Text

Email - Subject: FW: Refute 2.8 for Review Attachments: Fm 2.8.ppt; Picture 013.jpg; 4 Jan 73 Emailsize.Jpg; 5 April 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg
	ML102920234
Person / Time
Site:	Crystal River
Issue date:	11/24/2009
From:	Lake L; NRC/RGN-II
To:	Robert Carrion; NRC/RGN-II
References
	FOIA/PA-2010-0116
	Download: ML102920234 (17)
	v • d • e

Lake, Louis From:

Lake, Louis Sent:

Tuesday, November 24, 2009 9:26 AM To:

Carrion, Robert

~

Subject:

FW: Refute 2.8 for Review 0 Attachments:

FM 2.8.ppt; Picture 01 3.jpg; 4 jan 73 emailsize.jpg; 5 april 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg From: Williams, Charles R. [1]

Sent: Tuesday, November 24, 2009 7:10 AM To: Lake, Louis; Thomas, George; nausdj@ornl.gov Cc: Herrin, Dennis W.

Subject:

Refute 2.8 for Review Mr Lake, I am resending due to difficulty with opening/reading the previous attachments. Again, this is prelim. Call me with questions. It looks like I will need to send each one as separate emails to keep from mixing documents.

Thank you, Charles Williams 919-516-7417 1

0'ý 1.2 (0 f

2.8 Inadequate Support of Tendons DP e M na during Pouring May identify additional perspective on this issue as RCA related efforts proceeds

==

Description:==

If the tendons are not supported well, they may move during concrete pouring resulting in either or both, (1) localized friction between the tendon and its sleeve and (2) non-uniform stress in the concrete over the length of the tendon.

Data to be Collected and Analyzed:

Examine supports of hoop sleeves during construction.

(1) Examine supports of vertical sleeves during construction.

(2) Examine sleeve location and condition during demolition.

See Exhibit 1 as an example of a few pictures that show spacing during construction and SGR hole cutting.

Verified Refuting Evidence:

Verified Supporting Evidence:

1.

Photos from original construction demonstrate the support system.

2.

Photos taken during demolition show that the sleeves were evenly distributed in the zone and not deformed.

Reviewed by: Dr. Avi Mor, 352-795-6486, ext 1030 -

PII CR3 Team Office 11/23/2009 1)pt ~leas....

thir party without 11/23/2009 1.1

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'Do Not Exceed" Elongation Filler Cap Gage

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covers the post-tenwioinM and retains gasket in pOsite bearing plaite..

Air seeping Into hydraulic systei-Vise in heading machirinttt wire while It.is being. hea4ed..

,9 M/Iaximum hydraulic gage prO.A.

on the Stressing Data Table,, _-,

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Cover used to hold" corrosioirOteit "a

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.".1-VETY PRECAUTIONS '*~

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I5 4-eoll-ninate iit s YOUt, rdSPonskbitV as work"n.

to je4.eOt W3 -a~ed

~

i~n nd safety-Measure;;,,Irq used altall-miiep thsfe jfyU antl'your fellow workme,

-It. Is ldihortant hot to. cut corbft-tod ean6ioy go sa~t mesrs at all timese..r4 i* +:;* *;

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"whia t."tug. Du tq their size, the tendon "ed"fficu t,. coil r.ae,l "1.diameiter; thereforee, when It is In a -coil, It. tries to striglhten b*: tebonfi arfi~eb In a 7' diam'eter coil held.-by steel bandlnI h

~ ~~~a.loened. It willitry to uncoil. anvd wý9>a*es

-~Iscon~%

WA.

Ahe tendon has been' pla ced i

..o the* unco"litig tbt a

Oil.

"ua r d wh the. t o

n m

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lem before&y of the hands. -are: cut not "t-the..mailb-Oq..d th6 tendon ntil the b"

""iid

':th-d'am.io y pi. cuti*tos aId fet lowed clrsely whle stiesql,4 '.,

k6 au.tak 4

-deu it' cn.our cause a faitourwor'fha tendotaconcrete or.

cu

.wh, h to ld*oSt aomAn-sa¶fet therefore, t

lo

.tme safety precaot.-

timops

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foace e.hiind;.t; therefOre wbe alert.

ne O.. beY t.e Y..lo. Ing

..recau

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-.There an e t7' denger zone hedring stees$l*. whifihsould be avose ed dat all tmncs while a tarldon

.i.belng stressed t.rvveme..

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a casualty in ase.of.an 6ccidept during the st'essing 1,).'=

operations:

e er e,/

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t,, dd nb' sta nd bedhiM the. tam.-"i**:

.If some faflure occurs a't any' of. the attaoh~tivirtz to the tendon, the ran~wtil" move straight b"ck.:

."a few feet.

b.

While stressing., do not Stand.withiii-d 7-:

'47.

the side o',ftbe ram..

In care of a..co-lrete f behind the bearing plate, tZhq raim.gay ovi....

tlV In anara direction.

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3 Scew-pi ro into a'sher so that a full tbrea4'en toiasuseird.-

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ain.. strange noise occur Inthe e4ulpent, Sio, Notlfy a Piescon Represent Ive..

5.

I -a crack occurs in the concrete, Immediately StcW aPre.con R e

w ho Tn-tuf*?r w t1.

ati*e.14 be a*uthority.

Do riot overstress - nevjr let gage pressiuresigo hlghlt the.Do NotExceed" ffIure. oR the. Stressing K7.

eep door closed-on jac sutil 0"

are ef in' the-shims, T..

"After stress pressures and elongation have beMti reac m

the J.ackbase door and plaae both regulhr sbimtis.

9.

