ML102920234

Email - Subject: FW: Refute 2.8 for Review Attachments: Fm 2.8.ppt; Picture 013.jpg; 4 Jan 73 Emailsize.Jpg; 5 April 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg

ML102920234
Person / Time
Site:	Crystal River
Issue date:	11/24/2009
From:	Lake L NRC/RGN-II
To:	Robert Carrion NRC/RGN-II
References
FOIA/PA-2010-0116
Download: ML102920234 (17)

Text

Lake, Louis From: Lake, Louis Sent: Tuesday, November 24, 2009 9:26 AM To: Carrion, Robert ~ ~

Subject:

FW: Refute 2.8 for Review 0 Attachments: - FM 2.8.ppt; Picture 01 3.jpg; 4 jan 73 emailsize.jpg; 5 april 73.bmp.jpg; DSC04768.JPG; DSC04776.JPG; Picture 006.jpg From: Williams, Charles R. [1]

Sent: Tuesday, November 24, 2009 7:10 AM To: Lake, Louis; Thomas, George; nausdj@ornl.gov Cc: Herrin, Dennis W.

Subject:

Refute 2.8 for Review Mr Lake, I am resending due to difficulty with opening/reading the previous attachments. Again, this is prelim. Call me with questions. It looks like I will need to send each one as separate emails to keep from mixing documents.

Thank you, Charles Williams 919-516-7417 1

ý0' 1.2 (0 f

2.8 Inadequate Support of Tendons during Pouring May identify additional perspective on this DP e M na issue as RCA related efforts proceeds

Description:

If the tendons are not supported well, they may move during concrete pouring resulting in either or both, (1) localized friction between the tendon and its sleeve and (2) non-uniform stress in the concrete over the length of the tendon.

Data to be Collected and Analyzed:

Examine supports of hoop sleeves during construction.

(1) Examine supports of vertical sleeves during construction.

(2) Examine sleeve location and condition during demolition.

See Exhibit 1 as an example of a few pictures that show spacing during construction and SGR hole cutting.

Verified Refuting Evidence: Verified Supporting Evidence:

1. Photos from original construction demonstrate the support system.

2. Photos taken during demolition show that the sleeves were evenly distributed in the zone and not deformed.

Reviewed by: Dr. Avi Mor, 352-795-6486, ext 1030 -

PII CR3 Team Office 1 )pt ~leas thir

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ELID INSTALLATION

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&pori~a~j Pidue? Ptate casb luto conicr~e ~hv nip*

-bear after .elongating jeridde to.~nf OrestressB re to ,ci.e Buttonhea d s dr

.<~ *Cold-ý-formed. hea-d. one nd. c.1iwir~es.

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" utir'esP... .4 ~Pilaster on theý bfiset~oorti~Q~.

w.here thqho qzji~al to""' _

"Casing Filler Coirrosiv'n prcitection met.1~t A ~pumped into sheathfn~4tet ~

• stres'se'd.

-" psitnq Filler Cap Portion o the Fliler Caj.'

covers the post-tenwioinM and retains gasket in pOsite bearing plaite..

Cavitation Air seeping Into hydraulic systei-Clamping jawq Vise in heading machirinttt wire while It .is being. hea4ed.. , ,9

'Do Not Exceed" M/Iaximum hydraulic gage prO.A.

on the Stressing Data Table,,_-, , :..

Elongation -The length a-tandork sretches-WI  : ".

tensioned. " ':. . . ..... .

Filler Cap Cover used to hold" corrosioirOteit "a material over the end ,i eac*i

& ' . , ' , ,.,. . .  :-d7f'i Instrunment used on a "l Gage hydraulic pressures. 4 Li

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Heading Dies-. " . nd of hjading .ram .which forms the butt-nhea-d on 6nd of w'ire;--

I Reading ,..,chine Machine"used to form Buttonheads on, .7 7.

ends of wire. "

a JDevi'ce fQr~lif tng .I1"ds.

-Hydrauli4c Hose

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driven: eqdlipflent. -z

. ... ren-t S thm s Thin shims.. for minute adju.stinettti stressing,...~

j . kk Base E~rx4 -of.ram' nýOx to bearing v404..' 1~

Q~ick rnovqrnent of swltoh W staltl 6-to, amtof.

/Kellumniu Grigs (Oh Fingerzs).

rse Self-t ghtienir., *04es tý Rl k . oyn.

. Pump Tad e m si of:pump s - " '"

-fillet.me-erial into.6sh thlng

~iowerUnit Ele6ctri ca 1ly drivien' byckui furniiheis pow~er~to a pteeo.p of..

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Pounds per square in ': !.

P*Rods. -

Connector from., stae..g ..

ram which strease .,,te' 6.::.

Qulick Z.oUpler. Flttngs (male and femali .eh,-*

h~lra ulic hose to attach to6' Hydraulic center hole ja-k used .-

a tendon..

Aed~1y Chek Gage Pressure gage used to.cheek ,m.Wh.t

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-~ t~ees or B~a6eS Conta inner s f c :sfiller"teidr e from pump to scaffdld.

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• shims Cut 'pieces of stt~e ins et q . -4 1:5 washerT rad b:t gný-FV

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VETY PRECAUTIONS '*~

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4-eoll-ninate iit s YOUt, rdSPonskbitV as work"n.* to je4.eOt

~ i~n W3 -a~ed nd safety-Measure;;,,Irq used altall- miiep thsfe jfyU antl'your fellow workme, -It. Is ldihortant hot to. cut corbft- #

todean6ioy go sa~t mesrs at all timese..r4

""-.group a., of 'e which,* "whia

. t."tug. Du tq their "ed"fficu size, the tendon t,. coil r .ae,l "1.diameiter; thereforee, when It is In a -coil, It. tries to striglhten b*: tebonfi arfi~eb In a 7' diam'eter coil held.-by steel bandlnI h

~ ~~~a.loened. It willitry to uncoil. anvd wý9>a*es -~Iscon~%

Ahe WA. tendon has been' pla ced i the* unco"litig tbt. .o a n m 'e.. . -4 Oil. rd wh "uathe. t o lem before&y of the hands. "t-the..mailb--are:cut not

..-.... Oq..d th6 tendon ntil " the .. b" .. ':th- ""iid d'am.io y pi. cuti*tos aId fet lowed clrsely whle stiesql,4 '., .

au.tak k6 4 -deu it' cn.our cause a faitourwor'fha tendotaconcrete cuor. -

.wh, toh ld*oSt aomAn-sa¶fet therefore, *lo t .tme safety precaot.- .

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foace e.hiind;.t; therefOre wbe alert. ne O.. beY t.e *..recauY..lo. Ing  : . ,,"+s".

-.There an e t7' denger zone hedring stees$l*. whifihsould be avose ed dat all tmncs while a tarldon .i.belng stressed t.rvveme..

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a casualty in ase.of.an 6ccidept during the st'essing 1,).'=* operations: .- ..

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.If some faflure occurs a't any' of. the attaoh~tivirtz

-.- ,-...,. to the tendon, the ran~wtil" move straight b"ck.: .

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b. While stressing., do not Stand.withiii-d 7-: '47.

the side o',ftbe ram.. In care of a..co-lrete f behind the bearing plate, tZhq raim.gay ovi....

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3 Scew-pi ro into a'sher so that a full tbrea4'en toiasuseird.-

4,. ain.. strange noise occur Inthe e4ulpent, Sio,

- Notlfy a Piescon Represent Ive..

5. I -a crack occurs in the concrete, Immediately StcW aPre.con R ati*e.14 e *.

w ho Tn- tuf*?r wt1. be a*uthority.

" Do riot overstress - nevjr let gage pressiuresigo hlghlt .

the .Do NotExceed" ffIure. oR the. Stressing ,

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eep door closed-on jac sutil 0" are ef in' the- shims,  ! -

T.. "After stress pressures and elongation have beMti reac m.... the J.ackbase door and plaae both regulhrsbimtis.

9. Do not place only one shim- wtthout the othr eitherpla

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. - Do. noner fingers between the ws arng la*..,.

." * . . -You could losifan accident occurs.*,"..*:.. ;7-,.--

-.'If increment shims are n eded use bar .to .move.tti .eqular a Z'

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. sh/ms m to ma-ke rotm for-increment ShinS./All Incremet uT

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,ma):w; S. &0; same*.

am c ness increment. -is -s 01 with.4-bregcu1afshim.'*

-"2, '"The tms oro equipped with a safety Valve In the event ,

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-?%A .Pressture .ti the repAir ha been made.,.

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.'" spoken; therefore, be sure of *Pbur instrut1ions er prqss biuttons to operate a mac1hfiC. -

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SUGGESTAI PROCEDULRtS-FOR POST-TENSIONING CONTOINMENT STRUCTURES.

PLACING, STRESSING A1D1E69UING

• .  :. . ". . .. *i'.* ' . " .* * . . 2 Preparatlon of Buttress PrIor'MtoPlacing, endns V. . Clean and runtap in each 3/4 hole in bearihg plato to-

.-... remove cement

,- - and rust. f ' . i!

• 'L~ 1 .7 B., Remove any concrete. whicA may be on face of beain Plate must be clean Qf c ent "

,...C,. If. sandblasting is requ1ted for the 6arting plas. t free prior to.losing ihe trumpet'with the dosinoli then pandtsa stinj should i done i/or to..

<Plugirumpet to eliminate sand*rbzQgcinq .

STendon Del very

-A. chedules - Contractor will furnish-written schedulde-

" four *4) week projected deliveries ' .

j ... : - B. Transportation Prescon will deliver tendons totheJ

...'in tru~ks.0n accorrdance-with contractor's schedule

.. oading and/or. Storage - Contractor will futrnish,"I

..aid personnel necessary for off-load).ng tendons .- om ts

• %.:: .... . "All.subsequent h ndling and 'torage will be bj the ,-O*0 J rA . * ~.  :. , ',..

. .. Tenddn Placement t op A...., The Contractor..w1 fe. followng eupmbtt:and tp

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• *necessary fo~r placing tendons: '

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.Corrt.

b.o Pa a'4((2)

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.c, .k . . e .zs t e e l tep . . ."I

.4 -Telep i~ head set (6 sets). j-(hotiy. Venaorwhi

110 ~voit electrical outflets f~ir,.ralhrdmoe - f needled.-

" "*; . . ,"" C'.** ',.-

• 7., 14 t:e*I I pipe tapre . tI . .eno'n..

• + i+-. ".L "+ i + : , * ', . , . :(- S r w '/(2 r v per r te-don ( . .-. '.bit can'be.

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V Upgs frhoisting' tenidons:

10.ý zfmt~."T : or vent andinri 12".j rpofO2s 'rubber.jxdsiWunder Ke-lums GrIip

. Pre:scon will fmh e following t an.t- J,.:

to:. Ogg

-40 I Uncd1itnvg tubs with power units, (3) 2endii pujler~wfth power units 13) 3 jeadclv'Mi Machies -field (7) q ~ J 5-

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4. Rams with power.Pnits .

V7.

S.~ lluis rps. (Chinse rgrs).

6 0 ted P1ci Proceduees. frW oriwn tal-*endon' st.

-. ,ruare,tilephon-communication h.ook. tup . q a-nd of teidon, S B,. .

2 .. Tendon. hook.-up men o-,: trutk to nlckaq* * .dow, S- .. atta ch.s n s.. , - .

-Z.. Hoist tendbn to, scafidIdoir pla.form a-fd p1&e i

'4 tuib. fseiF-.?q.) -

,, .. was.er to. u. - " :W h. dU . , *

..'al thten gop all t.,e-slack in. te*1don washer."

II outside bends fi!oni around tndon,"

6. End A mounts tetndbn, pulr. (see Fi .. 6) j:.*..with 3/4". stud b'ltc whfch contaotr ht ;

3/4" tapped holes vi*ed in oaring. plae.

