ML102810124
| ML102810124 | |
| Person / Time | |
|---|---|
| Site: | South Texas |
| Issue date: | 09/29/2010 |
| From: | Ruvalcaba M South Texas |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| G25, NOC-AE-10002604, RR-ENG-2-55, STI 32753100, TAC ME4514, TAC ME4515 | |
| Download: ML102810124 (161) | |
Text
{{#Wiki_filter:~_EZ Nuclear Operating Company South Texas Pro/ect Eiectrc Generating Staton P.. Box 289 Wadsworth, Texas 77483 September 29, 2010 NOC-AE-10002604 File No.: G25 10 CFR 50.55a U. S. Nuclear Regulatory Commission Attention: Document Control Desk One White Flint North 11555 Rockville Pike Rockville, MD 20852-2746 South Texas Project Units 1 and 2 Docket Nos. STN 50-498, STN 50-499 Amended Request for Relief from ASME Section Xl Code Requirements for Weld Examinations (Relief Request RR-ENG-2-55) (TAC Nos. ME4514/ME4515)
Reference:
Correspondence from Marco Ruvalcaba, STP Nuclear Operating Company, to NRC Document Control Desk, "Request for Relief from ASME Section Xl Requirements for Weld Examinations (Relief Request RR-ENG-2-55)," dated July 29, 2010 (NOC-AE-1 0002578) (ML102240169) Pursuant to 10 CFR 50.55a(g)(5)(iii), STP Nuclear Operating Company (STPNOC) submits an amended request for relief from ASME Section Xl requirements for weld examination on the basis of impracticality. ASME Section Xl Tables IWB-2500-1 and IWC-2500-1 require inservice inspection of Class 1 and Class 2 component welds by nondestructive examination. 100% examination coverage of these welds during the second ten-year inspection interval was impractical because of component configuration and geometry, and because of the limitations of the examination equipment and techniques used to perform these examinations. The attached discussion includes a list of the affected welds for which relief is requested, the amount of coverage obtained, and the basis and justification for their acceptability. STPNOC requests NRC review and approval of this request by January 31, 2011. This date is flexible. This addendum provides enhanced tables with references to the requested ultrasonic examination results. Sketches showing areas where ultrasonic examinations could not be performed are included in the individual ultrasonic examination reports. Changes in the text are indicated by change bars. There are no commitments included with this request. If there are any questions, please contact either Mr. P. L. Walker at (361) 972-8392 or me at (361) 972-7904. arco aRuv
- Manager, Testing and Programs Engineering PLW
Attachment:
Amended Request for Relief from ASME Section Xl Code Requirements for Weld Examinations (Relief Request RR-ENG-2-55) STI: 32753100 (X
NOC-AE-1 0002604 Page 2 of 2 cc: (paper copy) (electronic copy)* Regional Administrator, Region IV U. S. Nuclear Regulatory Commission 612 East Lamar Blvd., Suite 400 Arlington, Texas 76011-8064 Mohan C. Thadani Senior Project Manager U.S. Nuclear Regulatory Commission One White Flint North (MS 8 B1A) 11555 Rockville Pike Rockville, MD 20852 Senior Resident Inspector U. S. Nuclear Regulatory Commission P.O. Box 289, Mail Code: MN116 Wadsworth, TX 77483 C. M. Canady City of Austin Electric Utility Department 721 Barton Springs Road Austin, TX 78704 John Ragan Catherine Callaway Jim von Suskil NRG South Texas LP A. H. Gutterman, Esquire Morgan, Lewis & Bockius LLP Mohan C. Thadani U. S. Nuclear Regulatory Commission Kevin Polio Richard Pena E. Alarcon City Public Service C. Mele City of Austin Jon C. Wood Cox Smith Matthews Richard A. Ratliff Texas Department of State Health Services Alice Rogers Texas Department of State Health Services
- Without Reactor Vessel Weld Results Summary
Attachment NOC-AE-1 0002604 Page 1 of 8 SOUTH TEXAS PROJECT UNITS I AND 2 AMENDED REQUEST FOR RELIEF FROM ASME SECTION XI CODE REQUIREMENTS FOR WELD EXAMINATIONS (RELIEF REQUEST RR-ENG-2-55) Reference Code: ASME Boiler and Pressure Vessel Code, Section Xl 1989 Edition No Addenda A. Components for Which Exemption is Requested (a) Name and Identification Number: Component welds as listed in the attached tables. / (b) Function: Various (Refer to applicable sections of the South Texas Project Updated Final Safety Analysis Report for specifics) (c) Class: ASME Code Class,1 or Class 2 as specified in the attached tables B. Code Requirement from Which Relief is Requested ASME Section Xl Code Table IWB-2500-1 and Table IWC-2500-1 specify the examination method and extent of coverage for nondestructive examination of welds. Relief from full volumetric or surface examination coverage requirements of the Section Xl Code is to be requested when the obtained coverage is 90% or less. The welds for which relief is requested are listed in the attached tables. Welds with volumetric or surface examination coverage reduced less than 10% are considered to have essentially 100% coverage in accordance with ASME Section Xl Code Case N-460. C. Basis for Relief from Code Requirements Obtaining required examination coverage of welds listed in the appended tables was found to be impractical due to various factors, including: " Component configuration, Geometry, and Examination equipment and techniques utilized for the examinations. STPNOC requests relief from full examination coverage requirements for the welds listed based on the impracticality of achieving required coverage. D. Alternate Examination No alternate examinations are proposed for the welds for which relief is requested.
Attachment NOC-AE-1 0002604 Page 2 of 8 E. Justification for Granting Relief 100% examination coverage of these welds is impractical because of component configuration and geometry, and because of the limitations of the examination equipment and techniques used to perform these examinations. However, volumetric and surface examinations of accessible locations will continue as required. The following tables reference the weld results summaries for the components examined. The summaries include sketches, drawings, etc., describing the ultrasonic coverage obtained (scan paths, etc.) and why the limitations cited have restricted the overall coverage obtained. Only those reports for components where ultrasonic testing was performed are provided, i.e., where coverage was volumetric. F. Implementation Schedule STPNOC requests that the Nuclear Regulatory Commission grant relief from the referenced nondestructive examination requirements pursuant to 10 CFR 50.55a(g)(6)(i). Approval of this application is requested by January 31, 2011; however, this date is flexible. G. Additional Information Reactor Vessel Weld Results Summary
Attachment NOC-AE-1 0002604 Page 3 of 8 WELD EXAMINATION COVERAGE - UNIT 1 Summary ASME ASME ASME System Component Weld ID Component Coverage Reason for Limited Coverage No. Category Item No. Class Description Description 0R050 6-i -101 6OTTOMHE-UDO0JU 68% VI Q 3MI 2PENETR-fkdN L(! CAC R-IO- ...C............... TORC 0 BOTTOM HEAD. VESSEL WELDS: 1, M -E 5680 b 6Q CIRC 2 MS 0PlfNG7' EXRUIT 601.V-0L! PIPE t0-F1GURATI7N 6-MS-i-LANGE 567-300 BEZ 1R-0 2 MS PIPING - TR jQfJN75 yOU _~NG qC0 NF I G UAMT 1N T P ;I §6-M S-i 1062--GK2- (C) FLANGEi 012400 B-H B8.20 1 RC PRESSURIZER - PRZ-1-1A,1B SUPPORT BRACKET 70% SUR PROXIMITY OF SUPPORT FRAME INTEGRAL ATTACHMENTS 012510 B-H B8.20 1 RC PRESSURIZER - PRZ-1-2 SIESMIC LUG 75% SUR LUG CONFIGURATION INTEGRAL ATTACHMENTS 012520 B-H B8.20 1 RC PRESSURIZER - PRZ-1-3 SIESMIC LUG 75% SUR LUG CONFIGURATION INTEGRAL ATTACHMENTS 012530 B-H B8.20 1 RC PRESSURIZER - PRZ-1-4 SIESMIC LUG 75% SUR LUG CONFIGURATION INTEGRAL ATTACHMENTS 30~5450 C-* C"1* 2 RH-H HEAT ENCHAN(* RHA -S A SHELL TO FLAN-G:E CIRCUMFEERENTIA 305500 0 2° 2 RH HE A -TEN N CANG RHAHR Sd-NOZL TO FIGURATION NOZZLE TO SHELL WELODS 503670 C-C C3.20 2 FW PIPING - 1PL1-LPL8 PIPE LUGS 60% SUR LUG CONFIGURATION 18-FW-1 029-AA2 505350 C-C C3.20 2 FW PIPING - 1PL1-LPL8 PIPE LUGS 60% SUR LUG CONFIGURATION 18-FW-1032-AA2
Attachment NOC-AE-1 0002604 Page 4 of 8 WELD EXAMINATION COVERAGE - UNIT 1 Summary ASME ASME ASME System Component Weld ID Component Coverage Reason for Limited Coverage No. Category Item No. Class Description Description 551870 C-C C3.20 2 MS PIPING - 27PL1-27PL8 PIPE LUGS 55% SUR LUG CONFIGURATION 30-MS-1001-GA2 554245 C-C C3.20 2 MS PIPING - 25PL1-25PL8 PIPE LUGS 55% SUR LUG CONFIGURATION 30-MS-1002-GA2 504790 C-C C3.20 2 FW PIPING - 1PLI-1PL8 PIPE LUGS 50% SUR LUG CONFIGURATION 18-FW-1031-AA2 556625 C-C C3.20 2 MS PIPING - 26PL1-26PL8 PIPE LUGS 50% SUR LUG CONFIGURATION 30-MS-1003-GA2 558925 C-C C3.20 2 MS PIPING - 26PL1-26PL8 PIPE LUGS 50% SUR LUG CONFIGURATION 30-MS-1004-GA2 750600 C-C C3.30 2 RH PUMP 1A RHARHS-1A-IWA1 INTEGRALLY WELDED 75% SUR PROXIMITY OF PUMP SUPPORT ATTACHMENT STANCHION 750605 C-C C3.30 2 RH PUMP 1A RHARHS-1A-IWA2 INTEGRALLY WELDED 75% SUR PROXIMITY OF PUMP SUPPORT ATTACHMENT STANCHION 750610 C-C C3.30 2 RH PUMP 1A RHARHS-1A-IWA3 INTEGRALLY WELDED 72% SUR WELDED ATTACHMENT CONFIGURATION ATTACHMENT 751320 C-G C6.10 2 SI PUMP 1A SIAPLH-1A-PCW1 FLANGE TO UPPER 56% SUR FLOOR OBSTRUCTIONS CASE 6O-7f0 N-121 BESOc5.80 BEOT"OMMOUN0ED 6b m B.O _MI PENETRATION 4M/OýEYO 48 INSTRUMENTATION (BM lI).... ~10~ R~1 ~ C PIPING6IVAV O IE50 O YAV~OFIGUA -ON 705 104320~6-C-102 RA1 E1112ýR P~ i pOT~L EFANGE CONý1Gg~kTION' - O
'R-78 71R LkR1.15 ýii ROif VPIN-6 9Gt4JS AF~E END'fTQ,,S'G 7%' NOZZLE CONFIGURATINTAPER) CRC 29-RC-ljOJ-NSS,' INLET NOZZLE 'SCAN LIMITATION -PDI Loop i _N __ ___ !0L0FýLfj i.1-6 it RO PIG'- RSG-'1D1-N-SE SA-FE ENb'TORS 860%/ VOL, N(zzLECONFI"G-U-R"A'TIO-N"-PDI 29-RC140j-S'IN LET NO-ZZLE 1097 -A-il jR2. 1. j 1 RC P5iPN fid' 2 IL TO RED~E 50% VOL ,243P7i003-BBl1 2370 RA ~2.1.51 I PIPNG f0PPE TO VALVE gA,\\O ALVE CONFIGURATIN T-PDI El~d 9ý 0 0 REACTOR VOL CASTr SS WELD CONFýIGURATIN AND 31R-102-NS-j COOLANT PUMP1'A" SEARCH ULNI-TSIZE LOOP COOAN LooP 2 -- pA R~44 -A-1 R.2-d Pl I~ 1`4iNG 9 ECLBOW T6 REfA-CTOR 26/. V-OIL WEL C-O NPFIGUR-ATION 31RC102Kt-- COOLANT PUMP 1C
Attachment NOC-AE-1 0002604 Paqe 6of 8 WELD EXAMINATION COVERAGE - UNIT 2 Summary ASME ASME ASME System Component Weld ID Component Coverage Reason for Limited Coverage No. Category Item No. Class Description Description 400 B-6.AC 9-A .-1i R-C V, P-PV2"i-1 i* LOTWER-SHELLTO 7ZVOLJ SIX CORE SUPPORýTq LUGS CPIRCQMFERENTIAL B(OTTOM HEAD TORUS VESSEL WELDS -0600500 B-A 81f 21T 1f At RPýV7-. RPV2-f~ bOTmOMHE ADJTOU %VOL BMI' EET1ONP ,CIRCUMFERENTIAL ,Tbo BOflTý,Q'_ HEADgETAI VESSEL WýELDS-DOME 01i 59-2b6 B-B2.4 11 RfC 660% HEVWLSRG2- ~ CANLR~T
- 8OL, STR, yC T,"U-AL STEEL jrLIBEPLATE, 0-10700o 8:0D.1 R-C P`-E S PU R-1ZER PRZ-2:N3 S~AFETY NoZET 766/6V6_0 OZE~EDCNFGRT~
NOZZLETOSH E[L SHELL AND SHELLO*.. NOZ2ZLE WELDS 0108-- i B3.t0 i RC.* PRESSUIZER-PRZ-2-N4A REUE NOZZLf7 80%V-L 1'OVGURATION NOZZLE-TO SHEQLL HL AND SHELL TOL-. NOZZLE WELDS 0190 B-BAO C PRESSU8'RIZER.~PRZ72-N4B SAFETY NOZZLETO 6%VL NZL~EDCNI~RfO NOZZLEETO SHELL, PH-ELL 'ANDSHELLTq...... NOZZLE WELDS b 1:4C0 -H B8.i 1 PRIESPSSURIZER-PR-2=A, SUPFORT RNOZZLET5 O/70LI NORZZPLEOXWELD CONFGUPRATIFONM NOZZLE TO SHELL SHELL AN[) SHELL TO, NOZZLE WELDS 012400 B-H B8.20 1 RC PRESSURIZER - PRZ-2-4A,1B SUPPORT BRACKET 70% SUR PROXIMITY OF SUPPORT FRAME INTEGRAL ATTACHMENTS 012460 B-H B8.20 1 RC PRESSURIZER - PZR-2-4A,4B SUPPORT BRACKET 70% SUR PROXIMITY OF SUPPORT FRAME. INTEGRAL ATTACHMENTS 012420 B-H 88.20 1 RC PRESSURIZER - PZR-2-2A,2B SUPPORT BRACKET 70% SUR (2A) PROXIMITY OF SUPPORT FRAME INTEGRAL 63% SUR (283) ATTACHMENTS
Attachment NOC-AE-1 0002604 Page 7of 8 WELD EXAMINATION COVERAGE - UNIT 2 Summary ASME f ASME ASME 1 System Component Weld ID Component Coverage Reason for Limited Coverage No. Category Item No. Class Description Description 012440 B-H B8.20 1 RC PRESSURIZER - PRZ-2-3A,3B SUPPORT BRACKET 70% SUR PROXIMITY OF SUPPORT FRAME INTEGRAL ATTACHMENTS EQý- EQ Gild g RKH' RE-T ffCHA-N'GERk EHARSS EL LT ( TFjG k-GE 'f% CONEW b1 URATION .CIRCUMFERENTIA WELDS* _L56C qj 221gi 2 PH~ HEAT EXCHAN~tEt R H-ST-N NOZLE TO 8ELJ 4oA VOL1 NOZZLE WELIY CO FIGUR~A1ON NOZZLE TO SHELL WELDS. 300950 C-C C3.10 2 SG RSG - INTEGRAL RSG-2A-TR-LS-A LOWER SHELL 50% SUR SUPPORT STRUCTURE ATTACHMENTS TRUNNION A 551870 C-C C3.20 2 MS PIPING - 29PL1-29PL8 PIPE LUGS 55% SUR LUG CONFIGURATION 30-MS-2001-GA2 554245 C-C C3.20 2 MS PIPING - 30PL1-30PL8 PIPE LUGS 55% SUR LUG CONFIGURATION 30-MS-2002-GA2 556630 C-C C3.20 2 MS PIPING - 29PL1-29PL8 PIPE LUGS 55% SUR LUG CONFIGURATION 30-MS-2003-GA2 558925 C-C C3.20 2 MS PIPING - 28PL1-28PL8 PIPE LUGS 55% SUR LUG CONFIGURATION 30-MS-2004-GA2 504230 C-C C3.20 2 FW PIPING - 1PL1-1PL8 PIPE LUGS 51% SUR LUG CONFIGURATION 18-FW-2030-AA2 504790 C-C C3.20 2 FW PIPING - 1PL1-1PL8 PIPE LUGS 50% SUR LUG CONFIGURATION 18-FW-2031-AA2 505350 C-C C3.20 2 FW PIPING - 1PL1-1PL8 PIPE LUGS 50% SUR LUG CONFIGURATION 18-FW-2032-AA2
Attachment NOC-AE-1 0002604 Page 8 of 8 WELD EXAMINATION COVERAGE - UNIT 2 Summary ASME ASME ASME System Component Weld ID Component Coverage Reason for Limited Coverage No. Category Item No. Class Description Description 503670 C-C C3.20 2 FW PIPING - 1PL1-1PL8 PIPE LUGS 51% SUR LUG CONFIGURATION 18-FW-2029-AA2 750605 C-C C3.30 2 RH PUMP 2A RHARHS-2A-INTEGRALLY WELDED 90% SUR PUMP SUPPORT LEG IWA2 ATTACHMENT 750120 C-G C6.10 2 CS PUMP 2A CIAPCS-2A-PCW1 FLANGE TO UPPER 74% SUR FLOOR PENETRATIONS CASE 751320 C-G C6.10 2 SI PUMP 2A SIAPLH-2A-PCW1 FLANGE TO UPPER 74% SUR FLOOR PENETRATIONS CASE f104320 ' A k-EI1. JR-2 f A IIP-ING - ELBOWTO EA E 7-5% VLFLGE GEOMTR-Y !-D-69,RC-2jbý-y
- -NT Thld-080 VAiT*i 9-1 Rc, PIIN*
RSG-2A-IN-SE SAFEENDJOSG 500/0 VO OERG RMJESFEE 29R-20NS -L INLET NOZZLE NOZZLE CONFIGUR TION L6cp 1 !,01190 A* TRi f65 RC 9IPING R SAFE END TOýRS $5Q / COVERAGE FROM,IE SAE- % UE, LOP-RC24.. INLET NOZZLE NOZZLE CONFIGURATION - PDI '230700 R-k-j; f02.i.5 '1' ti PIPING - PIPE TO -VALVE I_ _ý-1-- CONFIURATIO6N - 05D1 '-A- -Rý2ý.2 ko RC PIPING. bTO 4%V L W-E-LD C-oN-F~i--A~kioA:NR-SIZE Ff 100080 K--l -r 9 LELBO TO REA C1R-f2-4tj OOL -ANT, PUMPZ2A SEARCH UNIT REQUIRED FOR CAST SS ,LOOP1 -MATERIAL-- 1 :026bC 'R-- EiR2-.2 0 At PIPING7 RECBW ACTOR-K5% VOL NEING PbNIFFGURTIO ThR-222ThSS ~COOLANT PUMP28 .LO~OP 2 J 04 4 RA1-k, E1R;22d At jPING~~ 9 ELBOW TO REAdCT6Rýý %0/ ViOL PI P INGd QONF G U jk T Q N 31-RC-2302-NSS COOLANT PUMP 2C LOOP 3
WesDyne International Reactor Vessel Weld Results Summary STP UNIT 1 WELD NO. STP SUM # RPVI-102-151 DESCRIPTION BOTTOM HEAD TORUS WELD 500 W5 WesDyne # LIMITATIONS UT RESULTS NO [] YESLF-BMI Penetrations Coverage = 67.91% RIX NO. OF UT INDICATIONS 1 STATUS Code Allowable EXAM DOCUMENTATION INDICATION DOCUMENTATION W ANALYSIS LOG Fx ACQUISITION LOG SSCAN PRINTOUT -X ASSESSMENT SHEET XI PARAGON HARD COPY F-] OTHER ( specify ) COVERAGE BREAKDOWN Data quality verified as required by procedure.
