-assessments done on any GL 89-13 heat exchangers in the previous

three years

4. Copies of procedures developed to implement the recommendations of Generic Letter 89-13, e.g., the Generic Letter 89-13 Heat Exchanger Program description

- 2 -

Enclosure

For the specific heat exchangers selected:

Testing Documents

5. Copies of the two most recent completed tests confirming thermal performance for those

heat exchangers which are performance tested

6. Instrument uncertainties of the instruments used during testing

7. Copy of any operability determinations or other documentation of degradation

associated with the heat exchangers or the systems that support the operation for the

selected heat exchangers

8. Documents that show the as-found results are recorded, evaluated, and appropriately

dispositioned such that the as-left condition is acceptable

Cleaning Documents

9. The cleaning and inspection maintenance schedule for each heat exchanger for the next

five years

10. Copy of the document describing the inspection results for the last two cleaning and

inspection activities completed on each heat exchanger

11. Cleaning procedures with acceptance criteria for the selected heat exchangers

12. Copies of the documents that verify the structural integrity of the heat exchanger, e.g.,

eddy current summary sheets, ultrasonic testing results, and visual inspection results

13. Copies of those documents that describe the methods taken to control water chemistry

in the heat exchangers

Design Documents

14. Copies of the design basis documents and updated final safety analysis report pages for

the selected heat exchangers

15. Provide a list of calculations with a description which currently apply to each heat

exchanger

16. Copies of vendor data sheets and design basis data for the selected heat exchangers

17. Copy of the calculation which establishes the limiting (maximum) design basis heat load

which is required to be removed by each of these heat exchangers

18. Copy of the calculation which correlates surveillance testing results from these heat

exchangers with design basis heat removal capability (e.g., basis for surveillance test

acceptance criteria)

- 3 -

Enclosure

19. Copy of the calculations or documents which evaluate the potential for water hammer or

excessive tube vibration in the heat exchanger or associated piping

20. Copy of the document which identifies the current number of tubes in service for each

heat exchanger and the supporting calculation which establishes the maximum number

of tubes which can be plugged in each heat exchanger

21. Copy of the document establishing the repair criteria (plugging limit) for degraded tubes

which are identified in each heat exchanger

For the ultimate heat sink or safety-related service water system:

22. Dam inspections that monitor the integrity of the ultimate heat sink (if applicable)

23. Copies of calculations and surveillances that determine the ultimate heat sink reservoir

capacity and heat transfer capability (if applicable)

24. Copies of any design changes performed on the ultimate heat sink or safety-related

service water system

25. Copies of procedures for a loss of ultimate heat sink or safety-related service water

system

26. Copies of inspections and/or maintenance related to macrofouling (silt, mussel shells,

debris, etc.) and aquatic life

27. Copies of inspections and/or maintenance related to preventing biotic fouling

28. Copies of procedures and/or test results to survey or monitor interface valves between

the safety-related section of the service water system and the nonsafety related section

29. Copy of the most recent service water flow balance test results, both as-found and as-

left

30. History of any thru-wall pipe leaks on the safety-related service water system

Inspector Contact Information:

Dustin Reinert

Reactor Inspector

817-860-8244

dustin.reinert@nrc.gov

Mailing Address:

US NRC Region IV

Attn: Dustin Reinert

612 East Lamar Blvd., Suite 400

Arlington, TX 76011-4125