."4 "K*7.." 'End'B puS tendon PU*ier cable thtu' sheath: usng.i

tape

,8. End B wraps 2" rubber tapi thru and around wi*r to,"]

better irip for Kellums Grip.' ,. ' ' . ".".

..o :' ... Wrap *...-- "protrudlng wire ends wii 2", piPeA taBPI...,

'10 . ,. - EndB att Kellums Grip securel to "

- "tape. -Z

".11. - Attach fiexible pulling cable from pulIer to Kellums Gtipeye _

at End B.

J ,.

12 ... i nirfun-ic.tes wits tsnd.tA to p -4rf

.. 3. End B opera .r, hydra ad:dbtrols while End A!operates. ontr

• ' 0 ~-9-1 "op: e co"nt.rol. of pul*ler. "'C" t,-:

toleph;1e E 8d C riuwI6f~ a t1 omn aut on se1 pp' tinjntfd~~Ige~

1IWO.

1. ,pro.rudne B pulls

. fionddi.unt.l theend.

".*-.- ,r"-e *hile ig..3) 'at Znd A E` B Ore. & _

yi 0 trumpet.:see Vig.1)' Uz 1"'. --If all tendons .efor: ar ep"a.- dhns utp to6nae tendon and rep~eat oper*ton4 .

'i' . .*;,:

done Asle~don are pla red, los4he j~ik ~at 'Ed A

17. Place washer into pusher guid. . , ." . .

18. Thread wires Into wa'sher at-End :A'.-

."19. ed -ofI wires bre ra nrj. mow, Place wa sher pullet tool theand.go,

. Washer back t) bearin plate At'End A-

• 2. Move heading machine Into position it SL head all wires (see, F)i. 9Y..

21. prey approved corrosion protection to. end mill washer'at End A.

22. Move washerb"c. to end-of eVer 1 to of washer puther at End A.

A 233. Insert stop into wpuher pudher to hold wire.s tightagtt buttonheoads at End,'A.

f ' . .:

~ . .. ....

Imc Ino t4fpt-ý-

5.-

9..~ trdis A-& '13 c)hotk equalilation of ti~ers -wth butie. rfke, of b6Or ingplates.- - 7

~6. F~ tmprary alwure proe qn ttach MovL.to' nextteiondon and, CePeatl peratflo~. 2.7 U"Uo Q co~lotloiof plc:n g lower Undcoltq pLi hePUý gr.d a store. -e~ head'462

~~*tb.-Ain, abt -done. urn'al jjist'before st~es~q.i~g vUa do gel ~eain TVaSprt Suggested Placitig Procedures io r VertkaI Tncl' 4C* tendon beSW mus beh~fidlet ffrenilt-*

tnonrT* enon' $8 coiled b

• 4A noizrtal tpdon8 A short.cbe(0fe og ~~

• round'%he* c~ente o e tub~y~a~e to'be able. t.o lbwer the tendvii down -into the trumpe -16i I1 lif~tihQ.-the teiidon~ nto. stressing postition after the-p~p

• bee~in placed on -the bottom', end of -the tendoni (seeo wfg ~*

W .

21nby step as follow's:

1. Tendon hoku man n truck to unpackage tetidonand--

kttach slings. . -

44 -. 8-

,. Hoist te'don a Pace uncbiling tub..

" 3. Coil shoft 0c6b ,th'b 1_ittiched tostrssilogq

... ,. zoner

-round colling tub andttach c

. *comd-a*i~n whichas a.part of tle.

L.... - - Replae gu~a* pipes in aucoil"b. .

5. Tighten up come!a ulonqiintil stres'ig V

.draw g the centern pr thea S6.'-.. Rotate -rwnup tub url 9tte-et of"In of the tendon is pf iiu 4-. ".fedoutof tub.

7. -large bonds from arou trndon.

8. Rotatetub fQrwa1id " tendon is exten4 approximatelk . "Cover onds of wires bullet to privent Wire eindi afrom SoV14*

1 71

.Is3lwered.,

. -n .-.

Feed tea into tr a *.eWas -

out In the trumpe& (s6 rig. 1) "

10. Disconnect short cable tfro,. coo!.0c ..

leaveeattached4to .tendon (se Fig. )'. -

11. Move tonxtendonand.r .

E

• 8 este.. d n14Procadurea fdr Vertic.l.Tendoo- f. ,

All..headitig, will 6-6 406ne In the'tunnel. Tendons wi..lV ibi

'drom stre;sing Waslier and theloose end w1l1 e14

-.the lower-tr.iet approximately .- 1/2 fNet. T"e.

-plate Is approximately 14 x.14 x 21, A Spoiesaib. Uy

, - upPed .. with a table to holo the be Ig plt ".A.

be furnished by Prescon..

I.

I1 Mount bea-ring plate on scissor Jack,-.

• " 2. Thread wires into`'bearing plate, to

'fq.

, .'. . , * -,4,'

jack;0 -ku~is pf,~pbp .....

.6wt &*c (Z~ blt to t~i 6'.

zamncge into ?!i& 0 qbjtjon.J

~E64a i eI~ck-l

'11 -

And e Ma RI ?vIO~. to&ext 4k.ona r~eat.Grwoia a4 4

.:7....

M04e to.1hm' ndon and--repe~t.

4i~,90ed .Stressltq Pftoced!Ares' for Verticl e4#.'7.2' a' 7 ... ,

ft~ tqopeas sng equlprnsi 1z-a veril~$I~

3n .4ac A~k Ird lVA h tjhroods5 are 'na.~u

~tt~ ~s~zgsa rqe /rocedu 9 aa~onestregsen 04t* hiepontil Aedons, S ;$o~ to net tdorf 'Ad xeet Suqoaatd Ca tir-nVllIt ng Prb edAiC's foa Iqt~Lten iii V

YO caIend, mut~be filled fzoi6 ".hbotoM. ,:>

Loc ~.*~ 2 W holes in

• a-the.une.jv few- c a.. '0

/A.- Ptaiconý will f4rni sh thfol' 1r~ uPiner t andlti!ýoiaecesýaý _

for Stressting.Tendons. ...-.

~ .

!:yfr~

A

) a. q a,.. -

1

-a-., 4 ,*la

.a-'~

F..g - &~ ap. ~ 1

-2 2 q bos-rýuc

- ~ ~ ~ i~cuhp 0. ~1r'eft rid 43e (so Filw.er -caps

• 1h-Gntrapct,Ot will furnish the kUWIng- Zqu~pm t -TooUi MOg Tebndons 6  : Q,

/MS Uab.-Tqol$,'-wrenchpi, lie, sligsa

• .46 Cres-cont.Wrenches (2)..

'41k be PubWes*tn ba(Z) A d Visegrwp ¶1 .

V~etadtaeblsc 'Il TeXdco' Regal-A -orB x*.d. PhillIIpsa'. M'ngus 2 I.S ore 15 S., Siucla~rss RubiUA4 Liht oar-t 0

- 3*

V~n fitins -by. ContractpT-c P esPon will f urnish the f 11owin* Techfir a Ass6ifr-Adio~ t~hlians dLVe*ng stfrdssq n S*. ~~by. sp ecificati-H .. ,~

ProcI for each crew,~ -

-'PY 4o 7a-A

~.

~ ~'-~ 3.' IV1NA-Veek.s trairnq:-ppogra 'd qu Uy onr~~o~~

<~s~fln01fi.1f-dt hical-jobs~~

i.,. ~,*

~e~t&1* te wit .pinc*mmniations

p. -Map Stra- tr

_raoteaoherid -

ai at i0 AM r wi10-4`l onA'eI 4*gqwif(R 8..B1daer~uevpai herd oa tod woo Sagafrtepp praos~o~~~t

'~~~~~~~~.~J1 . 1,n~~ioi~pe~~se~ Q Q a SQild a90ota n ogt ee. ..

II il th of.oe-ý ."'r

t a w W~hsn- r-aOU ir ehIJ (I-34~h~

-7 7. iht I4

.2 fshims. go iri p zabe~r r6~ ts.u elongatton arid

'K r~ ui ~d 01W -- 4.

13 Afto shIMnig e ease pr~t v 1 ees 1 Ow of thnroe' ss*& 'etdot -A

.Filler O'perelq-n

-A. Prescon will furnlihthe kUwn qimn 4 ~~th.'Casing iNlerf' S wo0-(2) Mipyni$ tmPsj Isee rbig, 7).

2. Tw&(2) redils or bas ketst ho4 ~o2 as i.F

3. Two 2'0 x 2" hot4with fitringrs!

. 'oir(4). 25".x. 2" -orjr 1/2 hose A

. 7 rPlg 4.II 13-

x..

-C -96A opt. a,.r 1 Wilt frmr.fýh the M.~

nepe~sary singum~ Filler:i

4. RA -n Oqfrie I angug euipmnt

- omVe pumps filler, 'etc, s.

2 Sior" ea nks 41'e'.red,. 1-4' Apprav~d 06 sing'-killer. . <H C ,Ca, ingo FIllig -Procedures -step -by step~

$1 1. Locdate- pamp. on ground or. thq- trail at11tro M*

-. ~ ~~~~~~ MJ 1111lfI to.Jd£L& 10 pu p.,

3. ThOuCtlet hose has attached, with stedl bes ai" rote cabl. anýd direm te control 24 volte i cable.T" 'The o.utlet hose is In, d*imet4 I.

long, toitl d *.m.a besket of.rq,lld on a rAe.

W ~

.4

'4 ft

"° .t ii ~

4'

.X.

iL

_14-.

4 4 .4 4 4 .. 4;#k t44. d4 Z.

EQUIP MENT -D*.ITO UCO01 ING TUB*1 1/4 ~~Designed & M3Ai.ace AftMo.l 1nq tub, (see F iq' bwgla'rxmtf o, n-tht tadsIn -a ner ".c 1si~adt$hom 7bertubi$nt ted" i

1~A~dframtrot~s" tuncoil ihe- te~tdon while, the.,tle ur

'b-t lik. es'ig-rid toa10I no~.i for*veiýtlol tnoi rmt~ ef oh~ ten~dons' ru ~~u I .ii~ 4' h o o St Thkk9tzcoI1Uhg Tub Is: operated with a .variable sPqO 4Y&Ira&~m~

yapsepaýtepw m uni~tl It hailsAfor.1 iand ersvq 1:1 hydraulic ptop mnaV be operated ýwlitheither- a270 6r.- 44(

Wa~tches,pos anid. malntena'nce-' inforin ttohio. ~4y b,64found O'n' page S Em~pty weight -approximately!'3 .000f.

.01 aA. . iN.

~Ir * -

C

..15

T }ýAINTENANQE INSTRUCTIONS/

YTNf1?rMf TUB /-

2h ii~soT~he fUiicoiling. Tub- ('See' Fig. 5) ist edthe. tenaoitrtt

. . ... e i. t-..onsists of a revolving tub. thatj . ""-

bpaf e*Wel1 fly 4riven hydraulic motor

v int.nanc.is as follows:.

%. Sure hydraulic hose connections are clean beforoe Mp p o w*t .".-

"".- fittngs- on gear ox. and tub rotating rm

.- b*grased. every egt (8) hourt of opewtionz 3h-k gear box lubricant. every eight

• if gear lubricant is needed .6 forgerbx e..

5, as manufactured by Humble'F. Sinclatr, TeiwO6 G

• 4. Ciaian. on driven shouldbe snug but not. uio ti.t. aw .

~b ceced daily. Keep chain luibricated with' 4P10*

• .+. ..,-+. * * .+;. A IA

.,o/

4...

. -. , . MA - ...;9-A WCEM2ECIN .. ......_ . ..