- O WESDYNE ANALYST i/--
Level: I D 0 Date:10-23-09
STP UNIT 1 DIRECTION / ORIENTATION RPV COVERAGE ESTIMATE BREAKDOWNS PARALLEL SCANS PERP. SCANS CCW / CW UP / DOWN WELD DESCRIPTION WELD NO. BOTTOM HEAD TORUS CIRC RPV1-102-151 (W5) STP
SUMMARY
NUMBER:500 BEAM ANGLES BEAM 450 L Dual 450 L Single 450 Shear DIRECTION EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME CCW (1) 69.90 69.90 69.90 CW (1) 69.90 69.90 69.90 UP (2) 65.92 65.92 65.92 DOWN (2) 65.92 65.92 65.92 UT COVERAGE = 67.91 See exam volume EPP sheet 22 of 23 67.91% (1) 100% Coverage for 160.360 Combined with 48.78% for 187.140 (2) 100% Coverage for 164.300 Combined with 50.39% for 144.900 ANALYST ý-/-
Page I of i.4. W STP7855 12/05' DTL #1005036 ULTRASONIC EXAMINATION Record 4 Procedure #/Rev UTI # UT-2009-035 0PEPIO-ZA-0004 / Rev 4 UTI-PDI-UT-I Rev 0 Exam Date Work Order/PM # WAN # 10/09/2009 ST86000011 358292 TPNS/Summary #'s Drawing Number I4yftem 566800 B-MS-2 Comp. Description/ID # EXTRUSION TO FLANGE, 6-MS-1001-GA2 (E) WELD I Examination performed from the Q inside diameter surface 0 outside diameter surface Reference Cal Sheet No's UTCAL-2009-0 18 Start Exam Time/Date End Exam Time/Date 10/09/09 10/09/09 Surface Condition 0 As Fabricated 5 As Welded El Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00610-001 12/29/2009 N/A N/A " 1F Lo-RULE 5 INLINE WITH Lo RULE 6 OF EXTRUSION BELOW Wo-WELD CENTERLINE Flow EXTRUSION TO FLANGE Search Unit 45 DEGREE Couplant Type: SONOTRACE 40 Batch 05243 B IND. MAX L L L W MP Wi A MP W MP W2 'A MP W MP ANGLE NO. AMP I MAX 2 I MAX MAX MAX 2 N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A NONE 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [0N/A 5 00 [] 450 5 45T' E] 600 El 60T0 C3 Other (Specify) Comments: [3 Actual measured angle in austenitic base metal: Upstream = Downstream -- N/A X Limitations: ED N/A 0l Limitations verified same as PSI El Other (Specify) Comments:.SCANNING SENSITIVITY SET AT 40.0DB EXAMINATION COVERAGE OBTAINED FROM THE FLANGE SIDE DUE TO EXTRUSION CONFIGURATION AND DUE TO WELD CROWN ISI FINISH (GROUND FLUSH). 75% COVERAGE OBTAINED. 100% AXIAL (TOWARDS FLANGE), 100% AXIAL (TOWARDS EXTRUSION), 50% CIRC (COUNTER CLOCKWISE) 50% CIRC CLOCKWISE). Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date DJ Maclean/III/10-09-2009 EM Barrera/l!/10-9-09 ui-o t,//gpa, Signature Signature Signature
Q* 41OPEP10-ZA-0004 Rev. 4 1Page 29 of 30 General Ultrasonic Examination Form 7 ISI Examination Coverage (Typical) Page I of 2 ISI EXAMINATION COVERAGE NDE Record # UT-2009-g,QW035" Summary # 566800 cd a., to -- -0' q Examination Method/Type: ULTRASONICS UTI-PDI-UT-1 Description Of Limitation: PROXIMITY OF EXTRUSION TO WELD Exam (Weld) Thickness (T): 0.55" Exam (Weld) Width (W): 2.4"7 Exam (Weld) Length (L): 28.625" Examination Volume (EV): AXIAL (TOWARDS FLANGE) 0.55 X 2.4X 28.625"=41.327" = 100% IAL (TOWARDS EXTRUSION) 0.55 X 2.4X 28.625"=41.327"'= 100% IC (C "CIRC (COUNTER CLOCKWISE) 0.55 X 2.4X 28.625"=41.327" = 100% CIRC (CLOCKWISE) 0.55 X 2.4X 28.625"=41.327" -- 100% Examination Coverage (EC): AXIAL (TOWARDS FLANGE) 0.55 X 2.4X 28.625"=41.327" = 100% AXIAL (TOWARDS EXTRUSION) 0.55 X 2.4X 28.625"=41.327" = 100% CIRC (COUNTER CLOCKWISE) 0.55 X 1.2X 28.625"=41.327" = 50% CIRC (CLOCKWISE) 0.55 X 1.2X 28.625"=18.327" = 50% % Examination Coverage (% EC): 75% Examiner / Date: DJ MACLEAN 10/09/2009 Reviewer / Date 6*11,, v,,5f. ocr-aoa This page, when completed, SHALL be retained
OPEP10-ZA-0004 I Rev. 4 1 Page 30 of 30 General Ultrasonic Examination Form 7 IS] Examination Coverage (Typical) Page 2 of 2 This page, when completed, SHALL be retained
Page I of Q45.06 STP7855 (12/05' DTL #1005036 ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # UT-2009-017 OPEP I 0-ZA-0004 / Rev 4 UTI-PDI-UT-1 Rev 0 Exam Date Work Order/PM # WAN # 10/07/2009 ST86000011 358292 TPNS/Summary #'s Drawing Number g-nem 567300 B-MS-4 Comp. Description/ID # EXTRUSION TO FLANGE, 6-MS-1002-GA2 (E) WELD I Examination performed from the El inside diameter surface.,outside diameter surface Reference Cal Sheet No's UTCAL-2009-011 Start Exam Time/Date End Exam Time/Date 1110 10/07/09 1130 10/07/09 Surface Condition E] As Fabricated El As Welded I] Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00610-001 12/29/2009 NIA NIA 80 OF Lo-RULE 5 Wo-WELD CENTERLINE Flow EXTRUSION TO FLANGE Search Unit 45 DEGREE Cou tant T SONOTRACE 40 Batch 05243 B IND. MAX L L L W MP W, 1/2 MP W MP W2'% MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A NONE 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: 0 N/A 0] 00 [ 450 [E] 45T' [] 600 El 60T* El Other (Specify) Comments: E] Actual measured angle in austenitic base metal: Upstream = Downstream = N/A X Limitations: Z N/A E] Limitations verified same as PSI E] Other (Specify) Comments:.SCANNING SENSITIVITY SET AT 40.0DB EXAMINATION COVERAGE OBTAINED FROM THE FLANGE SIDE DUE TO EXTRUSION CONFIGURATION AND DUE TO WELD CROWN ISI FINISH (GROUND FLUSH). 75% COVERAGE OBTAINED. 100% AXIAL (TOWARDS FLANGE), 100% AXIAL (TOWARDS EXTRUSION), 50% CIRC (COUNTER CLOCKWISE) 50% CIRC CLOCKWISE). Examiner I/Level/Datgc W, 1 -61 4 Examiner 2/Level/Date Reviewer/Date DJ Maclean/ III /10/,072009 EM Barrera/1/ 10-7-09 Fefs e* ,E9 A.c1re7.Y/I/Ocro Signature Signature Signature
Page I of STP7855 (12105' DTL #100503* STP7855 (1205 6.. 1ý .45...* j {r/ I .06. ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # UT-2009-018 OPEP 10-ZA-0004 / Rev 4 UTI-PDI-UT-I Rev 0 Exam Date Work Order/PM #/ WAN # 10/07/2009 ST86000011 358292 TPNStSummary #'s Drawing Number -.SL-ySem 560060 B-MS-4 Comp. Description/ID # PIPE TO WELD CAP, 16-MS-1002-GA2 WELD 2 Examination performed from the [] inside diameter surface g outside diameter surface Reference Cal Sheet No's UTCAL-2009-0 13 Start Exam Time/Date End Exam Time/Date 1050 10/07/09 1105 10/07/09 Surface Condition 0 As Fabricated 0] As Welded [] Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00610-001 12/29/2009 N/A N/A 80 OF Lo-RULE 5 IN LINE WITH EXTRUSION ABOVE Wo-WELD CENTERLINE Flow PIPE TO WELD CAP Search Unit 45 DEGREE Couplant Type: SONOTRACE 40 Batch 05243 B IND. MAX L L L W MP W1%4 MP W MP W2 % MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A NONE 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: N N/A C] 00 C] 450 ° 45TO 600 ° 60T° [] Other (Specify) Comments: 0 Actual measured angle in austenitic base metal: Upstream =. Downstream = N/A X Limitations: Z N/A 5 Limitations verified same as PSI 0 Other (Specify) Comments:.SCANNING SENSITIVITY SET AT 40.0DB EXAMINATION COVERAGE OBTAINED FROM BOTH SIDES OF THE WELD. GEOMETRY NOTED AT 10% OF REFERENCE. Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date DJ Maclean/ 111/10/07/2009 EM Barrera/I/ 10-7-09 oc.7 Signature Signature Signature
Page 29 of 30 OPEP1-ZA-0004 Rev. 4 Page of 30 General Ultrasonic ExaminationI Form 7 ISI Examination Coverage (Typical) Page I of 2 PAGE _a_ oF OF IS! EXAMINATION COVERAGE NDE Record # Summary # 567300 Examination Method/Type: ULTRASONICS UTI-PDI-UT-1 Description Of Limitation: PROXIMITY OF EXTRUSION TO WELD Exam (Weld) Thickness (T): 0.55" Exam (Weld) With (W): 2.4". Exam (Weld) Length (L): 28.5" Examination Volume (EV): AXIAL (TOWARDS FLANGE) 0.55 X 2.4X 28.5"=37.62" = 100% AXIAL (TOWARDS EXTRUSION) 0.55 X 2.4X 28.5"=37.62" = 100% CIRC (COUNTER CLOCKWISE) 0.55 X 2.4X 28.5"=37.62" = 100% CIRC (CLOCKWISE) 0.55 X 2.4X 28.5"=37.62" = 100% Examination Coverage (EC): AXIAL (TOWARDS FLANGE) 0.55 X 2.4X 28.5"=3 7.62" = 100% AXIAL (TOWARDS EXTRUSION) 0.55 X 2.4X 28.5"=37.62" = 100% CIRC (COUNTER CLOCKWISE) 0.55 X 1.2X 28.5"=1 8.81 " = 50% CIRC (CLOCKWISE) 0.55 X 1.2X 28.5"=1 8.81" = 50% % Examination Coverage (% EC): 75% Examiner / Date: DJ MACLEAN 10/07/2009 Reviewer /Date ,&c, i-.*A / 9 cz C3 g X This page, when completed, SHALL be retained
~-.1 I OPEP10-ZA-0004 IRev. 4 1 Page 30 of 30 General Ultrasonic Examiination Form 7 ISI Examination Coverage (Typical) Page 2 of 2 PAGE _ OF 9 ISI EXAMINATION COVERAGE NDE Record # UT E-009 - 0 R 41 Summary #567300 Examination Volume Coverage Plot/Drawing: Scale 1/4" = Y_ Ol QY /CC\\ 1cAtr This page, when completed, SHALL be retained
Page I of STP7855 (08/02) DTL # 1005036 Q45.06 ULTRASONIC EXAMINATION I Record # Procedure #/Rev UTI # 032 UT Exam-2003-021 OPEPI0-ZA-0004/2 Rev. I Exam Date Work Order/PM # I WAN# 415103 ST86000011 .1222767 TPNS/Summary #'s Drawing Number 305450 B-RHX-I Comp. Description/ID # SHELL TO FLANGE/ RHAHRSIA-S2 Examination performed from the [] inside diameter surface [ outside diameter surface Reference Cal Sheet No.'s UT CAL # 2003-002, 003, 004 Start Exam Time/Date End Exam Time/Date 1225 4/5/03 1425 4/5/03 Surface Condition [] As Fabricated [] As Welded C] Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-076 10-17-03 100-00580-088 10/17/03 70 OF Lo-DATUM "0" Wo-WELD CENTER LINE Flow SHELL TO FLANGE Search Unit 45,45T, 70 Couplant Type: SONOTRACE Batch 95343 IND. MAX L L L W MP WJ 2 MP W MP VW 2 V MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A N/A N/A NIA N/A N/A N/A N/A N/A N/A NIA N/A N/A N/A N1 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A NONE o NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A [] 00 [ 450 0 45T° E] 600 F] 60T* [] Other (Specify) Comments: [] Actual measured angle in austenitic base metal: Upstream = Downstream = - N/A Limitations: El N/A [] Limitations verified same as PSI L] Other (Specify) Comments: EXAM PERFORMED ON SHELL SIDE ONLY. Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date GUENTER GRELL 11 4-5-03 N/A 0LLjjfi&-v,[. 0.'& oilo)qfo (5 Signature Signature Signature I
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I SwRI MANUAL ULTRASONIC EXAMINATION RECORD PROJECT NO.: SITE: DATE: (DAY-MONTH-YEAR) TIME: (24 HFI. CLOCK) SHEET NO. South Texas Project U Electric Generating Station, Unit I 4 EXAM 1 890121 EXAMINATION AREA (SYST/CO4P) (LINE/SUBASSEMBLY) (IDENTIFICATION) L LOCATION -..Tv 1,,- wo,,,r-W LOCATION ENER SNT LEVEl. PRODEDURE CALIBRATION ANGLE 0 WEuD TYPE 7 SHEET (5) USED ý 40 U - EXAMINE SNT LEVEL NO. COO SCANNING WELD LENGTH C -l,/ B EV. TEMPERTURE O MAX I W MAX L L L2 SEARCH SEARCH OF L UNIT UNIT DAMPS REMARKS INITIAL NO. MP 501 NO MAC 0 LOC. ANGLE (IF YES. EXPLAIN) NO. Ok W ip IMX IDO A X lw. ANL /.3 9A/.'*7 .,-t, 2;5 z z 9*,aL-9 0_ 0__ %14 _Z / caw 4, r eta,- , /GO,7ztIY,-; e I__- 60 /O44 I 1,27/,45 ~~ C //) qr _ ,ew C7A4f7 REMARKS:~ Q )C wcjr
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SwRI MANUAL ULTRASONIC EXAMINATION RECORD CONTINUATION SHEET PROJECT NO.: SITE: South Texas Project. DATE: (DAY-MONTH-YEAR) TIME: (24 HR. CLOCK) SHEET NO. 17-2520 Electic Generating Station, Unit 1 q9 EXAM 900019 EXAM ENED /P00 E INATION AREA (SYST/CO4P) (LINE/SUJBASSEI4LY) (IDENTIFICATION) CONT FROM SHEET E NRSTLVLEXAMINER S EE OTNTDO HE k ,*,p '-Ž--*- C. A,/., ,U44 IND MAX W AX Ll L L2 SEARCH SEARCH NO. OF S o AX 0 UNIT UNIT EXPLAIN) REMARKS INITIAL NO AOC W 14P MA X 04C OAC W LOC. ANGLE /0 ao L /1 60 '0
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S W R I MANUAL ULTRASONIC EXAMINATION RECORD PROJECT No. SITE DATE: (DAY-MON.-YR.) TIME; (24 HR CLOCK) SHEET No. South Texas Project A.IEXAM STARTED 17-2520 Electric Generating Station, Unit I C, EXAM ENDED 15 ,890525 EXAMINATION AREA (SYST./COMP.) (LINE /SUBASSEMBLY) (IDENTIFICATION) L0 LOCATION mAJ-L'JE W0 LOCATION EXAMINER .-)NT LEVEL PROCEDURE CALIBRATION TYPE OF ANGLE 0 wEo TYPE SHEET(S) EXAMINATION USED -S/ý EL TH -4 EXAMINER SNT LEVEL REV. I* Od SCANNING WELDUL E EVI-O) d EXAM SURFACEA 7" " DEV. TEMPERATURE .,A OF / 100% DAC W MAX 100% DAC L L SEARCH SEARCH IND OF IL L2 DAMPS No.DAC WI MP W MP W MP 50% 100 % MAX 100%/o 500/ UNIT UNIT IF YES, EXPLAIN)INI MAX W_ MID DAC DAC DAC DAC LOC. ANGLE REMARKS'" EXAMINATION AReA LIMITATIdN (IF NONE,' SO STATE) e,\\,QAr.\\ o s, / REVIEWED BY JSNT LEVEL~. DATE PAGEF ý OF I I
I... 0 Sw. R.I. INDICATION RESOLUTION RECORD PROJEC T NO. SITE South Texla Project SHEET NO. 17-2520 Electric Generating Station, Unit 1 310035 SYSTEM / COMPONENT LINE / SUBASSEMBLY IDENTIFICATION CALIBRATION SHEET ( S EXAMINER arva(Zr"- IafZi.f SNT LEVEL flJrj PROCEDURE EXAMINATION METHOD EXAMINATION RECORD NO.6,,O-4. VT O PT o MT 0 UT, RT 0 SHEET NO. ( S ) CZn ~DLrS-WELD TYPE MERIDIONAL a %197. b oP&XV9 Ss EXAMINER SNT LEVEL REV,. C E NTIAL M CIRCUMFERENTIAL NOZZLE-TO'-SHELL 0 qooo~ 9 6 /-1,CJ,"*z DEV.1 LONGITUDINAL 0 OTHER ftre PAS Pair"Ttor k 0tvsC5 -'T 90 CC)ý ,9 e C-t5-z a woFi mC-_t -F-CT _rTHRFF INnICATIONS HAVE BEEN.__ COMPARED WITH PREVIOUS EXAMINATION RESULTG INItLa 81,1 LEVEL DATE ATTACHMENT RESO'LUTION B SNT LEVELj DATE YES NO REVIEWED BY SNT LEVEL DATE FlR *m A Cim I fl l O 1 I A _A m 1 a1 A* T 17
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Page I of 045.06 I STP7855 (08/02) DTL #1005036 ULTRASONIC EXAMINATION mu - Record # UT Exani-2003-022 Procedure #/Rev OPEPIO-ZA-0004/2 UTI # 032,001 Rev. 1, 4 Exam Date Work Order/PM # WAN # 4/5/03 ST86000011 I 222767 TPNS/Summary #f's TDrawing Number 305500 1B-RHX-1 Comp. Description/ID#I NOZZLE TO SHELL / RHAHRS-]A-NA Examination performed from the [] inside diameter surface M outside diameter surface Reference Cal Sheet No.'s UT CAL Nf 2003-002, 003, 023, 024. Start Exam Time/Date End Exam Time/Date 1230 4/5/03 1 1420 4/5/03 Surface Condition E] As Fabricated El As Welded C] Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-076 10-17-03 100-00580-088 10/17/03 70 OF Lo-DATUM "0" Wo-WELD CENTER LINE Flow NOZZLE TO SHELL Search Unit 45,45T, 70 RL Couplant Type: SONOTRACE Batch 95343 IND. MAX I L L L W MP W,'A MP W MP W2 1/ MP W MP ANGLE INO. IAMP I1 J~ 2 1 MAX MXMAX 2 N/A t'/ N/A.' N/A N/A N/A t/ N/A NIA' NI A A NINAA NI N/A. N, SEARCH UNIT LOC, BEAM DIRECION COMMENTS: N/A NIA NONE 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: "] N/A El 00 0 450 0 45T' El 600 El 60T' El Other (Specify) Comments: El Actual measured angle in austenitic base metal: Upstream Downstream = 0 N/A Limitations: E] N/A 0 Limitations verified same as PSI E] Other (Specify) NO 45 T EXAM ON WELD DUE TO CONFIGURATION Comments: EXAM PERFORMED ON NOZZLE SIDE ONLY. Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date tLatuELL Hg4-5-03 N/A Si g) a4 3 d-9ýnat re Signature Signature
0 Sw. R. I. EXAMINATION
SUMMARY
RECORD PROJECT No.: SITE: SOUTH TEXAS PROJECT SHEET No.: 17-5770 ELECTRIC GENERATING STATION, UNIT 1 2 EXAMINATION AREA (SYSTEM /COMPONENT) (LINE / SUBASSEMBLY) (IDENTIFICATION) £/,//- .,,v//-f t-,k'(.//., ,, Y,,/-/Ae' s. //_... EXAMINATION EXAMINATION EXAMINER EXAM INDICATIONS RESOLUTION RECORD -IAL-ARECORD CNF Nol REMARKS TYPE SHEET No. INITIALS DATE N I G 0 SHEET No. INITIAL V EXAMINATION 1v,"/4 T FOLLOW-UP EXAMINATION INITIAL PT[ ~EXAMINATION MTE] FOLLOW-UP EXAMINATION 00 LAM SCAN / u /so /63 x " ,x0 00 WELD SCAN 450 SCAN '227 c9 450 T SCAN 327 _______7_ 600 SCAN //-_ 60 0 T SCAN ( ý/ uvS _92y43 zZ3 8_ 3C SUMMARIZED BY: DATE CONTINUED ON / SHEET No.: "'I x
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SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the preservice examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 1. The areas are listed in a table for that particular vessel or piping system and are arranged in the same order as the SwRI PSI plan. Each table of this summary provides the following information as described: Column 1 - Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code class, category, item number and exami-nation requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2-Line No./Subassembly Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination are by line number (piping) or sub-assembly number (vessel), unique weld identification number, SwRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), and examination method (UT, UT/PT, or UT/MT). Column 3 - Exam Type Lists the methods of examinations used for each area by specific angles for UT (0., 45, 45T, 60, 60T) and surface technique (MT or PT) if required. Column 4 - % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100 percent as the total coverage. Ultrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in 1 direction only, and angle beam coverage in 2 directions. Thege percentages are then used to com-pute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100 percent minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula: K-17
C = A + 2*B (Effective Coverage formula, angle beam) 2 Where A = 1 Direction only percentage B - 2 Direction percentage Examples: (1) None 0% 1 Direction 0% 2 Direction 100% C = 0 + 2*100 = 100% Effective Coverage 2 (2) None 0% 1 Direction 100% 2 Direction 0% c = 100 + 2*0 2 50% Effective Coverage (3) None 50% 1 Direction 50% 2 Direction 0% C = 50 + 2*0 = 25% Effective-Coverage 2 The total UT coverage is then expressed as the average of the effective cover-age percentages for each UT exam type. Each UT exam type is considered as equal weight in the calculation of the average. This method for reporting UT coverage as a single percentage for all UT exam types was the preferred method by HL&P for identifying UT examination area limitations. Column 5 - Limitation A description of the type of limitation and primary reason for why the coverage was limited is provided in this column. Column 6 - Fabrication NDE This column describes the fabrication/construction NDE that was performed to satisfy the ASME Section III requirements for that component. K-18
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1 ASME SECTION XI CCOE COVERAGE LIMITATIONS SYSTEM: RESIDUAL HEAT REMOVAL HEAT EXCHANGER IA (CLASS 2) I ICLASS ICATEGORY IITEM NO. JEX. ROMT I-1- ~1 I-LINE NO./SUBASSENBLY WELD IDENTIFICATION WELD ID FIGURE WELD CONFIGURATION EXAMINATION METHOD II I I I I % COVERAGE I
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TYPE INONE IONLY I DIR 11 COV.-I TOTAL I I. JFABRICATION I [De LIMITATION I =:=
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= = =I 12 JC-A C1.10 IVOL I--- 12 IC-B JC2.21 JVOL/SURF RHAHRS-IA 10 I.0 I - I1 100 1I INO EXAMINATION FROM THE FLANGE SIDE S2 145/60 1 0 1 38 1 62 11 81 11 IDUE TO FLANGE CONFIGURATION. FIGURE NO. B-RHX-1 145T 1 251 0 1 75 11 75 I 1 I I I I II II 1 SHELL-TO-FLANGE I I I II I I I I ~ I II II..... I UT 5I I I II I I
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0 "- I IIJ 100 oI ILIMITED.UT45 FROM BOTH SIDES AND NO NA 145 I 0 1 591 41 II .71 11 JUT4ST ON THE WELD AND SHELL SIDE DUEJ FIGURE NO. B-RHX-1 145T
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I I 6I II II NOZZLE-TO-SHELI I---- I--II-. RT "I RT I I I I I II II UT/PT IPT I 01 I II II 1001 1 SI -- - - - - - -. - - - - - -- - - - - - - - - - - - - - - - - - I -- - - - - - - - -- - - - - - - - - I - ---------I 12 1 RHAHRS-1A 10 1 0o I JJ 100 II ILIMITED UT45 FROM BOTH SIDES AND NO RT jC-B I NB 145 1 0 59 1 41 11 71 11 JUT45T ON THE WELD AND SHELL SIDE DUEI JC2.21 FIGURE NO. B-RHX-1 145T 1 78 0 I22.I 22 I1-------ITO WELD CONFIGURATION. JV O L / S U R F I I I II 6 4 1 I ,I I., I SHELL-TO-NOZZLE I-- I-- I-I. I II--. .l IIII I I II II II I UT/PT JPT 10 1 I I II100I K-47
e Sw. R.I. STRAIGHT BEAM, LAMINATION EXAMIINATION RECORD PROJECT NO. SITE: South Texas Project DATE:(DAY - MON. -YR. ) TIME(24-HR. CLOCK /&.L-SHEET N1. 17-5770 Electric Generating jSHEET STARTED y i"i,'i963 Station, Unit 1 / )L ? SHEET ENDED 56 EXAMI NATION AREA:( SYSTEM /COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) 1Lo0 LOCATION Wo LOCATION 6*f~I& HŽz~lT &~CIIAM. _I____-l ,/:/i /___- L OF L~JEL,23 EXAMINER: SNT LEVEL PROCEDURE CALIBRATION ESURED CR0 HEIGHT AL -O P1-~;AURD CROW HEhIGK o~c3L/5~HT L 0MOA 'WELD TYPE (-FLOW--) EXAMINER:' SNT LEVEL REVlV -'4'-z-, CRQW0 -IDTH A, WELD LENGTH ST I REV 9 -D p / IND POSITION I POSITION POSITION POSITION 2i SEARCH REMARKS IND LOSS 76 JP POITO 2 SEARCH ~--UITII INo. 0 S .F
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WesDyne International Reactor Vessel Weld Results Summary STP UNIT 1 WELD NO. BMI 01 to 58 DESCRIPTION 6XXOOO Where XX is the 601100 and 646100 for STP SUM # BMI Number. the Repaired Tubes. WesDyne # LIMITATIONS UT RESULTS N/A NOD[- Penetration 1-58 (excluding 41) =100% Penetration 41 = 47.78% BMI 41 Limitation Due to YES Xý Proximity of Penetration 48 NO. OF UT INDICATIONS 0 NI STATUS N/A EXAM DOCUMENTATION INDICATION DOCUMENTATION I-ANALYSIS LOG ACQUISITION LOG --1 SCAN PRINTOUT D ASSESSMENT SHEET D-PARAGON HARD COPY F] OTHER (specify) D COVERAGE BREAKDOWN Data quality verified as required by procedure. WESDYNE ANALYST Level: III Date:10-23-09
V, STP UNIT 1 DIRECTION / ORIENTATION RPV COVERAGE ESTIMATE BREAKDOWNS PARALLEL SCANS PERP. SCANS CCW / CW UP / DOWN WELD DESCRIPTION WELD NO. BMI 01 to 58 6XXOOO Where XX is the BMI Number. 601100 and 646100 for the Repaired Tubes. BMI PENETRATIONS BEAM ANGLES 450 SHEAR BMI PENETRATION CIRC AIM AX AIM 00 LOOKING ET TOFT TOFT DOWN EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME BMI'S 2 - 58 100% 100% 100% 100% 100% Excluding 41 & 46 100% 100% 100% 100% 100% 46 100% 100% 100% 100% 100% 41
- 73.89%
73.89% 73.89% 73.89% 73.89% Two inches above the highest point and two inches below the lowest EXAMINATION VOLUME: point of the BMI Penetration Weld. COMMENTS:
- Due to 1800 Offsets with the 2 TOFF Channels, the Overlapping Coverage is 47.78%.