Do not place only one shim-wtthout the othr eitherpla

~~~~Aor. none...

Do.

noner fingers between the ws arng la*..,.

-You could losifan accident occurs.*,"..*:..

7-,.--

-.'If increment shims are n eded use bar.to.move. tti.eqular a

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sh/ms to ma-ke rotm for-increment ShinS./All Incremet si s

must bt placed bet-e r

t mS and

. plate.

, ma):w; S. &0; same*.

am c ness increment.

-is -s 01 with. 4-bregcu1afshim.'*

-"2,

'"The tms oro equipped with a safety Valve In the event,

.- b...,seor.,f#tthg -breaks; it that occurs, the-rare win: b

.Pressture.ti the repAir ha been made.,.

13. eure ofyO6 communications before the p'retsur*;U enreleased on !he shyi-.

A6 words so;

.a spoken; therefore, be sure of *Pbur instrut1ions er prqss biuttons to operate a mac1hfiC.

".4.

Keep-In mind a madhine has no braina..-Yo'z, the must fuinrsh° a brains to operate tbe equp Let,'s not be'a casualy

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.7 SUGGESTAI PROCEDULRtS-FOR POST-TENSIONING CONTOINMENT STRUCTURES.

PLACING, STRESSING A1D1E69UING

i'.*

2 Preparatlon of Buttress PrIor'MtoPlacing, endns V..

Clean and runtap in each 3/4 hole in bearihg plato to-remove cement and rust.

f i!

B.,

Remove any concrete. whicA may be on face of beain Plate must be clean Qf c ent

,...C,.

If. sandblasting is requ1ted for the 6arting plas. t free prior to.losing ihe trumpet'with the dosinoli then pandtsa stinj should i done i/or to..

<Plugirumpet to eliminate sand*rbzQgcinq STendon Del very

-A.

chedules - Contractor will furnish-written schedulde-

" four *4) week projected deliveries j

- B.

Transportation Prescon will deliver tendons totheJ

... 'in tru~ks.0n accorrdance-with contractor's schedule oading and/or. Storage - Contractor will futrnish,"I

..aid personnel necessary for off-load).ng tendons.- om ts

%.::..... "All.subsequent h ndling and 'torage will be bj the,-O*0 J

rA

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Tenddn Placement t

op r-

9.

,I A....

The Contractor..w1 fe.

followng eupmbtt:and tp

'.:<!,il;.::..

necessary fo~r placing tendons:

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5N b.o Pa a'4((2) s

.c,.k.

..z e s t e e l t e p.

."I

.4

-Telep i~ head set (6 sets).

j-(hotiy. Venaorwhi

110 ~voit electrical outflets f~ir,.ralhrdmoe f

needled.-

7.,

14 t:e*I I pipe tapr e t

I

..eno'n..

/(2 per te-don

'.bit can'be.

l

)

V Upgs frhoisting' tenidons:

10.ý zfmt~.

"T : or vent andinri 12".j O2s rpof

'rubber.jxdsiWunder Ke-lums GrIip Pre:scon will fmh e following t an.t-J,.:

to:. Ogg

-40 C'.**

I Uncd1itnvg tubs with power units, (3) 2endii pujler~wfth power units 13) 3 jeadclv'Mi Machies

-field (7) i

.L + i :, *

. :(- S r w ' r v r

(.

+ + " " +

q

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4.

Rams with power.Pnits V7.

S. ~

lluis rps. (Chinse rgrs).

6 0

ted P1ci Proceduees. fr W oriwn tal-*endon' st.

-.,ruare, tilephon-communication h.ook. tup.

q a -nd of teidon, S B,.

2

.. Tendon. hook.-up men o-,: trutk to nlckaq* *

.dow, S-atta ch.s n s..

-fd 1&e i

-Z..

Hoist tendbn to, scafidIdoir pla.form a p

'4 tuib. fseiF-.?q.)

was.er to.

u.

W

h.

dU

..'al thten gop all t.,e-slack in. te*1don washer."

II outside bends fi!oni around tndon,"

6.

End A mounts tetndbn, pulr.

(see Fi.. 6) j:.*..with 3/4". stud b'ltc whfch contaotr ht ;

3/4" tapped holes vi*ed in oaring. plae.

."4 "K*7.."

'End'B puS tendon PU*ier cable thtu' sheath: usng.i

tape

,8.

End B wraps 2" rubber tapi thru and around wi*r to, ]

better irip for Kellums Grip.'

..o :'

Wrap "protrudlng wire ends wii 2" piPeA taBPI...,

'10,.

EndB att Kellums Grip securel to

- "tape.

-Z

".11.

Attach fiexible pulling cable from pulIer to Kellums Gtipeye at End B.

J,.

' 0 ~-9-1 yi 12...

i nirfun-ic.tes wits tsnd.t A to

-4rf p

.. 3.

End B opera

.r, hydra ad:dbtrols while End A !operates. ontr "op e co"nt.rol. of p ul*ler.

"'C" t,-:

toleph;1e C riuwI6f~

a t1 E

d omn 8

aut on se1 pp' tinjntfd~~Ige~

1.

1IWO.

B pulls fionddi.unt.l theend.

,pro.rudne

".*-.-,r "-e ig..3) 'at Znd A

hile E`

B Ore. & _

Uz 0 trumpet.:see Vig.1)'

1"'.

--If all tendons ar ep"a.-

.efor:

dhns utp to6nae tendon and rep~eat oper*ton4.

done Asle~don are pla red, los4he j~ik

~at

'Ed A

17.

Place washer into pusher guid..,

18.

Thread wires Into wa'sher at-End :A'.-

." 19.

Place wa sher pullet tool the and.go,

'i' Washer back t) bearin plate At'End A-

2.

Move heading machine Into position it SL head all wires (see, F)i.

9Y..

21.

prey approved corrosion protection to. end mill washer'at End A.

22.

Move washerb"c. to end-of eVer 1 to

-ofI wires bre ra ed nrj. mow, of washer puther at End A.

23 3.

Insert stop into wpuher pudher to hold wire.s tightagtt buttonheoads at End,'A.

A f '..:

~

Imc Ino t4fpt-ý-

9..~

5.-

trdis A-&

'13 c)hotk equalilation of ti~ers -wth butie. rfke, of b6Or ingplates.-

7

~6. F~ tmprary alwure proe qn ttac h MovL. to' nextteiondon and, CePeatl peratflo~.

2.7 U"Uo Q co~lotloiof g

plc:n lower Undcoltq pLi hePUý gr.d a

store.

-e~

head'462

~~*tb.-Ain, abt -done. urn'al jjist'before st~es~q.i~g d

vUa o gel TVaSprt

~eain Suggested Placitig Procedures io r VertkaI Tncl' C

4

tendon beSW mus beh~fidlet ffrenilt-*

tnonrT*

enon' $8 coiled b

4A noizrtal tpdon8 A short.cbe(0fe og

~~

round'%he* c~ente o e tub~y~a~e to'be able. t.o lbwer the tendvii down -into the trumpe -16i

I1 lif~tihQ.-the teiidon~ nto. stressing postition after the-p~p bee~in placed on -the bottom', end of -the tendoni (see o wfg

~*

W 21nby step as follow's:

1. Tendon hoku man n truck to unpackage tetidonand--

kttach slings.

44 8-

4-.

Hoist te'don a Pace uncbiling tub..

" 3.

Coil shoft 0c6b,th'b 1_ittiched tostrssilogq

-round zoner colling tub andttach c

. *comd-a*i~n whichas a.part of tle.

L... - -

Replae gu~a* pipes in aucoil"b.

5.

T ighten up come!a ulonqiintil stres'ig V

.draw g

the centern r p thea

-rwnup 9tte-et of the iiu S6.'-..

Rotate tub url of tendon is "In pf

".fedout of tub.

7.

-large bonds from arou trndon.

8.

Rotatetub fQrwa1id "

tendon is exten4 approximatelk

. "Cover onds of wires bullet to privent Wire eindi afrom SoV14*

1 71

.Is3lwered.,

-n Feed tea into tr a

.eWas out In the trumpe& (s6 rig. 1) "

10.

Disconnect short cable tfro,. coo!.0 c leaveeattached4to.tendon (se Fig.

)'.

11.

Move tonxtendonand.r E

8 este..d n14 Procadurea fdr Vertic.l.Tendoo-

f.,

All..headitig, will 6-6 406ne In the'tunnel.

Tendons wi..lV ibi

'drom stre;sing Waslier and theloose end w1l1 e14

-.the lower-tr.iet approximately.- 1/2 fNet.

T"e.

-plate Is approximately 14 x.14 x 21, A Spoiesaib.

Uy upPed with a table to holo the be Ig plt

".A.

be furnished by Prescon..

I1 I.

Mount bea-ring plate on scissor Jack,-.

2.

Thread wires into`'bearing plate,

-,4,'

to

'fq.

jack;0 -ku~is pf,~pbp

.6wt

&*c to t~i 6'.

(Z~ blt zamncge into ?!i& 0 qbjtjon.J And Ma

~E64a i eI~ck-l

'11 e

RI ?vIO~. to&ext 4k.ona r~eat.Grwoia a4 4

.:7....

M04e to.1hm' ndon and--repe~t.

4i~,90ed.Stressltq Pftoced!Ares' for Verticl e4#.'7.2' a'

7 ft~ tqopeas sng equlprnsi 1z-a veril~$I~

.4ac 3n A~k Ird lVA h tjhroods5 are 'na.~u

~tt~ ~s~zgsa rqe /rocedu 9 a a~ onestregsen 0 4t* hiepontil Aedons, S ;$o~ to net tdorf 'Ad xeet Suqoaatd Ca tir-nVllIt ng P rb edAiC's foa Iqt~Lten iii YO V

caIend, mut~be filled fzoi6

".hbotoM.

Loc ~.*~2 W holes in a-the.une.jv few-c

/ A.-

Ptaiconý will f4rni sh thfol' 1r~

uPiner t andl ti!ýoiaecesýaý _

for Stressting.Tendons.

~

A

)

a.

q 1

,*la a.. '0

!:yfr~

a,..

-a-., 4

.a-'~

F..g ap.

&~

~

1

-2 2

q bos-rýuc

~

p

0.

rid 43e (so i~cuh

~1r'eft Filw.er -caps 1h-Gntrapct,Ot will furnish the kUWIng-Zqu~pm t -TooUi MOg Tebndons 6

Q,

lie,

/MS Uab.-Tqol$,'-wrenchpi, sligsa

.46 Cres-cont. Wrenches (2)..

'41k be PubWes*tn ba(Z) A d

Visegrwp

¶1 V~etadtaeblsc

'Il TeXdco' Regal-A -or B x*.d.

Phill IIpsa'. M'ngus 2 I.S ore 15 S.,

Siucla~rss RubiUA4 Liht oar-t 0

3*

V~n fitins

-by.

ContractpT-c P esPon will f urnish the f 11owin* Techfir a Ass6ifr-Adio~

t~hlians dLVe*ng stfrd ssq n S*.

~~by. sp ecificati-H

,~

ProcI for each crew,~

-'PY 4o 7a -A

~. ~'-

~

3.'

IV1NA-Veek.s trairnq:-p pogra

'd qu Uy onr~~o~~

<~s~fln01fi.1f-dt hical-jobs~~

i.,.

~,*

~e~t&1*

wit te

.pinc*mmniatio ns

p.

-Map Stra-tr

_raoteaoherid ai at i0 AM r wi10-4`l onA'eI 4*gqwif(R 8..B1daer~uevpai oa herd tod woo Sagafrtepp praos~o~~~t

'~~~~~~~~.~J1

..1,n~~ioi~pe~~se~

Q Q a SQild a90 ota n

ogt ee.

II il th

-ý

."'r of.oe

t a

w W~hsn-r- aOU ir ehIJ (I-34~h~

-7

7.

iht I4

.2 fshims. go iri p zabe~r r6~ ts.u

'K elongatton arid r~ ui

~d 01W 4.

13 Afto shIMnig e ease pr~t v1 ees 1 Ow of thnroe' ss*&

'etdot

-A

.Filler O'perelq-n

-A.

Prescon will furnlihthe kUwn qimn 4

~~th.'Casing iNlerf' S wo0-(2) Mipyni$ tmPsj Isee rbig, 7).

2.

Tw&(2) redils or bas ketst ho4

~o2 as i.F

3.

Two 2'0 x 2" hot4with fitringrs!

'oir(4).

25".x. 2" -orjr 1/2 hose A 7

4.II rPlg 13-

x..

-C

-96A opt. 1a,.r Wilt frmr.fýh the M.~

nepe~sary singum~

Filler:i

4.

RA Oqfrie

-n s.

I angug euipmnt o mVe pumps filler, 'etc, 2

Sior" ea nks 41'e'.red,.

1-4' Apprav~d 06 sing' -killer.

<H C

,Ca, ingo FIllig -Procedures

-step

-by step~

$1

1.

Locdate-pamp. on ground or. thq-trail at11tro M*

W

~

I.

-. ~ ~~~~~~

to.Jd£L&

MJ 1111lfI 10 pu p.,

3.

ThOuCtlet hose has attached, with stedl bes ai" rote cabl. anýd direm te control 24 volte i

cable.T"

'The o.utlet hose is In d*imet4 long, toitl d *.m.a besket of. rq, lld on a rAe.

.4

'4 ii ~

4' ft

"°.t 4

4 4.. 4;#k 4

t44.

d4

.X.

iL

_14-.

.4 Z.

E QUIP MENT -D*.ITO UCO01 ING TUB*1 1/4

~~Designed & M3Ai.ace Aft Mo.l 1nq tub, (see F iq' bwgla'rxmtf o,

n-tht tadsIn -a ner ".c 1s i~adt$hom 7bertubi$nt ted" i

1~A~dframtrot~s" tuncoil ihe-te~tdon while, the.,tle ur

'b-t lik. es'ig-rid toa10I no~.i for* veiýtlol tnoi rmt~ ef oh~

ten~dons' ru

~~u I

.ii~

4' h

St o

o Thkk9tzcoI1Uhg Tub Is: operated with a.variable sPqO 4Y&Ira&~m~

m yapsepaýtepw uni~tl It hailsAfor.1 iand ersvq 1:1 hydraulic ptop mnaV be operated ýwlitheither-a270 6r.- 44(

Wa~tches,pos anid. malntena'nce-' inforin ttohio.

~4y b,64found O'n' page S

Em~pty weight

-approximately!'3

.000f.

.01 aA.

iN.

.C

~Ir

..15

5, T

}ýAINTENANQE INSTRUCTIONS/

YTNf1?rMf TUB

/-

2h ii~soT~he fUiicoiling. Tub- ('See' Fig. 5) ist edthe. tenaoitrtt e

i.

t-..onsists of a revolving tub. thatj bpaf e*Wel1 fly 4riven hydraulic motor

v int.nanc.is as follows:.

Sure hydraulic hose connections are clean beforoe Mp p o w*t fittngs-on gear ox. and tub rotating rm

.- b*grased. every egt (8) hourt of opewtionz 3h-k gear box lubricant. every eight if gear lubricant is needed forgerbx e

as manufactured by Humble'F.

Sinclatr, TeiwO6 G

4.

Ciaian. on driven shouldbe snug but not. uio ti.t.

aw.

~ b ceced daily. Keep chain luibricated with' 4P10*

IA

.6

.,o/

.+

,-+.

.+;.

A 4...

MA

9-A WCEM2ECIN TENDON P~lLRA)

COMING TUB,-'-

ros hi Th~d ui pImCgo~t nit~

~

~~

a A

oe 4W1k.Motor 0- the tendon Puller* a uncoi1l11 tub..,

Co~rr*t

$itJ~~~f~~ 10 lip~~.1eecii tnortiorre raeby ymkt n

614

.,ýp ch e

WA'

~Ct-fS nw~o~naa~ne this. unis follows.'-

Shaft aligrnment between! liectrto.,-otot ýkn~hk**u

-should be checked after. ump aives,*atjbierA a~mnts-triad If neces sary. Shaft rnisalý"i~n fnt reduces pumyiObearinq lfit 2

RIeservoir should b4. fille with.preimium'gtad ~Ydr4c

'With i viscosityf fci225t 3 2 S'S.U at-1907T.,Rc

-hydraulic OR ri. ore as foil s:H-urbl( s Te reatc4

.Texa~co'ssRe9.l-A or B; Gu* s Harmony 44; Phl~s nU11 i xclaIr? u ieLgtorDr 2006",

1 215 or 315;

.&.gL or....

~ ~ ~

~

..~~.

3.

The fluid lcevel should be a Intane 0Qi

~~ssosff

'in the sight gag6 which 4 mounted 6tf the reservoir assembiify.4'

4.

Durling operation, teemrau of oil should not-exc~eed I TV~.

Op~era~ting ab the

.150F.

er amage the pump.'and fea k down,.

the tydrauiic fluid-Hydr4 uifudshould ýe-chari deach:

4,000 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> o.

operatio n

-17..

JEW,-

S ~ The electrlic mdo~r-on the vow-erunit is 2Oo 4

4 ps:

f usue

a.

~ $bse 1 unueb6"i e~ctrila sou~~

~

Jog the zndtor -to c, 81 U ~ydraulic pumip~c.4n b6ettbihd' ofesi tr.i0 W_

desilg e

of thr

~Improprersro ill da

BIG,

7 5

SI.

~<

Mtatvi Qny ressuris should bqL P

~~

le:14.t oncea a year,, or ee~

-O o

Ah oil Utak shoibld'be druitied, dlea.* ad,*L ne oil.

A b

Y.

~~-.-

1-A EW-PMN tE=WRTIO N,