TENDON P~lLRA) COMING TUB,-'-

• ros hi ui Th~d pImCgo~t nit~ ~~~ a A oe 4W1k.Motor 0- the tendon Puller*a uncoi1l11 tub.., --- Co~rr*t

$itJ~~~f~~ 10 lip~~.1eecii

~ ~ ~ ~~ . tnortiorre

.... ~. ~ ,*., ~ ~raeby~ ~ * .....~ ymkt

,,,*.. ~ ~ .,.,*,.. ~ ~ . ... . ..

n 614 .. ch e .,ýp WA'

~Ct-fS nw~o~naa~ne this. unis follows.'-

Shaft aligrnment between! liectrto.,-otot ýkn~hk**u

-should be checked after. ump aives,*atjbierA a~mnts- triad If neces sary. Shaft rnisalý"i~n fnt reduces pumyiObearinq lfit

• 2 RIeservoir should b4. fille with .preimium'gtad ~Ydr4c

• 'With i viscosityffci225t 3 2 S'S.U at-1907T.,Rc

• -hydraulic OR ri. ore as foil s:H-urbl( s Tereatc4

.Texa~co'ssRe9.l- A or B; Gu* s Harmony 44; Phl~s nU11 i xclaIr? u ieLgtorDr 2006", 1 215 or 315; or.... .&.gL

~ .. ~~. 3. The fluid lcevel should be a Intane ~~ssosff 0Qi

'in the sight gag6 which 4 mounted 6tf the reservoir assembiify.4'

4. Durling operation, teemrau of oil should not-exc~eed I TV~.

Op~era~ting ab .150F.

the er amage the pump.'and fea k down, .

the tydrauiic fluid- Hydr4 uifudshould ýe-chari deach:

. -. 4,000 hours0 days <br />0 hours <br />0 weeks <br />0 months <br /> o. operatio n ; * . .. . '.

-17..

JEW,-

S ~ The electrlic mdo~r-on the vow-erunit is 2Oo 4 4 ps: f usue a. ". -

~$bse 1 unueb6"i e~ctrila sou~~

~ . Jog the zndtor -to c, 81 U~ydraulic pumip~c.4n b6ettbihd' ofesi tr.i0 W_ of thre desilg

• ~Improprersro da BIG,

• 7 5 SI. ill

~< .,. . Mtatvi Qny ressuris should bqL P

~~ le:14.t oncea a year,, or ee~ -O o Ah oil Utak shoibld'be druitied, dlea.* ad,*L ne oil.

b A

' Y.

~~-.- . -

- 1-A EW-PMN tE=WRTIO N,

• ~~~~~ThPNt4 ~ ~ . ~7--

~h rescon CVO**

Tbndin PWIer (tee '6) is a- wirich'imournted on a. frame which ..

u~~tysx foot .(6') long.. This equippent..is, designed to' h'. nq ~

$I"Oodbi-njk,uler ah ulIvooratae Una it..

lb/16"hbe wire rept is75'lonig): otched.

Alki cosi plvotos and maluitenaince 1inforniaftio inayf be found 61i Wh k-ApOximate-weight -250#;

~K-a

'I  %-f

'I

~.4a~ 4lA

~,fr

~ A

'1

• 1g... a I

4d t*b Ila.

7. 7 UM onICm-

".F 50 p-ilr p -a sto -ost ebl -c~'a A*- 0 a.. whm*lýJs ive by4 ppQF,:

-~ OL~Zip, akue In.e~ei riu':a.a9 o:S

~~t~nd~ou' puller cbo -~~~0 a tel d fru nte assembed, wpifth ~~srcp*z

• , ln oT Thel

ýý-rvf ats mouti1 thathato okthtilfsennotofA 4 dV1th1ty4 p~lacIito the.34 wihcb.' esgnte aysearicng"pae Ar-hMn4 00.

M th.terilon a~ pulle hasA ration ofapacityi

..b Depper OD P.M. wd.Isger6ae of.' the

-i Outto cons.tsisOrf A

... oIbthte d ýgeste wt bonerug ermune na

.4 -

Th~ otor that pow rs teh nth, l'br-L' r~n tpe AS hydraulic-i..

S Te -hyd#,u2Ic'motor is opei ed ta euIeof 1400 PS$IE Th1&~o "1 driven by a hydr-,?u I c. p ump.-h ptmpof this unit will 12plp I -PM"..

..'With this pro3sstirelbnd di'splac et', the M6tr. will ru at a -speed cf1_1 RPM with a torque of 635 pg~i Torque Is .novnially' given in feet -ý:pounidi 17~

U' . . 1 *.r,

~ jjK . .*~ ~ . ~ . . ..F

-h_.--

66i Rd- b- P~

I.O...-.. "-be

~ ii sh, Qrtheiycng~ i -uto 'th OPntl4e aypr~~

fy~

11i_.Vi~s y~ - iilc-.~lý ideal souice'p qt&.

w~~d-f al & po.i.u ,This cAble D.Si-$~3 E I_-- 77-"

~ t~~d00pu~er requires *a mn1nImum :,mou~nt.oi41knteflance

~~1/2 '1. Th~e are twoC)Zr rattigv

"' U ;pIterng,"that' ýshudb gf*-#d

-Thr Is- no need to e~eck -the gear lbiA r unless a leak s showinu ate9tl;*ii visible, and .1fA' 0tIda~leak!r: d h1*1

~.czbe removed -andttei4 belW' 1t bewrapped with Wfon tu~wa Atpi~ the ubiant must beo le~~~Os~l eue~~i.~

W.~Iere is-no: field m 4a~t 1 e Ghar-L~ ar7 ~'

'The gretest ae hican -- ~~ e 47p S.t g~t-orethe r~s bd usedb $s-towhe syst caUmus..k 0..

/Experience ha's wn two-;al~ 11~wer'i 1 e

-p

66 7i-.

Y... ' *: . ...

v  %\

4 . -"7*, .".

a - * .-. T e re r.. -,. . .. ,t.

.j

=- .,:*.-*

.*,.*...*-_,- ... .. .*. . ." . .. ' !.._ *..T e Pre C6 .-"

.-;. . .* . :, . * ;4 1**-*'.. , r.

J

• 2blneu.(see Fig .9). are hydraulically -perated, destgn*- t*

• -b o:-heads.o.- the ends of tbe wires The machine isorta to Occept wire arnd form buttonheads at th"'var

~S*'t3'."... so"thetendons..-".

i" e.willbewilactua b tAwo Pon the pow"r wi Sfor ateosin adte ~vtupl. 5~aig~~-

j, dp it -ca si on.,a"abrt b

'-~ ~&*1t~, .trplng un6e1 for t-he bottc*

?*ithe etcl ediw hav'eIW6t a sA 6el ba'se that will rotate *6O and.i et z ,-.. .. .. : Will trvei u 0 in . a . .vettioal.posItio*ih.,

. . ... ThIs Wt Oak. 4

' ..makeeither or botb adjustinents tbutt *4ing z*0?* C"

! .: e operator feeds one wire at a time listo Idng jaws wile0 the hb0"a

• ,...~~~~~~~~~

.. . - * -,. *,-,. - .. .:...454

-formsth head on; the wire.. - *-

ApProxitmate weight 1 , 600#0

.- 22-A.."

, . -:. 4 . -

• V.*..*. . ,..

.:'..  : .. ':.- 2.2.

I

- MALNTENANCEI %tRUCMTI~S- 9.

HE k IN .AQ. .. . ../

4. : . ~' " t6h-eaiq

-h-~psof .- S

)i or fset~

" ' "endso-

-= .'--.,tress- wir.:. The headin* .' ach

• oibh'00~iC unping unit'ý ClaT601no tamn arid' di

ý;t~-6p ead aiifaDtenahce--on this-'machin~e is as follows:

' Check'reseryioir on~powerinto se It iAffe ,~I hyd i fluid* The type of q11 shul av vsost G(

lig1hter wei ht of oil should -be uAsed Rdecolme:Wde Ira o~lsare: 1%be lrstc43 cr'52; -U~~' bq 118ý-Hony, -44; Phillips" Mvabgus "21.5 or-35 i1~pj 4; .eoi.lvl - Rub11ie inth.ins.Aw

-- Lht or DuoOQ.- ep t t ....- ~9f?'

2.. The electric. motor for thev.rnt is 226 oir 440 volt, .

As a w~arning, be sure Xaat correct -heaters and startee.0

• are instal4qd In th6 s'tartt nelay If uýnsure a~bout'.~t~-

source, cbnsult an electri~n -ý

3. When starting -up the e.lectr*p "motor:,. b Sulr". I t"ha.

.the. same directionaas -Indicatedonri the: hydrauliC- U9 arrow. if it-turn~s fir 'the wi'ong-4r4top 0 anckPcha'nge the-position'of any twa l~ead wires 1n tjwi1;

-. .,- . ,. -arter box. ... . . .

4" Noise:pump. "crackle". is. due to lack of oil in th...u

"- indicatea bye..n sights gage . orr:tOhe or it sho "r"s.fvo". -d"

, . 2 . .. .. .

." t ower suet f

-M259 M .-

Within 2." 'to -frbom 'the top of the: tanfk. --t W~ 1*

cai~ines fention. and. rtst. In)Ah~

Teternperalure of thp-'011 shdould. 4d1 Fd

• ~. A~t leastonce',b 'or' eve§ry 2 0 iusooprtQg _

"44.

U~I*tnk. sh~~uId be drained,frbiacltiectand filled i1hei 4' . kJrin iws and headipty rem -sho,(l be. c h4bk'ii

- ~Mont 1rhaccordtce with QLaalitY.oirkPre/s pie~eo~wiewijib~'frni 'hed, by Pýýston IL

.ds.

S.- oic1 m ýiýhg oms Sbhou1l idit

-Ac altert VeYoIrbe-'mipe 1 atiold

-tR-4raebyors't Manr

/ 11*e~it~gd~esm~"be expecte d art 500 warktrgi~ow~

12g CimgJa-,v may bol-ijpeci~ ay r o* Ai,

13. Pres*ýO~n,;Feld SuperVl.Sor-'l 4`comi&An df the! pa~dfng na'chi-ne. "He vi1Ul.!eck--uipqu t 4dafiy~

ft:*

1444 . 47

• . ,. 2 " ,: - ,/: i: * ,,'. ,-

/ I~ E DF.SCRIPTI

-i - * !Q 4C:

k., Tbt.Y con /

5_1. .. B,..,.N, Sheathing. Fil'rer Pump (sr ig. 7Yj is a M6ynfo puMp eq'UippW Wtt

• .(...I drm. The e16Otrcaly 'driveh, variable spedyrui dtor; -This dilW canbecotitrollprd by remote. control. drIng,,:e pmpIng fth

-The pump ndae 1)0 hooked 'difectly to t [a sh ahngc ý

ý._ .filler *.....--* .... .. .

2ntan~k truck or 5~gallon drm Th up i)& ktL N .m-.

• ::iti';..1e.p t¥behokd t *.. thing

• 1ctl .. source..

t . tesgah-~ "rfiller ru*re The contr.Ptor m n * **~~

. 's"hetSheadb

.. Fier speFth&p gn (.psee Fig. 8pp.

S'.' .conreomlmbnds receivimot ie roateA In un t1ck.ta"1 p°t ci* , tank.-. trucks or- h. .gastorag.e tank -at.the j  :*.*t . !

2*:

.. .. . . . ... .. . .*.* * .. I faer~al in Is a Inuch-cleaner prtinta duse4 szit

,4_ * "..,'* " " . . "-* . . . . '". . ..

4J .* - - -A

• .. \ . :' * ,. . .. . .. ,...;

. "., ": . " " " ' .. . " "* - ' ".a

'." "-"* ' " " . . . .. o" .. "". :t.I .** '

MAIXMVlý Cz T~R tION S.

..... SHEA. LE -...