ANALYST_______
J~~a' f(7 teS-Page I of DTL #1005036 0 45.06 STP7855 (12/05) ULTRASONIC EXAMINATION 'ma.. ~ I I....-~. ~ Record # OW )!>, " V( UT mafmw-2006-017 Procedure #/Rev OPEP I 0-ZA-0004/2 UTI # U 1I-PDI-UT-2 Rev. 2 Exam Date Work Order/PM # WAN # 10/11/2006[ ST86000011 296070 TPNS/Summary #'s Drawing Number 103340 A-RC-12 Comp. Description/ID 4 VALVE TO PIPE/ 8-RC-12 14-1 Examination performed from the [n inside diameter surface 0 outside diameter surface Reference Cal Sheet No.'s UTCAL-2006-028 / UTCAL-2006-029 Start Exam Time/Date End Exam Time/Date 0900 10/11/06 0935 10/11/06 Surface Condition [] As Fabricated E] As Welded El Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00636-004 11/27/06 100-00656-008 12/01/06 64 *F Lo-TDC Wo-CENTER LINE OF WELD Flow VALVE - PIPE Search Unit 45s, 60RL BEAM DIRECTION COMMENTS: 0Z NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A [] 00 a 0 450 f] 45T [E] 600 [:] 60T0 C] Other (Specify) Comments: Previously recorded geometry observed at similar location below recordable levels. '- Actual measured anele in austenitic base metal: Upstream = Downstream = 10 N/A Limitations: 0 N/A El Limitations verified same as PSI 0 Other (Specify) SINGLE SIDED DUE TO VALVE. Comments: 50% Code coverage due to Valve (single sided) per UTI-PDI-UT-2 procedure requirements. 45°s, Scanned at +24dB (36.5dB) and 60°L Scanned at reference (59.0 dB) to maintain 5 - 10 % ID roll. Examiner 1/Level/Date Jason Polisensky II 10/11/06 64 Signat 1ure A I Signature Examiner 2/Level/Date Reviewer/Date DCVALp MiaAIA NIA Signature I0-11-06 S Signature A -U colt ( I,/
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Page I of 045.06 STP7855 (08/02) DTL # 1005036 ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # PDI-UT-2 UT Exam-2003-16 OPEP I O-ZA-0004/2 Rev. 1 Exam Date Work Order/PM # WAN # 4/03/03 ST86000011 222767 TPNS/Summary #'s Drawing Number 104320 A-RC-6 Rev.4 Comp. Description/ID # PIPE TO FLANGE/ LINE #6-RC-1012-NSS/WELD #11 Examination performed from the El inside diameter surface [ outside diameter surface Reference Cal Sheet No.'s 2003-17,2003-18 Start Exam Time/Date End Exam Time/Date 2220 4/03/03 2250 4/03/03 Surface Condition [] As Fabricated f] As Welded 5 Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date -Component Temperature 100-00520-076 10/17/10 100-00580-088 10/17/03 73 TF Lo-N/A Wo-N/A Flow PIPE TO FLANGE Search Unit 45 SHEAR,70 RL Couplant Type: SONOTRACE 40 Batch 95343 IND. MAX L L L W MP W,1/2 IPr W he W, 'A IMP W IMP IANGLE NO. AMP I MAX MAX MAX iMAX I 2 N/! NAN/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NA SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A NIA NONE NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: C] N/A 0 00 (D 45 C] 45T 0 600 E] 60T1 [] Other (Specify) Comments:Verified Previously Recorded Intermittent Weld Root Geometry @ Less Than Recording Criteria [] Actual measured angle in austenitic base metal: Upstream - Downstream N/A Limitations: [] N/A [] Limitations verified same as PSI [ Other (Specify), LIMITATION DUE TO PIPE TO FLANGE CONFIGURATION. SEE ATTACHED PLOT SHEET FOR COMPUTATIONS. Comments: 18.0 db WAS ADDED TO MAINTAIN I.D. ROLL BETWEEN 5 & 20% FOR THE 45 DEGREE. 6.0db WAS ADDED FOR THE 70 RL TO MAINTAIN I.D. ROLL BETWEEN 5 & 20% Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date PRT L R 4-03-03 N/A C eA-Signature Signature Sgnature
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b-A (D Page I of.Y DTL # 1005036 045.06 STP7855 (12/051 ULTRASONIC EXAMINATION Record # Procedure #/Rev [UTI # UT-2009-045 OPEP I 0-ZA-0004 / Rev 4 UTI-PDI-UT-2 Rev. 2 Exam Date Work Order/PM # WAN # 10-17-2009 ST 86000011 358292 TPNS/Summary #'s Drawing Number 103060 A-RC-1I1 Comp. Description/ID # 12-RC-1322-BBI / i Examination performed from the E] inside diameter surface N outside diameter surface Reference Cal Sheet No's UTCAL-2009-038, UTCAL-2009-040 Start Exam Time/Date End Exam Time/Date 1525 10-17-2009 1 605 10-17-2009 Surface Condition [j As Fabricated 0 As Welded 0 Ground El Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00636-015 02/14/2010 100-00656-003 08/05/2010 1pF b o Lo-Marked on Pipe, Wo-Centerline of Weld Flow Valve - to - Pipe Search Unit 450, 45*T. 70°RL Cou lant Type: SONOTRACE 40 Batch 05243B IND. MAX L L L W MP AW MP W MP W2'A MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS; None N/A N/A ED NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: Z N/A El 00 [ 450 El 45T° F-600 El 60T° O Other (Specify) Comments: None O Actual measured angle in austenitic base metal: Upstream = Downstream Limitations: El N/A El Limitations verified same as PSI 0 Other (Specify) Comments: Single sided examination due to configuration on valvesWd 79.09/o coverage achieved, see attached coverage and weld profile sheets. Scanning at 37.5dB for 45 and 45T search units to maintain 5 to 20% ID roll. Scanning at 81.5dB for 70RL search unit to maintain 5 to 20% ID roll. Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date William Angell / II / 10-17-2009 Eddie Escobedo/ III / &-IqR2009 .Ziut'.e" /'5/Z tI]1 -"ignature Signature
1[ OPEPIO-ZA-0004 Rev. 4 1** General Ultrasonic Examination Form 2 Ultrasonic Profile (Typical) [9 STP7856 (01/02) DTL #1005037 Q45.06 ULTRASONIC PROFILE I Record # W 1,.7p Procedure #/Rev OPEP 1O-ZA-0004/4 UTI # UTI-PDI-UT-2 Rev. 2 Exam Date Work Order/PM # WAN # 10-17-2009 ST 86000011 358292 Unit ]Building Room Elevation ICR# Unit-] RCB 201 32' N/A TPNS/Summary # Drawing Number 103060 A-RC-1 I Comp. Description/ID # 12-RC-1322-BBi/I Calibration Sheet No. Profile taken at L: Couplant Type UTCAL-2009-0038 and UTCAL-2009-040 0 N/A Batch -N/A Weld Centerline 0 Upstream Component Valve Downstream Component Pipe Flow 0 Comments: Using PSI data for plot. Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date 'William AngellII / 10-17-2009 N/A .1..$u A.ie*, ,o/7-./', 'W'Signature Signature Sig-nature This page, when completed, SHALL be retained
OPEP1O-ZA-0004 Rev. 4_ General Ultrasonic Examination E Form 7 ISI Examination Coverage (Typical) I PAGE,_ OF ISI EXAMINATION COVERAGE NDE Record # UT-2009-045 Summary # 103060 Examination Method/Type: Ultrasonics Description Of Limitation: No examination on the valve side due to configuration. Exam (Weld) Thickness (T):.55" Exam (Weld) With (W): 4.3" Exam eld) Length (L): 42" Examination Volume (EV): Axial (Towards valve) 0.55 x 4.3 x 42 = 99.33 k . ial (Toward pipe) 0.55 x 4.3 x 42 = 99.33 'irc. (CW) 0.55 x 4.3 x 42 = 99.33 Circ. (CCW) 0.55 x 4.3 x 42 = 99.33 Examination Coverage (EC): Axial (Towards valve) 0.55 x 4.3 x 42=99.33= 100% Axial (Toward pipe) 0.55 x 3.1 x 42 = 71.61 = 72.1% Circ. (CW) 0.55 x 3.1 x 42 = 71.61 = 72.1% Circ. (CCW) 0.55 x 3.1 x 42 = 71.61 = 72.1% For information only: 70 deg., best effort by procedure, 100% coverage on Axial scan. % Examination Coverage (% EC): 79.09% Examiner / Date William An 110/17/2009 Reviewer / Date / This page, when completed, SHALL be retained
W 1 1 ,[ OPEPIO-ZiA-0004 JRev. 4 General Ultrasonic Examination Form 7 ISI Examination Coverage (Typical) I This page, when completed, SHALL be retained
Page I of Q45.0 STP7855 (12/05) DTL #1005036 ULTRASONIC EXAMINATION Record # 1 Procedure #/Rev UTI # PDI-UT-10 UT-2008-103 0PEP 10-ZA-0004/3 Rev. 1 Exam Date 04/12/08 Work Order/PM # ST86000011 WAN #328226 TPNS/Summary #'s 100780 Drawing Number A-RSG-1 Comp. Description/ID # RSG-1A-SE SAFE END TO RSG INLET NOZZLE Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2008-062, 063, 064, 065, 066, 067, 068, 069 Start Exam Time/Date End Exam Time/Date 0755 04/12/08 0840 04/12/08 Surface Condition [] As Fabricated [] As Welded Z Ground [] Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-011 09/25/08 100-00678-017 02-20-09 85.6 OF Lo-TOP DEAD CENTER Wo-CENTER LINE OF WELD Flow SAFE END TO INLET NOZZLE Search Unit 0, 22S, 22RL,32, 35T, 45, 38CW,38CCW Couplant Type: SONATRACE 40 Batch 04343A IND. MAX L L L W MP W, Y MP W MP W2 1/ MP W MP ANGLE .NO. AMP I MAX 2 1 MAX MAX MX2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A N/A [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [] N/A E] 00 [] 450 [] 45T° [] 600 [] 60T° [] Other (Specify) Comments: EL Actual measured angle in austenitic base metal: Upstream = Downstream = 0 N/A Limitations: [] N/A El Limitations verified same as PSI 0 Other (Specify) EXAM PERFORMED FROM THE SAFE-END SIDE ONLY DUE TO THE NOZZLE CONFIGURATION. NO AXIAL EXAM PERFORMED FROM THE NOZZLE SIDE. Comments: Scanning sensitivity for the 22 Degree axial RL= 64.8dB, 32 Degree axial RL= 64.6dB, 45 Degree axial RL= 63.7dB, 22 Degree axial Shear 57.2dB, 38 Degree CW Circ= 64.6dB, 38 Degree CCW Circ = 64.2dB, 35 Degree circ Shear =55.8dB. Pipe diameter= 42.56" Examiner 1/Level/Date D.J. Maclean/II/04/12/08 Examiner 2/Level/Date N/A Reviewer/Date E.j. ESCOBEDO/I04/12/08 Sintr Signature Signature Signature Signature Signature ql)7"
Page 1 of 5 045.06 STP7855 (12/05) DTL #1005036 ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # PDI-UT-10 UT-2008-104 OPEPIO-ZA-0004/3 Rev. I Exam Date: 04/05/08 Work Order/PM # ST86000011 I WAN #328226 TPNS/Summary #'s 101190 Drawing Number: ARSG-2 A-RC-1 Comp. Description/ID # RSG-1D-SE SAFE END TO RSG INLET NOZZLE Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2008-011,012, 013, 014, 015, 016, 017, 018 Start Exam Time/Date End Exam Time/Date 1745 04/05/08 1825 04/05/08 Surface Condition [] As Fabricated [] As Welded El Ground [] Ground Flush Thermometer Due Date. Surface Probe Due Date Component Temperature 100-00520-011 09-25-08 100-00678-017 02-20-09 75 OF Lo-TOP DEAD CENTER Wo-CENTER LINE OF WELD Flow SAFE END TO INLET NOZZLE Search Unit (, 22S, 22RL,32, 35, 45, 38CW,38CCW 3e: SONATRACE 40 Batch 04343A BEAM DIRECTION COMMENTS: N/A N/A Z NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: Z N/A E] 00 L] 450 [ 45T° LI 600 [] 60TO jJ Other (Specify) Comments: [] Actual measured angle in austenitic base metal: Upstream = Downstream = N/A Limitations: [] N/A [] Limitations verified same as PSI [ Other (Specify) EXAM PERFORMED FROM THE SAFE-END SIDE ONLY DUE TO THE NOZZLE CONFIGURATION. Comments: Scanning sensitivity for the 22 Degree axial RL= 62.2dB, 32 Degree axial RL= 70.1dB, 45 Degree axial RIL= 68dB, 22 Degree axial Shear 54.5dB, 38 Degree CW Circ= 62dB, 38 Degree CCW Circ = 62.8dB, 35 Degree circ Shear =56dB Pipe diameter= 41.85" Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date D.J. Maclean/II/ 04/05/08 N/A "i)Mft ii /-t.l/Af/zqe'8 Signature Signature Signature ~~9 _r?1
DEGREE DATUM POSITION ON RSG-1D-IVfl SAFE-END TO RSG INLET NOZZLE 101190 Lo= INSIDE O7LBOW (TD) 1 2 3 4 5 5.39 WcL 5.42 4.99 4. 6 7 8 75 4.48 4.14 3.54 NOZZLE / / /
- 1 I
\\ / / / / / / 22 DEGREE RL AND SHEAR COVERAGE PLOT 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 PLUS "/4" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME REF: UT REPORTS UT-2008-104 PAGE 2 OF 5
DEGREE DATUM POSITION ON RSG--1D-k-SAFE-END TO RSG INLET NOZZLE 101140 Lo= INSIDE ELBOW (TDC) 1 2 3 4 5 6 7 8 5.51 5.39 WCL 5.42 4.99 4.75 4.48 4.14 3.54 I / / /\\ I \\ / / I 29 DF(REF. RI. COVERAG1~ PT AT 29 DEGREE RL COVERAGE PLOT I 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 PLUS '/" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME REF: UT REPORTS UT-2008-104 PAGE 3 OF 5
ODEGREE DATUM POSITION ON RSG-lD-I. SAFE-END TO RSG INLET NOZZLE 10119@ WLo= INSIDE TLB--W (TDC) 1 2 3 5.39 WCL 5.42 4 4.99 5 4.75 6 4.48 7 8 4.14 3.54 BUTTER\\ SAFE-END / / \\ / / I / / / / 45 DEGREE RL COVERAGE PLOT 45 DEGREE RL COVERAGE PLOT H/ 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 PLUS /" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME REF: UT REPORTS UT-2008-104 PAGE 4 OF 5
DEGREE DATUM POSITION ON RSG-1D-Il w Lo= INSIDE OItE SAFE-END TO RSG INLET NOZZLE 101190 130W (TDC) I -- f 1 2 3 4 5 6 7 8 5.15.39 WCL 5.42 4.99 4.75 4.48 4.14 3.54 NOZEBTE
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/ / / F / / / / / 35 SHEAR AND 38 DEGREE RL COVERAGE PLOT 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 PLUS 'A" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME REF: UT REPORTS UT-2008-104 PAGE 5 OF 5
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Page I of 5 DTL#1005036 .° '3-1 7 Q45.06 i..... b STP7855 (12/051 ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # PDI-UT-10 UT-2008-104 OPEPIO-ZA-0004/3 Rev. I Exam Date: 04/05/08 Work Order/PM # ST86000011 WAN #328226 TPNS/Summary #'s 101190 Drawing Number: ARSG-2 A-RC-l Comp. Description/ID # RSG-ID-SE SAFE END TO RSG INLET NOZZLE Examination performed from the [I inside diameter surface, 0 outside diameter surface Reference Cal Sheet No.'s UTCAL-2008-011, 012, 013, 014, 015,016, 017, 018 Start Exam Time/Date End Exam Time/Date 1745 04/05/08 1825 04/05/08 Surface Condition I] As Fabricated El As Welded Z Ground E] Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature )00-00520-011 09-25-08 100-00678-017 02-20-09 75 OF Lo-TOP DEAD CENTER Wo-CENTER LINE OF WELD Flow SAFE END TO INLET NOZZLE Search Unit 0- 22S, 22RL,32, 35,45, 38CW,38CCW Couplant Type: SONATRACE 40 Batch 04343A IND. MAX L L L W MP W, % MP W MP W2 A MP W MP ANGLE NO. AMP I MAX 2 I MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A N/A [9 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [D N/A El 00 El 45 0 E 45T0 I] 60" 5 60T° C] Other (Specify) Comments: [] Actual measured angle in austenitic base metal: Upstream = Downstream = 0 N/A Limitations: El N/A El Limitations verified same as PSI 0 Other (Specify) EXAM PERFORMED FROM THE SAFE-END SIDE ONLY DUE TO THE NOZZLE CONFIGURATION. Comments: Scanning sensitivity for the 22 Degree axial RL= 62.2dB, 32 Degree axial RL= 70. 1dB, 45 Degree axial RL= 68dB, 22 Degree axial Shear 54.5dB, 38 Degree CW Circ= 62dB, 38 Degree CCW Circ = 62.8dB, 35 Degree circ Shear =56dB Pipe diameter= 41.85" Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date D.J. Maclean/I/ 04/05/08 N/A V A 2 1? Janalho /0 10A 1z* Signature Signature Signature &Or,/
DEGREE DATUM POSITION ON RSG-1D-U SAFE-END TO RSG INLET NOZZLE 10119 / Lo= INSIDE OF ELBOW (TDCQ 1 2 3 4 5 6 7 8 5.39 WCL 5.42 4.99 4.75 4.48 4.14 3.54 NOZZLE / I / .I I I. I / I 22 DEC 1"= CA 3"= WI LOWER 1/3 PLUS 1/4" EITHER SIDE OF WELD TOES FOR EXAMINATION VOT lIMIE
- REE RL AND SHEAR COVERAGE PLOT tRBON STEEL TO INCONEL INTERFACE ELD MATERIAL TO STAINLESS STEEL INTERFACE REF
- UT REPORTS UT-2008-104 PAGE 2 OF 5
DEGREE DATUM POSITION ON RSG-1D-INN SAFE-END TO RSG INLET NOZZLE 1011900 Lo= INSIDE OF ELBOW (TDC) 1 2 3 4 5 6 7 8 5.51 5.39 WCL 5.42 4.99 4.75 4.48 4.14 3.54 / / I ~/ \\ I / \\~ / I / 29 DEGREE RL COVERAGE PLOT iFn n T / I"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 PLUS Y" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME REF: UT REPORTS UT-2008-104 PAGE 3 OF 5
DEGREE DATUM POSITION ON RSG1D-It SAFE-END TO RSG INLET NOZZLE 10119040 Lo= INSIDE OF ELBOW (TDC) 1 2 3 4 5 6 7 8 5.39 WCL 5.42 4.99 4.75 4.48 4.14 3.54 NOZZLE BUTrER\\ SAFE-END / / / 1 \\ I/._ /\\ 1I I 45 DEGREE RL COVERAGE PLOT 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 PLUS Y4" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME REF: UT REPORTS UT-2008-104 PAGE 4 OF 5
DEGREE DATUM POSITI'ON ON RSG-1D-I -*ý SAFE-END TO RSG INLET NOZZLE 10119D Lo= INSIDE OF ELBOW (TDC) 1 2 3 4 5 6 7 8 5.51 5.39 WCL 5.42 4.99 4.75 4.48 4.14 3.54 NOZZLEC BUTTER\\ SAF-EN \\ /7. / / / / /./ I / / / / 35 SHEAR AND 38 DEGREE RL COVERAGE PLOT 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE )LUME REF: UT REPORTS UT-2008-104 LOWER 1/3 PLUS '4" EITHER SIDE OF WELD TOES FOR EXAMINATION VC J LOWER If3 PLUS 1/4" EITHER SIDE OF WELD TOES FOR EXAMINATION VC PAGE 5 OF 5
