ML102920360

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Email from: Williams, Charles R. (Charles.Williams@Pgnmail.Com) to: Lake, Louis; Thomas, George; Nausdj@Ornl.Gov Dated Tuesday, November 24, 2009 6:56 Am Subject: Refute Document 2.1 and Exhibits Attachments: Fm 2.1.ppt; Pour642RB-curing an
ML102920360
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 11/24/2009
From: Williams C
Progress Energy Co
To: Lake L, George Thomas, Naus D
NRC/RGN-II, Oak Ridge
References
FOIA/PA-2010-0116
Download: ML102920360 (12)


Text

Franke, Mark From:

Sent:

To:

Subject:

Attachments:

Williams, Charles R. [Charles.Williams@pgnmail.com]

Tuesday, November 24, 2009 6:56 AM Lake, Louis; Thomas, George; nausdj@ornl.gov Refute document 2.1 and Exhibits FM 2.1.ppt; Pour642RB-curing and form removal record.pdf; Pour743RBElev240-concrete curing log.pdf; Pour743RBElev240-daily concrete curing and form removal.pdf; Pour362RB-concrete curing log.pdf; Pour362RB-daily concrete curing and form removal.pdf; Pour522RBElev98-concrete curing log.pdf; Pour522RBElev98-curing and form removal record.pdf; Pour528RBElevl03-daily concrete curing and form removal.pdf; Pour642RB-concrete curing log.pdf Mr Lake, I am resending due to difficulty with opening/reading the previous attachments. Again, this is prelim. Call me with questions. It looks like I will need to send each one as separate emails to keep from mixing documents.

Thank you, Charles Williams 919-516-7417

/

Kf)l1`1ý I

9/ /98

2.1 Inadequate Concrete Curing DP

ý'n'Mar May identify additional perspective on this issue as RCA related efforts proceeds

==

Description:==

Concrete requires continuous wet curing during the early days of strength gain because the chemical reactions within the concrete depend on the presence of water. Wet curing also minimizes drying shrinkage before the concrete gains sufficient strength to resist cracking stresses.

Data to be Collected and Analyzed:

Records of curing procedures. (Exhibit 1 provides samples of curing logs)

Verified Refuting Evidence: Original inspection records, including the "concrete curing log" documented curing conditions. Wet curing was performed by sprinkling water using a perforated hose or burlap bag for a period of 7 to 10 days (Minimum specified was 7 days).

Reviewed by: Dr. Avi Mor, 352-795-6486, ext 1030 -

P11 CR3 Team Office Verified Supporting Evidence:

11/23/2009 11/232009

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-:V Report No. _

Order No. TA-7732 DAILY (01 PHC R E T CURING & F.UfM RE1110VA[ RECORD REPOR TED TO:

FLOWD.A POWEF. CORP.

PROjECT:

C.RY5)A L Rl EIZE PLANT UNITr NO. 3 Con'cleo" Supplie'r.

West Caoat Concrm~e, Inc.

Arch.Enginver.

Gilbert As soc., Inc.

Gericrol Contractor: J. A. Je.,es Da~

o

~

12-11-72 Lain Pour 0644' RB Concr. to Design RocvI.

5.00____

23.ay Typo(, of Cemnent I

Tie ofRPlcement~: B(n 11:10 A. M.

End 6:25 P.M.

Servicci Cawg!(ory:

N~o. Load jj Part ia Lc,.)Id[

Srinict. Full LocadI L7

/"

Inspector:'. --

j-TETIPERATUREL DATA 'F.pf T

AMBIENT AS PLACED Actual 55 -60

Spec,

~.

70'-r-. M.iaxrntirn CURING PROCEDUR3E CURING DATA

.12

-12.

12-13 1~2--14

'12-15

.12-16..

12-17---21 A.-12-: F912.-.20ll.

Ah hn.65.

68 54144 7 Da s i 50 i,-Irc s ti i i n (1(11Act w-3 1:

FOHM IE,1OVWAL FiPeld Curtcd Cunccicti. Cyl irsd-'ýrs Rquu MIN. STRr.N(;1 N1 I I, I

E L r STRUCT. CLASI.IFICATION RLOT. o.1S.I.P~

I CYLINDER!C) 300Io1 PSI AI-.1tiwjPIF DAYS P.S NUBR

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I FLORIDA POWER CORPORATION J. A. JONES CONSTRUCTION COMPANY CRYSTAL RIVER UNIT NO. 3

[CONCRETE CURING LOG]

.4 POUR NO.