UM?*.. -

ThePdirppse of this pu~mp (see Fig*.* 7) 1l to purhl5 shething filr into

",after .. the tendon hasibeen sftessed. It consistsof ' K 4  :: 4 . 4. , , . ' ,.; . .. .

ppmp", apable of pumplng 20 4allons per ad -inute,by

. r.. The .power.suppl.. fo- the h-dra jlic motor il.come from OYdi-spla~ces 12*zGPM -at 1400 psi.

S~*Wr up. gd maintenance. is as fjoa

1. 'Hose connec .tiojis si&dbeclea 6d bnd 6n0e

.. ... to the h yd.rau .. i..c.m ot ,

7 At tach one end 'of iR6take hoke. 'to TP dirthe I

the-sorg tank. or tafltkrtaniO.t Str~ pin a forw *rdc&rýL* -

C. The pump will o te be equipped scffi .crprat Avothe pupth 6~n.-the ground-fiso desired.

Pt

.. . , . 4 . .. . ,

V . *, ***~-~44L~-

&-~ ~.... 4'..,

• 6 .- ~ ~

--4

.. 1 *.2--...

.4.

t

.4.

a

1. -I

- . -- 26-- * .

I-.

-QU.PMENT . -S.R.PTIO . ._..Q.

.. ..- ".W. S TRtSS*Q.Y . .' . --

• . , _ Id. A... ,...

equipment

... . (e i.9do1tsf@00 so tan . x.

'OpUe ant~tf stressing- ,.:,.. -

JA.k basi (which Is bolted'ont the ram)., a pull rod. .. a -.nut, two - 1y bo.a..nd a.hydraul-c pump with220-440 volts electric power.. ....

ack baei Is. designkd to rotate with ease by Insertin~g a ro I~gtp Jb ..

. the- .iqht hole$ in the base and turning t. This will simpify.- t

. 'W"sin o1rertion.-y-.rich requipres many orientations for t5he jac of quipped witchi alon \W* '- ". i a..: *i.4

.,' .p pIs btaInte a assenbrty *. ch has two (2)d.Pu, wo.

. cu~Is. On w~ hye gge whichhha s been calibrated ~i 2 A

0

.- h Pt son .- repredenta pve at the j2-sitewill have a mister 969o' of'94.u~pMerit', aln~ith asparie gag that ha~s been 1abae

~scflcrem'. The-Prescon rpesentativ.e Will test the accr.yo n rep !Rc~ J-1

-a. . '

-betft used daily -by connectling thb riha-ter 00ge to.- the secoiT47

?0.049*1.

t ..j.

oUPlei. and stress a tendon with the master gage atn ore than 5%, the spare gage will be' put.on the machinea ot.ah th*

.d 0-.

-ne wit be retornedt to the plant for recalibrationo. The mastgao9*9 e I.a . *.*I, handled and-prote~cted as a watch.

• ,**u*wt*'

• 0.

0,

" . : .j Do not drop or ab~use.

"0K.

0

-a..

A,-

AP " iidCC -N-STRU OS SST4

-E UNIT- . "JM 44 h uoefthe 7. .strkssing. eq~ufpment(e. t i..9isopu e-rdermlA aip~un ene~ ~enon. -Stressiiýequ ipulellt orsCitsIV PUMPU-1.. i '$Oto'n -r r~ii - dc ae - l o 6nd a- - - .

up xW~ in Iflaftena aCe flOý 64a L

1 Voltage." 2*20or 44.0. 31 phrase, Be sure electrical iiIPply is of .the correct voltage and hatemoors areprpry .

• *. 2.. - ~ -oil le~vel in resetvair. It shoul4 be-iIhuOPper half Of-sight gage. .-

3.* C6.'uple hoses t mas ka d.kebr per. Presipc Pers nne Is and other foreign nak a f6r'e a tta chi ng 'hoses, toý u its,

• A~lo beFsum.-hat-qut c, p - are completely enacioded

..*..*.jog pum otruntil ,yodL'a re s atlIs fiead tha t it is tu.'ning 7..'l

• .correct'direction a~ Indicated by,the 6~rr6%v oiQ.the pump-, -

5.- Wth pumip runnlrtgt moe f0U.EWa V d-1indl t1rý let.

• .anyd,dcpress jog b+.tc'n. This. witt Tn~aw*'th~qra m extend.

. ?9oving hadetw Vfi caust~ it t retract. e- -

6. Al t cUN - loo: ng. or ii7jtstfng.pt.Vr'! C UIp G wl

. ~c~ h sa~.coh'-reprerenta five gr der his Stri'!t super" I. rrr mz;)r4etiance -requl d u .:. Tc vW4 h.,) v, -festLd the prt4 ty;4n

• 1 ,.h:

B ' ' 1P ,

O 44..

, .. ... Febra~e ry 2!,,. 971i +. -. ...., ..

.. '19603, t tQ A*"# -'D- A. -Ikil.ton ..

ICry tal River*Unit 3-(fiihannent~esse1

- D".t-'Tension Sydtem - -'

-As+m*+th s v r are fa e off.. in la h"n t .... .. . .

"7......

Tt4istdanawer yur letter of September 8,197 ocenn 4 ~Vi~nnumkier I4.ree t.to our Quality -Control Manua*l. 0Ou&*

S CeMemStia, correations .'and expl aivs  ;,-s are itemized-a e o~-

V letter.

1.2. :The hai-d2ness test number '41 has-been added to -th"a f-rM..

" ralleflsm of the Laces compare iheck numb..rv40,

~-th pparalleism neieds not to be mesrdwitha '

... 'a bar thes are

• e faced the lathe *Ashe.-o" "ffin t

t .*4ith stiom na..h drill 'A,A ouir buttonhead holes that were not counter.uk.. test we"e done *n.asheor The. .*

"CC'm'terSinking does not apply. .ihc.p the.washer is drilled oh. ' sides, .therv.Is no burr to be removedr. Si~nce -the vast~ s

-. externally threaded, th thrqad-ch eck wi 11 assure thei qorreq Sdi,,smeter Aemensuion:..

As to the frequency.*f checking of. th. wire holes we conte t .. .at

S'ou, get a"4lOO%,checek .as required by the specifications by r~eqltrj~rbg

.a 100% check ny-the operator and aeptee random check by the Quality

.cootrol Inspectorf. *.,-

.- I ----------------- II*r*- -.

i

4. a. 'Refer to new pa g e 2.2-3.3.3 b.a "6rrect C. , Refer to ')omment -iumber 2..,

-p s tha -E'c

5. Page' 22- 4.5--h's been c.-irng~ed to show a lO0't cheýck fft. splits.

A"ny malformations or. dofec&s that ,ire nct detrimental'to thPe dia-meter, eccentricity ,.r crack crit.eria~will not be 'consider@ cause Jyi. for reijections.'.'

." .R fer

.6. to-  ?. " '

.,Coptin~ued

• ..EP -T or..4' S&69AM K7 0 0~ f 217 .W *'.'I ARC.LOLNA*2.9662 90 .9638881 4i a,,

C-

'.~ .I- ~A Ski t."on'/. W P

-~

• =.,

crystal

a. 1k" river *Uni t 3

v. -*., 4c"... Tw _..Q.4m

. . . . . .-.. .:k.. 2

. . -*:..* . .. - . , -. Unit

.vr- -

-- 3- . *

-v" "'.* " .. " "':

9. Refer to -page. 2.. 3-24.

-- Has been corrected ,

a ScurdinglyV 40..

ai. -"8. -* , . -. -* -"

, h. -h.ony.ztandards on this tes. is the new VIN (Getman' "I1nduAtZXa..Standards). As we. connot get any othr- pVtSg J." .: the .i.* tester, but p-tafardized ones, wC.. had to us,.t the equirements, ac(dingig.

Corr ec'tý accordingly - *

• .t'

.". Refer to..X tem 2 S The. template-is built according 'tqvthe principle sh...

puge 2.3'18, but. iLt is cinstructed stronger and-.heavie.

4% than S.

Oiedre for re Cutting N.

,Rif er't

...,The stud bole*, in'-the"washers ser'v.a the ogly purpose to

-at.Ch keepjr'plate to the shop, installed. washer -bef-ore . .

c*Ij* i As this iq done .kn our plant, We--1an not see Y.

.:..-f plug gag,.'forchecking.. There will not Re

..- ed:j 'these .hole" on.- the pte.

. . -" * " f-.. L..*

(,. L::

• - resubmit hereby the follow,inq pages:

2-':,:" 2-: 30 " '0" 2 3 1

• 2.2-32 2.2*_!.*t, [!"t. .. . . \ 2 3-37 '

2.3-.24.' J"  :' ..

• • 2 2.- P45" -1",,

5*. .* "!' ..

,: .2.2-3 --. . '"': "

'"" ' ""2.23-1 .*

-.  : 2'. 3_-4:-"..

• 2!- 1'-"".".--.'"

A,0e following pages."are considered'approved:-

4.4-2. t, 2.2-20 4.4"3,I "

2. 3-6

.-- 2.3-8 -4.44-. ,

2.3-19 2.

"2.3-20 Z. 2 8-,

8

" " 2-3-21 , 2.2 .36 2.2-4.6  : ,

2'. 3-25 " . . .

2. 3-,z9 . . .2.2-47

"* 2.3-48 - 2.-, R-v:'3. 3- 2 2-_49 "

7,, . 4- ,

,-." / .

. If , ... ,

f* age Th~ree

~At4.Mr. D. A. Sk~on tv.,* 1

'

Crystal River Unit" 3' 'February 22. 11t12.1 770 In addition,'we submit hereby

.the. follow~ing revised Page, "ot.

your approval:

2.2-32 z.3*00

.2.2-33 2.3-31

.2.2-38 2. 3-3A4 ... 44-2.2-46 2.4-f" - -- .- . . ..- . . . - _.-a. .

2.2m-47 r 2.2-48  ?. 6-31

.2.2-49 3.8-1 - V.  :.*'-. . ; ..

.2.2-50 4.6-1

,.,2,'3-12-. 5.1-1 5.2-3 5.2-4 paes. submitted or resubmitted herewith, are marked4. ..

.- -1 rev=Lion 4..

Yours very truly, PIE-.ESCO1J COPORATION

- Mark K. Ruist Projeet Engineet

-. Eastern Divis ori

'ph "

M HajryrAKoith..

Mr. E. R.*Hottenstein 6

Mr. W. - 0 Bria "v "r. Jim Duren" ý ..

M.- Tad bickley, .

I lt*. ~

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C- "6 CEPR&SCON CORPORATION 0

[EW INSTALLATION ANUAL

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4 I M M s t.in rto concret7 . 1iX

- bear after elongatlng ;endon tn xnifet prestress f.rce to 6f-r .t

• S2 - ' *Ruttonheads .'. * ."

Cold formed heid...on end

. .n"d

• o' .. .$ "'-i--'

.,*it o.s.:

gi K: Buttres -. Pilaster on the offsefoo 00..n

' where t4q hottz*opal t4O.. W.

CasIng Filler.-. Corrosl'n p rOtection met. t pumped into sheath&n4 *tt,#1*

tressed.

.-  :. .pstlJ Filler Cap. Portion of the F1e a covers. the post-tensio In:

.?* .;', ,. ..

and retains gasket in posltio.

bearing plate..

Cavitation Air seeping into hydr Atlic S.$tW Clamping aw4 Vise ~in heading machin~ tha' wire while It Is *bein*. hea;4d-- 4,

' Do Not Exceed" *Maximum hbydraulic gage pr!*. b* %TO9 on the Stressing Data. Table, '-,-.

Elongation 'The length a-tandort sretches-w. ."

tensioned. .