Page 11offZ6 045.06 DTL #1005036 -A / 7 ?sC STP7855 (12/05) ULTRASONIC EXAMINATION ? W Record # UT-2008-1 10 Procedure #/Rev OPEP 10-ZA-0004/3 UTI-PDI-UT-2 Rev. 2 UTI-004 REV 4 Exam Date Work Order/PM # WAN # 04/14/08 ST86000011 328226 TPNS/Summary #'s /0o79-70 Drawing Number .* 4,2e I A-RC-13 2-RC-1003-BBI VALVE TO PIPE WELD #2 Comp. Deseription/ID) # Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2008-028,042,043,044, 049 Start Exam Time/Date End Exam Time/Date 0905 04/14/08 0920 04/14/08 Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-064 9/20/08 100-00850-124 8/24/08 0F 86 Lo-1 Wo-WELD CENTERLINE Flow PIPE TO REDUCER Search Unit 0,45,60 Couplant Type: SONOTRACE Batch 04343A IND. MAX L L L W MP Wo 1 MP W MP W1 3A MP W MP ANGLE NO. AMP I MAX 2 I MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: BASE METAL UP/CW1CCW/TAN NO ACCESS TO THE UPSTREAM SIDE DUE TO VALVE CV0009 CONFIGURATION' 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: 0 N/A [] 00 E] 45 0 45T* El 600 [] 60Ta I] Other (Specify) Comments: Comments: 0 Actual measured angle in austenitic base metal: Upstream Downstream 0 N/A Limitations: [I N/A 0 Limitations verified same as PSI 0 Other (Specify) Access is limited to the two inch pipe. Comments: NO RECORDABLE INDICATIONS. DUE TO COMPONENT CONFIGURATION (VALVE TO PIPE) ONLY 50% COVERAGE OBTAINED. ADDITIONAL COVERAGE OBTAINED WITH 60 DEGREE. SCANNINNG FOR 450 AND 450r1 66.4 db AND 60 0AND 600 T 74.5 db, 00 WELD AND LAMINATION SCANNING AT 74 db. Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date D.J. Maclean/ 11/ 4/14/08 N/A L. Spiels_4/18/08 Signature Signature Signature 0 W"//
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0 0 DEGREE DATUM POSITION ON 29 1003-BB1 VALVE TO PIPE 107970 .b& 7 Lo= INSIDE OF ELBOW (TDC) go Vd ~ -~ I ---- a VALVE WCL PIPE -S~*~ 3 N~o Accas.. 70 LOWER 1/3 PLUS 1/2" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME PAGE 2OFZ, V9. Y/i 21/,W REF: UT REPORTS UT-1008-110
9 so 2-RC-1003-BB1 Valve to Pipe Weld Risk Informed ISI Examination Volume WO-LWZ Valve Flow WCL 60 45 Pipe 45 0.50" from Weld Fusion Line. Risk Informed IS[ Examination Volume I ! 0.25" from Counter-bore Risk Informed ISI Examination Volume Not to Scale Drawn by: D.J. Maclean Date: 15th April 2008 -110 4:4 ,4 )r*
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DTL #1005036 ULTRASONIC EXAMINATION Record # A IV 1-9.p 'P, Procedure #/Rev UTI # UTI-PDI-UT-2 Rev. 2 UT 6om-2006-015 I OPEP I0-ZA-0004/2 Exam Date Work Order/PM # WAN # 10/10/2006 ST86000011 296070 TPNS/Summary #'s Drawing Number 230700 A-SI-2 Comp. Description/ID # PIPE TO VALVE / 12-Si-1315-10 Examination performed from the El inside diameter surface ED outside diameter surface Reference Cal Sheet No.'s UTCAL-2006-027 I UTCAL-2006-023 Start Exam Time/Date " End Exam Time/Date 1400 10/10/06 1 1435 10/10/06 Surface Condition El As Fabricated 0l As Welded E0 Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00636-004 11/27/06 100-00656-008 12/01/06 84 OF Lo-TDC Wo-CENTER LINE OF WELD Flow PIPE - VALVE Search Unit 45s, 60RL Cou lant Type: SONOTRACE Batch 04343 IND. MAX L L L W MPi W,V+/- MP W MP W,1 26 MP W MP ANGLE ,NO. AMP I MAX 2 I MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: CO N/A - 00 0 45" [0 45T1" 0 60" 0 60T1 -] Other (Specify) Comments: Previously recorded geometry observed at similar location below recordable levels. fl Actual measured antle in austenitic base metal: Upstream = Downstream - ~lN/A M N/A Limitations: 0l N/A El Limitations verified same as PSI E0 Other (Specify) SINGLE SIDED DUE TO VALVE. 60°L vent line limitation (M TDC, 1.5" wide, 2.6" UPST from weld toe. Total weld length 41.25" Comments: 50% Code coverage due to Valve (single sided) per UTI-PDI-UT-2 procedure requirements. 45°s, Scanned at +24dB (36.5dB) and 60% Scanned at reference (59.0 dB) to maintain 5 - 10 % ID roll. Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date Jason Polisensky 11S10/10/06 N/A S;ikg m aiuceI1 0-11-0(a SignaTure Signature V0 Signature £f/I/ 0/
S~ LI Lý ucýLý 0 T-2ffiora IS 'Wa 1DE5m0lt 3\\% I c ME&ILm' R!) SV VRC \\C
Page I of 045.06 STP7855 (08/02) DTL # 1005036 ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # 018 UT Exam-2003-0018 OPEPIO-ZA-0004/2 Rev. 2 Exam Date Work Order/PM # WAN # APRIL 4, 2003 ST8600011 222767 TPNS/Summary #'s Drawing Number 100080 A-RC-I Comp. Description/ID # ELBOW TO REACTOR COOLANT PUMP ?a-Q.%1Q2 9)e.i C. Examination performed from the [I inside diameter surface 0 outside diameter surface Reference Cal Sheet No.'s UTCAL 2003-019, 2003-020 Start Exam Time/Date End Exam Time/Date 0200 APRIL 4, 2003 0300 APRIL 4,2003 Surface Condition [] As Fabricated [] As Welded 5 Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00636-003 10/17/03 100-00580-103 10/17/03 69 OF Lo-N/A Wo-N/A Flow ELBOW TO PIPE Search Unit 45 RL CIRC, 45 RL AXIAL Couplant Type: SONOTRACE 40 Batch 01243 IND* MAX L L L W MP W, !A MP W MP W2%A MP w MP ANGLE NO. AMP 1 MAX 2 1 MAX MAX MAX 2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A NA SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A N/A [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A 0 00 0 450 I] 45T° [] 600 [] 60T° [] Other (Specify) Comments: [jActual measured angle in austenitic base metal: Upstream = Downstream =_ N/A Limitations: [ N/A [ Limitations verified same as PSI 5 Other (Specify) Comments: SCANNED AT +6dB Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date WLLIAM gn. BLUnM, 1), 04/04/03t. r <Sit Signature SignatureSintr
Sw. R. I. 1 EXAMINATION
SUMMARY
RECORD PROJECT No.: SITE: South Texas Project SHEET No.: 17-5770 (.Electric Generating i Station, Unit 1 EXAMINATION AREA (SYSTEM /COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) /Z r* z C - C-)*- C. C Cp T 19 EXAMINATION EXAMINATION EXAMINER EXAMI INDICATIONS RESOLUTION RECORD RECORD CNF No. REMARKS TYPE SHEET No. INITIALS DATE! N I G 0 SHEET No. INITIAL k, V EXAMINATION ____._YM. T IFOLLOW-UP EXAMINATION .V/ 'p__ I__ I___ x : L PT INITIAL ia PSEXAMINATION ctL +51~I EXAMINATION 00 LAM SCAN T 00 WELD SCAN 450 SCAN 7 450 T SCAN ':/
- l*,*
,*4/* 500 SCAN 2Z R, 600 T SCAN
- -"t°
- i
/- -V_. 4___ /2-c/Z(o-j_ /0,QAr, -4 T J*Jt ,sS. c..,JLs-SUMMARIZED BY DATE CONTINUED ON SHEET No.: F OR .NO -* 7 .PAGE OF FORM NO. SWRI 17-30 (REV J-29-79)
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the preservice examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 1. The areas are listed in a table for that particular vessel or piping system and are arranged in the same order as the SwRI PSI plan. Each table of this summary provides the following information as described: Column 1 - Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code class, category, item number and exami-nation requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2 Line No./Subassembly Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination are by line number (piping) or sub-assembly number (vessel), unique weld identification number, SwRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), and examination method (UT, UT/PT, or UT/MT). Column 3 - Exam Type Lists the methods of examinations used for each area by specific angles for UT (0, 4.5,
- 45T, 60, 60T) and surface technique (MT or PT) if required.
Column 4 - % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100 percent as the total coverage. Ultrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in I direction only, and angle beam coverage in 2 directions. Thege percentages are then used to com-pute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100 percent minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula: K-17
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1
- ASNE SECTION XI CODE COVERAGE LIMITATIONS SYSTEM:
REACTOR COOLANT MAIN LOOPS (CLASS 1 PIPING) ICLASS ICATEGORY fITEM NO. IEX. RONT I-I-I- I-I- LINE NO./SUBASSEMBLY WELD IDENTIFICATION WELD ID FIGURE WELD CONFIGURATION EXAMINATION METHOD II I I I % COVERAGE I EXAM I11 DIRI 2 II EFF.II I TYPE INONE IONLY I DIR II COV.II TOTAL I II II I jFABRICATION NDE LIMITATION
======----. ) -B9.11 IVOL/SURF I-I IIB-F 185.130 IVOL/SURF 1 I I 11 lB-J 1B9.11 IVOL/SURF Ii 11 jB-J IB9.11 IVOL/SURF 31-RC-1102 10 1 0 1 I 11 100 iI ILIMITED UT45 AND NO UT45T ON THE RT/PT 9 145 I 2 1 811 1711 58 11 IWELD DUE TO WELD CONFIGURATION AND FIGURE NO. A-RC-1 145T 1 1 0 1 0 11 0 1
ISIZE OF SEARCH UNITS.
I I 1 II I 3 1 ELBOW-TO-PUMP I-- I-- I....--...- I.. I I I T/ TI I I II II I I UT/PT Io -I -1I I0 100o 1 I ----------------------------- I----------I 31-RC-1202 10 I 35 I - I II 65 INO UT45, UT45T, AND UT6OT FROM THE RT/PT 1 145/60 0 1 50 150 11 75 11 INOZZLE SIDE DUE TO NOZZLE CONFIGURA-1 FIGURE NO. A-RC-2 145/6OTI 10 0 90 11 90 Ij
ITION.
LIMITED UTO FROM THE ELBOW I I I 1I II 77 ISIDE DUE TO WELD CONFIGURATION AND NOZZLE-TO-ELBOW I--- I--II-.II-- ISIZE OF SEARCH UNIT. I I I II II I UT/PT IPT I 0 I II II 100 I I ---------------------------------------------------- I----------------------I----------------- I 31-RC-1202 10 I 0 o I 11 100 1I ILIMITED UT45T ON THE WELD AND PIPE RT/PT 2 145 I 0 0 1 100 1 100 II ISIDE DUE TO WELD CONFIGURATION AND FIGURE NO. A-RC-2 145T I 31 I 0 1 69 I 69 II- ------ ISIZE OF SEARCH UNIT. I I I 1 11 I1 90 ELBOW-TO-PIPE I-- I-- I--I I II-I.... I I I I I II UT/PT IPT 10 I I-II 01100 1 I---------------------------------------------------- I------------------------------I ---------- I I 31-RC-1202 Jo ' 1 0 I 1 100 I LIMITED UT45T ON THE WELD AND PIPE RT/PT 1 3 145 I 0 1 100 1 100 1 ISIDE DUE TO WELD CONFIGURATION AND FIGURE NO. A-RC-2 145T I 27 I 0 1 73 11 73 II- --- -ISIZE OF SEARCH UNIT. I I I III 91 PIPE-TO-ELBOW I----- I-I-II-.... I 1 I I III I UT/PT IPT I 01 1 - I-II 1001 I ----------------------------- I ---------- I 31-RC-1202 10 1 0 o I l 100 II ILIMITED UT45T ON THE WELD AND PIPE RT/PT S14 1 0 1 0 1o00 11 100 11 ISIDE DUE TO WELD CONFIGURATION AND FIGURE NO. A-RC-2 I45T 1 20 0 80 11 80 II ------- ISIZE OF SEARCH UNIT. I I I 1 11 II 93 1 ELBOW-TO-PIPE 1 I I I I f I UT/PT IPT I 01 I 11 100 1 I ----------------------------------------------------------------------------------------------------- I K-28
Sw. R.I. STRAIGHTý BEAM LAMINATION EXAMINATION RECORD
- PROJECT No.
SITE: South Texas Project DATE:(DAY - MON. -YR.) TIME: (24 -HR. CLOCK) SHEET No. 17-5770 Electric Generating SHEE1STRTE Station, Unit 1 SHEET ENDEDo 045*Z .z1 EXAMINATION AREA:( SYSTEM /COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) Lo LOCATION W LOCATION EXAMINER: SNT LEVEL PROCEDURE CALIBRATION MEASURED CROWN HEIGHT ATTENUATION WEPJ -(-AQW9W) 0')A. fa *' SHEET(S) THICKNESS UP DOWN No0o -116 UP DOWNF____ EXAMIýER SNT LEVEL ,7 CROWN WIDTH WE/LD 'LENGTH IND POSITION I POSITION POSITION POSITION 2 SEARCH REMARKS No. OF iMP UNI TNI BW , LI WI W2 MP L WI W2 9MP L WI W2 MP L2 Wl W2 MP LOCATION i0 all I-REMARKS: 6((J5 /[t~T~~6J $/ c T 7 A-A: L-EXAMINATION AREA LIMITATIONS: (IF NONE, SO STATE),! REVIEWED BY: SNT LEVEL: DATE PAGE./ OF F FORM No. Sw.R.r. NDTR 17-18 (REV. 7-31-75)-
. I 4 S W R I MANUAL ULTRAS!*IC EXAMINATION RECORD V PROJECT No. SITE DATE: (DAY-MON.-YR.) TIME: (24 HR CLOCK) SHEET No. 17-5770 SOUTH TEXAS PROJECT EXAM STARTED Vk'L, ELECTRIC GENERATING STATION, UNIT I1 L EXAM ENDED \\'.x"4 892297 EXAMINATION AREA (SYST./COMP.) (LINE /SUBASSEMBLY) (IDENTIFICATION) L0 LOCATION W0 LOCATION EXAMINER SNT LEVEL PROCIEDURE CALIBRATION TYPE OF ANGLE 0 0 WELD TYPE SHEET(S) EXAMINATION USED \\ 4- _.L C ,U \\No. P/ t WELD LENGTH EXAMINER SNT LEVEL REVN. IDE] OD SCANNING I." __.___\\______ iDEV.~ dB EXAM SURFACE OF EV. TEMPERATURE q,[1* 100% DAC W MAX 100% DAC L L L SEARCHSEARCH IND OF L 2 UNIT UNIT DAMPS REMARKS INI No. DAC W, MP W MP W2 MP ,50% 100% MAX 100% 50% LO UNIT UNIT DARPS MAX__DAC DAC DAC DAC LOC. ANGLE (IF YES, EXPLAIN) REMARKS kx u t~~1.~~~.i~______ EXAMINATION AREA LIMITATION (IF NONE, SO STATE) ~ Nd .WJ \\'$j TOc wt.L~ Lb~T4CAWQAfT~O\\N RV EDBY ISNT LEVEL DATE ~V\\ '~-,- K~L~& IPAGE IOF ~ SW RI FORM No. NDTR 17 - 8(REV. 08-19-130)
Sw. R.I. INDICATION RESOLUTION RECORD PROJECT NO. SITE SHEET No. South Texas. Project Electric 17-5770 Generating Station, Unit 1 SYSTEM / COMPONENT LINE / SUBASSE'MBLY IDENTIFICATION CALIBRATION SHEET ( S EXAMINER SNT LEVEL PROCEDURE EXAMINATION METHOD EXAMINATION RECORD --NO.L>,013 VT PT MT T RT SHEET NO. (S SP( LE -k WELD TYPE MERIDIONAL a EXAINER SNT LEVEL l REV.t CIRCUMFERENTIAL B'/ NOZZLE-TO-SHELL 0 scý -Z"'Z'C-11 f)DEV
- 3 LONGITUDINAL 0
OT HER /-~~OA-~-77-/&4 .7v /Z5*--(- ATTACHMENT RESOLUTION BY .SNT LEVL DATE YES ____________i REVIEWED SNT LEVEL DATE FORM NO. SWRI NDTR 17-31 ( 03-14-79
§(7 *76 Z3 A~j6-8yý (V\\ 00 ~-11§~; Th O~Tf~tP~-J Th-~(%~J~** A~u/2 i2~fF
Page I of Q45.06 STP7855 (08/02) DTL #1005036 I ULTRASONIC EXAMINATION ,3\\ d\\ 9-3,ý ) 6 Am Record # Procedure #/Rev UTI # UTI-01 8 UT Exam-2005-017 OPEPIO-ZA-0004/2 Rev. 2 Exam Date Work Order/PM # WAN # 3/18/05 86000011 272900 TPNS/Summary #'s Drawing Number 100260 A-RC-2 Comp. Description/ID # 3 1-RC-1202-NSS, WELD 9, ELBOW TO REACTOR COOLANT PUMP Examination performed from the 5] inside diameter surface io outside diameter surface Reference Cal Sheet No.'s UTCAL-2005-027,UTCAL-2005-026 Start Exam Time/Date End Exam Time/Date 0848 3/18/05 0900 3/18/05 Surface Condition 5 As Fabricated 5 As Welded 5 Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-076 8(20/05 100-00580-I 18 04/22/05 61 -F Lo-STAMPED L MARK Wo-WELD CENTERLINE Flow ELBOW TO RCP Search Unit 45 DEGREE Couplant Type: SONOTRACE Batch 04343 IND. MAX L L L W MP W,%A MP W MP W2A MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A 0 0° E 450 E] 45T-5 60-5 60T-5 Other (Specify) Comments:ID GEOMETRY VERIFIED [ Actual measured angle in austenitic base metal: Upstream = Downstream =]__ 5 N/A Limitations: [] N/A Z Limitations verified same as PSI 5 Other (Specify) Comments: NONE Examiner l/Level/Date MII A'?LOPA3/I8/05 Examiner 2fLevel/Date N/A Reviewer/Date 6-(4e-y w-V ~'(Sig7a Signature 6::i Sigfiature U 4,
1 S-w. R. I. EXAMINATION
SUMMARY
RECORD PROJECT No.: SITE: South Texas Project Electric SHEET No.: 17-5770 Generating Station, Unit 1 ip)oLI_* EXAMINATION AREA (SYSTEM /COMPONENT) (LINE SUBASSEMBLY) (IDENTIFICATION) cZ7Z~':l ZO~..~ L -IC -2, ?~~___ 9__ EXAMINATION EXAMINATION EXAMINER EXAM INDICATIONS RESOLUTION RECORD I RECORD CN F No. REMARKS TYPE SHEET No. INITIALS DATE N I G 0 SHEET No. INITIAL V EXAMINATION T FOLLOW-UP EXAMINATION _/A__ INITIAL PTI* EXAMINATION No 6_., 4 >,/-A. r t--'-J N- - MTLJ FOLLOW-UP EXAMINATION _/_ -*-Ž- 00 LAM SCAN O WELD SCAN t 450 SCAN s s-- 450 T SCAN ~ ~ 4 ~. 600 SCAN tiA 600 T SCAN SUMMARIZED BY: (l DATE CONTINUED ONo SHEET No.: ~f ~ PG F M N. S3 R VPAGE 7OF9 FORM NO. SWRI 17-30 (REV 1-29-79)1
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the preservice examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 1. The areas are listed in a table for that particular vessel or piping system and are arranged in the same order as the SwRI PSI plan. Each table of this summary provides the following information as described: Column 1 - Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code class, category, item number and exami-nation requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2 - Line No./Subassembly Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination are by line number (piping) or sub-assembly number (vessel), unique weld identification number, SwRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), and examination method (UT, UT/PT, or UT/MT). Column 3 - Exam Type Lists the methods of examinations used for each area by specific angles for UT (0, 45,
- 45T, 60, 60T) and surface technique (MT or PT) if required.
