ML11229A777

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IR 05000461-11-008, on 07/08/2011, Errata to Clinton Power Station, Unit 1, NRC Problem Identification and Resolution Inspection Report
ML11229A777
Person / Time
Site: Clinton Constellation icon.png
Issue date: 08/17/2011
From: Ring M
NRC/RGN-III/DRP/B1
To: Pacilio M
Exelon Generation Co, Exelon Nuclear
References
IR-11-008
Download: ML11229A777 (5)


See also: IR 05000461/2011008

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION III

2443 WARRENVILLE ROAD, SUITE 210

LISLE, IL 60532-4352

August 17, 2011

Mr. Michael J. Pacilio

Senior Vice President, Exelon Generation Company, LLC

President and Chief Nuclear Officer (CNO), Exelon Nuclear

4300 Winfield Road

Warrenville, IL 60555

SUBJECT:

ERRATA TO CLINTON POWER STATION, UNIT 1, NRC PROBLEM

IDENTIFICATION AND RESOLUTION INSPECTION REPORT

05000461/2011008

Dear Mr. Pacilio:

On July 8, 2011, the U.S. Nuclear Regulatory Commission (NRC) issued Problem Identification

and Resolution Inspection Report 05000461/2011008 (ML11189A129). In the Inspection

Report, the alphanumeric identifier for the cross-cutting aspect for non-cited violation (NCV)05000461/2011008-02 was incorrect. Please replace pages 2 and 11 of Inspection Report 05000461/2011008 with the enclosed corrected pages.

We apologize for any inconvenience to you and your staff.

Sincerely,

/RA/

Mark A. Ring, Chief

Branch 1

Division of Reactor Projects

Docket Nos. 50-461

License Nos. NPF-62

Enclosure:

Errata to Inspection Report 05000461/2011008

cc w/encl:

Distribution via ListServ

ERRATA TO INSPECTION REPORT 05000461/2011008

2

Enclosure

adversely affected the cornerstone objective of ensuring availability and reliability of

systems that respond to initiating events to prevent undesirable consequences.

This finding was of very low safety significance (Green) because the licensee was able

to demonstrate that the operability calls that were previously made relating to the second

level UV relays were still valid and acceptable. The inspectors concluded that this

finding affected the cross-cutting aspect of human performance. Specifically, the

licensee failed to use conservative assumptions in decision making related to immediate

operability determinations of conditions adverse to quality. [IMC 0310 H.1(b)

(Section 4OA2.1.b(2)(1))

Green

The inspectors determined the finding was more than minor because, if left

uncorrected, failure to maintain a quality record as evidence of an activity affecting

quality of safety-related equipment due to inappropriate disposition of CAs pertaining

to missing/lost quality records could become a more significant safety concern.

This finding was of very low safety significance because this finding did not represent an

actual loss of any safety function of the Mitigation Systems. The inspectors concluded

that this finding affected the cross-cutting aspect of human performance. Specifically,

the licensee did not ensure complete, accurate and up-to-date design documentation

and work packages. [IMC 0310 H.2(c) (Section 4OA2.1.b(2)(2))

. The inspectors identified a finding of very low safety significance with an

associated NCV of 10 CFR Part 50, Appendix B, Criterion XVII, Quality Assurance

Records. Specifically, the licensee failed to maintain a quality record documenting a

nondestructive examination (NDE) of a safety-related spreader beam lifting device.

After losing the original NDE report, the licensees corrective action (CA) was to recreate

the report from memory and maintain the recreated report as the quality record.

Upon review and questioning from the NRC, the licensee was able to locate the missing

NDE report in the records archive. This issue was entered into the licensees CAP as

AR1223723.

Cornerstone: Initiating Events

Green

The finding was of more than minor significance because it was similar to Example 4a in

IMC 0612, Power Inspection Reports, Appendix E, Examples of Minor Issues, in that,

the licensee routinely failed to perform EFR evaluations on similar CAs related to

significant conditions adverse to quality. The finding was a licensee performance

deficiency of very low safety significance due to answering no to all questions under the

Initiating Events Cornerstone column of IMC 0609 Attachment 4, Phase 1 - Initial

Screening and Characterization of Findings. The inspectors concluded that this finding

affected the cross-cutting aspect of problem identification and resolution. Specifically,

the licensee failed to thoroughly evaluate problems to include conducting EFRs of CAs

to ensure that problems were resolved. [IMC 0310 P.1(c) (Section 4OA2.1.b(3)(1))

. The inspectors identified a finding of very low safety significance with an

associated NCV of 10 CFR 50, Appendix B, Criterion V, Instructions, Procedures, and

Drawings. The licensee failed to perform an effectiveness review (EFR) to ensure that

CAs taken to prevent recurrence of a significant condition adverse to quality were

actually effective to preclude repetition. The licensee entered this violation into its CAP

as ARs 1221616, 1221661, and 1223806 to investigate the cause and to identify

appropriate CAs.