' . ,-,  : . .  :-. 4.- 1 "

Filler Cap Cover used to hold' corrosioni proteW t material over the end ,a ,et*e*dn.-

Gage Instrunent used on pumps t'4-T, ur'o -"!iq7B hydraulic pressures. .*4 oA g . .:"

4 i-:"

• .. i le 4..; . . .. * .. "' ..  :

, *, . , . *.,. . * * . '. .-34,*

I ft .ýA if' 1

.. I

• Heac I~ng Eies.% End 6of h`P~aditigIra irti which forms the 5' t-t r~.

c)fhd on n d of 'wire.-

Head ling Ma~chine - Mac rhine used to form Buttonkieads on,;-

- end~S of: wire2 1 _*---l,'.

Device qjo lift~inq

-Hydraulic Hose Connector between: pumps arnd driven eqdxipment.

ShjUn s ~Thinish~. for- mine xusitne~iets k Base Er4 -of.raj-i nxto bearing Pl t 1 Quick znmovqrnent of switch a~s . Y Otojamotor.

(Chin s6 Finger4.s) Self- tightentnig j )qveiol pull. teqncoz4kntb,. sheath, -

Uoy no. Pump PSI I Tra~oe hoe of pm ie

-filler'material into. *h* tIn Electrica11y drieas hydriui-furnishes! power to a Pounds per square In*,, ini-h:

of -ie .

1 P%* Rods. Connector from., stteoss t ..

ram which stre~ses:a .

Qick oUpler . FIttings :(male ad fea hyIraulic hoseti attach t6*._..

R~zn Hydraulic center hole Jak used a te nd on . ......................

ediy Chek Gage' '

Pressure g~ge us to: c heck-jItacb.v

".pres-sures. -: .

Aeeets or Siskd~ts. Cont1iners, f r,, Psi J.filler feefrthose from pump to seeafld.

.,. .. .i *,* .: .. ..-

-;v,

'! 4.i. .. '. . ' . * ' ..

W Reservoir Assembl Y, . Hydr ulic fluid c-ontainer. 1ocated 04r. Mp -l Srf- A Ja~ce To Iused I, - move non.stressed,1.

s ead p)-Pte up the wires -tothe~w

b or ng plat6.4

'ube- used- tO, form void.1-n Sheath -. ~ ~ ..~ us n . . .'. .. .. .'./

Shething Filter P ump Myo u .ý

. S -'. :. *i .* : . .. . .

Shims -~ v:

wa~sher and bbartiag lt ' ,.i,-

. load put in the tno.

,.'

• 4 4 41 Slings Cable's 6b strap~ used td b 4..Material, iend

• . , .,, . .. . . . .4 . .:

M.singa~ ata '

• 4... " .. I -".

.,DO Blts

-5, -* ;* 1 L Itsdscrew.d iant M6 equipef s ~ '

41V-MIFY(---T-ndon A gronp *f 1/4 hth td

• wires threaded tblu. ai

• .= . ... .. .-... .

No". : The identit of. a.;*ld the structute..

.. .:,* . . .. .  ; ¶:..*- &""'"

..'Tendon L, Camr Winch on frame *ied atl.q

,thru shpahing. ",

TA. r z met 'Pipe welded to~.the bO.

plate- that majkes a 41 ffom bearing plate to"--

-UnpilrVTub MzIchlne .used to 6 Oi2frc

.' . .. ten do n .. .

'I.VI~cbslty

~1.' .. . hi nes fluid..,*

AA

.7..

' al ;. .:: . :

4ii4,

L\Wel GfiP " .' Lqck.4 type plJemr,.

Washer wires are threaded.C 'A

,I used t.'sli- eý e.r

__Machin.:e .-a. .b..

anclforth on end bf t ndz 9'

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PRECAU'TIONS'

- '. . , 'T..- -' .7. '" * .' *  ; *:.. . :.- * ."i!.

VL -:1

-i-uinatea.c..e !t~s.' It is you,' spons~bffit4vý work.d to geel t4 ,..

-:;.-4tlots nd safety meo sure ,5re used" at all. :imep. o -.

-. th0' O*aetyrffydu a in*i.ur fellow workmren-It. Is Ish0ortant. not to cut C.*iA

..-:,.,. a. t 6. eo ioy. good Sa~eym ue at all .times',.. .. _. -' ...  ::

a-roup gs of high ter*sile wires which' .when coilcd, acts.

'.: 11 19. DUeq t their size, the tendons'e r.diffl cult to- coituinto *,i Saomal..- ldlameter; therefoe'e, when It Is In a -coil, it. tries to straghtep.i*; h

' tiid:n.arri-veh In e 7' diameter coil held by.steel bandi"- h t-.

Re "' '. . " ~~bpi roe oosened,. It willtry' to uncoil. and wýv iiea ~iscftf "

tendon has. been':hplace!d" inio uncoili

.thet. _- J .b B"..: the p,,,

(41po: Grua rds which. keep the. tenidon from jumping-out~ of-the Wbubr

.-... *,. r-.ftre cut.D.nob

... ..the tendon.-unt . . 4-4

.e ... 9.W.e ther .. . *ti .

... , ".,pi- { tec utions shouladbe 6!o.-ed uncl.sln 6.st1ryu.b [I.S W',

ma.!itke IIt of4ad the case"are:.fut tcu h.Dtendot ztenerte Offeq; w* .h.ch c tend~osna men' lifhe therefoee, .-- .- e. utioni-a-'.

Wh*..A.A**.*d,  ; C is .sis *, it -will have nearif.a .ilIdo

• *ound..,-f.

p*

' * .c,.f-.. .":.be ther alert... . .

Obey the Yollw Ing t orecau"ons:"

I. Bfialeri at,a)Ttames:.

-..There atwo -~grzoe.during.

Wte s'ng Nwhir-h -should b

,. a noat 'ties thereforc a t -ndon Is being stressed .

.... -4'." $;

- aOocasualty in ase~of.an accidept during the st"essing r,,,on,. - ' . -

operations:.... .,. ,,

" If some fiflur occtirs at any of the attachmý;siiO-.

. .to the tendon, the rank will moye straiglt: bec) ý  :

a few feet. -.

b. While stressinh., do not stand witt ' VZ.

7hw d 1 the side o6, the ram.. In case of a.. co-scre te

.- " . '/.*. "behind the bearing plate, 1thq raim iay mov*

- tly in an arc. direction.

"- ..3J

/.......

Screw;p rod into aesher so that a full th reideng...

red.-

4. If any strange noise occur in.the equipment, Stop Notlfy a Prescon Rapresent lye..

'. If a crAck occurs, in ,the concrete, .Immediately .t". Gas.

- a Pteqcon Roepes ntative who Tn tu----*tl intfy TV. gm

.uthority.

-6. Do riot overstress - never let gage pressuresigo hilgfh:t the "DO NOExceed" figure. on. the. Stress'ing... a ..'

K7.eep door clOsed on jackb se until are refdSly dA .

the shims, "

F. 'After.stress pressures and elongation have beia reach dL:

....- ... the Jackbase

ý9 door and plaae-witho'Ut both regular..bims.

th * %.thr ete -

Do not place only one shim wtthout.the othhr; either"

' .*~~~~~~~or none,. - "."-"': " .'",-°,"

Db-oth oudbal o.not.get y our fingers between the washer and b nerig plate .

You could los if an accident occurs. A+

'11.. 'If increment shims are needed , use bar.to ,move the.regular

... * . , .a..,* .,,.: *

,,2. .

.. . ,:4

• ' 't

1: lo,

..~

si to~ make r6Dtn for 1nfcrebmenthffhirns/ 7 All increMen*~

-shims must bfe placed vet%ýQI r shinandc thle plte me qs ie iamflne Kness Incremient "mmning- Us Alt~

with.ehr egulfi.S~hm.4 12 Tihaftms are-equipped w.ith' a sa f ety. Valve. In thieeeila OMSr*pi th repi h.,- ben ~ .

13. -01*urtberflýyu ommne 4 beor io' tN sare:

10 ~spoken; hreoe eir of 4'bur Instructors beWor,.#

prqss buttons to operate. a rnacIhift. -

44. Keep- n ri~nda maohne ha ino b-aina..... 6P.h iatkst fuiyishlffia brain's to operate th~e equipsmev

-let's niot be' a casualty! .

d sw.

j..

.

• p.

aL

. . T .

- . '--p

SUGGESOD PROCREDU.RtS ?QR

. POST-TENSLONING CONTIN8MENT STRUCTURES " ..

PLACING, STRESSING AMD:.EB "NG

. j. - L. :  : . .. .. : . ."

" .$. . Preparation of Buttress Prior. -Plabcing endpns:

AA. Clean and runtbp in each 3/4 hole in bearihg plite to*

. remove cement and rust. .4 IT S., Remove any-concrete which may be on face of beartiq Plate must *be clean Qf c ent,

1. ,!1*

... O:,- 'If. sandblasting is required for the kkbainq plate *

• ,:fiee.pr idor olosing the trumpet, witfi the chsin"*it thenpandl1astning slhould 46 done =lot to- .

Plug irumpet to eliminatei sad :frbxrsq in Tendon "Delivery AA. 9chedules - Contractor will furnish.'written schedule4!

• four (4) week projected deliveries ' -

...... B. T.ransportation - Prescon wtil deliver tendons to-tkýe truc~ks'*n

... . .in.

accordiance-with contractor's schei&1e.' -s

,,: * .....

• 4.. -.

- a.d-ng and/or*Storage - Contractor will furnish,.

..ad personnel necessary for off-loadj.ng tendons ftotm: tna All subsequent h ndling and storage will be b1 the 'a-

-4

. 1. " Tenddn Placement .... .

A. The Contractor will furnish the.followWng eq'upmtt .nd .

a,

• necessary for placing tendons:

o

-0

ont.* ."* . . . , ..

' 2*iI ' Scaffolds.. -. ... *-~:: .... .....

hand -too .- "S1 tich s.afo nr.4

.. . ,*. . ~ .

a, Crescent wrench (2)".

b:: . "C " "".i w re) ... -;4:,

... -Screwd." idrivers (2.) ". '"

My.

41le pgip :(I)-

.. t -size steel-to. .p . * ...

C' "-Ted S . lai,, head set (6 sets) . ...

• ;r .,

2 2O-4i4O volt,..3 phase, eloc -- 'l

- -- ,.'ie, (otify. Venaor whI4AV6Oltage)..,, '

. .10,volt electrical outlets  :.

smr.asllelýha d 0tbol, if

- ee oe*

"; "/ 70 14 tI Permacel pipe tape - "pOe tendon,.

.... . -... bolts -(2 per tenido, bt ,an'b .

3. :Ug b hoisting te dons:...

,,.,i' p n

0 at.t.0tr0p of'rubber ilsed under "".d KelIlumns Gripia : - - . -.