Column 4 - % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100 percent as the total coverage. Ultrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in 1 direction only, and angle beam coverage in 2 directions. Thege percentages are then used to com-pute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100 percent minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula: K-17
C = A + 2*B (Effective Coverage formula, angle beam) 2 Where A = 1 Direction only percentage B - 2 Direction percentage Examples: (1) None 0% 1 Direction 0% 2 Direction 100% c. 0 + 2*100 = 2 100% Effective Coverage (2) None 0% 1 Direction 100% 2 Direction 0% c = 100 + 2*0 = 2 50% Effective Coverage (3) None 50% 1 Direction 50% 2 Direction 0% C = 50 + 2*0 = 25% Effective Coverage 2 The total UT coverage is then expressed as the average of the effective cover-age percentages for each UT exam type. Each UT exam type is considered as equal weight in the calculation of the average. This method for reporting UT coverage as a single percentage for all UT exam types was the preferred method by KL&P for identifying UT examination area limitations. Column 5 - Limitation A description of the type of limitation and primary reason for why the coverage was limited is provided in this column. j Column 6 - Fabrication NDE This column describes the fabrication/construction NDE that was performed to satisfy the ASME Section III requirements for that component. K-18
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1 ASME SECTION XI CODE COVERAGE LIMITATIONS SYSTEM: REACTOR COOLANT MAIN LOOPS (CLASS 1 PIPING) I-LINE NO./SUBASSEMBLY I I I I JCLASS I-WELD IDENTIFICATION %j COVERAGE ICATEGORY I-WELD ID FIGURE I---------------------------I I IITEM NO. I" WELD CONFIGURATION I EXAM 11 DIRI 2 II EFF. II I IFABRICATION JEX. RGMT I-EXAMINATION METHOD I TYPE INONE JONLY I DIR 11 COV.1I TOTAL I LIMITATION j NDE 11 j 31-RC-1202 0 1 0 -I 1 100 11 ILIMITED UT45T ON THE WELD AND PIPE RT/PT 1B-J I 8 145 I 0 0 1 100 11 100 II ISIDE DUE TO WELD CONFIGURATION AND 189.11 1 FIGURE NO. A-RC-2 145T I 27 1 0 1 73 11 73 11 .------ ISIZE OF SEARCH UNIT. JVOL/SURF I I I I 11 It 91 1 I I PIPE-TO-ELBOW I---.I I-II- --- II-. - I I
- I I
I I t II II I UT/PT IPT I 0 1. II II 1001 I---------------------------------------- I j j 31-RC-1202 t0 I 0 I 1 100 1I ILIMITED UT45 AND NO UT45T ON THE RT/PT B-J 19 1 1 84 1 15 11 57 11 IWELD DUE TO WELD CONFIGURATION AND -B9.11 FIGURE NO. A-RC-2 145T I 100 I 0 1 0 11 0 11 .------ ISIZE OF SEARCH UNITS. 'VOL/SURF I I I I I II 52 1 ELBOW-"TO-PUMP I-- I I-I-I II-..... I I I I I 11 UT/PT IPT I 01 I -I-II 00100o I------------------------------ I---------- 1 31-RC-1302 t0 I 0 1 " I " 1-10011 INO UT45, UT45T, AND UT6OT FROM THE RT/PT 1 B-F 1 1 145/60 I 0 1 50 1 50 11 75 1 INOZZLE SIDE DUE TO NOZZLE CONFIGURA-I JB5.130
- FIGURE NO. A-RC-3 145/60TI 17 I 0 1 83 II 83 II -------
ITION. LIMITED UT45 FROM THE ELBOW JVOL/SURF 1I I j I I 86 ISIDE DUE TO WELD CONFIGURATION AND NOZZLE-TO-ELBOW I-- I. t-- -I --I-I t ISIZE OF SEARCH UNIT. II I I I II IIIII UT/PT IPT I 0 I -1 It 101001 I---------------------------------------- I
I----------
I1 31-RC-1302 I0 1 0 1 1 II 100 I ILIMITED UT45T ON THE WELD AND PIPE RT/PT JB-J 1 2 145 I 0 1 0 1 100 II 100 II ISIDE DUE TO WELD CONFIGURATION AND JB9.11 FIGURE NO. A-RC-3 145T 1 50 I 0 I 50 11 50 II ------- ISIZE OF SEARCH UNIT. IVOL/SURF I I 1 I I II II 1 I ELBOW-TO-PIPE I-I--I IIt-- -I--I I I I I I I II II1I UT/PT IPT 1 I I II 11 100 I-- I----------------------- I----------- I3 I 1-RC-1302 t0 I 0 II 100 1 ILIMITED UT45T ON THE WELD AND PIPE RT/PT IB-J 3 145 1 0 1 0 1 100 11 100 I ISIDE DUE TO WELD CONFIGURATION AND 199.11, I FIGURE NO. A-RC-3 145T I 32.1 0 68 II 68 11 ------- SIZE OF SEARCH UNIT. JVOL/SURFI I I I I II II 891 1 1 PIPE-TO-ELBOW -..-I-I- I I- -..--- II I I I II It UT/PT IPT I 0 I 1 II II 1 O1 1 1 I K-29
Sw. R.I. STRAIGHT BEAM LAMINATION EXAMINATION RECORD PROJECT No. SITE: SouthTexas Project DATE:(DAY - MON. -YR. ) TIME: (24 -HR. CLOCK) SHEET No i').S2 17-5770 Electric Generating A,,- SHEET STARTED Station, Unit 1 i 9 SHEET ENDED 0 EXAMINATION AREA:I SYSTEM /COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) Lo LOCATION W LOCATION R EA GF0 6 A /L,71 31 -/ C -1 6~ 3 2-F~t EXAMINER: SNT LEVEL PROCEDURE CALIBRATION MEASURED CROWN, HEIGHT ATTENUATION WELD TYPE (-FLOW--: SHEET(CS) THICKNESSUPDW CS,,{I'UL/']t--i _i No.0O0-/f ( UP q DOWN fEl-// U13P 6 WO EXAMINER: SNT LEVEL 2 $O-0/ 0 CROWN WIDTH /YWLLEG C IDT WELD LENGTH %REVNI 0 a IND POSITION I POSITION POSITION POSITION 2 SEARCH REMARKS IND LOSS iP -UI NI No. OF UNIT "N.I. BW . LI W1 W 2 MP L WI W2 MP L WI W2 MP L2 WI W2 MP LOCATION d7 REMARKS: 4/ Sdij/li-V AiAA.-(, / / /-- c EXAMINATION AREA LIMITATIONS: (IF NONE, SO STATE) REVIEWED BY: SNT LEVEL: DATE I SPAGE. ,OFI FORM No. Sw.R.T. NDTR 17-18 (REV.7-31-75)
/ I Y4 ": -c n cm-m c-n wmr. JP ...........2.... 115 ..i~ i .l ~ .it PC4
- 59cloi tu~J
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A Aglk-- S W R I MANUAL ULTRASTI1C EXAMINATION RECORD PROJECT No. SITE DATE: (DAY-MON.-YR.) TIME: (24 HR CLOCK) SHEET No. 17-5770 SOUTH'TEXAS PROJECT EXAM STARTED kj4./ 8i2;:M ELECTRIC GENERATING STATION, UNIT 1 5*k\\ L - EXAM ENDED £AA5 EXAMINATION AREA (SYST./COMP.) (LINE /SUBASSEMBLY) (IDENTIFICATION) LO LOCATION WO LOCATION EXAMINER SNT LEVEL PROCEDURE CALIBRATION TYPE OF ANGLE 0 o WELD TYPE SHEET(S) EXAMINATION USED ,\\*
- Ui L..
- No.ýI"\\M WELD LENGTH EXAMINER SNT LEVEL REV.
IDE ODOj SCANNING RE dB EXAM SURFACE OF DEV.1 3 TEMPERATURE NDo 100% DAC W MAX 100% DAC L L 2 SEARCHSEARCHD ND UNIT UNIT REMARKS No. DAC W, MP W MP W2 MP 560% 100% MAX 100% 50% LOC. ANGLE (IF YES, EXPLAIN) MAX __DAC DAC DAC DAC REMARKS 4 EXAMINATION AREA LIMITATION (IF NONE, SO STA"TE M)n AlA&xuo(L4~ Lz,-o A, k"t ý.a~m'"& REV(ýWED BY ISN T LEVEL DATE I __PAGE OF SW Rl FORM No. NDTR 17-89 (REV. 08-19 -80)
i S W R I MANUAL ULTRASqVJIC EXAMINATION RECORD w PROJECT No. SITE DATE: ( DAY-MON.-YR.) TIME: (24 HR CLOCK) SHEET No. 17-5770 SOUTH'TEXAS PROJECT / EXAM STARTED ELECTRIC GENERATING STATION, UNIT 1 'EXAM ENDED 892287 EXAMINATION AREA (SYST./COMP.) (LINE / SUBASSE'MBLY) (IDENTIFICATION) L0 LOCATION W LOCATION EXAMINER SNT LEVEL PROCEDURE CALIBRATION TYPE OF ANGLE WELD-TYP SHIEET(S) EXAMINATION USED "7. foE& ,1U WELD LENGTH EXAMINER SNT LEVEL NEV.__l_ 10D OD SCANNING R E dB G EXAM SURFACE /7-T DEV/ TEMPERATURE /- iF-7 %/ 100 % DAC W MAX 100% DAC L L 2 SEARCHtSEARCH DAMPS IND OF L UNIT UNIT REMARKS No.MAxC WI MP W MP W2 MP -50%/ 1000/A MAX 100% 50% LOC. ANGLE (IF YES, EXPLAIN) MAX_ 12 'DAC DAC DAC DAC REMARKS,' EXAMINATION AREA LIMITATION (IF NONE, SO STATE)/JO ue$T: ,4J~1 .7R?'4'N REVIEWED BY .SNT LEVEL DATE /ZJ 7 Z PAGE OF SWRI FORM No. NDTR 17-89 (REV. 08-19-80)
Page I of Q45.06 STP7855 (08/02) DTL #1005036 -I I ULTRASONIC EXAMINATION Record # UT Exam-2005-007 Procedure #/Rev OPEPI 0-ZA-0004/2 UTI # UTI-01 8 Rev. 2 Exam Date Work Order/PM # WAN # 3/18/05 86000011 272900 TPNS/Surnmary #'s Drawing Number 100440 A-RC-3 Comp. Description/ID # 31-RC-1302-NSS, WELD 9, ELBOW TO REACTOR COOLANT PUMP Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2005-007,UTCAL-2005-008 Start Exam Time/Date End Exam Time/Date 0830 3/18/05 0845 3/18/05 Surface Condition [J As Fabricated 0] As Welded El Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-076 8/20/05 100-00580-118 04/22/05 61 OF Lo-STAMPED L MARK Wo-WELD CENTERLINE Flow ELBOW TO RCP Search Unit 45 DEGREE Couplant Type: SONOTRACE Batch 04343 IND. NO. MAX L AMP L L MAX 2 WI MP Wi,'A MP W MAX MAX MP W2 % MP W MAX 2 MP ANGLE WN/A I I I I I I II I i I I I I SEARCH UNIT LOC BEAM DIRECTION COMMENTS: 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: .] N/A El 00 El 450 El 45T' El 60- [] 60T-I] Other (Specify) Comments: 0 Actual measured angle in austenitic base metal: Upstream =_Downstream E__ ] N/A Limitations: E] N/A [0 Limitations verified same as PSI E] Other (Specify) Comments: NONE Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date MIKE YLwI/ A05 N/A 6* r-i'e G'-r.e)) 3-)r-03' A/re Signature e2Signature
Sw. R. I. EXAMINATION
SUMMARY
RECORD "PROJECT No.: SITE!i South Texas Project Electric 17-5770 Generating Station, Unit 1 coc EXAMINATION AREA (SYSTEi /c*OmPoENTI (LINE SUBASSEMBLY) (IDENTIFICATION) EXAMINATION EXAMINATION EXAMINER EXAM INDICATIONS RESOLUTION RECORD NIIAL DTRECORD CNF No. REMARKS TYPE SHEET No. INITIALS DATE N I G 0 SHEET No. INITIAL O EXAMINATION ,-,.A T FOLLOW-UP /I EXAMINATION 0 "_VsL PT IN IT IA L. I MTL[ FOLLOW-UP I/ I EXAMINATION. ,(4_._
- 0. 0-,_4-L.=
0° LAM SCAN
- 5,"y 7_
T 00 WELD SCAN ~ c~$~ j 450 SCAN '0 9 45 0 T SCAN
- 2.
600 SCAN A_ 60 0 T SCAN SUMMARIZED BY: DATE CONTINUED ON SHEET No.: ,PAGE OF FORM NO. SWRI 17-30 (REV 1-29-79)
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the preservice examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 1. The areas are listed in a table for that particular vessel or piping system and are arranged in the same order as the SwRI PSI plan. Each table of this summary-provideS the following information as described:' Column 1 - Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code class, category, item number and exami-nation requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2 - Line No./Subassembly' Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination are by line number (piping) or sub-assembly number (vessel), unique weld'identification number, SwRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), and examination method (UT, UT/PT, or UT/MT). Column 3 Exam Type Lists the methods of examinations used for each area by specific angles for UT (0, 45, 45T, 60, 60T) and surface technique (MT or PT) if required. Column 4 - % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100 percent as the total coverage. Ultrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in I direction only, and angle beam coverage in 2 directions. Thege percentages are then used to com-pute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100 percent minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula: K-17
C = A + 2*B (Effective Coverage formula, angle beam) 2 Where A = 1 Direction-only percentage B = 2 Direction percentage Examples: (1) None 0% 1 Direction 0% 2 Direction 100% C = 0 + 2*100 = 2 100% Effective Coverage (2) None 0% I Direction 100% 2 Direction 0% C = 100 + 2*0 = 50% Effective Coverage 2 (3) None 50% 1 Direction 50% 2 Direction 0% C = 50 + 2*0 = 25% Effective Coverage 2 The total UT coverage is then expressed as the average of the effective cover-age percentages for each UT exam type. Each UT exam type is considered as equal weight in the calculation of the average. This method for reporting UT coverage as a single percentage for all UT exam types was the preferred method by HL&P for identifying UT examination area limitations. Column 5 - Limitation A description of the type of limitation and primary reason for why the coverage was limited is provided in this column. Column 6 - Fabrication NDE This column describes the fabrication/construction NDE that was performed to satisfy the ASME Section III requirements for that component. K-18
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 1
- ASMýE SECTION XI CODE COVERAGE LIMITATIONS SYSTEM:
REACTOR COOLANT - MAIN LOOPS (CLASS 1 PIPING) I ICLASS ICATEGORY IITEM NO. JEX. RCMT I-I- I-Io I-LINE NO./SUBASSEMBLY WELD IDENTIFICATION WELD ID FIGURE WELD CONFIGURATION EXAMINATION METHOD II I I I I I I % COVERAGE I
I EXAM 1 11 DIRI 2
11 EFF.II I TYPE INONE JONLY I DIR 11 COV.11 TOTAL I IFABRICATION I NDE LIMITATION .31-RC-1302 ]o I 0 I 1 j1 100 II ILIMITED UT45T ON THE WELD AND PIPE RT/PT 4B-J 145 1 0 1 o 100 11 100 1 ISIDE DUE TO WELD CONFIGURATION AND 189.11 FIGURE NO. A-RC-3 145T 150 1o 0 1 50 11 50 II..--ISIZE OF SEARCH UNIT. IVOL/SURF I I I I II II 83 1 I ELBOW-TO-PIPE I---.I -I-II--..II-. I III I I I II II I UT/PT ]PT 1 0 1 1 - 11 100 1 I---------------------------------------- I------------------------------I ---------- I 1 31-RC-1302 135 1 15 1 0 I85 1185 11 INO UT FROM THE MAIN RUN SIDE DUE TO PT jB-J j 7 11 ICOMPONENT CONFIGURATION. JB9.31 FIGURE NO. A-RC-3 I I I I l II-I.. IVOL/SURF I I I I I II 85 1 4" BRANCH CONNECTION -------- I -I. I-I. I- -II-.... III I I I' II II II UT/PT IPT I 0 1 1 7 1 11 100I 1 7--------------------------I 1, I 31-RC-1302 O 1 0 I I 100 i ILIMITED UT45T ON THE WELD AND PIPE RT/PT I-8 145 1 0 1 0 100 II 100 I I SIDE DUE TO WELD CONFIGURATION AND 169.11 FIGURE NO. A-RC-3 145T 1 50 1 0 1-50 11 50 1
ISIZE OF SEARCH UNIT.
IVOL/SURF I I I 1 II I 83 1 I 1 PIPE-TO-ELBOW I--- I-I I-I.----I-II I I I I II II I I I UT/PT IPT 1 01 I I 11 1001 1
------------------------------------------------------------ I 11 1 31-RC-1302 10 I0 I -
100 1 ILIMITED UT45 AND NO UT45T ON THE RT/PT B-J 1 9 145 I 2 85 1 13 11 56 II IWELD DUE TO WELD CONFIGURATION AND 81B9.11 FIGURE NO. A-RC-3 145T 1 10 1 0 90 90 II-
ISIZE OF SEARCH UNITS.
IVOL/SURF I I II II 82 I I ELBOW-TO-PUMP I-- I-- II II-. I-- I II I II IIII I UT/PT IPT 1-II 0 II 100 1 I ------------------------------ I I1 31-RC-1402 10 I I 0I I - j 100 I INO UT45, UT45T, AND UT60T FROM THE RT/PT 1B-F 1 1 145/60 I 19 1 31 1 50 11 66 II INOZZLE SIDE DUE TO NOZZLE CONFIGURA-I 185.130 FIGURE NO. A-RC-4 145/60TI 18 0 1 82 lI 82 11
ITION.
LIMITED UT45 AND UT45T FRt c I IVOL/SURF I I I I II II
- 83. ITHE ELBOW SIDE DUE TO WELD CONFIG-I NOZZLE-TO-ELBOW I--.I.
.I-- I"' 1 - II- -. URATION AND SIZE OF SEARCH UNIT. I I I I I I I IIIII I UT/PT IPT 1 0 I - II II 1001001 I---------------------------------------------------------------------------------------------------------------------------I K-30
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S W R I MANUAL ULTRAS IC EXAMINATION RECORD PROJECT No. SITE DATE: (DAY-MON-YR.) TIME: (24 HR CLOCK) SHEET No. PROECTNo 17-5770 'SIouTH.TEXAS PRO".JECTi AT(DY-MO.R. EXAM STARTED Xl.*kg* ELECTRIC GENERATING STATION, UNIT 1 892294 EXAM ENDED STARED 8 22-EXAMINATION AREA (SYST./COMP.) (LINE /SUBASSE-MBLY) (IDENTIFICATION) L0 LOCATION W0 LOCATION EXAMINER SNT LEVEL PROC6EDURE CALIBRATION TYPE OF ANGLE o o WELD TYPE SHEET(S) EXAMINATION USED
- k.