POUR NAME CU -r 7Y3 9L

'ý +C) Ll POUR DATE.

G111"4

-:~

TYPE OF CURING a

30 DURATION OF CURING I%

'C 0^44 lief K"f-'LV-13 DATE CURING COMPLETE j

t Signature CURING QUALITY CONTROL~2~2'2~

Date White Yellow Pink F.P.C. Quality Engr.

J.A.Janes Field Engr.

F.P.C. Structural Supv.

Form No. FPC Q-62

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PITTSBURGH TESTING L-ABORATORY IS111-.1 ~I-PITT SBURGH. PA.

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-g "ift.*PWP Order No. TA-7732 II DAILY CONCRETE CURING & FORM REMOVAL RECORD REPORTED TO.

FLORIDA POWER CORP.

PROJECT:

CRYSTAL RIVER PLANT UNIT NO. 3 Cencret, Supplier:

West Coast Concrete, Inc.

406460 At.E&rgIneer.:

Gilbert Assoc.. Inc.

6.uo1ol Contractor: J. A. Jones Daie of Pour:

3-21-73 Location:

POUR: 74.3 Rae I

Concrete Design ReQd.

PSI @ 28 Cý,.s - Type of Cement Time of Placement: Begin 2:20 PM End -

i735

?A Service Category:

No. Load [0 Partial Load E]

Stuct. FLII Load M TEMPERATURE DATA -F.

In*pecto:

21 1 r:

Actual Spec.

LL

ýýAW 8IElN T AS PLACED 60-63 52-,r9 7 ~~y;-

7--

70 F. Ua.'u CURING PROCEDURE Continuous sprill.ing and ponding CURING DATA Date 1 22 j23 1

24 1 25 26 j27 2

29 Requirement 7 Davs at 50 De-rees Minimum Actual:

8 dlav-ns. 1 hrs.

FORM REMOVAL Q Field Cured Concrete Cylinders Requested V~IN. STRNGTH CTLNDE FI{

STRtICT. CLASSIFICATION REOT. P.S.I.

PIERIOD

.CYLIN DEft 3000 PSI ALTERNATE DAIS P.S.I.

Sides of Footing. W'alls SooI Sides of Beams. Girders, Columns 1500 3

Foms under Floor Stabs

7.

_0_

Centering under Searms, Girders &

10 Flat Slab 2500 l

Spec. Strength

___500

_______PSI for Removal of or Shore or Days S;,ec.

Da.te Removedt as of 3-X-3 oo e

ved ss.P~'.d-

  • Sene minimum pefiod mn days -

-___ Correlation fz-, 5('0 P.S.:. Ccc..~rete Q indicates Bulkhiead vemoved after NA tws. ci,.rsng arn1 cuT-canitnued.

W ndctes curwV conflorned to pirojcct spec ificat ions.

I CC: 2 -

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FLORIDA POWER CORPORATION J. A. J ONES CONSTRUCTION COMPANY CRYSTAL RIVER UNIT #3 CONCRETE CURING LOG

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,oz_ M Pour No.

Pour Date,& JAM 1 2 A

Pour Name

"'L)_-t"

_l~tIc *- J,~- -S&~

Type of Curing T1 t

2,b Duration of Curing-Date Curing Complete F. P. C. Quality Engr,

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STIForm FP.3 PITSUFH TESTING LABO

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STABLISHED ;8813 rW~~~~~ ~PITTSBURGH.

PA.

Rpr o____

AS A MUTUAL PROTECTION TO CLIENTS. THE PUBI C AND OURSELVES ALL REPORTS ARE SUNMflTED AS THE CONFIDFENTIAL PROPERTY OF CLIENTS.

AND AUTHORIZATION I.1c

,FOR PUBLICATION OF STATEMENTSL CONCLUSIONS OR EXTRACTS FROM OR REGARDING OUR REPORTS IS RESERVED PENDING OUR WRITTEN APPROVAL.

Order No. TA-7732 DAILY CONCRETE CURING & FORM REMOVAL RECORD REPORTED TO:

FLORIDA POWER CORP.

PROJECT:

CRYSTAL RIVER PLANT UNIT NO. 3 Concrete Supplier:

West Coast Concrete, Inc.

Arch-Engineer:

Gilbert Assoc., Inc.

General Contractor: J. A. Jones

  • Date of Pour:

1-26-72 Location:

Pour 362 RiB Concrete Design Reqd.

5000 PSI @ 28 Days-Type of Cement.

I Time of Placement: Begin 1:20 P.M.