Preco wll um~s ~e following equipment an-o~ neces t'

~~~~adn'ac

.. 2 .',. "-,2*p . , 1 1 . ubrxseld h,. is fi"" - (7) elmsGlt., . . .. . .. -, ,

1 *0c.ilt, v tubs with power units (3),

.. 4 . ,.

4 , -*. : * * - :. i 2,1e n.d.n . pul.er.-with power ,

units* .' .: f ,. ,

AA

411 Rams wit -power,,unlts j7 thl 7)~t

5. ellum Gips, (Ch-inese -tingers)'

6 Washer puhr 6

~T L. eimntrea\

S Sgsted Placiri* -roteduies. for MorI206 I- tendon'_:.'

5. a...nd'of ten'ddn, A aB.6.

2. Tndn ~.. iokup man-oh-truck to i~kq ~~OW attack S~in~. -

,4 : :. . . . *  : .  ; . .

Hit. tondbi: , H:

-to. sdaifold or. . plaiform anfd

-lcein~~

4. Ancho~ ao to iznClddn t"b wftith cbk3

• adtighten u.p all tId e ack In. tetidon wash

.,Cut outside bnds niround tando n.

M

~.,6. End -A mounts tettdatn pullýer. (sea"g6 ont with 3/4". stud bl~hc 3/4"- tapped -hoies ptovifd~d n bearing, pla e.

. .. . * **.....+.  :." * , ~ -.. * ." . . . y * ::,,

7 EndB pul edon p~iler calble thru. sheath usingt

""."r' ..... * * =" * **" "~ ~~ ~ ~~."*"- " -". . .*

" ""+ ... *  :

tape S. End 13 wraps 2" rubber tap,6 thru anid around wire$ to P

-+. ....... . ';.. *.... -e ~" l ~ n~s' -" -. " .. *: ' .

better gip for Kellums GrI.p.

9 W.-ap.,protruding wire ends*w~ith2" ip tape%,.

t0. End B.3 atta.. Kellum. Grip securely t "to .nd.o*'vr_

-41 tape..I Att-.ch flexible pulln eto-cablo Kelluios e G-Ip.he

- at End B. - m.

JJ -in

.* ...* . /. . ..... .. . . . .. . . . . .. . . . ... . . .. .... ..... .

,-.o pe ra te ..h yd ra.U-1 End A 'operates ro of puller.l CON telepho ne commhucab on s*-

....... ~~

o.....! .4-1,,.* -. r - 17 *JT.tI .**I*** .* o L*.:I1.*

4? ~

. ...J . . - ...

'~,

. - 1. 5-.*. . .- ,..

is*~,:" ~

~~~ ~~~~~&i'n~ . . ,.

.. . ."f.* " .' .i* .. the . .d ......

' ,-.-*.°-*

~'

(.ee Fig. 3) at a End A while End Bdh'4".*

-~

trumpet..{see Fig. ..

16. --If all tendo'ns are-pla ed:foraheadlg*,::*

up to.neýi .tendon a od repeat ope .ic

"a

.,-"done.as  :,.4i.

e__ don . a re are . .p._.e_ r. . O load h.. ..

WA scaffold at Ind A.

... z 1_ 7. Place. washer into pusher guides.

18. Thread wires Into wa'sher at A.. . .. '

19. Place washer puller tool and angoge'm*.t.

washer back to bearin4 plate at End A.-- '

• . , .. . ...,. , IV.*

.20. Move heading machine into posiltio lit B "

head all wires (see: Fig. 9Y. '

21. Sprey approved corrosion protection to end n f p2K.

washer'at End A. . . "

22. Move washer bac)c to end-of wires by reVerslng" of washer puther at End A..

• 223. Insert stop into w+ her pus'her to hold wires 'aqtight t buttonheaids at End.A. . ..... ,

DJw

/ '

• ."k ' .""""".:..

Z4 ok~notume.-..

EngagD washer pusher'power unit anid it~will- --.

25 b isi A--& 'a eq alzaio -Of .f. ... ~.....

.w~hr

.~

.~1 b~s14e~sUrface of beariig.1 lts F~v.temprary 41i~ltur r tarhctnm Ute.hPgreeCUaQp h 1.

MO1Nttnn-n . .. . .

'K1pmempietlohnof .01U a dpierig,: lower Anooj Ug 10~b.

hO~k~q p~chi4s t~grouhd'atid store, -Levehs~

on Sc &

Sugge.sted Plao~thg Procedures fo r -Vert4,ul Te,~i Avofticil terd*n. must be hj l ah t nd~ei4fee4 hi*~ h otmGA tdona Th6 tend~on. $$ coied, ba~mls~ ~ge -i~~

hortizortal tod.Ons. A short. cable (20.feet-1ZO)g m ground $h. c~enter of the tub 8and atta-cheid to tCeoeJ 0-whtvh is a piart oifthe uncoil~ig tub.' AU- thmsFi"~ l to be 0le. -to lower the tendon down -Into the trumo *10'r U fiftihq -thi teridonI~ nto 'stressin1rg Positiona after bee placed on the bottom' end of -the tendon. (se draw ANg V~4F :iz Ift Aystep a*S, follows:

Tendttnchook-up: !flaf on truck toupakg tOendon'a~nd -

-ata/hsong.

S ~ . 4,.

e w:

.oilst tehdon a4 pface in uncoiling tub..

j 3.l s-ho c ablq,;tht ik attiched to.stm#4 around center i uAcoilint tub and at-ch ,* bW -*

4 Come-alon7g which-is a.pa-rt of t4a.

-z 4. Replate guli. pipes In uncoigl,,.

5. Tighten up c6ibel-a*-lOniuntil stre ' ,t _

".drawn.up against the --center part of the u,*

6. - Rotate tub uollfo'd , f tefdon is in poi "eed out of t~b . 1 !2

! .i 7.Cut large bands.from arour~ t~ndon.

88. Rotate.tub fQrwa*dpntil tendon is ex

• .approximat

• 4"'"'6Cover ends of wItres.

bullet to prbvent W& i etnds from sns ?i r~'~ ~ OsitCis lqwrerd. 4, Feedt*4 0 into trwzape n peiuws out In the trumpet .(se Fig. l" .

b fe 4.fo. .- .....

10 . D isconnect short cable leave attachedtto tendon (sb e Fig. 1). .- '!,*

• ' ... . ." " ' ° F i - ...,*:,-

• 0 Mo.ve. tonexwt

- ndon add., ..  ;' , - , . ' ,

E. 8t*0ested ,IeH§.akn9 Proc64ure* for Vertical.Tendo.

Ail .headifig.will b .4one ln the'tinnil. end*n s.

Srom itreSsing waster, and the-loose end w.- 1e V.

the lower-tr et approximately 4-1/2 feet. The

-plate Is approximately 14 x.14 x 21 *spote.

A a,*isot ,

. e.Upped with a table to hdlq*the bea ng plate -

• *-~ ~*

be furnished by Prescon.. "

• - " " I,' ; '. ' -

Mount bearing plate on sclssor Jack.

2. Thread w lres into'bearing plate.

.10 1 4- , ,

'Al

• h

Jo upp -tlptaxto~ ~~ ~iw~

pre

-. Moi d- C r v

5Ww1uviiusISf n locaite t, h.*esed trss~~gPrcedwes' for Ve -cca.lValids 1.~~ ~fAPd~

'ressing equ Pmone -zin 6 eto IV

/ .... I.

T~~aftp

~ ~ ~ ~ ih Ah threiads .ave ie4 p.

• ~UGu il*aUt sarne,4~rocedu;&q a$ one stretsin

• t~h~r4?Ontal Imadona.

~': ;$OVS tonexct tGnOf 0A repeat

'~ *1>19P VQrtp-a- Tendoz *

- 'Vrtlcax.,ml ustI be fillead romho bottomni.

A AV

~ h c ste * . 6 .... I. ~ ~

4 A~

'4

~ resc~on~v~l fu'rhish .the tolfj.ng I -M ~Tees~r

~uipnntn ~

"j.i-..

for Stress'tIj. Teno.

4'?

- . 4

-i. ~2~C 2~W..

wAfru

44 4

0

~i 1.. hydrauiio raUn§ with ~ack' b-~adv~~i~

-p-o-

2. 20 bors e`oi -hdrucpk ndges(eY1 Ni ge

- ~. a. himi (IrncludncifT Yts.

4119 t .

1Gontractplr w~ill furnish the f61Howing qup1?tvT~ ~t 1, 5O4flaecOu. -7ba,;; .wreflChps, slins i/

a,,, Crescent -wrencheqs(2

~, ~b. Plites 4(2)

. o. Wcrew~n bersgA Vis

&oe*kp40 (

4 Visegrk

'. f ~stdo~l:tape:.. -__ _ _ _

~Iub)sTeresattlc. 43-t W, G~VHairzony 44 ,

-d' PllipsL' M.~ngus`2t5--&1 A.o.. Sinclakr'S Rub V4116b~t or.~20

= 3* V46An: fittIng s ..by, C ntatr. -..

• 3 I6ý-wI rtbte w e E61 f al A t o L1 7"

-.- dito~ t6cni an dd 4srd'.I pifto.-ft

• 4)~ 1-owe~k-sta~n r~ ~oqublify contra

-i th tt~m

4. -

"-Yo-temller cns.

-S f0d 'dpra po.egheo*

7..1eaih'ond". _,.z

~~j:

• 4t

1. 6.*otgto rowhedir qNint

. lfia 4t. id: ,'h it1 th'ueseav fasrijrue.Pt oUP Ma04oh llwthe ti&r endPto gepts ofeven sa*

W,,.

110w~e ted~otie 6uýd fthe on ot e 4 e ven.e th - I7 i rv . tnaA pU1 hr on on n h n.

Xz y"&Mi ,ýMf 4jý I operati has. t 'bd ~ 466a.d

• When rgar ~~l&a, 242V~t1$Jo geprsie

" Au re:irc d~u~4 12.* If shims go iri~ ~fcr oagages us~einc Srp~ latios

.0 ~o~gah ard Orksd. On

. .t . ....-

13 AfeWhm~nrlae~u~e ~vri ik 4' Pw~d up -a'h we W- Ulor .- *av

~- hen imOveto-hext tendon..N

~ Filler 00dreUO'n-

-A. Proscon ill furnish th fa~lwn Equime th*.~caSing tiller,:

.1. Two' (2) Mayndjup'p (s. -7).