iL'-L-,. LCmk',A .ui '~ /WELD LENGTH EXAMINER SNT LEVEL RV \\A,-A IDDJ OD SCANNING EXD SEN'2 REV dB EXAM SURFACE O DEV. TEMPERATURE F 100% DAC W MAX 100% DAC LL2 REMARKS IND OF ________L___ i L L 2 SEARCH SEARCH DAMPS II MAX %O M W UNIT UNIT REMARKS No. DAC W_ MP W MP W2 D-MP A0C% AOO% MAX 100% 50% LOC. ANGLE (IF YES, EXPLAIN) MAX DAC DAC DAC DAC ,S, EXAMINATION AREA LIMITATION (IF NONE, SO STATE)
- tt
"*), .,L.L LtI (-*., I,*,, '1"- I* t\\* RE/lE WED BY SNT LEVEL DATE Wk F N DPAGE OFI SWRI FORM No. NDTR 17-89 (REV. 08-19-80)
S WesDyne International Reactor Vessel Weld Results Summary STP UNIT 2 WELD NO. STP SUM # Wesdyne # RPV2-101-141 DESCRIPTION LOWER TO BOTTOM HEAD TORUS CIRC 400 W4 Coverage = 73.57% LIMITATIONS UT RESULTS NOD* YES [X] 6 Core Support Lugs NI NO. OF UT INDICATIONS N/A STATUS N/A EXAM DOCUMENTATION INDICATION DOCUMENTATION FW ANALYSIS LOG I ACQUISITION LOG
- X] SCAN PRINTOUT L] ASSESSMENT SHEET D* PARAGON HARD COPY D OTHER (specify)
[* COVERAGE BREAKDOWN Data quality verified as required by procedure. WESDYNE ANALYST I Level: III Date: q-tu-,
e0 STP UNIT 2 DIRECTION / ORIENTATION RPV COVERAGE ESTIMATE BREAKDOWNS PARALLEL SCANS PERP. SCANS CCW / CW UP / DOWN WELD NO. WELD DESCRIPTION LOWER TO BOTTOM HEAD TORUS CIRC RPV2-101-141 (W4) STP
SUMMARY
NUMBER:400 BEAM ANGLES BEAM 450 L Dual 450 L Single 450 Shear DIRECTION EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME CCW (1) 74.54 73.12 73.12 CW (1) 73.12 73.12 78.30 UP (2) 70.11 70.11 87.05 DOWN (2) 70.11 70.11 70.11 UT COVERAGE = 73.57% See exam volume EPP sheet 20 of 23 Scan Limited by 6 core support lugs. (1) 100% Coverage for 2100 Combined with 35.48% for 1500 and supplemental transducers. (2) 100% Coverage for 2301 Combined with 15.58% for 129.60 and supplemental transducers. ANALYST I Levelill Date 4-11-10 / ANALYST Level ill Date 4-11-10
WesDyne International Reactor Vessel Weld Results Summary STP UNIT 2 WELD NO. STP SUM # RPV2-102-151 DESCRIPTION BOTTOM HEAD TORUS WELD 500 W5 WesDyne # LIMITATIONS UT RESULTS NOD[- YES[ BMI Penetrations Coverage = 71.29% RI NO. OF UT INT STATUS )ICATIONS 1 Code Allowable EXAM DOCUMENTATION INDICATION DOCUMENTATION -X ANALYSIS LOG ACQUISITION LOG IX] SCAN PRINTOUT I-X ASSESSMENT SHEET I-PARAGON HARD COPY X-] OTHER (specify) Indication Plot COVERAGE BREAKDOWN Data quality verified as required by procedure. WESDYNE ANALYST Level: III Date:
0 STP UNIT 2 DIRECTION / ORIENTATION RPV COVERAGE ESTIMATE BREAKDOWNS PARALLEL SCANS PERP. SCANS CCW / CW UP / DOWN WELD DESCRIPTION WELD NO. BOTTOM HEAD TORUS CIRC RPV2-102-151 (W5) STP
SUMMARY
NUMBER:500 BEAM ANGLES BEAM 450 L Dual 450 L Single 450 Shear DIRECTION EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME EXAM VOLUME CCW (1) 73.77 73.77 73.77 CW (1) 73.77 73.77 73.77 UP (2) 68.81 68.81 68.81 DOWN (2) 68.81 68.81 68.81 UT COVERAGE = See exam volume EPP sheet 22 of 23 71.29% (1) 100% Coverage for 160.100 Combined with 52.77% for 199.900 (2) 100% Coverage for 82.700 Combined with 45.89% for 239.200 ANALYST (& Level III Date 4-11-10 ANALYST.. Lee/l at -11
Indication #1 @ 227' w R=88,09 to Ctaod (HEAD RADIUS) NOM No' oKo NOTE: 47.5' - EXAM LIMIT AXIS 6 ROTATION FOR PARALLEL SCANS SHOULD BE "REVERSE ROTATION". AXIS 6 ROTATION FOR PERPENDICULAR SCANS SHOULD BE. "REVERSE ROTATION". 325.36 REF WORK POINT FOR BOTTOM HEAD SOUTH TEXAS UNIT 2 2010 EXAMINATION PROGRAM PLAN BOTTOM HEAD TORUS CIRC WELD WELD ID: RPV2-102-151 (W-5) WESDYNE I *Zssat,.' I SHEET 22 OF 23 11
Page I of I STP7855 (12/05) DTL #1005036 045.06 Si ULTRASONIC EXAMINATION 1 Record # Procedure #/Rev UTI-024 UT-2008-241 7 OPEPIOZA004 /rev. 3 Rev. 5 Exam Date Work Order/PM # WAN # 10/17/2008 STP88000275 339379 TPNS/Summary W's Drawing Number 015920 A-RSG-I Comp. Description/ID # CHANNEL HEAD TO TUBE PLATE / RSG-2A-TI Numbers-Examination performed from the C] inside diameter surface M outside diameter surface Reference Cal Sheet No.'s UTCAL-2008-125, UTCAL-2008-127, UTCAL-2008-129 Start Exam Time/Date End Exam Time/Date 10/17/2008 0945 10/17/2008 1610 Surface Condition 5 As Fabricated [] As Welded [] Ground Z Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00636-008 03/23/2009 1 00-00580-124 08/22/2009 76 OF Lo-Centerline of SG2A Drain Nozzle ISB-145 Wo-CENTERLINE OF WELD Flow N/A Search Unit 45-, 600, 00 Couplant Type: SONOTRACE Batch 05243B IND. MAX L L L W MP W, 1 MP W MP W2 % MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC, BEAM DIRECTION COMMENTS: []NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: C] N/A' E] 0* 0]45"0 [ 45T* 0i 60"0 60T*0 E] Other*(Specify) Comments: Previously recorded geometry observed below recordable levels. 5 Actual measured angle in austenitic base metal: Upstream = Downstream ____N/A Limitations: El N/A 0 Limitations verified same as PSI 5 Other (Specify) Comments: Examiner 1/Level/Date Examiner 2/Level/Date , Reviewer/Date David Hancock 11 10/17/08 James Dokken l 10/17/2008 ,A, //, 1,/2-i 0'? Signiature Signature /Signature
tecnatom, s.a. N.D.T. WORK SHEET WS-TX2-02-14FW-33.O1.O1 1/2 Rev. 0 PRE-SERVICE 2] PLANT: SOUTH TEXAS UNIT: 2 INSER'VICE 03 COMPONENT/SYSTEM STEAM GENERATOR 1 FM2 WELD 1-FW-63.01.01 WALL THICKNESS 150 mm/5.9" DIAMETER 3788mm/149.14" MATERIAL SA 508 CI-3a TESTING: ULTRASONIC 2 VISUAL SQ SURFACE rE I ULTRASONIC TESTING I PROCEDURE CALIBRATION BLOCK OFM2 CS 251, Rev.2 6D90335H02 MEASURED VALUES REF. 0( REF.180( An 40 mm1.57" 40mm/1.5r tI 156 mm/6,10" 155 mm/6,10" t2 155 rmmJ.10" 155 mmrn.10" P1 N/A WA P2 N/A N/A Sketch attached shleet SCAN SEARCH UNIT D1 D2 CALIBRATION SHEET RECORDS OPERATOR mm mm NAME SIGNATURE 1 A RTD-0, RTD-70 2Asr WA UCDS-TX2 N/A J. Tomero 1ART_-_, RTD-70______-____ 087-P, 088-P (Level II) 1 A RTDU45, RTD-60 2001 r WA UCDS-TX2 A J. Tomero 1.4_RTD-45 R__ D__ 60_ _ z A 085-P, 086-P (Level I) 1.5 RTD-0, RTD-70 WA P UDS-TX242-RJU-TX2-02-49-P, J. A. Ferez .5___ RTD-0,_RTD-70 087-P, 088-P 52-P (Level II) UCDS-TX2 J.A. Ferez
- t--
1.5 RTD-45, RTD-60 WA 4G0W&.11" RIU-TX2-02-53-P J A i-i_085-P, 086-P (Level II) 1.5 RTD-45, RTD-60 WA ,14 UCDS-TX2 RIU-TX2-02-60-P, J. A. Ferez ____________________089-P, 090-P 51-P (Level 11) 2.3 RTD-46 2 UCDS-TX2 R 4-P J.A. Ferez I 091-P, 092-P (Level II) UCDS-TX2 J.A.Ferez 2.3 RTD-60 200rL7rrB zoWrWr - N/A (ee I S093-P, 094-P (Level 11) 2.3 RTD-70 2°Or" 2°Cr" UCDS-TX2 NI/A J.A. Ferez .095-P, 096-P (Level 1) B:KWAiECHO AT THE AREA 80 % 67.3 dB BACK WALL ECHO ON THE BLOCK 80 % 61.0 dB NOTES: Volume covered is 88.35% refered to ASME Code. The limitation of the examination is for scan 4 due to ring support. Specific info can be found in the TEC-024001 final report Component temperature 16.8AC/62.2-F Thermometer reference 6234163. Results of lam. Scan: No indications detected Scans 1.4, 5 Inspection initial time: 15:50, 01/2412002 Inspection final timne: 01:35, 01t25/202 Scans 2,.3 Inspection initial time: 03:30, 01/25/2002 Inspection final time: 05:50, 01/25r2002 LEVEL II (SHIFT LEADER) NAME C. ALVAREZ (Level II) FINISHING DATE 0112612002 rIGNATURE =d 0 esut-05Z 112, Rev. 4. OW
VISUAL TESTING I SURFACE TESTING WS-TX2-02-1-FW-33.01.01 2/2 Rev. 0 [] VISUAL TESTING TECHNIQUE DIRECT. AUXILIARY EQUIPMENT REMOTE. AUXIUARY EQUIPMEN1 0 ~ 'TESTING TECHNIQUE / PT PENETRANT SOLVENT N CLEAN~ER __________No____ DEVELOPER N TESTING TECHNIQUE i MT YOKE 0 I [] COt CE [ T] RECONDUCTOR 0 R] 0. EQUIPMENT EQUIPMENT EQUIPMENT EQUIPMENT CURRENT CURRENT CURRENT CURRENT SEPARATION INTENSTY INTENSITY INTENSITY MAG. DIRECTKON N TURN SEPARATION DESMAGNET. REQ.*l MAGNETIC PARTICLES WAY COLOUR TYPE OPERATOR SUPERVISOR LEVEL II PROCEDURE TECH. RI* NAME SIGNATURE NAME SIGNATURE NOTES: INTERFERENCES FIX TYPE LENGTH MIN. REF. MAX REF. MIN. POSfT. MAX POSfI. % VOLUMEN %SURFACE PROViSIONAL F RING SUPPORT 100% 0* 360' 120mmr4,72" NIA 11.65% NIA EVALUATION TESTING ULTRASONIC VISUAL SURFACE ASME Code Edilion 1989 Sec-X X ACCEPTABLE [K] El NOT ACEPTABLE [] [] Addenda WA ISI CODE [1 (( GENERAL NOTES NDT COORDINATOR NAME J. A. PELAEZ (Level III) FINISHING 01/2612002 SIGNATURE 0 I Resul-052, 2/21 Rev. 4. 06/9I I I
OD=142.0" (3606.8mm) 2 4 5-- D3 D2 D1 1/2t 1/At 2.94" 2.94" (75 m).An (75 mmI 1 (25.4 9.125" 2" 9.2 mrn) (50.8 mam) B Inspection Volume (Volumen de Inspecci6n) A, B, C, D TOP OF S.G. A4Y +X-4 --V Z Depthfrontbc outer suffce
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Ultrasonic Examination Coverage Calculation Record Number U 7-F 2.. -2, 0o L Z- - Z S" Procedure/Rev Number o pry o - z- / UTI Number 6 2-.f Exam Date 16, / j / 6 Work Order/PM/ST Number 9 7 S',? 0-2 7.3-WANNumber 2o.3617 Direction Percentage Coverage Average Phase (70 deg) Phase (60 deg) Phase (45 deg) Nozzle to Vessel 63, 3 3 S,
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Vessel to Nozzle ___,_s-- _____,5" e jL 5e9/ Two Direction Percentage Effective Coverage = a + (2*b)/2 Where: a = one direction only percentage b = two direction percentage Therefore: a= 0 b= 75s./Y Effective Coverage = -7S,/,? 20 Signature Dan Sicking Date /- 7-2o
k~9~4 Page 1 of STP7855 (08/02) DTL #1005036 Q45.06 I iULTRASONIC EXAMINATION A6i S-W' Record # UT Exam-2002-026 Procedure #/Rev OPEPI 0-ZA-0004/2 UTI # 024 Rev. 3 Exam Date Work Order/PM # WAN # 10/09/02 ST88000275 203097 TPNS/Summary #'s [Drawing Number 010800 A-PRZ-1 Comp. Description/ID # Relief Nozzle / PRZ-2-N4A Examination performed from the [] inside diameter surface 0 outside diameter surface Reference Cal Sheet No.'s UTCAL-2002-028, 029, 030, 031 Start Exam Time/Date End Exam Time/Date 0820 / 10-07-02 0930 / 10-07-02 Surface Condition [] As Fabricated [] As Welded 1] Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-030 04/21/03 100-00534-073 04/24/03 90.5 OF Lo-Top of pressurizer Wo-Weld center line Flow N/A Search Unit 00 450 60, 70-Couplant T e: Sonotrace 40 Batch 01243 IND. MAX L L L W MP W, 1/2 MP W MP W21/A MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 ..,A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SEARCH UNIT LOC BEAM DIRECT!ON COMMENTS: N/A N/A None [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: Z N/A El 00 [] 45 0 45TO [] 600 El 60T° [1 Other (Specify) Comments: [] Actual measured angle in austenitic base metal: Upstream = Downstream = N/A Limitations: [] N/A E] Limitations verified same as PSI 0 Other (Specify) See attached drawing Comments: None Examiner 1/Level/Date - Examiner 2/Level/Date Reviewer/Date MJ Aa ter _I1 10-07-02 ,'/ __0_v__, 6.,41eej. ,Signature Signature Signature w
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Ultrasonic Examination Coverage Calculation Record Number ? oL- 0 Z6 Procedure/Rev Number y6 lo - ° 0 *0/ UTI Number p Z ' ExamDate /b/ji/o2-Work Order/PM/ST Number STi-o o 2-7S WAN Number Z-0/ 3 o -7 Direction Percentage Coverage Average Phase (70 deg) Phase (60 deg) Phase (45 deg) Nozzle to Vessel 3 -26.3 63_,7Z -7, Vessel to Nozzle _____Z o2-3
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-7, 9 L4 Effective Coverage = a + (2*b)/2 Where: a one direction only percentage b = two direction percentage Therefore: a= 0 b= "7'A.i./ Effective Coverage = 9I ' Signature / _ Date /-/ 7 -0o Dan Sicking v J
Page I of_ STP7855 (08/02) DTL #1005036 Q45.06 I TTT.TPASANIC IYAMTNATTON Record # Procedure #/Rev UTI # 024 UT Exam-2004-018 OPEP 10-ZA-0004/2 Rev. 3 Exam Date Work Order/PM # WAN # 4/4/04 ST88000275 241016 TPNS/Summary #'s Drawing Number 010900& 011000 A-PRZ-1 Comp. Description/ID # NOZZLE TO SHELL, PRESSURIZER, PRZ-2-N4C & PRZ-2-N4B Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No. UTCAL-2004-023, UTCAL-2004-017, UTCAL-2004-018, UTCAL-2004-021 Start Exam Time/Date End Exam Time/Date 1000 4/4/04 1130 4/4/04 Surface Condition El As Fabricated E] As Welded El Ground ED Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-077 10/02/04 100-00678-011 9/18/04 97 OF Lo-DATUM 0 Wo-WELD CL Flow N/A Search Unit 0,45,60,70 CouDlant Tv ie: SONOTRACE 40 Batch 01243 IND. MAX L L L W MP W,% MP W MP W2 1/2 MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: Z N/A El 00 [1 450 El 45T° [1 600 El 60T0 El Other (Specify) Comments: E] Actual measured angle in austenitic base metal: Upstream = Downstream El N/A Limitations: El N/A Z Limitations verified same as PSI El Other (Specify) Comments: Performed examination with 0,45,60, and 70 degree transducers on PRZ-2-N4B & PRZ-2-N4C Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date Arlen JepeenztvellH 4/04/04 N/A .,A j), SAU., Fi*gnatre Signature `' Signature
0 Sw. R. I. EXAMINATION
SUMMARY
RECORD PROJECT No.: SITE SOUTH TEXAS PROJECT SHEET No.: 17-1480 i ELECTRIC GENERATING STATION, UNIT 2 EXAMINATION AREA (SYSTEM /COMPONENT) (LINEV SUBASSEMBLY) (IDENTIFICATION) EXAMINATION EXAMINATION EXAMINER EX+ INDICATIONS RESOLUTION RECORD E RECORD CNF No. REMARKS TYPE SHEET No. INITIALS DA1E I G o SHEET No. V EXAMINATION NIA /,4= T FOLLOW-UP EXAMINATION /.. PT EM INITIAL EXAMINATION MT[ FOLLOW-UP EXAMINATION 00 LAM SCAN u / T 00 WELD SCAN 450 SCAN /'z: 45 0 T SCAN 600 SCAN 600 T SCAN SUMMARIZED BY: DATE CONTINUED ON ,I SHEET No.:
- 6
/ A~iiie rap9 .PAGE OF FORM NO. SWRI 17-30 (REV 1-29-79)
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SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the Preservice Examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 2. Each table of this summary provides the followinginformation as described: Column 1 Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code Class, Category, Item Number and Examination Requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from Tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2 Line No./Subassembly Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination area by line number (piping) or subassembly n-umber (vessel), unique weld identification number, SWRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), And examination method (UT, UT/PT, or UT/MT). Column 3 Exam Type Lists the Methods of Examinations used for each area by specific angles for UT (0, 45, 45T, 60, 60T) and surface technique (MT or PT) if required. Column 4 % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100% as the total coverage. iii
Column 5 Limitation A description of the type of limitation and primary reason for why the coverage was limited is provided in this column. Column 6 Fabrication NDE This column describes the fabrication/construction NDE that was performed to satisfy the ASME Section III requirements for that component. 0 V
Ultrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in 1 direction only, and angle beam coverage in 2 directions. These percentages are then used to compute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100% minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula: a + 2*b c f (effective coverage formula, angle beam) 2 where a = 1 direction only percentage b = 2 direction percentage examples: (1) none 1 dir 2dir 0% 0% 100% 0 + 2*100 c = 100% effective coverage 2 (2) none 1 dir 2 dir 0% 100% 0% 100 + 2*0 c = 50% effective coverage 2 (3) none I dir 2 dir 50% 50% 0% 50 + 2*0 c = = 25% effective coverage 2 The total UT coverage is then expressed as the average of the effective coverage percentages for each UT exam type. Each UT exam type is considered as equal weight in the calculation of the average. This method for reporting UT coverage as a single percentage for all UT exam types was the preferred method by HL&P for identifying UT examination area limitations. iv
1 PRZ-2 10 1 31 I 11 69 1 INO UT FROM THE NOZZLE SIDE DUE TO RT/PT 1B-D N48 145/60 I 4 96 1 0 1l 48 11 NOZZLE CONFIGURATION. J 163.110 FIGURE NO. A-PRZ-1 145T 1 31 1 0 1 69 II 69 II J IVOL I 16OT I 311 0 1 69 II 69 I I I SHELL-TO-NOZZLE I I II I I I I I I I I II -...... [ UT I I 64II
-------------------------------- I----------
1 1 PRZ-2 10 1 34 1 - I 66 1 INO UT FROM THE NOZZLE SIDE DUE TO I RT/PT 18-D 1 N4C 145/60 1 6 1 94 1 0 11 47 II INOZZLE CONFIGURATION. LIMITED UT I I IB3.110 I FIGURE NO. ArPRZ-1 145T 1 32 1 4 1 64 11 66 II IFROM THE SHELL SIDE DUE TO PROXIMITYI IVOL I 160T 1 321 4 1 64 11 6611 IOF 2" ELBOW. I I I SHELL-TO'NOZZLE I I II II I I I I I I II II -... I I UT t II II 61 I
Page I of 045.06 STP7855 (08/02) DTL #1005036 I ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # 024 UT Exam-2004-018 OPEP I 0-ZA-0004/2 Rev. 3 Exam Date Work Order/PM # WAN # 4/4/04 ST88000275 241016 TPNS/Summary #'s Drawing Number 010900& 011000 A-PRZ-1 Comp. Description/ID # NOZZLE TO SHELL, PRESSURIZER, PRZ-2-N4C & PRZ-2-N4B Examination performed from the Ej inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2004-023, UTCAL-2004-017, UTCAL-2004-018, UTCAL-2004-021 Start Exam Time/Date End Exam Time/Date 1000 4/4/04 1130 4/4/04 Surface Condition El As Fabricated [] As Welded El Ground Z Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-077 10/02/04 100-00678-011 9/18/04 97 OF Lo-DATUM 0 Wo-WELD CL Flow N/A Search Unit 0,45,60,70 Couplant Type: SONOTRACE 40 Batch 01243 IND. MAX L L L W MP W, 1 MP W MP W2 V MP W MP ANGLE NO. AMP I MAX 2 I MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: Z NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: N N/A El 00 [1 450 El 45T* El 600 El 60T0 El Other (Specify) Comments: El Actual measured angle in austenitic base metal: Upstream = Downstream El N/A Limitations: El N/A Z Limitations verified same as PSI [E Other (Specify) Comments: Performed examination with 0,45,60, and 70 degree transducers on PRZ-2-N4B & PRZ-2-N4C Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date ArLen JeV~en/tvel1 4/04/04 N/A ( z-- i intr F gnature Signature / <s"Signature _'7
0 Sw. R. I. EXAMINATION
SUMMARY
RECORD PROJECT No.: SITE: 'SOUTH TEXAS PROJECT SHEET No.: 17-1480 I ELECTRIC GENERATING STATION, UNIT 2 EXAMINATION AREA (SYSTEM/COMPONENTI (LINE/ SUBASSEMBLY) (IDENTIFICATION) EXAMINATION EXAMINATION EXAMINER EXAM INDICATIONS RESOLUTION RECORD RECORD CNF No. REMARKS TYPE SHEET No. INITIALS DATE N I G 0 SHEET No. INITIAL V EXAMINATION 1_._ -"74* T FOLLOW-UP EXAMINATION I____-_ INITIAL I PTU [EXAMINATION /_..i.4,), MTO FOLLOW-UP EXAMINATION _/_ j'* (-,- 00 LAM SCAN 00 WELD SCAN 450 SCAN 450 T SCAN 600 SCAN 600 T SCAN SUMMARIZED BY: DATE CONTINUED ON SHEET No.: .,- ~.*._ i-, /PAGE i OF FORM NO. SWRI 17-30 (REV 1-29-79)
SI 0' Sw. R.I. STRAIGHT' BEAM LAMINATION EXAMINATION RECORD PROJECT No. SITE: DATE:(DAY - MON. -YR.) TIMEt (24 -HMR CLOCK) SHEET No. SOUTH TEXAS PROJECT.. SHEET STARTED / NiD 18185 17-1480___________ ELECTRIC GENERAAIlNG STATION, UNIT 2 / SHEET ENDED I_- EXAMINATION AREA:(SYSTEM/COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) L 0 LOCATION LOCATION EXAMINER: SNT LEVEL U PROCEDURE CALIBRATION MEASURED CROWN HEIGHT ATTENUATION WELD TYPE (-FLOW-) tSHEET (S) T HICKNESS .J PIDW l5.FT_'J*** .t~ lA~l~~lU P DOW N 4 i, No. U P DOWN A EXAMINER: SNT LEVEL CR WN' EITH REV 3'F POSITION I POSITIONP POSITION POSITION 2 SEARCH REMARKS INoLOF UNIT INI. BW LI w1 W 2 MP L WI W2 'MP L WI W2 MP L2 WI W2 -MP LOCATION REMARKS: EXAMINATION AREA LIMITATIONS: (IF NONE, SO STATEVLA ~ /1T7e 7 ~" , :&I de~ REVI ED B SNT LEVEL:. DATE NOR No w.R 1. NDTR 17-18 (REV.-31-75)