End 4:35 P.M.

Service Category:

No. Load [

Partial Load [

Struct. Full Load [

TEMPERATURE DATA °F.

F i

AMBIENT I

AS PLACED Actu7l 7-82 64-68 pe

-,70°F.

Maximum CURING PROCEDURE Coat. sprinktlng and pondiun CURING DATA Date 1-27 1-28 1-29 1-30 1 1-31 2-1 1 2-2 1

Time lsQ.O.

I&Q._

1.L_

0 0O._

-no Amb. Temp. 'F.

55 60 57 59 5

1 52 50 Requirement 7 Days at 50 Degrees Minimum Actual:

FORM REMOVAL C] Field Cured Concrete Cylinders Requested MIN. STRENGTH MIN.*

FIELD STRUCT. CLASSIFICATION REOT. P.S.I.

PERIOD CYLINDER CYLINDER NUMBER 3000 PSI ALTERNATE DAYS P.S.I.

Sides of Footing, Walls 500 1

Sides of Beams, Girders, Columns 1500 3

Forms under Floor Slabs 2000 7

Ce~nt-ering under Beams, Girders &

2500 10 Flat Slab Spec. Strength 5000 PSI for Removal.of Form or Shore or Days Spec.

1 Date Removed As of 2/2/72 not removed Days Supported

  • Same minimum period, in days Correlation for 5000 P.S.I. Concrete F

Indicates Bulkhead removed after_

hrs..curing and curing continued.

Indicates curing cofr.omed to project specif ations.

I. Florida Power Corp., H. C.

Tn.tRGH TESTING LAORATORY 2-Florida Power Carp., E.

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I*RIDA POWER CORPORA#N J. A. JONES CONSTRUCTION COMPANY CRYSTAL RIVER UNIT #3 CONCRETE CURING LOG Pour No.

52Z-JZ Pour Date 17 L.'*E.

Pour Name 7-,

--2 Type of Curing 3ký 2'__

.4-,

N Duration of Curing Date Curing Complete

'IX3~1 rXI Yellow P ink F.P.C. Quality Engr.

J.A.Jones Field Engr.

F.P.C. Structural Supv.

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'72-511.ý.ýt tL PITTSBURGH TESTING LABO#ATORY ESTAWbl-*LL$

10$81 PITTSBURGH. PA.

As A MUTU AL PROrECTION TO CL~rNM1L. 1,,L PVOLIC AND OUA~rLvC5. ALL. REPORTS A R K 5UUM1I1 LO AS TI$,. CONFIDEN11At.

PROPLEIR OF CIJEtWTS.

AMt) AUTHORtZATIOP4 IFOR PVC)LICATION OF SA) TfMf4N15 CONCLUSLO"SN ORt RETRACTS IROAM OR REGAROtNG OUR REPORrA 6 ISREMLRVrD PCNDING OUR WRITTEN APPROVAL Form FP-3 Report No._

Order No. TA-7732

,-REPORTED TO:

t--RIOJECT:

,*Concrete Supplier:

oArcfiEngineer:

-aeneral Contractor:

DAILY CONCRETE CURING & FORM REMOVAL RECORD FLORIDA POWER CORP.

CRYSTAL RIVER PLANT UNIT NO. 3 West Coost Concrete, Inc.

Gilbert Assoc., Inc.

J. A. Jones

>ate of Pour:

7-19-72 Location:

J_2*

,L

.oncrete Design Reqd.

5000 PSI @ 28 Days -

"Time of Placement: Begin 9:43 A.K, I

S:-ervice Category:

No. Load F]

Partial Load E Struct. Full Load Type of Cement -

End 2:15 P.M.

IT TEMPERATURE DATA 'F.

Actual Spec.

AMBIENT AS PLACED 79 - 85 59 - 67 70'F. Maximum CURING PROCEDURE Cont. asrinklint and pondinir CURING DATA Date 7-20 7-21 7221 7-23 7-24 7-25 7-26 A

rime

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"F 2

7_6T_.-*7....

I 7*__... 12 7

73"

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Amb.

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.Requirement 7 Days at 50 Degrees Minimum Actual:

FORM REMOVAL ED Field Cured Concrete Cylinders Requested MIN. STRENGTH MIN.*

STRUCT. CLASSIFICATION REOT. P.S.I.

PERIOD CYLINDER FIw-D 3000 PSI ALTERNATE DAYS NUMBER Sides of Footing, Walls 500 1

Sides of Beams, Girders, Columns 1500 3

Forms under Floor Slabs 2000 7

Centering under Beams, Girders &

2500 10 Flat Slab lat 2500 10 Spec. Strength 5000 PSI for Removal of Form or Shore or Days Spec.