~~~~~ ThPNt4

~

~7--

~h rescon CVO**

Tbndin PWIer (tee

' 6) is a-wirich'imournted on a. frame which..

u~~tysx foot.(6') long.. This equippent..is, designed to' h'. nq ~

$I"Oodbi-njk,uler ul ah Ivooratae Una it..

lb/16"hbe wire rept is75'lonig): otched.

Alki cosi plvotos and maluitenaince 1inforniaftio inayf be found 61i Wh k-ApOximate-weight

-250#;

~K-

'I

~,fr

~

A

'1 1g...

a

'I

%- f

~.4a~

4lA I

a

t*b 4d Ila.

7.

7 UM onICm-

".F 50 p-ilr

-ost p

-a sto

-c~'a ebl A*-

0 a..

whm*lýJs ive by4 ppQF,:

-~

OL~Zip, akue In.e~ei riu':a.a9 o:S

~~ t~nd~ou' puller cbo

-~~~0 a tel d

f ru nte assembed, wpifth

~~srcp*z Thel ln oT

ýý-rvf ats mouti1 thathato okthtilfsennotofA dV 4

1th1ty4 p~lac Iito the.34 wihcb.'

es gnte aysearicng"pae Ar-hMn4 00.

th.terilon pulle hasA M a~

ration ofapacityi

..b Depper OD P.M. of.' -i Outto the wd.Isger6ae cons.tsis Orf A

... oIb thte d wt bonerug ermune na

ýgeste

.4 Th~ otor that pow h

rs te nth, l'br-L' r~n tpe AS hydraulic-i..

S Te -hyd#,u2Ic'motor is opei ed ta euIeof 1400 PS$IE Th1&~o "1

driven by a hydr-,?u I c. p ump. -h ptmpof this unit will 12plp I -PM"..

..'With this pro3sstirelbnd di'splac et',

the M6tr. will ru at a -speed cf1_1 RPM with a torque of 635 pg~i Torque Is.novnially' given in feet -ý:pounidi 17~

U' 1

.r,

~ jjK.

.*~

~

...F

-h_.--

66i Rd-b-

P~

I.O...-..

" -be

~ ii sh, Q rtheiycng~

i

-uto 'th OPntl4e fy~

aypr~~

11i_.Vi~s y~

- iilc-.~lý ideal souice'p qt&.

i.u w~~d-f al po.,This cAble D.Si-$~3 E

I_--

77-"

~ t~~d00pu~er requires *a mn1nImum :,mou~nt.oi41knteflance

~~1/2 '1.

Th~e are twoC)Zr rattigv

"' U

pIterng,"that' ýshudb gf*-#d

-Thr Is-no need to e~eck -the gear lbiA r

unless a leak s showinu ate9tl;*ii visible, and.1fA' 0tIda~leak!r:

d h1*1

~.czbe removed -andttei4 belW' 1t bewrapped with W fon tu~wa Atpi~

the ubiant must be o le~~~Os~l eue~~i.~

W.~Iere is-no: field m 4a~t 1

e Ghar-L~

ar7

~'

'The gretest ae hican

~~

e g~t-orethe syst S.t r~s bd usedb $s-to whe caUmus..k 0..

/Experience ha's wn two-;al~

11~

wer'i

-p 1

e

66 7i-.

47p

Y...

v

%\\

a T

e re

r..

,t.

4

-"7*,

.j 4 1**-

r.

=-.,:*.-*...

."... ' !.._ *..T e Pre C6.-"

J

2blneu.(see Fig.9). are hydraulically -perated, destgn*- t*

-b o:-heads.o.- the ends of tbe wires The machine isorta to Occept wire arnd form buttonheads at th"'var

~S*'t3'."...

so"thetendons..-".

i" e.willbewilactua b

tAwo Pon the pow"r wi Sfor ateosin adte

~vtupl.

5~aig~~-

j, dp it -ca si on.,a"abrt b

'-~

~&*1t~,

?*ithe

.trplng un6e1 for t-he bottc*

etcl ediw hav'eIW6t a sA 6el ba'se that will rotate *6O and.i et W ill trvei u 0 in a vettioal.posItio*ih.,

ThIs Wt Oak.

z,-...... :

4

'..makeeither or botb adjustinents tbutt

4ing z*0?*

C" e operator feeds one wire at a time listo Idng jaws wile0 the hb0"a

,...~~~~~~~~~

54

.:...4

-formsth head on; the wire..

ApProxitmate weight 1, 600#0 4.

V.*..*.

22-A.."

2.2.

I

MALNTENANCEI

%tRUCMTI~S-9.

HE k IN

.AQ...

./

-h-~psof t6h-eaiq fset~

)i or

" -=

' "endso-

.'--.,tress-wir.:.

The headin*

ach

oib h'00~iC unping unit'ý ClaT601no tamn arid' di

ý;t~-6p ead aiifaDtenahce--on this-'machin~e is as follows:

4. ~'

S

' Check'reseryioir on~powerinto se It iAffe,~I hyd i fluid* The type of q11 shul av vsost G(

lig1hter wei ht of oil should -be uAsed Rdecolme:Wde Ira o~lsare: 1%be lrstc43 cr'52; -U~~'

bq 118ý-H ony, -44; Phillips" Mvabgus "21.5 or-35 i1~pj 4;

Rub11ie Lht or DuoOQ.-

2..

The electric. motor for thev.rnt is 226 oir 440 volt, As a w~arning, be sure Xaat correct -heaters and startee.0

are instal4qd In th6 s'tartt nelay If uýnsure a~bout'.~t~-

source, cbnsult an electri~n

-ý

3.

When starting -up the e.lectr*p "motor:,. b Sulr".

t"ha.

I

.the.

same directiona as -Indicatedonri the: hydrauliC-U9 arrow. if it-turn~s fir 'the wi'ong-4r4top 0

anckPcha'nge the-position'of any twa l~ead wires 1n tjwi1;

-arter box.

inth.ins.Aw ep

.eoi.lvl t

t

~9f?'

4" Noise:pump. "crackle". is. due to lack of oil in th...u indicatea bye..n sights gage.orr:tOhe "r"s.fvo".

or it sho

-d

. 2 ower t

suet f

-M259 M

Within 2." 'to

-frbom 'the top of the: tanfk. --t

~

1*

W cai~ines fention. and. rtst. In) Ah~

Teternperalure of thp-'011 shdould.

4d1 Fd

~.

A~t leastonce',b

'or' eve§ry 2 0 iusooprtQg U~I*tnk. sh~~uId be drained,frbiacltiectand filled i1hei "44.

4'.

kJrin iws and headipty rem -sho,(l b e. c h 4bk'ii

~Mont 1rhaccordtce with QLaalitY.oirkPre/s pie~eo~wiewijib~'frni 'hed, by Pýýston IL

.ds.

S.- oic1 m ýiýhg oms Sbhou1l idit

-Ac altert 1

VeYoIrbe-'mipe atiold

-tR-4raebyors't Manr

/ 11 *e~it~gd~esm~"be expecte d art 500 warktrgi~ow~

12g CimgJa-,v may bol-ijpeci~

Ai, ay r

o*

13.

Pres*ýO~n,;Feld SuperVl.Sor-'l 4`comi&An df the! pa~dfng na'chi-ne. "He vi1Ul.!eck--uipqu t 4dafiy~

ft:*

1444 47

2

-,/:

i: *,,'.

/

I~

E DF.SCRIPTI

-i 4C:

!Q k.,

Tbt.Y con /

5_1...

B,..,.N, Sheathing. Fil'rer Pump (sr ig. 7Yj is a M6ynfo puMp eq'UippW Wtt e16Otrcaly 'driveh, variable spedyrui dtor; -This dilW canbecotitrollprd by remote. control. drIng,,:e pmpIng fth

-The pump ndae 1)0 hooked 'difectly to t [a sh ahngc

ý

ý._.filler drm.

The

.(...I 2ntan~k truck or 5~gallon drm Th up i)&

ktL N.m-.

t *..

thing 1

"r source..

The contr.Ptor n

m

's"hetSheadb Fier sp eFth&p gn

(.psee Fig. 8pp.

S'.'.con reomlmbnds receivimot ie roateA un "1

In t1ck.ta p°t

::iti';..1e.p t¥behokd ctl t tesgah-~

filler ru*re

- ~~

ci*

, tank trucks or-h.

.ga storag. e tank

-at.the j

.*t faer~al in Is a Inuch-cleaner prtinta duse4 szit 2*:

I 4J

,4_

-A

.. \\

' ".a

.. o"

"". :t.I

MAIXMVlý Cz T~R tION S.

SHEA.

LE UM?*..

ThePdirppse of this pu~mp (see Fig*.* 7) 1l to purhl5 shething filr into

",after the tendon hasibeen sftessed. It consistsof K

ppmp",

apa ble of pumplng 20 4allons per

-inute, ad by r.. The

.power.suppl..

fo-the h-dra jlic motor il.come from OYdi-spla~ces 12*zGPM -at 1400 psi.

S~*Wr up. gd maintenance. is as fjoa.