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SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the Preservice Examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 2. Each table of this summary provides the following information as described: Column 1 Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code Class, Category, Item Number and Examination Requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from Tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2 Line No./Subassembly Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination area by line number (piping) or subassembly number (vessel), unique weld identification number, SWRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), And examination method (UT, UT/PT, or UT/MT). Column 3 Exam Type Lists the Methods of Examinations used for each area by specific angles for UT (0, 45, 45T, 60, 60T) and surface technique (MT or PT) if required. Column 4 % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100% as the total coverage. iii
Column 5 Limitation A description of the type of limitation and primary reason for why the coverage was limited is provided in this column. Column 6 Fabrication NDE This column describes the fabrication/construction NDE that was performed to satisfy the ASME Section III requirements for that component. 10 V
WUltrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in 1 direction only, and angle beam coverage in 2 directions. These percentages are then used to compute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100% minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula: a + 2*b c - (effective coverage formula, angle beam) 2 where a = 1 direction only percentage b = 2 direction percentage examples: (1) none 1 dir 2 dir 0% 0% 100% 0 + 2*100 c =----------- = 100% effective coverage 2 (2) none 1 dir 2 dir 0% 100% 0% 100 + 2*0 c = 50% effective coverage 2 (3) none 1 dir 2 dir 50% 50% 0% 50 + 2*0 c = = 25% effective coverage 2 The total UT coverage is then expressed as the average of the effective coverage percentages for each UT exam type. Each UT exam type is considered as equal weight in the calculation of the average. This method for reporting UT coverage as a single percentage for all UT exam types was the preferred method by HL&P for identifying UT examination area limitations. 0 iv
1 183. 110 VOL I-8B3,110 VOL I--------------------------- -I--- PRZ-2 0 1311-I N48 (45/601 4( 96( FIGURE NO. A-PRZ-1 145T 1 31 1 0 160T 1 311 01 SHELL-TO-NOZZLE I LIT UT I. SI................................... PRZ-2 10 1 34 1-N4C 145/60 1 6 1 94 FIGURE NO. ArPRZ-1 145T 1 32 1 4 160T 1 32 1 41 SHELL-TO-NOZZLE I UT I 69 II (NO UT FROM THE NOZZLE SIDE DUE TO RT/PT O 11 48 11 INOZZLE CONFIGURATION. 69(I 6911 I 69(I 6911 I II II II II I 1.... I II II 64 I1 66 (1 NO UT FROM THE NOZZLE SIDE DUE TO RT/PT 0 II 47 11 (NOZZLE CONFIGURATION. LIMITED UT 64 II 66 11 FRCM THE SHELL SIDE DUE TO PROXIMITYI 64 11 66 1 (OF 2" ELBOW. II II 6 II II -. ... I II 11 611I -I
PagelI of045.06 STP7855 (08/02) DTL#1005036 045.06 I -_ ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # 032 UT Exam-2002-046 OPEP10-ZA-0004/2 Rev. 1 Exam Date Work Order/PM # WAN # 10/25/02 ST88000275 203097 TPNS/Summary #'s I Drawing Number 305450 " B-RHX-1 Comp. Description/ID # Shell to flange / RHAHRS-2A-S2 Examination performed from the []inside diameter. surface [ outside diameter surface Reference Cal Sheet No. UTCAL-2002-045 Start Exam Time/Date End Exam Time/Date 1439 10-25-02 1459 10-25-02 Surface Condition [] As Fabricated El As Welded El Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-004 04/10/03 100-00534-073 04/24/03 680F Lo-In line with center line of Nozzle C Wo-Center line of weld Flow Shell to flange Search Unit 700 Couplant Type: Sonotrace 40 Batch 01243 IND., MAX L L L W MP W 11/2 MP W MP W2 2 MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A None [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [ N/A ED 00 El 450 E] 45To E] 600 [1 60To El Other (Specify) Comments: *Verification of acoustic properties of shell sidebase metal to support shear wave examination performed utilizing 450 search unit. Ref. data sheet UT Exam-2002-042. El Actual measured angle in austenitic base metal: Upstream = Downstream = N/A El N/A Limitations: El N/A Z Limitations verified same as PSI El Other (Specify) See attached sketch Comments: Exam performed from shell side only. Scanning sensitivity = 44.0 dB. 70' used as supplemental exam for additional coverage. 88% CRV coverage obtained. This exam augments 450 partial exam performed on 10-22-02. Ref. data sheet UT Exam-2002-042. 450 and 45"T (CW/CCW) performed on shell and weld. Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date Tommy Jackson II 10-;5-02 David Garcia II 10-25-*02 k'._ -o'ea.. / It-s..o O'2 AIA LP(- At Si ature Signature Signature
Page 1 of STP7855 (08/02) DTL#1005036 Q45.06 I ULTRASONIC EXAMINATION Z Record # IProcedure #/Rev UTI # 032 UT Exam-2002-042 OPEP10-ZA-0004/2 Rev. 1 Exam Date Work Order/PM # WAN # 10/22/02 ST88000275 203097 TIPNS/Summary #'s Drawing Number 305450 B-RHX-1 Comp. Description/iD # Shell to flange / RHAHRS-2A-S2 / 305450 Examination performed from the [E inside diameter surface E outside diameter surface Reference Cal Sheet No. UTCAL-2002-040, 041 Start Exam Time/Date End Exam Time/Date 1244 10-22-02 1400 10-22-02 Surface Condition LI As Fabricated [] As Welded F] Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-004 04/10/03 100-00534-073 04/24/03 680F Lo-In line with center line of nozzle C Wo-Center line of weld Flow Shell to flange Search Unit 450 45-T Couplant Type: Sonotrace 40 Batch 01243 IND. MAX L L L W MP W, 1h MP W MP W2 1/2 MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2
- A N/A N/A N/A N/A N/A NIA N/A N/A N/A N/A N/A N/A N/A N/A N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS:
N/A N/A None [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: -]N/A E] 00 [ 450 [ 45TO [] 600 [E 60TO [] Other (Specify) Comments: [ Actual measured angle in austenitic base metal: Upstream = 450 Downstream = N/A [] N/A Limitations: [] N/A Z Limitations verified same as PSI [] Other (Specify) No exam on flange side due to configuration. Comments: Exam performed on shell side only. 450 scanning sensitivity = 36.5 dB, 450T scanning sensitivity = 43.0 dB Examiner l/Level/Date Examiner 2/Level/Date Reviewer/Date ToLmy Jackson II 19-22-02 David Garcia, HI 10-22-02 lA*)(,*---- t'4-S ature Signature I Signature W
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Page 1 of STP7855 (08/02) DTL #1005036 Q45.06 I ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # 032; 001 UT Exam-2002-047 OPEP1O-ZA-0004/2 Rev. 1; 4 Exam Date Work Order/PM # WAN # 10/25/02 ST88000275 203097 TPNS/Summary #'s Drawing Number 305500 B-RHX-1 Comp. Description/ID # Nozzle to Shell / RHAHRS-2A-NA Examination performed from the [] inside diameter surface 0 outside diameter surface Reference Cal Sheet No. UTCAL-2002-048, 049 Start Exam Time/Date End Exam Time/Date 1500 10-25-02 1530 10-25-02 Surface Condition [] As Fabricated [] As Welded 10 Ground [] Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-004 04/10/03 100-00534-073 04/24/03 68°F Lo-Top dead center Wo-Nozzle side fusion line Flow Nozzle to Shell Search Unit 450 45T, 700 RL Couplant Type: Sonotrace 40 Batch 01243 'IND. MAX L L L W MP W, 1 MP W MP W2 1/2 MP W MP ANGLE 'NO. AMP I MAX 2 1 MAX MAX MAX 2 A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A None [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A El 00 [ 450 El 45T° El 600 El 60T 0 E] Other (Specify) Comments: Actual measured angle in austenitic base metal: Upstream = 440 Downstream = 450 El N/A Limitations: El N/A 0 Limitations verified same as PSI E] Other (Specify) No 450T exam on weld due to configuration. Comments: Exam performed on nozzle side only. 450 scanning sensitivity = 31.5 dB, 450T scanning sensitivity = 36.0 dB. No 450T on weld due to configuration. 700 scanning sensitivity = 63.0 dB. 64.2% CRV coverage obtained. 700 RL used as supplemental exam to obtain coverage of required exam volume. This exam augments 450 partial exam performed on 10-22-02. Ref. data sheet UT Exam 2002-043. Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date Tommy Jackson II 10-2?-02 David Garcia II 10-25-02 Siratire Signature Signature
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Page 1 of STP7855 (08/02) DTL #1005036 Q45.06 ULTRASONIC EXAMINATION Record # UT Exam-2002-043 Procedure #/Rev OPEP1 0-ZA-0004/2 UTI # 032 Rev. 1 Exam Date Work Order/PM # WAN # 10/22/02 ST88000275 203097 TPNS/Summary #'s Drawing Number 305500 B-RHX-1 Comp. Description/ID # Nozzle to shell / RHAHRS-2A-NA / 305500 Examination performed from the [] inside diameter surface [ outside diameter surface Reference Cal SheetNo. UTCAL-2002-040, 041 Start Exam Time/Date End Exam Time/Date 1401 10-22-02 1419 10-22-02 Surface Condition El As Fabricated El As Welded 0D Ground El Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-004 04/10/03 100-00534-073 04/24/03 680F Lo-Top dead center Wo-Shell side fusion line Flow Nozzle to shell Search Unit 450 45-T Couplant T e: Sonotrace 40 Batch 01243 ZIND. MAX L L L W MP W, 1h MP W MP. W2'/h MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 S A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A None 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: El N/A El 00 0 450 El 45T0 El 600 El 60T0 El Other (Specify) Comments: 0 Actual measured angle in austenitic base metal: Upstream = N/A Downstream = 450 El N/A Limitations: El N/A 0 Limitations verified same as PSI El Other (Specify) No 45 0T exam on weld due to configuration. Comments: Exam performed on shell side only. 450 scanning sensitivity = 36.5 dB, 45°T scanning sensitivity = 43.0 dB Examiner l/Level/Date Examiner 2/Level/Date Reviewer/Date Tommy Jackson 10-,2-02 David G Srci g 1 10-22-02 e Sioature Signature Signature V
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Page 1 of STP7855 (08102) DTL #1005036 Q45.06 L_ ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # 032; 001 UT Exam-2002-048 oPEPI0-ZA-0004/2 Rev. 1; 4 Exam Date Work Order/PM #t WAN # 10/25/02 ST88000275 203097 TPNS/Summary #'s Drawing Number 305550 B-RHX-1 Comp. Description/ID # Nozzle to Shell / RHAHRS-2A-NB Examination performed from the [] inside diameter surface 0 outside diameter surface Reference Cal Sheet No. UTCAL-2002-046, 047,048, 049 Start Exam Time/Date End Exam Time/Date 1531 10-25-02 1610 10-25-02 Surface Condition El As Fabricated [] As Welded 2 Ground [] Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-004 04/10/03 100-00534-073 04/24/03 68°F Lo-Top dead center Wo-Shell side fusion line Flow Nozzle to Shell Search Unit 450 45°T, 700RL Couplant Ty e: Sonotrace 40 Batch 01243 IND. MAX L L L W MP W 1/ 2 MP W MP W2 1/ MP W MP ANGLE .NO. AMP I MAX 2 1 MAX MAX MAX 2
- /A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS:
N/A N/A None [ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [] N/A [] 0°0 0 450 E] 45T°0 L 600 []. 60T° [] Other (Specify) Comments: [ Actual measured angle in austenitic base metal: Upstream = 44 Downstream = 45 E] N/A Limitations: [] N/A Z Limitations verified same as PSI I] Other (Specify) No 45-T exam on weld due to configuration. Comments: 450 (shell side) scanning sensitivity = 36.5 dB, 450T (shell side) scanning sensitivity = 43.0 dB, 450 (nozzle side) scanning sensitivity = 31.5 dB, 45"T (nozzle side) scanning sensitivity = 36.0 dB, 700 scanning sensitivity = 63.0 dB. 64.2% CRV coverage obtained. 700 RL used as supplemental exam to obtain coverage of required exam volume. Examiner l/Level/Date Examiner 2/Level/Date Reviewer/Date Tommy Jackson II 10-25-02 David Garcia II 10-25-02 / S,*nature Signature Signature B w L--
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STP7855 (08/02) DTL #1005036 Page I of Q45.06 I ULTRASONIC EXAMINATION Record # 65, /I -is-¢, Procedure #/Rev UTI - PDI-UT-2 UT EjzA-2005-028 OPEP10-ZA-0004/2 Rev. I Exam Date Work Order/PM # WAN # 10/5/05 ST88000275 273093 TPNS/Summary #'s Drawing Number 104320 A-RC-6 Rev. 1 Comp. Description/ID # Return ( Elbow) to Flanged Valve/ 6-RC-2012-NSS Weld# 11 Examination performed from the [] inside diameter surface M outside diameter surface Reference Cal Sheet No.'s UT CAL # 2005-044 Start Exam Time/Date End Exam Time/Date 1400 10/5/05 1510 10/5/05 Surface Condition El As Fabricated El As Welded Ej Ground 0 Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-076 3/29/06 100-00580-136 3/24/06 80 OF Lo-OUTSIDE RADIUS OF ELBOW Wo-WELD CENTERLINE Flow ELBOW TO FLANGED VALVE Search Unit 450 Couplant Type: SONOTRACE Batch 01243 IND. MAX L L L W MP W1Y/ MP W MP W2'A MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/ SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A NONE 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: 0 N/A El 00 El 450 El 45T° El 600 El 60TO [] Other (Specify) Comments: NO PREVIOUS INDICATIONS Z Actual measured angle in austenitic base metal: Upstream 45' Downstream = N/A El N/A Limitations: El N/A El Limitations verified same as PSI 0 Other (Specify) Examination volume limited on the downstream side due to flange geometry. 75% Coverage achieved. Refer to UTP-2005-15 for exam volume exmined. Comments: There is not enough room to perform a measured angle check on the downstream side. Scanned at 41.5db Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date GUENTER GRELL / 1 0/5/05 N/A N/A S )Sigriiture Signature lop
Page 1 of Z STP7856 (12/04) 3/ cl75-6/5Y / 045.06 DTL #1005037 so ULTRASONIC PROFILE Record # ad,- UTP-20057pJ.# 0/85 //, -,-O*ý Procedure #/Rev OPEP 10-ZA-0004/2 UTI # 004 Rev. 4 ~II Exam Date Work Order/PM # WAN # 10/5/05 ST:88000275 273093 TPNS/Summary #'s Drawing Number 104320 A-RC-6 Rev. 1 Comp. Description/ID # RETURN ( Elbow )TO FLANGED VALVE/ 6-RC-2012-NSS WELD #11 Calibration Sheet No. UTCAL-2005-044 AND 2005-064 Profile taken at L: OUTSIDE RADIUS OF ELBOW Couplant Type SONOTRACE Batch 01,243 Batch 01243 Upstream Component ELBOW (RETURN) AXIAL SCAN FROM-ELBOW SIDE 100% COMPLETE. 25o AXIAL SCAN FROM VALVE SIDE 50% COMPLETE. 12. CIRC SCAN CLOCKWISE 75% COMPLETE 18. 0Ae Component FLANGE Ko OF EXAM VOLUME COMPLETE 5% OF EXAM VOLUME COMPLETE 75% OF EXAM VOLUME COMPLETE Flow ' CIRC SCAN COUNTER CLOCKWISE 75% COMPLETE 18.75% OF EXAM VOLUME COMPLETE TOTAL EXAM VOLUME COMPLETE 75% I Comments: 75% Coverage achieved Examiner 1/Level/Date Examiner 2/Level/Date Reviewer/Date G YIGRELL /110/5/05 N/A a..-* C'/*. N/A 4 4ý <:w) j~ aturtf Signature Signature
3 C), va ý Dý \\C\\ Page I of 045.06 STP7855 (12/05) DTL #1005036 Ilk As-q-lb -&-l ULTRASONIC EXAMINATION ! rn a Record # UT-2007-1020 Procedure #/Rev OPEP I 0-ZA-0004/3 UTI # PDI-UT-10 Rev. I Exam Date 04-07-07 Work Order/PM # ST 88000275 1 WAN U 307042 TPNS/Summary 4's 100780 Drawing Number A-1021/fN-5003 o precpS&n-I E S -A E Comp. Description/ID, # RSG-2A-IN-SE SAFE END TO RSG INLET NOZZLE Examination performed from the Li inside diameter surface R outside diameter surface Reference Cal Sheet No.'s UTCAL-2007-027, 028, 029, 030, 031, 032 & 033 Start Exam Time/Date End Exam Time/Date 0957 04/07/07 1030 04/07/07 Surface Condition C] As Fabricated E: As Welded [ Ground Li Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-027 08-12-07 100-0656-009 06-28-07 79.4 OF Lo-TOP DEAD CENTER Wo-CENTER LINE OF WELD Flow SAFE END TO INLET NOZZLE Search Unit 22S,22RL,32,35T,45,38CW&CCW Couplant Type: SONOTRACE 40 Batch 04343A IND. MAX L L NO. AMP 1 MAX L 2 w I MP W, 1 MP MAX W MAX MP W2/ 2 MP MAX w 2 MP ANGLE U, N/A I - I I I I I I I I I I I I SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A N/A ED NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: Li N/A El 00 M 450 [- 45T° E] 600 Li 60TO Li Other (Specify) Comments: 1] Actual measured angle in austenitic base metal: Upstream Downstream = N/A Limitations: E] N/A [] Limitations verified same as PSI Z Other (Specify) EXAM PERFORMED FROM THE SAFE-END SIDE ONLY DUE TO THE NOZZLE CONFIGURATION. NO AXIAL EXAM PERFORMED FROM THE NOZZLE SIDE. Comments: Scanning sensitivity for 22 Degree axial RL= 65dB, 32 Degree axial RL= 65dB, 45 Degree axial RL= 64dB, 22 Degree axial Shear 57dB 38 Degree CW circ= 65dB, 38 Degree CCW circ= 64.5dB, 35 Degree circ Shear-56dB Diameter = 42.16" Examiner I/Level/Date D.J. Maclean/Il/ 04-07-07 Signature Examiner 2/Level/Date N/A Reviewer/Date 6--,e,,ee 0-re-51gnathre Signature m IL IF ,/7/oI -. \\
0 DEGREE DATUM POSITION ON RSG-2A-IN-SE, SAFE-END TO RSG INLET NOZZLE 100780 Lo = INSIDE OF ELBOW (TDC) I 3 4 5 al "7 22 DEGREE RL AND SHEAR COVERAGE PLOT 1"= CARBON STEEL TO INCONEL INTERFACE 3"-- WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 OF WELD PLUS 1/4/" EITHER SIDE OF " TOES FOR EXAMINATION VOLUME
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0 DEGREE DATUM POSITION ON RSG-2A-IN-SE, SAFE-END TO RSG INLET NOZZLE 100780 Lo = INSIDE OF ELBOW (TDC) 29 DEGREE RL COVERAGE PLOT I "= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE I LOWER 1/3 OF WELD PLUSA'A" EITHER SIDE OF TOES FOR EXAMINATION VOLUME 1 AGTý
0 DEGREE DATUM POSITION ON RSG-2A-IN-SE, SAFE-END TO RSG INLET NOZZLE 100780 Lo = INSIDE OF ELBOW (TDC) 0
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0 DEGREE DATUM POSITION ON RSG-2A-IN-SE, SAFE-END TO RSG INLET NOZZLE 100780 Lo = INSIDE OF ELBOW (TDC) I 3 .S--..,..+ 14-5 6 4.4 -7 4 35 SHEAR AND 38 DEGREE RL CIRCUMFERENTIALCOVERAGE PLOT tV= CARBON STEEL TO INCONEL INTERFACE 3"- WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 OF WELD PLUS 'A" EITHER SIDE OF TOES FOR EXAMINATION VOLUME 9 2 %.ec, D.*, "} * 'L"
L* Page I of STP7855 (12/05) DTL #1005036 Q45 06, AIJ ULTRASONIC EXAMINATION
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.ý& 4 p 1 Record # UT-2007-,A021 Procedure #/Rev OPEPI 0-ZA-0004/3 UTI # PDI-UT-10 Rev. 1 Exam Date 04-07-07 Work Order/PM # ST 88000275 WAN # 307042 TPNS/Summary #'s 101190 I Drawing Number A-1021/N-5003 TP SSu m r
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-2 A - RC-Comp. Description/ID # RSG-2D-IN-SE SAFE END TO RSG INLET NOZZLE Examination Performed from the [:] inside diameter surface Z1 outside diameter surface Reference Cal Sheet No.'s UTCAL-2007-027, 028, 029, 030, 031, 032 & 033 Start Exam Time/Date End Exam Time/Date 0900 04/07/07 0945 04/07/07 Surface Condition [ As Fabricated 0 As Welded Z Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-027 08-12-07 100-0656-009 06-28-07 81 0F Lo-TOP DEAD CENTER Wo-CENTER LINE OF WELD Flow SAFE END TO INLET NOZZLE Search Unit 22S,22RL,32,35T,45,38CW&CCW Couplant Type: SONOTRACE 40 Batch 04343A IND. MAX L L L W MP W, ' MP W MP W2 1/2 MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 N/A SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A N/A Z NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [I N/A ED 00 Z 450 D 45T° El 60 0 R 60T° D Other (Specify) Comments: [E Actual measured angle in austenitic base metal: Upstream = Downstream = Z N/A Limitations: El] N/A R Limitations verified same as PSI Z Other (Specify) EXAM PERFORMED FROM THE SAFE-END SIDE ONLY DUE TO THE NOZZLE CONFIGURATION. NO AXIAL EXAM PERFORMED FROM THE NOZZLE SIDE. Comments: Scanning sensitivity for 22 Degree axial RL= 62dB, 32 Degree axial RL= 70dB, 45 Degree axial RL= 68dB, 22 Degree axial Shear 55dB 38 Degree CW circ= 61.5dB, 38 Degree CCW circ= 63dB, 35 Degree circ Shear= 56dB Diameter = 42.295" Examiner I/Level/Date D.J. Maclean/II/ 04-07-07 Signature Examiner 2/Level/Date Reviewer/Date G&(AeP.{Fe- - keIr;.) N/A H o- ,I//- ef Sighature Signature AC L-1
0 DEGREE DATUM POSITION ON RSG-2D-l1N SAFE-END TO RSG INLET NOZZLE 101190 0 (D Lo = INSIDE OF ELBOW (TDC) l [ 7-, 'A 3 47 r1 / f /( / 22 DEGREE RL AND SHEAR COVERAGE PLOT I"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 OF WELD PLUS 1/4" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME tzr
0 DEGREE DATUM POSITION ON RSG-2D-IP., SAFE-END TO RSG INLET NOZZLE 101190
- 0.