Date RemovedAS 7-26-72 tw removed DaysSupported 7

  • Same minimumn period in days Correlation for 5000 P.S.I. Concrete

' lndicates Bulkhead removed after_,_t4 hrs. curing and curing continued.

Indicates curing conformed, f6"twylee" spea9fications. 2 Florida Power Corp., H C. senoti.....

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FLORIDA POWER CORP.

PROJECT:

CRYSTAL RIVER PLANT UNIT NO. 3 C

  • mmt Supplier:

West Ceost Concmte, Inc.

A1.*EnI*~ger:

GiL.* Assoc., Isc.

im/ee Coa;r;

J. A. Jews, Om of Pow: -

_-6-73 _

Concrete Design Reqd.

~

O Tim. of Placement-Begin Service Catgory-:

No. Load C]

P.

]POll* N* CY'ZI *

  • 6*e 1u 1

EqeC I

POMUwI NC a

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'i 1:5B F PSI @ 2B Days-Type of Coment.

l oEnd 3a; Fl IITEW'ERAIVUR DATA *F.

-nspcto g -ar6tJ C. RM -

L Ac~tul Spec.

A111141ENT IAS PLACIED 8

83

-F. Maximumm

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1t CURING PROCEDURE Soaked Burlap Bag I

E3 IltINIf nATA i

Date 7

t 9

1 10 12 j

04 2

i 24 22 uirin; 6

7 0avs at 50 Decrees Miimum Acton :

7 FORlM REMOVAL 3 Field Cured Concrete Cyiirners Requested Sies of Beams. Girders. Columns 15

-00 SCentering under eams, Grdes I

I Flat Slab, II 0Mate mwind Ff oI3r-1 )-7y,

-not ruuoved Ofts Supports*

SIndicates Bulkhead renxwed after 1A hirs. "-f ing and cuf ng contirnued.

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-JAJl Qi134ty Records RHTZITIHG LA& aTORY Was3 T.

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DAILY CONCRETE CURING & FORM REMOVAL RECORD APORTED TO:

PRWECT:

cagene SOWIW SemA ACaec FLORIDA POWER CORP.

CRYSTAL RIVER PLANT UNIT NO.

Wet Co08t Caciwe., Ieg.

GIb., Asses., I,,.

J. A. Joe" am a pow u: 6-73 Loction:

Cenonito Design Peqd.

Time of Placemeu Uin 1

pmn SW,,M C*ate"gV:

No. Load

]

PO&a, Land D MUMnc CMi 3 1a ora PS* a DayOs - Twpeet Cawt-End 1015 1111 I

ftv= FullI Load 1 TrOPATUI DATA *F.

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p 8

CIO

'F AUitafT AS PLACED

-1

1 CUmWhG P11OCEDUft Boaked Bkw3Ap flag CUMIWG DATA i

Date 7

6 012 I

a 24 1

4 4

241 1

?

Am

".n&(Lgov) 66 66 j 6J1 62 68'!

Reouireirent 7 Days at 50 Osrees Wonimaao Actwel:

7 FORM &IUbOVAL 0Field Cura--d Concrete Cylinders Pquested Skis ot Foot ing, ".at s Side$ of Beams. Girders. Columns 50 Frms Fmos' Paor'cs ICvntrin-g undw'Bas.

G-n~ors I

1 Flat Slat A

m mae aws i 3-73, noat rawyld Dft-s Somws'w i i{

{ {

{

v hufataaes BufbJ~ead roremvd sfw NA kmi.

CLIW OW cawng caaitifuod.

Ws: 2

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CoRP0RAT J. A. JONES CONSTRUCTION COMPANY CRYSTAL RIVER UNIT NO. 3 CONCRETE CURING LOG POUR NO..

POUR DATE.11 A.C 7e POUR NAME

~~oA/AI~1 d&~C~~SS Axrcm.

,ý54 Av

'70 IZ2 '7 TYPE OF CURING_

DURATION OF CURING

.I0 PAYiS DATE CURING COMPLETE

?- k C

12.cc r

CURIGFOREMANgau Date

~(', 1

-73 QUALITY CONT T

.L--

dl Ir

'Jýb1.

U6L"~ se Tr White Yel low,.

Pink F.P.C. Quality Engr.

J.A.Jones Field Engr.

F.P.C.rStructural Supv.

Form No. FPC Q-62