1. 'Hose connec.tiojis si&dbeclea 6d bnd 6n0e 4 ::

4

4.,

to the h yd.rau i..c.m ot 7

At tach one end 'of iR6take hoke. 'to TP dirthe the-sorg tank. or tafltkrtaniO.t Str~ pin a forw *rd c&rýL* I C. The pump will be equipped o te scffi

.crprat Avothe pupth 6~n.-the ground-fiso desired.

Pt 4

&-~

I-.

.. 1

.2--...

-I

-- 26--

V

, ***~-~44L~-

~....

4'..,

6

.-~

~

--4

.4.

t a

-QU.PMENT.

-S.R.PTIO

._..Q.

S TRtSS*Q.Y

".W.

'OpUe ant~tf stressing-equipment (e i.9do1tsf@00 so tan

_ Id.

A...,...

JA.k basi (which Is bolted'ont the ram)., a pull rod. a nut, two -

1y bo.a..nd a.hydraul-c pump with220-440 volts electric power..

x.

Jb ack baei Is. designkd to rotate with ease by Insertin~g a ro I~gtp the-.iqht hole$ in the base and turning t.

This will simpify.- t

. 'W" sin o1rertion.-y-.rich requip res many orientations for t5he jac

.p pIs quipped witchi a btaInte assenbrty *.

ch has two (2)d. Pu, wo.

cu~Is. On w~ hye gge which hha s been calibrated ~i 2

.- h Pt son repredenta pve at the j2-sitewill have a mister 969o' of alon \\W*

i a..

i.4 of'94.u~pMerit', aln~ith asparie gag that ha~s been 1abae

~ scflcrem'. The-Prescon rpesentativ.e Will test the accr.yo n

rep

!Rc~

J-1

-betft used daily -by connectling thb riha-ter 00ge to.- the secoiT47

?0.049*1.

oUPlei. and stress a tendon with the master gage atn ot.ah A

0 ore than 5%, the spare gage will be' put.on the machinea

.d th*

-ne wit be retornedt to the plant for recalibrationo.

The mastgao e

9*9 handled and-prote~cted as a watch.

Do not drop or ab~use.

A,-

-a..

t

j.

0-.

a. *.*I, "0K.

-a..

I.

0.

,**u*wt*'

0, 0

.j

AP " iidCC -N-STRU OS

-E SST4 UNIT-

"JM 44 t

7.

h uoefthe

.strkssing. eq~ufpment(e i..9isopu e-rdermlA aip~un ene~ ~enon.

-Stress iiýequ ipulellt orsCitsIV PUMPU-1..

-r i

'$Oto'n r~ii

- dc ae l

o 6nd a-xW~

up in Iflaftena aCe 64a flOý L

1 Voltage." 2*20or 44.0.

31 phrase, Be sure electrical iiIPply is of.the correct voltage and hatemoors areprpry 2.. -

~

-oil le~vel in resetvair.

It shoul4 be-i IhuOPper half Of-sight gage.

3.*

C6.'uple hoses t mas ka d.kebr per. Presipc Pers nne Is and other foreign nak a

f6r'e a tta chi ng 'hoses, toý u its, A~lo beFsum.-hat-qut c, p

- are completely enacioded

..*..*.jog pum otruntil,yod L'a re s atlIs fiead tha t it is tu.'ning 7..'l

.correct'direction a~ Indicated by, the 6~rr6%v oiQ.the pump-,

5.-

Wth pumip runnlrtgt moe f 0U.EWa V

d-1indl t1rý let.

.anyd,dcpress jog b+.tc'n.

This. witt Tn~aw*'th~qra m extend.

?9oving hadetw Vfi caust~ it t retract. e-

6.

Al t cUN -

loo: ng. or ii7jtstfng.pt.Vr'! C UIp G wl

~c~

h sa~.coh'-reprerenta five gr der his Stri'!t super" I.

rrr mz;)r4etiance -requl d u

v Tc W4 h.,) v, -festLd the prt4 ty;4n

1

,.h:

B 1P O

44 Febra~e ry 2!,,. 971i

+.

'19603, t tQ A*"# -'D-A.

-Ikil.ton ICry tal River*Unit 3-(fiihannent~esse1 D".t-'Tension Sydtem Tt4 istdanawer yur letter of September 8,197 ocenn 4~Vi~nnumkier I4.ree

t. to our Quality -Control Manua*l.

0Ou&*

S CeMemStia, correations.'and expl aivs

,-s are itemized-a e

o~-

V letter.

1. 2.

The hai-d2ness test number '41 has-been added to -th"a f-rM..

ralleflsm of the Laces compare iheck numb..rv40,

-As+m*+ th s

v r

are fa e off.. in la h"n t

."7......

~-th pparalleism neieds not to be mesrdwitha

... 'a bar thes

e

Ashe.-

are faced "ffin the lathe o"

t stiom

'A, A ouir buttonhead test we"e done

n.asheor t.*4ith na..h drill holes that were not counter.uk..

The.

"C C'm'terSinking does not apply.

.ihc.p the.washer is drilled oh. sides,.therv.Is no burr to be removedr.

Si~nce -the vast~

s externally threaded, th thrqad-ch eck wi 11 assure thei qorreq Sdi,,smeter Aemensuion:..

As to the frequency.*f checking of. th. wire holes we conte t

.at

S'ou, get a"4lOO%,checek.as required by the specifications by r~eqltrj~rbg

.a 100% check ny-the operator and aeptee random check by the Quality

.cootrol Inspectorf.

.-I -----------------

II

r*

4.

a.

'Refer to new pa g e 2.2-3.3.3 b.a "6rrect C.

, Refer to ')omment

-iumber 2..,

5.

Page' 22-4.5--h's been c.-irng~ed to show a lO0't cheýck fft.

splits.

-p

-E'c s tha A"ny malformations or. dofec&s that,ire nct detrimental'to thPe dia-meter, eccentricity,.r crack crit.eria~will not be 'consider@ cause yi.

J for reijections.'.'

.6.

.R fer to-

?.

.,Coptin~ued

..EP -T or..4' S&69AM i

K 4i a,,

0 0~

f 217

.W

'.'I ARC.LOLNA*2.9662 90

.9638881 C-

'.~

~A Ski

.I-t."on'/.

P

a.

v.

1k"

=., crystal river *Uni t 3

W

-~

4c"... Tw

_..Q.4m

.. :k..

.vr Unit 3

-v"

9.

Refer to -page. 2.. 3-24.

Has been corrected a Scurdingly V 40..

ai.

-"8.

h. -h.ony.ztandards on this tes. is the new VIN (Getman' "I1nduAtZXa.. Standards).

As we. connot get any othr-pVtSg J.".:

the.i.*

tester, but p-tafardized ones, wC.. had to us,.t the equirements, ac(dingig.

Corr ec'tý accordingly 2

Refer to..X tem 2

.t' S

The. template-is built according 'tqvthe principle sh...

puge 2.3'18, but. iLt is cinstructed stronger and-.heavie.

4%

than S.

,Rif er't Oiedre for re Cutting N.

...,The stud bole*, in'-the"washers ser'v.a the ogly purpose to

-at.Ch keepjr'plate to the shop, installed. washer -bef-ore c*Ij*

i As this iq done.kn our plant, We--1an not see Y.

.:..-f plug gag,.'forchecking..

There will not Re ed:j

'these.hole" on.- the pte.

- resubmit hereby the follow, inq pages:

(,.

f-..

L..*

L::

2-':,:"

2-:

30 2

3 1

'0"

_!.*t, "t.

2.2*

[!

\\

2.3-.24.' '

J" 2.2-32 2 3-37

- 2 2.-P45" 5*.

-1",,

2'. 3_-4:-"..

2!- 1'-"".".--.'"

' ""2.23-1

.2.2-3 A,0e following pages."are considered'approved:-

2.2-20 4.4-2.

t,

2. 3-6 4.4"3,I

.-- 2.3-8 -4.44-.

2.3-19 2.

"2.3-20 Z. 2 8-,

8

" " 2-3-21 2.2.36 2'. 3-25 "

. 2.2-4.6

2. 3-,z9

.2.2-47 2.3-48 2.-,

R-v:'3. 3-2 2-_49 7,,

. 4-

/

If

~At4.Mr. D. A. Sk~on

': Crystal River Unit" 3' tv.,*

1 f* age Th~ree

'February 22. 11t12.1 770 In addition,'we submit hereby your approval:

2.2-32

.the. follow~ing

.2.2-33

.2.2-38 2.2-46 2.2m-47 2.2-48

.2.2-49

.2.2-50

,.,2,'3-12-.

r z.3*00 2.3-31

2. 3-3A4...

2.4-f"

?. 6-31 3.8-1 4.6-1 5.1-1 5.2-3 5.2-4 revised Page, "ot.

44-

_.-a.

.V paes. submitted or resubmitted herewith, are marked4.

rev=Lion 4..

Yours very truly, PIE-.ESCO1J COPORATION Mark K. Ruist Projeet Engineet Eastern Divis ori

'ph M HajryrAKoith..

Mr.

E.

R.*Hottenstein Mr.

W.

- 0 Bria "v

"r. Jim Duren"

ý M.- Tad bickley,

-1 6

4 S.~'

lt*. ~

S I C',

i I

1.

-I

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N S.;.

5-4qI~

4'

b 4w j17*

'1

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,1

/

A5 4'a.

A 0,

C-

" 6 CE PR&SCON CORPORATION I.

0

[EW INSTALLATION ANUAL

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II

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,1 4.--

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ý ' W'.. -

I>

A

y

°

.d

S2

Ruttonheads gi K:

Buttres -.

CasIng Filler.-.

.- :..pstlJ Filler Cap.

.?*

Cavitation Clamping aw4

' Do Not Exceed" Elongation Filler Cap Gage i :*..

i le 4

4.. ;.

ii.;

'/

A 4

4 0 L'OSS A PY I

M M s t.in rto concret7 1iX bear after elongatlng ;endon tn xnifet prestress f.rce to

.t 6f-r Cold formed heid...on end

.,*it o'

.n"d

.$ "'-i--'

o.s.:

Pilaster on the offsefoo 00..n

' where t4q hottz*opal t4O.. W.

Corrosl'n p rOtection met.

t pumped into sheath&n4 *tt,#1*

tressed.

Portion of the F1e a

covers. the post-tensio In:

and retains gasket in posltio.

bearing plate..

Air seeping into hydr Atlic S.$tW Vise

~in heading machin~

tha' wire while It Is

bein*. hea;4d--

4,

Maximum hbydraulic gage pr!*.

b*

%TO9 on the Stressing Data. Table, '-,-.

'The length a-tandort sretches-w.

tensioned.

4.

1 Cover used to hold' corrosioni proteW t

material over the end,a

,et*e*dn.-

Instrunent used on pumps t'4-T, ur'o

-"!iq7B hydraulic pressures.