Lo = INSIDE OF ELBOW (TDC) I 29 DEGREE RL COVERAGE PLOT I"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 113 OF WELD PLUS A" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME
0 DEGREE DATUM POSITION ON RSG-2D-,lY., 2,.SAFE-END TO RSG INLET NOZZLE 101190 Lo = INSIDE OF ELBOW (TDC) If k, F 45 DEGREE RL COVERAGE PLOT F"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 OF WELD PLUS '1" EITHER SIDE OF WELD TOES FOR EXAMINATION VOl,TIM1'.
0 0 DEGREE DATUM POSITION ON RSG-2D-IN ,.SAFE-END TO RSG INLET NOZZLE 101190 I Lo = INSIDE OF ELBOW (TDC) 3 4: ~J 3 .1 -7 -4 35 SHEAR AND 38 DEGREE RL CIRCUMFERENTIALCOVERAGE PLOT 1"= CARBON STEEL TO INCONEL INTERFACE 3"= WELD MATERIAL TO STAINLESS STEEL INTERFACE LOWER 1/3 OF WELD PLUS 'A" EITHER SIDE OF WELD TOES FOR EXAMINATION VOLUME
STP7855 (08/02) Page 1 ofO45.0e DTL # 1005036 ULTRASONIC EXAMINATION Record # Procedure #/Rev UTI # UTI-PDI-UT-2 UT Exam-2004-026 OPEP 10-ZA-0004/2 Rev. 1 Exam Date Work Order/PM # WAN # 4/10/04 "I ST88000275 241016 TPNS/Summary #'s Drawing Number 230700 A-SI-2 Rev.0 Comp. Description/ID # PIPE TO VALVE(XSI0038C / 12-SI-2315-9 Examination performed from the [] inside diameter surface 0 outside diameter surface Reference Cal Sheet No.'s UTCAL-2004-027 Start Exam Time/Date End Exam Time/Date 1040 / 4/10/04 1 1055 / 4/10/04 Surface Condition [] As Fabricated Dl As Welded ED Ground El Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-077 9/18/04 100-00678-011 10/02/04 74 OF Lo-TDC Wo-CENTERLINE OF WELD Flow PIPE TO VALVE(XSI0038C) Search Unit KBA Couplant T e: SONOTRACE 40 Batch 01243 IND. MAX L L L W MP W,% MP W MP W2 V* MP W MP ANGLE NO. AMP I MAX 2 I MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A El 00 0 450 E] 45T°0 E 600 El 60TO E] Other (Specify) Comments: El Actual measured angle in austenitic base metal: Upstream =Downstream 0 N/A Limitations: E] N/A 0 Limitations verified same as PSI E] Other (Specify) Comments: Scanning @ 42db to achieve 5% to 20% baseline roll on exam surface. Single sided exam due to configuration. ExamR'er l/Level/Date Examiner 2/Level/Date Reviewer/Date R(ZT/Y. I /LvI. I,4/10/04 N/A <::7 kJcJ.
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STP7855 (08/02) Page 1 of045.06 DTL #1005036 045-06 ULTRASONIC EXAMINATION Record# Procedure #/Rev IUTI # UTI-PDI-UT-2 UT Exam-2004-027 OPEPIO-ZA-0004/2, Rev..1 Exam Date Work Order/PM # WAN # 4/10/04 ST88000275 241016 TPNS/Sumnmary #'s Drawing Number 230700 A-SI-2 Rev.0 Comp. Description/ID # PIPE TO VALVE(XSIO038C / 12-SI-2315-9 Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2004-028 Start Exam Time/Date End Exam Time/Date 1059/ 4/10/04 1108/ 4/10/04 Surface Condition E] As Fabricated Q As Welded 0 Ground El Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-077 9/18/04 100-00678-011 10/02/04 74 -F Lo-TDC Wo-CENTERLINE OF WELD Flow PIPE TO VALVE(XSI0038C) Search Unit MEGASONICS C) S Couplant T e: SONOTRACE 40 Batch 01243 IND. MAX L L L W MP W, 1/ MP W MP W21/ MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: 0 NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: E] N/A 0I 00 [] 450
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600 " i 60Ta Li Other (Specify) Comments: Li Actual measured angle in austenitic base metal: Upstream = Downstream = 0 N/A Limitations: 5 N/A 0 Limitations verified same as PSI E] Other (Specify) Comments: Scanning @ 54db to achieve 5% to 20% baseline roll on exam surface. Single sided exam from pipe side due to configuration. Examin / D Examiner 2/Level/Date Reviewer/Date M Av. N/ 4/1_ ,d/0 4'- N/A. C n Signature ignature V I ew W
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Page 1 of Q45.06 STP7855 (08/02) DTL # 1005036 ULTRASONIC EXAMINATION I Record # Procedure #/Rev UT! # PD1-UT--I 8 Rev. 2 UT Exam-2002-056 OPEPI0-ZA-0004/2 Exam Date Work Order/PM # WAN # 11/23/02 ST 88000275 203097 TPNS/Summary #'s ] Drawing Number 100080 A-RC-I Comp. Description/ID # 31-RC-2102-9 ELBOW TO REACTOR COOLANT PUMP Examination performed from the [] inside diameter surface Z outside diameter surface Reference Cal Sheet No.'s UTCAL-2002-059, UTCAL-2002-060 Start Exam Time/Date End Exam Time/Date 0900 11/23/02 1005 11/23/02 Surface Condition E] As Fabricated [] As Welded LI Ground [ Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-004 4/10/03 100-00534-073 4/24/03 73 TF Lo-OUTSIDE RADIUS OF ELBOW Wo-CL OF WELD Flow ELBOW TO PUMP Search Unit 45, 45T Couplant Type: SONOTRACE 40 Batch 01243 IND. MAX L L L W MP WIX1/2 MP W MP W2 Y2 MP W MP ANGLE NO. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: N/A N/A N/A \\ NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: Ej N/A El 00 Z 450 E] 45T° E] 600 [] 60T0 [ Other (Specify) Comments: [-]Actual measured angle in austenitic base metal: Upstream = 45 Downstream =45 []N/A Limitations: [] N/A [ Limitations verified same as PSI E] Other (Specify) Comments: SCANNED AT +6 db due to high signal to noise ratio. Examiner I/Level/Date Examiner 2/Level/Date Reviewer/Date DAVID GARCIA / 11/ 11/23/02 KEITH TAYLOR,/ II / 11/23/02 M /A Y Signature SSignature ,¢rgnature w
0 Sw. R. I. EXAMINATION
SUMMARY
RECORD PROJECT No.: SITE: SOUTH TEXAS PROJECT SHEET No.: 17-1480 ELECTRIC GENERATING STATION, UNIT 2 / EXAMINATION AREA (SYSTEM /COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) A2 ?- L .3.L.I - (n. EXAMINATION EXAMINATION EXAMINER EXAM INDICATIONS RESOLUTION TYPE RECORD RECORD CNF No., REMARKS SHEET No. INITIALS DATE G 0 SHEET No. INITIAL V EXAMINATION T FOLLOW-UP EXAMINATION P ]INITIAL '/. EXAMINATION / MTE] FOLLOW-UP II EXAMINATION C.I(LS. 00 LAM SCAN T 00 WELD SCAN ' R7 450 SCAN c .. J..,, ,,I / ' es 4 50 T S C A N 7' A J,- 600 SCAN /V/A 600 T SCAN AI to oo -c.! 4_ SUMMARIZED BY : SDATE CONTINUED ON SHEET No. : le ldeý ) L/ -,7 ,4/ .PAGE i )F I FORM NO. SWRI 17-30 (REV 1-29-79)
SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2
SUMMARY
OF PRESERVICE EXAMINATION LIMITATIONS The following tables provide details on the limitations which were encountered during the Preservice Examinations (PSI) at the South Texas Project Electric Generating Station (STP), Unit 2. Each table of this summary provides the following information as described: Column 1 Class/Category/Item No./Examination Requirement Identifies the ASME Section XI Code Class, Category, Item Number and Examination Requirement (volumetric or surface) for the specific examination area listed in Column 2. This information is derived from Tables IWB-2500-1 and IWC-2500-1 of the 1980 Edition of ASME Section XI (with Addenda through Winter 1981). Column 2 Line No./Subassembly Weld Identification Weld ID Figure Weld Configuration Examination Method Provides information for each examination area by line number (piping) or subassembly number (vessel), unique weld identification number, SWRI weld ID figure reference, weld configuration (pipe-to-tee, head-to-shell, etc.), And examination method (UT, UT/PT, or UT/MT). Column 3 Exam Type Lists the Methods of Examinations used for each area by specific angles for UT (0, 45, 45T, 60, 60T) and surface technique (MT or PT) if required. Column 4 % Coverage The extent of coverage for each exam type is expressed in percentages based on the examination volume/area required in Section XI. Depending on method, the percentage coverage may be represented in more than one way. Surface methods are the simplest and are expressed as a percentage of the required surface area receiving no coverage and the remaining balance from 100% as the total coverage. i.i
Column 5 Limitation A description of the type of limitation and primary reason for why the coverage was limited is provided in this column. Column 6 Fabrication NDE This column describes the fabrication/construction NDE that was performed to satisfy the ASME Section HI requirements for that component. V
Ultrasonic coverage is first expressed for each exam type as a percentage of the volume receiving no coverage, angle beam coverage in 1 direction only, and angle beam coverage in 2 directions. These percentages are then used to compute the effective coverage for that exam type. In the case of 0 degree, the effective coverage is equal to the balance of 100% minus the percentage receiving no coverage. The effective coverage for angle beam is calculated from the following formula. a + 2*b c =------------ (effective coverage formula, angle beam) 2 where a = 1 direction only percentage b = 2 direction percentage examples: (1) none 1 dir 2 dir 0% 0% 100% 0 + 2*100 c = = 100% effective coverage 2 (2) none 1 dir 2 dir 0% 100% 0% 100 + 2*0 c
.- = 50% effective coverage 2
(3) none I dir 2 dir 50% 50% 0% 50 + 2*0 c =----------- = 25% effective coverage 2 The total UT coverage is then expressed as the average of the effective coverage percentages for each UT exam type. Each UT exam type is considered as equal weight in the calculation of the average. This method for reporting UT coverage as a single percentage for all UT exam types was the preferred method by HL&P for identifying UT examination area limitations. iv
Page 11 ASME CATEGORY B-J SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, UNIT 2 ASME SECTION XI CODE COVERAGE LIMITATIONS SYSTEM: REACTOR COOLANT MAIN LOOPS (CLASS 1 PIPING) I I-LINE NO./SUBASSEMBLY I I I I ICLASS I-WELD IDENTIFICATION ( I % COVERAGE I I ICATEGORY I-WELD ID FIGURE I..---------------------------I I [ITEM NO. I-WELD CONFIGURATION ( EXAM I I 1 j2 I IEFF. II I (FABRICATION (EX. ROMT I-EXAMINATION METHOD I TYPE INONE I DIR I DIR 1(COV. 11 TOTAL I LIMITATION N NOE (1 31-RC-2102 145 I 0 1 6 1 94 11 97 11 (LIMITED UT45 ON THE ELBOW SIDE AND RT/PT B-J 2 145T I 88 0 1 12 11 12 11 INO UT45T ON THE WELD AND PIPE SIDE jB9.11 I FIGURE NO. A-RC-1 I " I-I II I.- DUE TO WELD CONFIGURATION AND SIZE (VOL/SURF I 1 1 : I I I 55 (OF SEARCH UNIT. ELBOW-TO-PIPE -I-- I I- -I-II-I II I I
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I.1I I I UT/PT IPT 1 0 1 1 I I 100 1 .........-I.....------------------------ ----------------------- I ------------------------------------ I (1 31-RC-2102 145 1 0 1 0 1 100 11 100 11 ILIMITED UT45T ON THE PIPE SIDE DUE RT/PT IB-J 3 145T I 7 1 0 93 93 I (WELD CONFIGURATION AND SIZE OF JB9.11 I FIGURE NO. A-RC-1 I I -I I-(. ISEARCH UNIT. JVOL/SURF l I I 97 1 I I PIPE-TO-ELBOW I---- I II-- I -I I((I I I ( LI I I. I UT/PT IPT o ( 1 1 11 100o
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1 1 31-RC-2102 145 1 0 1 0 1 100 11 100 11
- LIMITED UT45T ON THE WELD AND PIPE RT/PT IB-i 4
145T I 67 1 0 1 33 11 33 II ISIDE DUE.TO WELD CONFIGURATION AND 189.11 1 FIGURE NO. A-RC-1 I I I I I I. .[SIZE OF SEARCH UNIT. (VOL/SURF 1 ( I I II 67 I I ( ELBOW-TO-PIPE -I-I-II-I-- I I I I I I I II II II TI I/PT IPT 1 0 1 I I-100 1
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I1 1 31-RC-2102 145 I 01 0 I 100 1( 100 11 ILIMITED UT45T ON THE WELD AND PIPE RT/PT (B-, 8 145T I 50 1 0 I 50 11 50 11 ISIDE DUE TO WELD CONFIGURATION AND 189.11 1 FIGURE NO. A-RC-1 I I I-- -(SIZE OF SEARCH UNIT. IvOL/SURF I" I I I I 1I 751 1 PIPE-TO-ELBOW I-I---I-- III I I I (I IIII UT/PT IPT I 0 I I II 100 I I---------------------------------------I ----------------------------- I
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31-RC-2102 145 1 0 1 33 I 67 11 84 11 (LIMITED UT45 ON BOTH SIDES AND NO RT/PT 8-J 9 145T I 100 1 0 1 0 11 0 11 IUT45T DUE TO WELD CONFIGURATION AND 89.11 1 FIGURE NO. A-RC-1 1 1 ( I I-IsZE OF SEARCH UNIT. (VOL/SURF I I I II ELBOU-TO-PUMP I.-- I I ( I I I I I( I UT/PT IPT 1 0o1 1 1 11 100 1 II------I-------------------------------------------------I ----------------------------- I
I Il 31-RC-2202 145 I
0 1 0 1 100 11 100 1I INO UT45T ON THE WELD AND PIPE SIDE RT/PT (B-i 2 145T I 89 1 0 1 11 11 11 11 (DUE TO WELD CONFIGURATION AND SIZE 189.11 1 FIGURE NO. A-RC-2 I ( ( (.- .OF SEARCH UNIT. (VOL/SURF I1I I I I 56 1 ELBOW-TO-PIPE I----I-I-I--- II II II I II I I I I UT/PT (PT 1,0 "1 (- I-I 100 1
0 Sw. R.I. STRAIGHT BEAM LAMINATION EXAMINATION RECORD PROJECT No. SITE: DATE:(DAY - MON. -YR. ) TIME: (24-HR. CLOCK) SHEET No. SOUTH TEXAS PROJECT /S H E ETSTARTEO No 181093 ELECTRIC GENERATING STATION, UNIT 2 SHEET ENDED 7 18 1093 EXAMINATION AREA:(SYSTEM/COMPONENT) (LINE /SUBASSEMBLY) (IDENTIFICATION) Lo LOCATION W LOCATION EXAMINER: SNT LEVEL PROCEDURE CALIBRATION MEASURED CROWN HEIGHT ATTENUATION WELD TYPE (-FLOW-) SHEET (S) THICKNESS U N I, / No.2o c,//O UP j DOWN Y/6 UP DOWN - p(J'qp 13.~~~ o.0 6301C EXAMINER: SNT LEVEL RES___-CROWN ~WIDTH 1 A) WELD LENGTH %/ I ND POITO %NIND POSITION I POSITION POSITION POSITION 2 SEARCH REMARKS No. OF 1-UNIT INI. BW O LI WI W 2 MP L WI W2 MP L W1 W2 MP L2 WI W2 MP LOCATION I W2 MP -W AJC~~ir L v*6~OrA E<157 cIVCJw &10ý __F~ i-7 REMARKS:.r~ - ,3"w Ao EXAMINATION AREA LIMITATIONS: (IF NONE, SO STATET: REVIEWED BY: FORM No. ý,-R 1. NDTR 17-18 (REV. 7-31-75) jSNT LEVEL: DATE 1 7~Z~f PAGE )F
SWVRI CONTOUR SHEET 3/ -f2C - * /Or_ -9q IDENTIFICATION SCAN ON WELD SCAN ON WELD / POOR TRANSITION FROM PIPE TO WELD CANNOT SCAN ON WELD AI*v 3, 3 45 P A 42, ,dE 38, 9 4. PAGE aZOF
0 0, S W R I MANUAL ULTRASONIC EXAMINATION RECORD. J PROJECT No. SITE DATE: ( DAY-MON.-YR.) TIME. (24 HR CLOCK) SHEET NO. 7140SOUTH TEXAS PROJECT I EXAM STARTED G O89051 17,1480_ ELECTRIC GENERAYING STATION, UNIT 2 ( TLtL '7 EXAM ENDED EXAMINATION AREA (SYST./COMP.) (LINE/SUBASSEýMBLY) j(IDENTIFICATION) LO LOCATION Wo LOCATION !R~c-r~ CooI~ _m 1_ __-3 1 ___f EXAMINER SNT LEVEL PROCOEDURE CALIBRATION TYPE OF ANGLE 0WELD TYPE SHEET(S) EXAMINATION USED 45To W ETYPE RENo.W~CNNN WELD LENGTH EXAMINER SNT LEVEL REV z (o ODi / 7 I v ,I T E M P E R A T U R E 100% DAC W MAX 100% DAC L,__ L2 UNIT UNITR IND OF L UNIT -NIT DAMPS REMARKS INI. N°.DACMAXW0 M% W MP W MP 5/'100% MAX 100% 50D0/ (IF YES, EXPLAIN) MAX WI AC DAC DAC DAC I ltool-- 4,0 - W t __ 4 _ 's ,*4,(t~ -- tto4- -- 8/'b4-3o C-4.*Io% al* REMARKSI......... t ~ I--O-SQ Th
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c4[ __o_______- EXAMINATION AREA LIMITATION (IF NONE, SO STATE) REFEIA 7-45 C4 YPAT .,7 - k v A i A +uto (A A tN4<4r4.-fnt r o ým _- 0 ~p L2~ Y-A4s baj4ýGo &{ 0f.'mpCAUZI K4 ý\\a %u+/-mo P. 1, REVIEWED BY SWRI FORM No. NDTR 17-E9 (REV. 08-19-80) SNT LEVEL DATE ~/c; K/ )oef 2.I SPt I.. iOF ( .F-IT
Pagelof__ STP7855 (08/02) DTL # 1005036 045.06 .1 ULTRASONIC EXAMINATION L UT Exam-2004-032 OPEP 10-ZA-0004/2 Rev. 2 Exam Date Work Order/PM # WAN # 4/12/04 NA 241016 TPNS/Summary #'s Drawing Number 100260 A-RC-2 Rev. 1 Conmp. Description/ID # Elbow to RCP 2B /31-RC-2202-NSS-LOOP 2-9 Examination performed from the [0 inside diameter surface [ outside diameter surface Reference Cal Sheet No.'s.: UTCAL-2004-030 Start Exam Time/Date End Exam Time/Date 1400 4-12-04 1440 4-12-04 Surface Condition El As Fabricated [] As Welded [] Ground E' Ground Flush Thermometer Due Date Surface Probe Due Date Component Temperature 100-00520-077 9/18/04 100-00678-011 10/2/04 70 OF Lo-Datum Wo-Weld Centerline Flow Elbow to Pipe Search Unit 450 RL Coup ant Tye: SONOTRACE 40 Batch 01243 IND. MAX L L L W MP W1A MP W MP W2 / MP W MP ANGLE N. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: El NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: [I N/A [] 00 Z 450 El 45T° El 600 El 60T° E] Other (Specify) Comments: LI Actual measured angle in austenitic base metal: Upstream = Downstream = [ N/A Limitations: E] N/A E] Limitations verified same as PSI [ Other (Specify) Search unit liftoff from Wo to 1.75" upstream and downstream during axial scans. Search unit liftoff from Wo to 2.25" upstream and downstream during parallel scans. Comments: None. Examiner 1/Level/Date Examin 2/evel l te Reviewer/Date 'Se.c.r~liIiams / 11 / 4-12-04 M a I/a /- 12-04.".-A* 5u* LM/ Signature rSignature
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R e v U T I # U T I -O 0 18 UT Exam-2004-033 OPEP I0-ZA-0004/2 Rev. 2 Exam Date Work Order/PM # WAN 4/12/04 NA 241016 TPNS/Summary #'s Drawing Number 100440 A-RC-3 Rev. 0 Comp. Description/ID # Elbow to RCP 2C / 31-RC-2302-NSS-LOOP 3-9 Examination performed from the [3 inside diameter surface 0 outside diameter surface Reference Cal Sheet No.'s.: UTCAL-2004-030 Start Exam Time/Date End Exam Time/Date 1450 4-12-04 1530 4-12-04 Surface Condition El As Fabricated El As Welded 0 Ground I] Ground Flush Thermometer Due Date Surface Probe Due Date ]Component Temperature 100-00520-077 9/18/04 100-00678-011 10/2/04 70 OF Lo-Datum Wo-Weld Centerline Flow Elbow to Pipe Search Unit 450 RL Couplant Tye: SONOTRACE 40 Batch 01243 SoND. MAX L L L W MP W,~ MP W MP W2 Y2 MP W MP ANGLE NO.. AMP I MAX 2 1 MAX MAX MAX 2 SEARCH UNIT LOC BEAM DIRECTION COMMENTS: El NO RECORDABLE INDICATIONS Previously Recorded Geometry Verified: El N/A 00 Z 450 E] 45T ° El 600 El 60T0 [ Other (Specify) Comments: El[ Actual measured angle in austenitic base metal: Upstream = Downstream 0 N/A Limitations: [D N/A E] Limitations verified same as PSI 0 Other (Specify) Search unit liftoff from Wo to 1.75" upstream and downstream during axial scans. Search unit liftoff from Wo to 2.25" upstream and downstream during parallel scans. Comments: None. Examiner 1/Level/Date Examin /Level/D e Reviewer/Date /1 Steve Williams / 11/ 4-12-04 Mikqe' lo 4II 4 -04 q/ /, S ig n a tu r e i
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