.2,. Two (2 re6l8 or beakets~to house 2t& 'Ofloe(e T -2) r li K,3. 02'O x'2" h6ii-e'witih fitti1ng~s" W 4.-  :~'Fou~r- (4). 25.",x 2" orj11/2' hos~e, -*). V

~~~4 -~~i&

tb-h se i

6. Filler ýCaps.'

7. 'Filler Plugs.

A6 rct-rw C6 Cotatil 0.e f~Wur ~h the fo90l~ 'lot4mrt Ad O~~

Hi. eýJj'lquidprnewto' rnpVe PUMrPS, fillet, etc,

- 7 71' 4.'eAt5O- tank

-A'.

S, itI hC g 3.Al VeJtsf~se~atllng 4: App vid Cejsinig '.., r~

C Casina Fillin: .Procedures ,-step bystep~ .

1. LGcA.6e pwnpon ground or thq. traillr altcentero-f 2 jok-up intake ho s e from tank to pimp.,

a1 at reinote control 24 viblt eet

,nd bII e  %

CA4 6"

I 4L, LMQU~IrMEZ' DESCR¶VTIOI.

• . ~UNCOIING iuB,..

.. , . .. ~~The:Prest ~ dawe Axtof rwo~igtub (see F.5)1sa. whtil apprxm ey8O"n that itands In a ne'ai' votlcaE j)ýqsiaomw The tub i~ c1 cedjj tiW14 frametrofi~es -to~uncoil iha eito .iiete9ts4 u atttonsy. 1"ho ~*ast 64 to allow 1Ietnot bfd vmtol t6II~~

fbi rgt ~ Io~

e.fr tendons' ru lb~ VinOi6in Tubt18 operated whith'a variable sP904 h.drad'~

b/

hraearteppvint~ Ih, -foniaI an4-rsviirk'1r hydaulcptupp rhairbe doerated ýwith either a 22'0r4V Power.

Uetches -photosarid. nialtenahncw infornMt.1oh-hiay be ounird O'n Ermpty weight aapproximatel 3 000#..

. . 9. . . .

-MAITENACE NSTRC N

- .. I.

_ A.

I,

• N..

V.,

9

, .C O I..... .

N.. . .

hbT*e Lliicoiling Tub- ( 'See' Fig. 5) IS. to fee the, teftý6ýt

,i. . "

' " - . , T e UnColling f0* - tubo onsists of a rev .lving.t. t - tha.. .-.- ...

"1AAz e14tr_ Ily 4riven hydra'i moor up as follo's:w :. .. ....

~~ I. Sute hydraulic hose connections: are Clean before b~

RV powet urd*.U 4Z. - e ffttings9'on gear box. arid tub rotating armnbe begreased. every. eight (8) howqp of opeaion.

,o ~ wo= " .

3. Chok. ge"r box lubricant. every eight (8) bowz a if g e r ln . r" I.d nb o..r.- e a x . . .'l.. . .. . . .

• as manufactured by Humible .. i.clair, Te*"- ""

4. C...n on drive..sho uldobe snug but not. the U !

be checked--t oly.

Keep chain .ngbrtcit X-tt 1.'=. . . ..

• ý - "p a

X7.

V

'.1

'7

/8p

.. .I..*..

~'- sMA~hTENACE iS~tJTIO~NS PWR UNIT FO1.

TENDON PTJLIXR AN~D U-NC-LING TUa.'

" "m - a.... ....

.... . ' . . ! . . * "  ? - 3." . " .5-. * . .g

-'

• 5';

-'~ UriPoeof this power unit (see 1g.' 6 Ist6 supplt~i~ iv~t

"~ *4cmotor 2"*:.- 66 the tendon Reserv-o- r sh ulPulle*r* b*.: a... e unooilingo

• it-. ..pr tub..71 u.. a rpd or~d )-. . ...- ih *

~ 10tip.elect ivtr 6.tcko, .eb ~ ~ ~

I~~. Sh~~~f a t ne

,,~~~ t betwer n 1ectg oo dJyiut

"" " '-:-*" ...i>. ...... .... .* C* * .r_77-reducesl pun eaig11 .

r.. e o fp oil s h'o ul d n ot°x ce. - 1., .

D.ur g b e, c h e c k ed.

.. .r .. 0' tn -fi a v 150 F. da ag th.... pum 6f a -

the " "\r...\.f-ui.....fli sh ul 1; -h ".:F*li rc .ý.ec.:.>?

"4,O

-~pa " ho ur o >iaon.' .S.

3u ~ he .. e- othshounld be asoy

. .follo

. .... : ... . ,*.. ....... -. .1'7

.- . . . A . or B. .' a . 44,

• 215ior Sofop*..-,, ... *..e " .Det 200.1a.

2 thse yraui lud ydshould wit lc bechfari PrloauhC l

AA V I -I '

&The electri rn~ nte wer, uniis2Oo40 3 Ahv&e .11uns ure. abbcY -lteicti-0At so -MWI

6. ~ the m~otor -o c hh~.~tr

• tUdrtaOl~ic f Z-44dk~c~a esoydb rovrig(r

-,*Wer lat`-Improper rotatoli of thei ptAle v1~

bdvift~tI~'ivwi~ch will damgephp~ qw PC ihed prekssi with' Reddy-Chek gage an 8 it. t reliefvavtoesr e~ntdb r

£tativ .6ldy Pressur )pCobCke 04.4- a 46O6 A

A

.16 A .,

• 4i.

1--. 4e.

~OWPENTDESSR TION..

-Designed & -u4 T1 6he P~res' 6.n 0 rpOTtm*k%

ý::-onbnPiileor (see ' 6) It a- wirich mountead on,4a frame which la

-im~eysxfist (61) long. This equi~pjnert.. is' designed to ha ng. 10]

224 oe 440volts,'3 phase6 t utdvalve which pperates th6 winhi ihrdietoli Wpok.AWS 4 51461 wire ropi* (175' long) attachid .4, T -r;

~ Jkoch~s.photo a d4ma dfitnace mafplbhaion sy be found 0f l

-7 4

~~A~pOximate-weiqjht - SO#..

6 .I .4 .~

45

'Si

.44  ;~

S.-

.1',.~

S a.

A'

'I,'- Ih -

I *4. 1

• .4.

'ote Aw I

-scM *7, m" pn n'~ a~ 4ifd. o.04al1 IIQ-t .hi .. 4,3

'id6wUhft 11drvd 4XMU* .tr.i:;Tq t Thpiris I ththatr'1Iz I 'w6'ho~

iat -.that Will tfas~t .oun

- -IM

-. place. i te-eat4g hoerecu. zr Ijihl MEW ti suprte asi.?p eq.* i m

~tmidn. pule4rI te'Iteddh pulle~ fas.le" rat-eble -1th nu6 w-,

~wid~an awnc ta I diern: ba ~tr tod~Ic i 6dthetelfdonghes.e~rti f im fa tb m fCl1ctedom

.;DeP* 4bi t-Y Is uIlt into the wiah~h.,Its gear- systemi consisl t 4 worm P1_wted wlth brnze rii4 germunted on.a*fwog~d se. s

• brnebest~qs' nid96*Tirnker7ithrust'bearlngs 1T fU_ #

ru en~ittsaio mdeof ..s ti~ss ~ ev&I id rind and. fr100 #Wd ti ste~l. Te winch a Pa lin4 caPac~ity of -8ýDO.TeZ1~.d i_-. feSet-per 0rmiI D1.0 P..Mo. Ofnpij cam nthe drurn

'Th-4Motor that powers the rich. Iaw Chr-Ly~ teoA alcmt

• The hydr'u2I otrldoe ed 4rt*'o apeure of -1400 O'si h ooj....

driven by a hyduIa.,ifc- pump. he ptimp'of this unit will d~splape 12. GP1

.,.With thls Pria~ssure 1 ýend displace*ýrit, the moAp..tytwl r~ ased f1$

wih:tru f65p PSI T6-r~ue is .novrnajly giiven-In feet pound -

ZI. A I

ir W-t '..oo to-b -,rva It- "' tbqt6.. nol h -. -I bl Is-./

aVcThis areo wfl(2)ve thmtotof be from..re4 I t~ru~~n~te ease atkhcthe easeedf A~ h 1t~

-,es~ leet-faklois "

s37 ~ ~~on-.

~~~~~~~-~~~~~~ ik -i* eTgutleIsSUe~c32 ~~p~

v and' Itd"I 10,qlWphd W erisW fieed toi 6~c-'  ;=04./T unless a leakbiq are shokieng po. heusJe.