.*4 oA g

34,*

I if' 1

ft.ýA

.. I

Heac Head I~ng Eies.%

End t-t ling Ma~chine Mac end~

6of h`P~aditigIra c) r~.

fhd on n

rhine used to S of: wire2 irti which forms the 5'

d of 'wire.-

form Buttonkieads on,;-

1

_*---l,'.

Device qjo lift~inq

-Hydraulic Hose Connector between: pumps arnd driven eqdxipment.

k Base ShjUn s

~Thinish~. for-mine xusitne~iets Er4 -of.raj-i nxto bearing Pl t 1 Quick znmovqrnent of switch a~s Y

Otojamotor.

(Chin s6 Finger4.s)

Self-tightentnig j )qveiol pull. teqncoz4kntb,. sheath, Uoy no. Pump I PSI P%

Rods.

Qick oUpler R~zn Tra~oe hoe of pm ie

-filler' material into. *h* tIn Electrica11y drieas hydriui-furnishes! power to a

-ie of Pounds per square In*,,

ini-h:

Connector from., stteoss t

ram which stre~ses:a FIttings :(male ad fea hyIraulic hoseti attach t6*._..

Hydraulic center hole Jak used a te nd o n.

' Pressure g~ge us to: c heck-j Itacb.v

".pres-sures.

Cont1iners, f r,, Psi J.filler feefrthose from pump to seeafld.

-;v,

.i 1

ediy Chek Gage' Aeeets or Siskd~ts.

4.i.

W Reservoir Assembl Srf-A Ja~ce Sheath Shething Filter P

. S -'. :. *i.* :

Shims Slings

......4

4...

I

., DO Blts

-5,

1 Y,

Hydr ulic fluid c-ontainer. 1ocated 04r.

Mp

-l To Iused -

move non.stressed,1.

I, s

ead p)-Pte up the wires -tothe~w

b or ng plat6.4

'ube-used-tO, form void.1-n ump Myo u

.ý wa~sher and bbartiag lt load put in the tno.

4 41 Cable's 6b strap~ used td b 4..Material, iend M.singa~ ata '

-. ~ ~

~

us n

./

L Itsdscrew.d iant M6 equipef s

~

v:

-~

,.i,-

4 41V-MIFY(---T-ndon

..'Tendon L, Camr TA.

r z m et

-UnpilrVTub

~1.'

'I.VI~cbslty AA No".

A gronp *f 1/4 hth td wires threaded tblu. ai

.=

The identit of. a.;*ld the structute..

¶:.

Winch on frame *ied atl.q

, thru shpahing.

'Pipe welded to~.the bO.

plate-that majkes a 41 ffom bearing plate to"--

MzIchlne.used to 6 Oi2frc

.. ten d o n..

hi nes fluid..,*

.7..

al

4ii4,

L\\Wel GfiP Washer

,I 9'

=,

\\

I Lqck.4 type plJemr,.

wires are threaded.C

'A

__Machin.:e used t.'sli-eý

.-a.

e.r

.b..

anclforth on end bf t ndz S.,*

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It is you,'

spons~bffit4vý work.d to geel t4

-:;.-4tlots nd safety meo sure, 5re used" at all.

imep.

o th0' O*aetyrf fydu a in*i.ur fellow workmren-It. Is Ish0ortant. not to cut C.*iA

a.

6.

t eo ioy. good Sa~eym ue at all.times',..

gs a-roup of high ter*sile wires which'.when coilcd, acts.

'.: 1 1 t

1 9. DUeq their size, the tendons'e r.diffl cult to-coituinto *,i Saomal..-

ldlameter; therefoe'e, when It Is In a -coil, it. tries to straghtep.i*;

h tiid:n.arri-veh In e 7' diameter coil held by.steel bandi"- h t-.

~~bpi roe oosened,. It willtry' to uncoil. and wýv iiea

~iscftf R e."' "

h tendon has. been' place!d" inio

.thet.

uncoili

_-.b J

B".. the p,,,

(41po: Grua rds which. keep the. tenidon from j umping-out~ of-the Wbu br r-.ftre cut.D.nob

..the tendon.-unt.

.e...

4-4

9. W.

e ther

ti

".,pi-tec

{

utions shouladbe 6!o.-ed uncl.sln b

6.st1ryu.

[I.S W',

ma.!itke It of4ad I

the tcu case"are:.fut h.D tendot ztenerte Offeq; w*

.h.ch c

tend~osna men' lifhe therefoee,

e.

utioni-a-'.

Wh*..A.A**.*d, C is.sis it -will have nearif.a

.ilIdo p*

ound..,-f.

' *.c,.f-..

ther

.":.be alert...

Obey the Yollw Ing t orecau"ons:"

I.

Bfialeri at, a)Ttames:.

-.. There atwo

-~grzoe.during.

Wte s'ng Nwhir-h -should b

,. a noat 'ties thereforc a t

-ndon Is being stressed.

-4'."

a casualty in ase~of.an accidept during the st"essing Oo r,,,on,.

operations:....

If some fiflur occtirs at any of the attachmý;siiO-.

.to the tendon, the rank will moye straiglt: bec)

ý a few feet.

b.

While stressinh., do not stand witt 7hw d

1 VZ.

the side o6, the ram..

In case of a.. co-scre te

'/.*.

"behind the bearing plate, 1thq raim iay mov*

tly in an arc. direction.

.. 3J Screw;p rod into aesher so that a full th reideng...

/.......

red.-

4.

If any strange noise occur in.the equipment, Stop Notlfy a Prescon Rapresent lye..

If a crAck occurs, in,the concrete,.Immediately.t".

Gas.

a Pteqcon Roepes ntative who Tn tu----*tl intfy TV. gm

.uthority.

-6.

Do riot overstress - never let gage pressuresigo hilgfh:t the "DO NOExceed" figure. on. the. Stress'ing...

a K7.

eep door clOsed on jackb se until dA are refdSly the shims, F.

'After.stress pressures and elongation have beia reach dL:

the Jackbase door and plaae both regular..bims.

ý9

-witho'Ut th thr ete Do not place only one shim wtthout.the othhr; either"

'.*~~~~~~~or none,.

.'",-°,"

Db-oth oudbal o.not.get y our fingers between the washer and b nerig plate.

You could los if an accident occurs.

A+

'11..

'If increment shims are needed, use bar.to,move the.regular

a.

,,2.

,:4

' 't

1:

lo,

..~

si to~ make r6Dtn for 1nfcrebmenthffhirns/ 7 All increMen*~

-shims must bfe placed vet%ý r Q I shin andc thle plte me qs ie iamflne Kness Incremient "mmning-Us Alt~

with.ehr egulfi.S~hm.4 12 Tihaftms are-equipped w.ith' a sa f ety. Valve. In thieeeila OMSr*pi th repi h.,

ben

~

13. -01*urtberflýyu ommne 4

io' beor tN sare:

10

~spoken; hreoe eir of 4'bur Instructors beWor,.#

prqss buttons to operate. a rnacIhift.

44.

Keep-n ri~nda maohne ha ino b-aina..... 6P.h iatkst fuiyishlffia brain's to operate th~e equipsmev

-let's niot be' a casualty!

sw.

d j..

p.

aL T

'--p

SUGGESOD PROCREDU.RtS ?QR POST-TENSLONING CONTIN8MENT STRUCTURES PLACING, STRESSING AMD:.EB "NG

j.

L.

Preparation of Buttress Prior. -Plabcing endpns:

A A.

Clean and runtbp in each 3/4 hole in bearihg plite to*

remove cement and rust.

.4 IT S.,

Remove any-concrete which may be on face of beartiq Plate must *be clean Qf c

ent,

,!1*

O:,- 'If.

sandblasting is required for the kkbainq plate *

,:fiee.pr idor olosing the trumpet, witfi the chsin"*it thenpandl1astning slhould 46 done = lot to-Plug irumpet to eliminatei sad

frbxrsq in Tendon "Delivery A

A.

9chedules

- Contractor will furnish.'written schedule4!

four (4) week projected deliveries '

T.

B.

ransportation - Prescon wtil deliver tendons to-tkýe

,.:*.........in.

truc~ks'*n accordiance-with contractor's schei&1e.'

-s 4.. -.

a.d-ng and/or* Storage - Contractor will furnish,.

..ad personnel necessary for off-loadj.ng tendons ftotm: tna All subsequent h ndling and storage will be b1 the 'a-

-4

. 1.

" Tenddn Placement A.

The Contractor will furnish the.followWng eq'upmtt.nd

necessary for placing tendons:

a, o

0 -

ont.*

2*iI '

Scaffolds..

-~::

"S1 hand -too.-

tich s.afo nr.4

~

: a, Crescent wrench (2)".

b::.

"C

"". i w re)...

-;4:,

d."

-Screw idrivers (2.)

My.

41le pgip :(I)-

t -size steel-to.

.p C' "-Ted lai,,

head set (6 sets)

S.

r 2 2O-4i4O volt,..3 phase, eloc

'l

- --,.'ie, (otify. Venaor whI4AV6Oltage).. ,,

..10, volt electrical outlets smr.asllelýha d 0tbol, if

- ee oe*

"; "/ 70 14 tI Permacel pipe tape -

"pOe tendon,.

bolts -(2 per tenido, bt

,an'b.

3.

Ug b

hoisting te dons:.

at 0tr0p of'rubber ilsed under KelIlumns Gripia Preco wll um~s ~e following equipment an-o~ neces t'

,,.,i' p

0 n

.t.

"".d 1 *0c.ilt, v tubs with power units (3),

2,1e n.d.n pul.er.-with power units*

1 1

AA

~~~~adn'ac h is fi""

.. 2

"-,2*p ubrxseld (7) elmsGlt.,

4 f

4, -*. : *

- :. i

411 Rams wit -power,,unlts j7 thl 7)~t

5.

ellum Gips, (Ch-inese -tingers)'

6 Washer puhr 6

~T L.

eimntrea\\

S Sgsted Placiri* -roteduies. for MorI206 I-tendon'_:.'

5.

a...nd'of ten'ddn, A aB.6.

2.

~..

Tndn iokup man-oh-truck to i~kq

~~OW attack S~in~.

Hit tondbi -to sdaifold or plaiform anfd

-lcein~~

4.

Ancho~

ao to iznClddn t"b wftith cbk3

adtighten u.p all tId e ack In. tetidon wash

.,Cut outside bnds M

niround tando n.

~.,6.

End -A mounts tettdatn pullýer. (sea"g6 ont with 3/4". stud bl~hc 3/4"- tapped -hoies ptovifd~d n bearing, pla e.

7 EndB pul edon p~iler calble thru. sheath usingt tape S.

End 13 wraps 2" rubber tap,6 thru anid around wire$ to P better gip for Kellums GrI.p.

,4 : :..

H :

9 W.-ap.,protruding wire ends* w~ith2" ip tape%,.

t0.

End B.3 a tta..

Kellum. Grip securely "to t

.nd.o*'vr_

-41 tape..I Att-.ch flexible pulln

-cablo eto Kelluios G-Ip.he e

- at End B.

m.

.....+

, ~

y

""."r.....

="

"~

~~

~ ~~."*"-

""+

-+

-e ~ l

~

n~s'

JJ

-in

.* * /

,-.o p e ra te..h y d ra. U-1 End A 'operates ro of puller.l CON telepho ne commhucab on s*-

~~

o.....!

r

.4-1,,.*

17

JT.tI

.**I***

o L*.:I1.*

4? ~

'~,

~'

-~

WA z

....J. -

is...

.1 5-

~ ~ ~~~

~~~~~&i'n~

the

."f.*

.i*

.d

,-.-*.°-*

a

(.ee Fig. 3) at End A while End B dh'4".*

trumpet..{see Fig.