ERRATA TO INSPECTION REPORT 05000461/2011008

11

Enclosure

and Characterization of Findings, Table 4a for the Mitigation Systems Cornerstone.

Based on answering 'no' to each of the Phase 1 screening questions identified in the

Mitigation Systems Cornerstone column of Table 4a, the finding was determined to be of

very low safety significance. Specifically, this finding did not represent an actual loss of

any safety function of the Mitigation Systems.

This finding has a cross-cutting aspect in the area of Human Performance, Resources

because the licensee did not ensure complete, accurate and up-to-date design

documentation, procedures, and work packages, and correct labeling of components.

(IMC 0310 H.2(c))

Cross-Cutting Aspects

Title 10 CFR 50, Appendix B, Criterion XVII, Quality Assurance Records, requires, in

part, that sufficient records shall be maintained to furnish evidence of activities affecting

quality. The records shall include at least the following: Operating logs and the results

of reviews, inspections, tests, audits, monitoring of work performance, and materials

analyses. The records shall also include closely-related data such as qualifications of

personnel, procedures, and equipment. Inspection and test records shall, as a

minimum, identify the inspector or data recorder, the type of observation, the results, the

acceptability, and the action taken in connection with any deficiencies noted. Records

shall be identifiable and retrievable. Consistent with applicable regulatory requirements,

the applicant shall establish requirements concerning record retention, such as duration,

location, and assigned responsibility.

Enforcement

Contrary to the above requirements, on November 23, 2009, during resolution of

AR 00988866, RR B Motor Change out Spreader Beam NDE INSP Report Missing,

the licensee approved a decision to recreate from recollection of memory the missing

NDE report and, therefore, failed to maintain a sufficient quality record providing

evidence of the NDE. Failure to maintain a sufficient record that provides evidence of

the NDE affecting quality of the safety-related spreader beam was a violation of

10 CFR 50, Appendix B, Criterion XVII. Because this violation was of very low safety

significance and was entered into the CAP, this violation is being treated as an NCV

consistent with Section VI.A.1 of the NRC Enforcement Policy.

(NCV 05000461/2011008-02 Failure to Maintain Quality Record as Evidence of

Activity Affecting Quality of Safety-Related Equipment). The licensee entered this

issue into the CAP as AR 1223723.

(1)

The effectiveness of corrective actions for the items reviewed by the inspectors was

generally appropriate for the identified issues. Over the two year period encompassed

by the inspection, the inspectors identified no significant examples where problems

recurred. The inspectors did identify one weakness associated with the stations use of

EFRs to evaluate Corrective Actions to Prevent Recurrence (CAPR). While reviewing

Root Cause Evaluations performed since the last biennial PI&R inspection in 2009, the

inspectors identified six examples where Clinton Power Station failed to perform EFRs

as required by the station's CAP procedures.

Effectiveness of Corrective Actions

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION III

2443 WARRENVILLE ROAD, SUITE 210

LISLE, IL 60532-4352

August 17, 2011

Mr. Michael J. Pacilio

Senior Vice President, Exelon Generation Company, LLC

President and Chief Nuclear Officer (CNO), Exelon Nuclear

4300 Winfield Road

Warrenville, IL 60555

SUBJECT:

ERRATA TO CLINTON POWER STATION, UNIT 1, NRC PROBLEM

IDENTIFICATION AND RESOLUTION INSPECTION REPORT

05000461/2011008

Dear Mr. Pacilio:

On July 8, 2011, the U.S. Nuclear Regulatory Commission (NRC) issued Problem Identification

and Resolution Inspection Report 05000461/2011008 (ML11189A129). In the Inspection

Report, the alphanumeric identifier for the cross-cutting aspect for non-cited violation (NCV)05000461/2011008-02 was incorrect. Please replace pages 2 and 11 of Inspection Report 05000461/2011008 with the enclosed corrected pages.

We apologize for any inconvenience to you and your staff.

Sincerely,

/RA/

Mark A. Ring, Chief

Branch 1

Division of Reactor Projects

Docket Nos. 50-461

License Nos. NPF-62

Enclosure:

Errata for Inspection Report 05000461/2011008

cc w/encl:

Distribution via ListServ

DISTRIBUTION

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DOCUMENT NAME: G:\\DRPIII\\1-Secy\\1-Work In Progress\\Errata to 05000461-2011008.docx

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To receive a copy of this document, indicate in the concurrence box "C" = Copy without attach/encl

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OFFICE

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E RIII

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NAME

MRing for JDraper

MRing:cs

DATE

08/17/11

08/17/11

OFFICIAL RECORD COPY

Letter to M. Pacilio from M. Ring dated August 17, 2011

SUBJECT:

ERRATA TO CLINTON POWER STATION, UNIT 1, NRC PROBLEM

IDENTIFICATION AND RESOLUTION INSPECTION REPORT

05000461/2011008

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