4. If hos frA

~~~~~.~r ot h~ ~vdadb eEwte~ 4

- 4 be~~Th wit trpe &elo th~Maf-. te bt systiem 410,4t.be reled h I4 theM sys sd 1

4. Ihoeme't n Mii . ar brokdenstowhit c~*~a praetku

.f .... 'hee~ iilftic ouc~ uP~ efr hbaragan. Thesgrts ta cn dr.

weq ~

flpelnea' E W--hw iht two 'dablas Will- 4'.

6eq k;

zv

s~.'~

z PIV~EN CVTTON!

• ~ . ~ r1JMA6 zN

~4%. ..  ;. .:

• " .7be Preancemet

-'- i-* * ' - -. .-. - t

• 4,**

.;.: -i ,"- .:

~J~I4h~e~~e.Yl..9 re hy raulicll*.y opera ted~ de63,i4

• br0 iheads...onthe ends'of tbe wires. The machine i portah*

d to. iaccept wire an~d o~rm buttonheads 6t tha-va .ion or 0~flsothe'tendo ns.

419FrgaechIns. will.actually be in: two pa" - the, "-OWO ed for.streSsing" and -Athe c-a hbeading.i. #

p~~ it :can 64 n.. ~

tapf:Z gol Cnart wil ::at

Ž;A~~i~~t, Thtesr~ ng tmfre o h oti~vria edzi w hhave a s~el 61th base that wll-'rotate 360 *,

u make butt j: j.:; o*perator feeds one wire at a time lflto ting n Jaws while the -.....,

forms th&.head on the, wire..

Approxilate weight - 1,600#, "

te. -.. 0 0 I

, .. ,* .4 . ; * .

I t-N;

MA IN n N A NC RT~UCTLONS JH 116401N'MAC.HNE

.- - * "- " - - -":- . ". . - * ' . * " Y:" , " . * . r ,.

~oe ~r~dCpmping unit'ý clam~plno ai and '40adn _09a^n

.,..r6 .flu.i.d*. 1 .  :.:',-. ..The typ of l -hav

.,.... O.- .WaCCVAU

.. .,U its a.- 16401....,ppr.. ,

p*a ~6 Kp Etdmaiz~tehahce -on tLis~rnochin~e is as follows:

, '... "... Chei.'." k .- o n power---. ..  ;. to he sure-- Itil lighter wei ht of oil should tat . be a a used, , If'ns Rdcowmeade r b . u .: 'l 4-1$. . .

olits- are: abi's Treres'stic 43or125; '.Toeea' 0b~

Gul aoy44;ý Pkillip' ?va~s25oj 1; i'b

.~RubilIlne Light 6r' Duro ZOO 00 2%.

.. The electric mot.r for, the. 0

• .y. As a wiarning, be purneatrng t heaters and start :06 areingtaflqd in th6 lsrhtat Iseay folnsu "" g .

source, cbnsult an"eleorc*t lan. .

S.~. .When starting -up e etric mo.tor, besure. that ft turn#

the. same -direction asS ndicated'or the*hydr U icmp. PT &W, arrow. If it tu'rns in. the wtonq d4x4rction.stphmt £~

.. hte*cmtr thpumt!

.w- .and.cha-nge -lines..the Positione 6.ofay two'led sawires re it in ttis* totan-

.- starter box.. * ... . . . . . .

• . 4. Noise: pump rakeisde to lack of oil in tiý

. in i the in ys kep e oil level er.

.. indicatcd by, as night. o tag~e. rht-he -r-s.fvo"r h or it shoa .

2.n t ' hh t. es

4., .. .- ...'

-within 2 " to 3 fro ~h e t p o t e ta k L L 1 o c

.0ausjes ibmnsntfon- Ond. rifst. 1rn he sy I .

9 1.. 77.

_ peratlon. a.,*-

.:77 R4 tleatoc, yefr -or every 2s of' opra*o~ 0 b~

~ ~~i--tank. shcout~d be dr~iled, *j-ia66kL and fillad*ath 7 Jgr~ng lows andfheadiiqgraii shoid l.~ er hc mont in accordonc e with Qual ity. On roe e P10eoeS o.9 wire Wili ba fnsd by xpisou hi< t Die ihu1~bq frnedliafter eich .wietdnib, ,

Pa ff bbe dQfti bly usi ng a pointed%!Mtume N* ,te.*

~ .V .

gJ 6.O a o9 cempqi arms sJhoul lthi Slter-#veryl-jbts rsb.c'peratforl..

ýb  ;. .-

Ax0; jur ts to b.'made snfiuul d"-b'e rae'by or'~

• Ofa resco an 4A4^

/ 11 Aedin dis'my beexpected d ast 500 wai~rg 4"~i

-, ~2 ~ ap~rg a-~ b':6pdctbd bm: to"' 'ta64 y r for - \

th.-, f.g e 'H IL' 9..~~~)

6.y

-'I.j p... 0 I, dr~ 'I

.~199. I

• 9~I*

A ir ~ -

t9 '-'9:.-

.5 9

• ...- 9 . 24-

" 9 9

- -......  ;' V btl-

• .z

' . -' .'. ' . -". * . . . * * " "-';" 4 : ~~~~~~ .. ; . _0,

'.*::'.'.:;"*-:":"~~~~~ . . " ..

. / . . -.

,.... .. ... . . . .. ~~. . . .,. ... ,. . .. . ,.

_

E t ENT-DESCRIPtI t c o ntrol dur1 g .n UM ,. . ..

c' . r t o d by r e m t e c o n t r o l. '.e * , " .* 9 . "" .. . .-. ' , y: ' * * ", ; ,

• ' -: " 'i e16ttruckrieh or 55gallondraum. Thn umWI V , ueb*-w.d *th.peu be h1.i s~ethngziie tos souce. (seeFi The'pumpit t8). pp 4twmai..id*i" Thie dot~trm vl

ý4?l:. *nb.o~tolpdb remote, controdei.n..

• '"" " f**.l~aeil in is 8i inuc'clabnerspee~'rautio-ha i.m ndI m the. Ing.

or Jving a' (.see Fil8.*" tth Vfll 0::taktrucks to fdthe" pump -Prumtak pbs

'. * :..' . , ..: fqscon

' ' rom*srcelvin',

'". - * .. filr . . * ' ateri~alin .. * * *- . tru, k .~traport::; - *' . *. .: .

i:" tz*icti)*-*om ta k trucks or- having '..6sto:rag'e enk at th 0b ;Liit

....... ;**:*;" tei .lal Is a inuch . cleaner,

-. ft*,tba n ru ms 'a ".

. .. '. -'. o r ... . .u4

', . ". " :  :. " ' '. - .- ( : .2 ,

' -, v * . V,;

-a I

, . .. .. .:: .:o.

-,..A.

MAt1JTDRACE T1RUCrTIOM "r"

• *W...,. A The 04Mpse of this pUmp (.5ee Fil.' 7) 1I to pudhP sie~thing fi~llrio tV~~

shethga-fter th ednhs4ee fesd tconsists of Ma yAt.

.peg P. c.pable.of .. pu.mpin.g 20 a..llons per M.inute, and dr-iven. -by h"-;

.".Tr o-

-p..Te thrispL'pfor thei.7 motor p ifl come

'-.-,.-. .p.,p .,cpTeo pu pn 20 alos erIvr~b int, nd'. m up p-d maintenance: isas foJIo, ns6:

I i* .* 1 d thea Hoeconnectiops sthoild. prt*tkbe12GP1t.".40 clea. " eid bad on" .,i eA .:.**,:

to the ulicomotor thymra A. Attach one end of fntk ho n hho4.-~

IS thestorage tank or tank aot 3." StartepumPnin a forward * ". '

JP 4.. .,The pump will be equipped Z4 a4# olt d rmoteio

• so the man on .atescaffoldc.a4 the op the0,mp'kth.t-on"-the ground- if 4 sodesired.

"~1... . .I 6 l

' "* - . - . '-,*:7...."

S. /*'* ,.i.,.. W M.

• -. " . ... i . ' "" "* °' , " "

I"ago

-26.- /

!EQUIPMENT D2SQgRfPT1ON STRES.S*4 G-EQ MENTJ' and...a-1-e

4. .. .-. * .* . !..*.

• i" *-O!oU*o*Stessngequpmnt(see Fig. 9) donslsts o£0~ 500-t~rm

. *t...A Theramck.o*b*atend(wch is bolted a-hydraulnc pump onto the ram)., a volts witth220-440 pull rdaelectricnut, two power...gg )

w-..xa~

.. . as em f *2 has two t ljdj.4 SW

.,.Kup.e. SeOiit" teSing f 4 peto-yhcrequipresntyointtos T

.i.. k bane is dessgn d torotate with eahse by ai;pt tnserting arod one-w-,tt irofeaton.which requires mpny orientations for The Jaak t.8:S

.. .p.0.f le r e m Th r e.r

• e...t.

D as db n ora buse. v ~ . . ... . .........

- I tc.h ane si a. gatewhch.

. 71 Th recn rprsnt ve at the Jcb site will hae a mas*ter gag. fc;t re thn the%

eight hole iewl n thebpt machse ipifyt' and turigi.Tiswl

• ..t of e~u~tpment; along~with a spare- gage that has been caltbi:tedw'b

i

,. sp:., cifl rem. The Presc~n representativ.e'Will :test the eccurr._j_ _.ct 17' hanle an e

• ": b.tt..qused daily .by connecting, tht* rha.*ter g"age to..the secoii ?on:

ooupj:::iiIl-er and stress a tendon with the master gage att I. f:"lte:

mo*_:,re than 5%, the spare gage will be put on the machine and tha ix.ie_

• -. one will be *returned to the plant for recalibratlo*...The master ga~ge:

i... handled ndpoe'cted asawatch. Do note drop or abuse. " " 2.

. .. a0 . , -..

. , S'*.. . .

Ij*

• ,**:*m-, ... " .. / ESSING UJNIT- . .. -:- -*

- IS I - *

" N.T . . 4-

. The pU sof$*.. the stressing. equipment 'eeig ... 9) is-to put a -Orddetermib 0A.

-on 4 d. T4 stress .. tquipen ttslsts .a

• ur u1 , $00 ton ramiydck )ase, yul rod and a nut. ,.  :'

7*

• ' '.t.-, upaO5 " J_;*"

maltftenaleis ..

as follows: .*- 4

. '4.-

, I.

L. VOltage, .220 or 44,0. 3 plrase,* Be sure electrical supply.

, Is of.the correct' voltage and that the motorsare properly:'.

• ' ghased. , ., .. .. ,&

• . ..  :. .. . . . , . , . -* " -. ." . . . .'. I.;."i)

.2. - Check oil level in resetvair. It shoulc be-ih upper haltof. .

,.,:* " = " sight gage,----- "' " " .- ."." " ".**

" I- ' . *.,:~

3. C~uple hoses-to m as ma ked. br per. Presgo' Personnd'i.-l

• .* . tnstructions Be su quick couplers are -re Of deet L-gj!,

"" and other foreign-mat'i f6 fre a tt c hing-hses to. u. t

.AI-o be"surMethatqut .. are completel. eagaged .-

J4. , Jog pump motor, until iod'are sotisf .ed-that it fs turn .tvglng t * -r directon d aIndicated by the trrow aq;the pump.. - .

5. "Wth punmp runnirtjg move fo 'la, dhandl/e to t1 4Weft.

' . .. . .. . 4 i. h, a I to

. / aryddepress jog b+tton. This will ff)i',thg ram extend.

-Moving handLe-to j4ir rt6 will caust it t retract.. !-

-'4, ". All. t U . l,-s'hooting. or

• a :4.t

- st, fng.g.VbAc " - . eq

. uIpm

. . er er Will" wi ll. . .

., .,, .* b*Oozie. .a Pr 'coh'rpre-r entafive gr der his stri't supero.,

c/ n (2 r" en e req qu l . ..

1.

' ,. .t. ".. '. T . w h ve - fo s -ed the pr 6't li 4 -*

..; 1l " : :,,

AM - . . ' *. ' . _

S".. " " - ' - " A-":

-. .4.,1 i-.j - -0 1960___-

.afi .

• j*

IY,.i A. Siftl.ton

.7ry tae1 RDiver* Unit 3- "

.. "* " O ain nrent'Vessel V.i *.Tension Sydtem.".

i

Dear..mr. ji ilton:

3Ttt..AS. is tidS ansewr your letter of September 8, 1971, conce"ni  :" .

AS :v.e ,.n.number th;.ree (,) to our Quality Control Manuol. 'Our co. ea..*s, correetions and explan=**':.;s are itemized as per your*

~ letter.

.he hadness test number 41 has been added .tothi frm 1 ,.

S-* .ra~lel- sm of. the faces compare "check number, 40, Sjz "-

• ... , As. ' these - t h e twashers .m.a. are faced .r.d. off in the lathe - ..not.aw . - ,  : ' - ..-.

.* .a bar.- the.parallelism needs not to .be.measured with a-*

<-')pre ion..auge. All our buttonhead test were done on-washe .

S-vWi'th tralght drill holes that were no-t counteruui*. Therefo ,-"I

.C mtersinking does not apply. "i"cp 'thewasher is drill:ed

I-oth. sides, -therg Is no burr to be removed" Since .the -ash ' .- ,

• externally threaded, the heck.willassu. th rthread =owe' a-c hheeckby twi 1 assure

. diameter Awension *".

As to the frequency 'of checking of. tht wire holes we content 6at

- :o~A get a*l00%'.check .as required by the specifications by rmeq*jr*.g

.a 100%

Control checkby-the Inspector".," operator and a lp% random check by the Quality je. ee item'Z i

4. a. .Refer to new page 2.2-3.3 ,

b. C6rrect C. , Refer to ý<omment number 2..

5. Page 2.2-;4--has been cnenged to show a. 100 check ft. Splits.

." ny malformptions or dofects that are nrt detrimentalto tqe di'a-meter, eccentricity (,rr crack crit.erkawill not be 'considere cause .-

.'. for rejections.

6 . er to' ýeqEe. i: ... .

C. 7Co-Etinued- )7 i 2?)La' SEI( CE , :

-- '*,r

...-

, *...* ...*.( " ... ...- , * -

/

. ýI

.I -~ 0 3 V'X 2 17 OA :. CN f S .J  !,iI '. A.S'fl,NA *2 .96 62 8O .963 8 0 8 1

.9

," 0 IL

tu.-'_'5 AMrtl kitnt. ry

-aat;~

~to Crystal River Unit 3 -Pebrur~ V_

i I -

9. Refer to .pag.e. 2.. 3-24.

1f. Has been corrected .aý;cfQ.EdTglV-.

TI w; + . .,

Tfi'onLy £tandardz on fhis t &k is the new PIN (Getman 7 .4.

Industx a!.:Standards). 'As w,,.connot get any oth-r pa-t -

the..)Ofd tester but s-tahoardized ones., wi.. had to

,. .tut the equirements &ca dingy..

C-..rrecte..acciordingly " '

Refer t6.. Item 2 1'.

Refi Refý t! I'tem 5 The. template, is built according tW-the principle shown V1, .

S"page. 231O, .but. it isbcons.ructed stronger and.-h.evi.

thaws .  :.

. _-A.efer t. -.a e.:.. ., 41rea Cutting .

... e stud bo16 in--th "washers serv tprose t

.,"t* c .keepjr'plate to the shop, intalled.washer before

",-- As this iq done .kn our plant, we en not see ft.-.'*pf .itp gagdp. for. checking.

lug There will nt 3te e -

. ý *..-.lek 'these .hole" o the d!te.

rsubmit

[:* -'es-. hereby- the .-..-... followlinq pages: ,.* *

.4-

[* ' . -. 2 '1  :* *2.3-.24' "

2.\.24 2 3-37

-'2.2-32

" 2'.2-3.24 " 2 -31_. ..

• "' 2,3-.4" * . ~ .2. *-. .. ,:. *41

• .' """2:.3.10/ - .'2 -' ,- ..

I 'C C, are con~sidered approvled:

,Thel.ollowinr pages

• 1'

-I-

• w ~-

2.2-20 .4.4-2

4. 4ý 3 "2.3-'6

-2.3-8 4.4-4' 2.3-19 I'

• 2.3-20.

z.. ztj .

2-. 3-21 2. 2-.36

2. 3-25'

,,I

• .2 46 .1..

2. 3-7,9 e2.,.2-47

,.N.r..:-n

• 1--..

3. 3-1 2.2-.49

ýý4.-4-. I

.- o

4gage Th" T r 'rr. D. A. Unit"3

$zCrystal River Unit 3' February 22- M.1  :

Ra addition, we submit hereby the follow'Ing revised pae fO_2 "l,14 your approval:

2.2 Z. j--.Ou I ."...*.: . .. ,"

.2.2-33 2.3-31 2.2-w;38 2. 3-3Z..

2.2-46 2.4-f 2.2-47 3. 6-1 3h 6-1

-J . 2.2-48 C-,

.2.2-49 3.8-1

2. 2-50 4.6-1 .; .I~.

2.'312- 50-I-1 5.2-3 5.2-4

-'4". ~

All pates submitted or resubmitted herewith, are marked 4.

Yours very truly, THE :RESCON CORPORATION 40.e Mark K. Rust Projeet Engineet A

-- if.

Eastern Divisloft

.i t

HarrA KoChL. 4 - p Mr; E. R.lHottenstein

,Mr.. W.- s4- 0' ri

• UZ.- Jim DurenZ  %

Tad bickley

q. *

• 1' I

. A.

4 e .

4 S .,,

V 4

Sr 1. ,

p *~

---. 4

.4 ,

.4,.

.45

• ~'E .~