16.

--If all tendo'ns are-pla ed:foraheadlg*,::*

up to.neýi

.tendon a od repeat ope

.ic 4i.

a re

"a

r.

O

.,-"done.as e__ don are

.p._.e_ load h.

scaffold at Ind A.

1_ 7.

Place. washer into pusher guides.

18.

Thread wires Into wa'sher at

.A..

19.

Place washer puller tool and angoge'm*.t.

washer back to bearin4 plate at End A.--

IV.*

.20.

Move heading machine into posiltio lit B head all wires (see: Fig. 9Y.

21.

Sprey approved corrosion protection to end n

f washer'at End A.

22.

Move washer bac)c to end-of wires by reVerslng "

of washer puther at End A..

2 23.

Insert stop into w+ her pus'her to hold wires tight

'aq t

buttonheaids at End.A.

DJw

."k p2K.

/

Z4 EngagD washer pusher'power unit anid it~will -

ok~notume.-..

25 b isi A--& 'a

-Of eq alzaio

.f

.w~hr

.~1

.~

~.....

b~s14e~sUrface of beariig.1 lts F~v.temprary 41i~ltur r

tarhctnm Ute.hPgreeCUaQp 1.

h MO1Nttnn-n

'K1pmempietlohnof.01U a dpierig,: lower Anooj Ug 10~b.

hO~k~q p~chi4s t~grouhd'atid store, -Levehs~

on Sc Sugge.sted Plao~thg Procedures fo r -Vert4,ul Te,~i Avofticil terd*n. must be hj l

ah t

nd~ei4fee4 hi*~ h otmGA tdona Th6 tend~on. $$ coied, ba~mls~ ~ge

-i~~

hortizortal tod.Ons.

A short. cable (20.feet-1ZO)g m

ground $h. c~enter of the tub 8and atta-cheid to tCeoeJ 0-whtvh is a piart oifthe uncoil~ig tub.' AU-thmsFi"~

l to be 0le. -to lower the tendon down -Into the trumo *10'r U

fiftihq -thi teridonI~ nto 'stressin1rg Positiona after bee placed on the bottom' end of -the tendon. (se draw ANg V~4F

iz Ift Aystep a*S, follows:

Tendttnchook-up:

!flaf on truck toupakg tOendon'a~nd -

-ata/hsong.

S

~.

4,.

j 4

-z r~'~

~

e w:

.oilst teh don a4 pface in uncoiling tub..

3.l s-ho c ablq,;tht ik attiched to.stm#4 around center i uAcoilint tub and at-ch,*

bW -*

Come-alon7g which-is a.pa-rt of t4a.

4.

Replate guli. pipes In uncoigl,,.

5.

Tighten up c6ibel-a*-lOniuntil stre

,t

".drawn.up against the --center part of the u,*

6.

Rotate tub uollfo'd f tefdon is in poi "eed out of t~b 1

! 2

!.i

7. Cut large bands.from arour~ t~ndon.

8 8.

Rotate.tub fQrwa*dpntil tendon is ex

.approximat

4"'"'6Cover ends of wItres.

bullet to prbvent i

W& etnds from sns

?i OsitCis lqwrerd.

4, Feedt*4 0

into trwzape n peiuws out In the trumpet.(se Fig. l" 10.

D isconnect short cable

.fo.

b fe 4.....

leave attachedtto tendon (sb e Fig. 1).

' ° F i Mo.ve. tonexwt ndon add.,

0 E.

8t*0ested,IeH§.akn9 Proc64ure* for Vertical.Tendo.

Ail.headifig. will b.4one ln the'tinnil.

end*n s.

Srom itreSsing waster, and the-loose end w.- 1e V.

the lower -tr et approximately 4-1/2 feet.

The

-plate Is approximately 14 x.14 x 21 A *spote.

a,*isot e.Upped with a table to hdlq*the bea ng plate -

be furnished by Prescon..

I, Mount bearing plate on sclssor Jack.

2.

Thread w lres into'bearing plate.

-~ ~*

.10

'Al h

1 4-

Jo upp

-tlptaxto~

~~

~iw~

pre Moi d-C r

v 5Ww1uviiusISf n locaite t, h.*esed trss~~gPrcedwes' for Ve -cca.lValids 1.~~

~ fAPd~

'ressing equ Pmone

-zin 6 eto IV

.... I.

/

T~~aftp

~

Ah

~

ih threiads.ave ie4 p.

~UGu il*aUt sarne,4~rocedu;&q a$ one stretsin

t~h~r4?Ontal Imadona.

~': ;$OVS tonexct tGnOf 0A repeat

'~

1>19P VQrtp-a-Tendoz *

- 'Vrtlcax., ml ustI be fillead romho bottomni.

A AV c

ste

~ h 6

~

A~

resc~on~v~l fu'rhish.the tolf I j.ng

~uipnntn

-M

~Tees~r for Stress'tIj. Teno.

4 I. ~

~

4 '4 "j.i-..

~

4'?

-i.

~2~C2~W..

wAfru

0 4

44

~i 1..

hydrauiio raUn§ with

~ack' b-~adv~~i~

-p-o-

2.

20 bors e`oi

-hdrucpk ndges(eY1 Ni ge

~. a.

himi (Irncludnci fT Yts.

4119 t

1Gontractplr w~ill furnish the f61Howing qup1?tvT~

~t 1,

i/ 5O4flaecOu. -7 ba,;;.wreflChps, slins a,,,

Crescent -wrencheqs(2

~,

~b.

Plites 4(2)

o.

Wcrew~n bersgA Vis

&oe*kp40 (

4 Visegrk f

~stdo~l:tape:..

~Iub)sTeresattlc.

43-t W, G~VHairzony 44

-d' PllipsL' M.~ngus`2t5--&1 A.o..

Sinclakr'S Rub V4116b~t or.~20

= 3*

V46An: fittIng s

..by, C ntatr.

3 I6ý-wI rtbte w

e E61 L1 f

al A

t o

7" dito~

t6cni an dd 4srd'.I pifto.-ft

~

4) 1-owe~k-sta~n r~

~oqublify contra

-i th tt~m

4. -

"-Yo-temller cns.

-S f 0d

'dpra po.egheo*

7.

_,.z

.1eaih'ond".

~~j:

6.*otgto

4t rowh edir qNint lfia 4t.

,'h id:

it1 th'ueseav fasrijrue.Pt oUP Ma04oh llwthe ti&r endP to gepts ofeven sa*

W,,.

110w~e ted~otie 6uýd fthe 4

on ot e e ven.e th I7 rv i

tnaA pU1 hr on on n

h n.

Xz y"& Mi 4jý

,ýMf I

operati has. t 'bd 466a.d

~

When rgar 242V~t1$Jo

~~l&a, geprsie re:irc d~u~4 Au 12.*

If shims go ir i~

~fcr oagages us~einc Srp~

latios

.0

~o~gah ard Orksd.

On

.t 13 AfeWhm~nrlae~u~e

~vri ik 4'

-a'h Pw~d up we W-Ulor

av

~-

hen imOveto-hext tendon..N

~ Filler 00dreUO'n-

-A. Pros con ill furnish th fa~lwn Equime th*.~caSing tiller,:

.1.

Two' (2) Mayndjup (s.

'p

-7).

.2,.

Two (2 re6l8 or beakets~to house 2t& 'Ofloe(e T

-2) r li K,3.

02'O x'2" h6ii-e'witih fitti1ng~s" W 4.-

~'Fou~r-(4). 25.",x 2" orj 11/2' hos~e,

-*).

V

~~~4 -~~i&

tb-h se i

6.

Filler ýCaps.'

7.

'Filler Plugs..

6" A6 C6 rct-rw 0.e Cotatil f~Wur

~h the fo90l~

'lot4mrt Ad O~~

Hi.

eýJj'lquidprnewto' rnpVe PUMrPS, fillet, etc, 7 71'

-A'.

4.'eAt5O-S, hC tank itI g

3. Al VeJtsf~se~atllng 4:

App vid Cejsinig '.., r~

C Casina Fillin:.Procedures

,-step bystep~

1.

LGcA.6e pwnpon ground or thq. traillr altcentero-f 2

jok-up intake ho s e from tank to pimp.,

a1

,nd at reinote control 24 viblt eet bII e

CA4 I

4L, LMQU~IrMEZ' DESCR¶VTIOI.

~UNCOIING iuB,..

~~The:Pres t

~

dawe Ax tof rwo~ig tub (see F.5)1sa.

whtil apprxm ey8O"n that itands In a ne'ai' votlcaE j)ýqsiaomw The tub i~ c1 cedjj tiW14 frametrofi~es -to~uncoil iha eito

.iiete9ts4 u

atttonsy. 1"ho 64

~*ast to allow 1Ietnot bfd fbi vmtol t6II~~

rgt

~

e.fr Io~

tendons' ru lb~ VinOi6in Tubt18 operated whith'a variable sP904 h.drad'~

b/

hraearteppvint~

Ih,

-foniaI an4-rsviirk'1r hydaulcptupp rhairbe doerated ýwith either a 22'0r4V Power.

Uetches -photos arid. nialtenahncw infornMt.1oh-hiay be ounird O'n Ermpty weight a approximatel 3 000#..

9.

I.

A.

I, N..

-MAITENACE NSTRC N

V.,

9 RV N..

.C O I......

hbT*e Lliicoiling Tub- ( 'See' Fig. 5) IS. to fee the, teftý6ýt T e UnColling tubo onsists of a rev.lving.t. -

t tha..

"1AAz e14tr_ Ily 4riven hydra'i moor up as fol w :.

lo's:

,i.

f0*

~~ I.

Sute hydraulic hose connections: are Clean before b~

powet urd*.U 4 Z.

e ffttings9'on gear box. arid tub rotating armnbe

.- begreased. every. eight (8) howqp of opeaion.

3.

Chok. ge"r box lubricant. every eight (8) bowz a if g e r ln.

nb r "

I.d a

x l

o..r e as manufactured by Humible..

i.clair, Te*"-

4.

C...n on drive.. sho uldobe snug but not.

the U

be checked--t oly.

Keep chain.ngbrtcit X-tt 1.'=.

,o ~ wo=

a

'.1

/8p V

ý

- "p X7.

'7

.I

~'-

sMA~hTENACE iS~tJTIO~NS PWR UNIT FO1.

TENDON PTJLIXR AN~D U-NC-LING TUa.'

" "m a....

3."

? -

".5-.

.g 5';

-'~

UriPoeof this power unit (see 1g.' 6 Ist6 suppl t~i~

iv~t

~ *4cmotor 66 the tendon Pulle*r* a unooilingo tub..71 ih or~d

~ 10tip.elect 6.tcko, ivtr

.eb

~

I~~.,,~~~

Sh~~~f t

a ne t betwer n 1e ctg oo dJyiut reducesl pun eaig11

" 2"*:.-

Reserv-o-r sh ul b*.:... e *it-.

..pr..u a rpd )-.....-

3u ~

he e othshounld be asoy follo D.ur g b e c h e c k ed.

e r..

o fp o il s h' o u l d n ot°x ce.

1.,

2 thse yraui lud yd lc l should bechfari wit PrloauhC A or B

a 44, 215ior Sofop*..-,,...

..e ".Det 200.1a.

"...i>.......

.* C* *.r_77-0'

.r tn a

v 150 F.

-fi da ag th pum 6f a

the

"\\r...\\.f-ui.....

".:F*li fli sh ul 1; -h rc.ý.e c.:.>?

"4,O ho ur o

-~p'

'a "

>iaon.'

.S.

.1'7

AA V

I

-I

&The electri rn~

nte wer, uniis2Oo40 3 Ahv&e.11uns ure. abbcY

-lteicti-0At so

-MWI

6. ~

the m~otor -o c hh~.~tr tUdrtaOl~ic f

Z-44dk~c~a esoydb rovrig(r

-,*Wer lat`-Improper rotatoli of thei ptAle v1~

bdvift~tI~'ivwi~ch will damgephp~

qw PC ihed prekssi with' Reddy-Chek gage an 8

it. t reliefvavtoesr e~ntdb r

£tativ

.6ldy Pressur CobC

)p ke 04.4-46O6 a

A A

.16 A

4i.

1--.

4e.

~OWPENTDESSR TION..

-Designed & -u4 T16he P~res' 6.n 0 rpOTtm*k%

ý::-onbnPiileor (see

' 6) It a-wirich mountead on,4a frame which la

-im~eysxfist (61) long. This equi~pjnert.. is' designed to ha ng. 10]

224 oe 440volts,'3 phase6 t

utdvalve which pperates th6 winhi ihrdietoli W pok.AWS 4 51461 wire ropi* (175' long) attachid

~ Jkoch~s.photo a d4ma dfitnace mafp lbha ion sy be found 0f l

~~A~pOximate-weiqjht SO#..

.4, T -r;

-7 4 6

45

. I

'Si S.-

A'

'I,'-

I

.4

.~

.44

~

.1',.~

S a.

I h

4. 1

.4.

'ote Aw I

7,

-scM m"

pn n'~

a~

4ifd.

o.04al1 IIQ-t

.hi

.. 4,3

'id6wUhft 11drvd 4XMU*

.tr.i:;Tq t

Thpiris I I

ththatr'1Iz iat

'w6'ho~ -.that Will tfas~t.oun

-IM place. i te-eat4g hoerecu. zr Ijihl MEW ti suprte asi.?p eq.* i m

~ tmidn. pule4rI te'Iteddh pulle~ fas.le" rat-eble w-, th

-1 nu6

~wid~an awnc ta I diern:

ba tod~Ic

~tr i 6dthetelfdonghes.e~rti f

im tb fa m fCl1ctedom

.;DeP* 4bi t-Y Is uIlt into the wiah~h.,Its gear-systemi consisl t 4

worm P1_wted wlth brnze rii4 germunted on.a* fwog~d se. s brnebest~qs' nid96* Tirnker7ithrust'bearlngs 1T fU en~ ru ittsaio mdeof..s ti~ss ~

ev&I id rind and. fr100 d

W ti ste~l.

Te winch Pa a

lin4 caPac~ity of -8ýDO.TeZ1~.d i_-.

feS et-per 0rmiI D1.0 P..Mo. Ofnpij cam nthe drurn

'Th-4Motor that powers the rich. Iaw Chr-Ly~ teoA alcmt

The hydr'u2I otrldoe ed 4rt*'o apeure of -1400 O'si h

ooj....

driven by a hyduIa.,ifc-pump. he ptimp'of this unit will d~splape 12. GP1

.,.With thls Pria~ssure1ýend displace*ýrit, the moAp..tytwl r~

ased f1$

PSI wih:tru f65p T6-r~ue is.novrnajly giiven-In feet - pound ZI.

A I.

ir W-t

'..oo to-b

-,rva It-tbqt6..

h nol

-I bl Is-./

aVcThis wfl areo thmtotof be (2)ve from..re 4

I t~ru~~n~te ease atkhc the easeedf A~ h 1t~

-,es~

leet-faklois

~~~~~~~-~~~~~~

ik

-i*

s37 ~ ~~on-.

eT gutleIsSUe~c32

~~p~

v and' Itd"I 10,qlWphd W

erisW fi eed toi 6~c -'

=04./T unless a leakbiq are shokieng po. heusJe.

4.

If hos frA ~~~~~.~r ot 4

~vdadb h~

eEwte~

4 be~~Th trpe wit

&elo th~Maf-. te bt systiem 410,4t. be reled h

I4 theM sys sd 1

4.

Ihoe m n Mii. ar brokdenst owhit c~*~

praetku e't a

.f....

'hee~

iilftic ouc~ uP~

efr hbaragan.

Thes grts weq ta cn dr.

~

E flpelnea' W--hw iht two 'dablas Will-6eq 4'.

k; zv

s~.'~

z PIV~EN CVTTON!

~

r1JMA6 zN

~4%.

.7be Preancemet

-'- i-* * '

t 4,**

-i

~J~I4h~e~~e.Yl..9 re hy raulicll*.y opera ted~ de63, i4

br0 iheads...onthe ends'of tbe wires. The machine i portah*

d to. iaccept wire an~d o~rm buttonheads 6t tha-va.ion or 0~flsothe'tendo ns.

419FrgaechIns. will.actually be in: two pa"

- the,

"-OWO ed for.streSsing" and -Athe c-a hbeading.i.

p~~

it :can n..

64

~

tapf:Z gol Cn art wil ::at

Ž;A~~i~~t, Thtesr~

ng tmfre o h oti~vria edzi w

hhave 61th a s~el base that wll-'rotate 360 *,

u make butt j:

j.:;

o*perator feeds one wire at a time lflto n

ting Jaws while the forms th&.head on the, wire..

Approxilate weight 1,600#, "

te.

0 0 I,

.4 I

t-N;

MA IN n N A NC RT~UCTLONS JH 116401N'MAC.HNE

" Y:"

. r,.

~ oe

~r~dCpmping unit'ý clam~plno ai and '40adn _09a^n p

~6

a Kp Etdmaiz~tehahce -on tLis~rnochin~e is as follows:

Chei k

.- o n power---.

to he sure--

Itil

.,..r6 1

.flu.i.d*.

..The typ of l

-hav O

.WaCCVAU its

.,U a.-

16401....,ppr..

lighter wei ht of oil should be used, Rdcowmeade 4-1$

olits-are:

abi's Treres'stic 43or125; '.Toeea' 0b~

Gul aoy44;ý Pkillip' ?va~s25oj 1; i'b

.~RubilIlne Light 6r' Duro ZOO 0 0

..2%.

The electric mot.r for, the.

0

.y.

As a wiarning, be purne atrng t heaters and start

06 tat.

a a

If'ns r

b u

'l are ingtaflqd in th6 lsrhtat Iseay folnsu ""

g source, cbnsult an"eleorc*t lan.

S.~.

.When starting -up e etric mo.tor, be sure. that ft turn#

the. same -direction as S ndicated'or the* hydr U icmp. PT &W, arrow.

If it tu'rns in. the wtonq d4x4rction.stphmt

£~

.and.cha-nge the Positione of ay two'led wires in ttis*

starter box..

4.

Noise: pump rakeisde to lack of oil in tiý

.. hte*cmtr thpumt!

i in the in ys kep e oil level er.

-lines..

.w-

6.

sa re it to tan-indicatcd by, as night. tag~e.

o rht-he

-r-s.fvo"r or it shoa h

2.n hh t

t es

4.,

-w ith in 2 " to 3 fro

~h e t p o t e ta k L

L 1 o

.0ausjes c ibmnsntfon-Ond. rifst. 1rn he sy I

1..

7 7.

9 peratlon.

a.,*-

.:77 R4

tleatoc, yefr -or every 2s of' opra*o~

0 b~

~ ~~i--tank. shcout~d be dr~iled, *j-ia66kL and fillad*ath 7

Jgr~ng lows andfheadiiqgraii shoid er hc l.~

mont in accordonc e with Qual ity. On roe e

P10eoeS o.9 wire Wili ba fnsd by xpisou hi<

t Die ihu1~bq frnedliafter eich.wietdnib, Pa ff b be dQfti bly usi ng a pointed%!Mtume

~

.V N*

, te.*

gJ 6.O a

o9 cempqi arms sJhoul lthi Slter-#veryl-jbts

ýb rsb.c'peratforl..

Ax0; jur ts to b.'made snfiuul d"-b'e rae'by or'~

Ofa resco an 4A4^

/ 11 Aedin dis'my beexpected d ast 500 wai~rg 4"~i

~ 2

~

ap~rg a-~

bm :

b':6pdctbd to"' 'ta64 y

r for - \\

th,

f.g e

'H IL' 6.y

-'I.j 9..~~~)

I, p...

99.

.~1 I

24-0 9~I*

.5 dr~

'I ir ~

9 t9 9

9 btl-A 9

V

'-'9:.-

.z

'.*::'.'.:;"*-:":"~~~~~

~~~~~~

.. ;. _0,

" "-';" 4 :

/..

~~.

E t

ENT-DESCRIPtI U M t

c o n tr o l d u r1

.n g

e16ttruckrieh or 55gallondraum.

Thn umWI s~ethngziie souce.

Thie dot~trm vl

-" : " i

'.c r t o

d b y r e m t e c o n t r o l. '.e

9

', y : ' * * ", ;,

V ueb*-w.d be h1.i to

th.peu s

(see Fi pp t8) taktrucks or Jving a'

-Prumtak tth pbs Vfll f**.l~aeil in is 8i inuc'clabnerspee~'rautio-ha i.m ndI m

the.

Ing.

ý4?l:.

nb.o~tolpdb remote, controdei.n.. The'pumpit 4twmai..id*i"

.u4 o r

( :

.2 0::

to fdthe" pump (.see Fil8.*"

V,;

v fqscon rom*srcelvin',

filr ateri~alin tru, k.~traport::;

i: " tz*icti)*-*om ta k trucks or-having '..6 sto:rag'e enk at th 0b ;Liit tei

.la l Is a inuch -.cleaner, f t*,tba n ru ms 'a

-a I

-,..A.

.::.:o.

MAt1JTDRACE T1RUCrTIOM "r"

A

W...,.

The 04M pse of this pUmp (.5ee Fil.' 7) 1I to pudhP sie~thing fi~llrio tV~~

shethga-fter th ednhs4ee fesd tconsists of Ma yAt.

.peg P.

c.pable.of pu.mpin.g 20 a..llons per M.inute, and dr-iven. -by h"-;

.".Tr

-p..Te o-thrispL'pfor thei.7 motor p

ifl come up p-d maintenance: isas foJIo, ns6:

.p.,p

.,cpTeo pu pn 20 alos er

int, nd'.

Ivr~b m

I 1

Hoeconnectiops sthoild. be clea eid bad on eA to the thymra uli comotor A. Attach one end of fntk ho ho 4. -~

n h

IS thestorage tank or tank aot i*.*

d thea tk 12GP1t.".40 prt*

.,i 3."

StartepumPnin a forward JP 4..

.,The pump will be equipped 4#

a d

Z4 olt rmoteio so the man on the scaffoldc.a4 op

.ate the0,mp'kth.t-on"-the ground-if4sodesired.

"~ 1...

6 l

.I W

M.

'-,*:7...."

S.

/*'*,.i.,..

I"ago i. '

°', " "

-26.- /

!EQUIPMENT D2SQgRfPT1ON S TRES.S*4 G-EQ MENTJ' and... a-1-e

4...

SeOiit" f4 teSing peto-yhcrequipresntyointtos t

jdj.4

.,.Kup.e.

w-..xa~

as em f has two

2 l

SW

i" *-O!oU*o*Stessngequpmnt(see Fig. 9) donslsts o£0~ 500-t~rm

t...A ramck *b*at (wch is bolted onto the ram)., a pull rda nut, two

)

The.o end a-hydraulnc pump witth220-440 volts electric power...gg

.0.f l e r e m T h

...p r e.r e...t.

v ~

.i..

T k bane is dessgn d torotate with eahse by tnserting arod ai;pt re thn %

the eight hole iewl bpt n the machse and turigi.Tiswl ipifyt' one-w-,tt irofeaton.which requires mpny orientations for The Jaak t.8:S 17' I tc. ane si h

a. gatewhch. D as b n d

ora buse.

hanle an e

71 Th recn rprsnt ve at the Jcb site will hae a mas*ter gag. fc;t

..t

i of e~u~tpment; along~with a spare-gage that has been caltbi:tedw'b sp:.,

cifl rem.

The Presc~n representativ.e'Will :test the eccurr._j_ _.ct b.tt..qused daily.by connecting, tht* rha.*ter g"age to..the secoii ?on:

ooupj:::iiIl-er and stress a tendon with the master gage att I.

f:"lte:

mo*_:,re than 5%, the spare gage will be put on the machine and tha ix.ie_

-. one will be *returned to the plant for recalibratlo*...The master ga~ge:

i...

handled ndpoe'cted as awatch.

Do note drop or abuse.

2.

a0 S'*..

Ij*

,**:*m-,

/

E SSING UJNIT-S I

I N.T 4-The pU s of$*..

the stressing. equipment 'eeig...

9) is-to put a -Orddetermib 0A.

-on 4

d.

T4 stress tquipen ttslsts

.a

ur 1

u

$00 ton ramiydck )ase, yul rod and a nut.

7*

'.t.-, upaO5 maltftenaleis as follows:.*-

4 J_;*"

'4.-

L.

I.

VOltage,

.220 or 44,0. 3 plrase,* Be sure electrical supply.

Is of.the correct' voltage and that the motorsare properly:'.

ghased.

I.;."i)

.2.

Check oil level in resetvair. It shoulc be-ih upper haltof..

" = "

sight gage,-----

I-

.,:~

3.

C~uple hoses-to m as ma ked. br per. Presgo' Personnd'i.-l tnstructions Be su quick couplers are -re Of deet L-gj!,

and other foreign-mat'i f6 fre a tt c hing-hses to.

t u.

.AI-o be" surMethatqut are completel. eagaged J4.

, Jog pump motor, until iod'are sotisf.ed-that it fs turn

.tvglng

-r t

d directon aIndicated by the trrow aq;the pump.. -

5.

"Wth punmp runnirtjg move fo

'la, dhandl/e to t1 4Weft.

4

i.

h a I to

/

aryddepress jog b+tton.

This will ff)i',thg ram extend.

-Moving handLe-to j4ir rt6 will caust it t retract.. !-

All t U

l,-s'hooting. or a 4.t st fng. g.VbAc eq uIpm er Will"

-'4, e r w i ll..

b*Oozie..a Pr

'coh'rpre-r entafive gr der his stri't supero.,

c/ n (2 r" e n req e

l q u

1.

.t.

T h

w ve f o s

-ed the pr 6't li 4 -*

AM

.. ; 1l

S"..

A-":

4.,1 i-.j -

-0

.afi 1960___-

j*

IY,.i A.

Siftl.ton

.7ry tae1 RDiver* Unit 3-O ain nrent'Vessel V.i *.Tension Sydtem.".

i Dear..mr. ji ilton:.

3Ttt..AS. is tidS ansewr your letter of September 8, 1971, conce"ni AS :v.e

,.n.number th;.ree (,)

to our Quality Control Manuol.

'Our co. ea..*s, correetions and explan=**

':.;s are itemized as per your*

~

letter.

.he hadness test number 41 has been added.toth i frm 1,.

S-*.ra~lel-sm of. the faces compare "check number, 40, Sjz As. these twashers are faced off in the lathe -

not.aw t h e

.m.a.

.r.d.

.a bar.-

the.parallelism needs not to.be.measured with a-*

<-')pre ion..auge.

All our buttonhead test were done on-washe S-vWi'th tralght drill holes that were no-t counteruui*.

Therefo

,-"I

.C mtersinking does not apply.

"i"cp 'the washer is drill:ed

I-oth. sides, -therg Is no burr to be removed" Since.the -ash externally threaded, the rthread heck.willassu. th

=owe' a-c twi 1

assure hhe eckby

. diameter Awension As to the frequency 'of checking of. tht wire holes we content 6at

o~A get a*l00%'.check.as required by the specifications by rmeq*jr*.g

.a 100% checkby-the operator and a lp% random check by the Quality Control Inspector".,"

je. ee item'Z

4.

a.

.Refer to new page 2.2-3.3

b.

C6rrect C.

, Refer to ý<omment number 2..

5.

Page 2.2-;4--has been cnenged to show a. 100 check ft.

Splits.

." ny malformptions or dofects that are nrt detrimentalto tqe di'a-meter, eccentricity (,rr crack crit.erkawill not be 'considere cause

.'. for rejections.

6 er to' ýeqE e. 2-i:

C.

7Co-Etinued -

i

)7

'*,r

.(

2?)La' SEI( CE i

/

. ý I

.9

.I

-~

0 3 V'X 2 17 OA :. CN f

S.J !,iI

'. A.S 'fl,N A *2.9 6 62 8 O

.9 6 3 8 0 8 1 IL 0

tu.-'_'5 rtl AM kitnt.

~to Crystal River Unit 3 I

i

-aat;~

ry

-Pebrur~

V_

9.

Refer to.pag.e. 2.. 3-24.

1f. Has been corrected.aý;cfQ.EdTglV-.

TI w; +.

Tfi'onLy £tandardz on fhis t &k is the new PIN (Getman Industx a!.:Standards).

'As w,,.connot get any oth-r pa-t

the..)Ofd tester but s-tahoardized ones., wi.. had to

,..tut the equirements

&ca dingy..

7

.4.

C-..rrecte..acciordingly Refer t6.. Item 2 1'.

Refi Refý t! I'tem 5 V1, The. template, is built according tW-the principle shown S"page. 231O,.but. it isbcons.ructed stronger and.-h.evi.

thaws

. _-A.efer t.

a

-. e.:..

41rea Cutting

... e stud bo16 in--th "washers serv tprose t

.,"t*

c

.keepjr'plate to the shop, intalled.washer before As this iq done.kn our plant, we en not see ft.-.'*pf

.itp lug gagdp. for. checking.

There will nt 3te e

ý *..-.lek 'these.hole" o the d!te.

rsubmit hereby-the followlinq pages:

[:* -'es-.

[ '

2

'1

2.3-.24'

- '2.2-32 2 3-37 2.\\.24

" 2'.2-3.24 2

-3 1_.

2,3-.4" *

~

.2.

"""2:.3.10/

.'2

.4-

41 I

'C C,

,Thel I'

.ollowinr pages are con~sidered approvled:

2.2-20 "2.3-'6

-2.3-8 2.3-19 2.3-20.

2-. 3-21

2. 3-25'

2. 3-7,9

3. 3-1

ýý4.-4-. I

.4.4-2

4. 4ý 3 4.4-4' z.. ztj.

2. 2-.36

.2 46 e2.,.2-47

,.N.r..:-n 2.2-.49

.- o

1'

-I-w

~-

.1..

1--..

,,I

r

'rr.

D. A.

Unit"3

$zCrystal River Unit 3' Ra addition, we submit hereby your approval:

2.2.2.2-33 2.2-w;38 2.2-46 2.2-47

-J.

2.2-48 4gage Th" T

February 22-M.1 Ing revised pae fO_ 2 "l,14 I."...*.:

the follow' Z. j--.Ou 2.3-31

2. 3-3Z..

2.4-f

3. 6-1 3h 6-1 3.8-1 4.6-1 50-I-1 5.2-3 5.2-4

.2.2-49

2. 2-50 2.'312-C-,

.I~.

-'4".

~

All pates submitted or resubmitted herewith, are marked 4.

Yours very truly, THE :RESCON CORPORATION 40.e Mark K. Rust Projeet Engineet Eastern Divisloft

-- A if.

.i t

Mr;

,Mr..

UZ.-

HarrA KoChL.

E.

R.l Hottenstein W.- s4- 0' ri Jim DurenZ Tad bickley

q.

4 p

. A.

SV 4

1' I

4 4

e Sr 1.

p

~

4

.4

.4,.

~'E

.~

.45

ML102920234

Text

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