ML090910328

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Notification of an NRC Triennial Heat Sink Performance Inspection and Request for Information Inspection Report 05000341-09-004
ML090910328
Person / Time
Site: Fermi DTE Energy icon.png
Issue date: 04/01/2009
From: Ann Marie Stone
NRC/RGN-III/DRS/EB2
To: Jennifer Davis
Detroit Edison
References
IR-09-004 IR-09-004
Download: ML090910328 (8)


See also: IR 05000341/2009004

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION III

2443 WARRENVILLE ROAD, SUITE 210

LISLE, IL 60532-4352

April 1, 2009

Mr. Jack M. Davis

Senior Vice President and

Chief Nuclear Officer

Detroit Edison Company

Fermi 2 - 210 NOC

6400 North Dixie Highway

Newport, MI 48166

SUBJECT:

FERMI POWER PLANT, UNIT 2 - NOTIFICATION OF AN NRC TRIENNIAL

HEAT SINK PERFORMANCE INSPECTION AND REQUEST FOR

INFORMATION INSPECTION REPORT 05000341/2009004

Dear Mr. Davis:

On July 6, 2009, the NRC will begin the onsite portion of the Triennial Heat Sink Performance

Inspection at your Fermi Power Plant, Unit 2. This inspection will be performed in accordance

with NRC baseline inspection procedure (IP) 71111.07.

In order to minimize the impact that the inspection has on the site and to ensure a productive

inspection, we have enclosed a request for documents needed for the inspection. The

documents have been divided into three groups.

The first group lists information necessary for our initial inspection scoping activities.

This information should be available to the lead inspector no later than May 22, 2009. By

May 29, 2009, the inspector will communicate the initial selected set of approximately 2-3

risk significant heat exchangers.

The second group of documents requested is those items needed to support our in-office

preparation activities. This set of documents, including the calculations associated with

the selected heat exchangers, should be available at the Regional Office no later than

June 19, 2009. This information should be separated for each selected component,

especially if provided electronically (e.g., folder with component name that includes

calculations, condition reports, maintenance history, etc.). During the in-office preparation

activities, the inspector may identify additional information needed to support the

inspection.

The last group includes the additional information above as well as plant specific reference

material. This information should be available onsite to the inspector on July 6, 2009. It is

also requested that corrective action documents and/or questions developed during the

inspection be provided to the inspector as the documents are generated.

J. Davis

-2-

The lead inspector for this inspection is Gerard ODwyer. If there are questions about the

material requested, or the inspection, please call Gerard ODwyer at (630) 829-9624. Please

send the information to the following e-mail address: Gerard.ODwyer@nrc.gov. A hard-copy

with the required information is also an acceptable option.

It is important that these documents be as complete as possible, in order to minimize the

number of documents requested during the preparation week or during the onsite inspection.

All requested documents are to be for the time period from the onsite inspection period back to

the last Heat Sink Performance Inspection. If no activities were accomplished in that time

period, then the request applies to the last applicable document in the previous time period.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

Room or from the Publicly Available Records (PARS) component of NRC's document system

(ADAMS), accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html

(the Public Electronic Reading Room).

Sincerely,

/RA by C. E. A. Tilton Acting For/

Ann Marie Stone, Chief

Engineering Branch 2

Division of Reactor Safety

Docket No. 50-341

License No. NPF-43

Enclosure:

TRIENNIAL HEAT SINK PERFORMANCE INSPECTION DOCUMENT

REQUEST

cc w/encl:

J. Plona, Vice President,

Nuclear Generation

K. Hlavaty, Plant Manager

R. Gaston, Manager, Nuclear Licensing

D. Pettinari, Legal Department

Michigan Department of Environmental Quality

G. Williams, Director, Monroe County

Emergency Management Division

Supervisor - Electric Operators

T. Strong, State Liaison Officer

Wayne County Emergency Management Division

J. Davis

-2-

The lead inspector for this inspection is Gerard.ODwyer. If there are questions about the material

requested, or the inspection, please call Gerard ODwyer at (630) 829-9624. Please send the

information to the following e-mail address: Gerard.ODwyer@nrc.gov. A hard-copy with the required

information is also an acceptable option.

It is important that these documents be as complete as possible, in order to minimize the number of

documents requested during the preparation week or during the onsite inspection. All requested

documents are to be for the time period from the onsite inspection period back to the last Heat Sink

Performance Inspection. If no activities were accomplished in that time period, then the request applies

to the last applicable document in the previous time period.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its enclosure

will be available electronically for public inspection in the NRC Public Document Room or from the

Publicly Available Records (PARS) component of NRC's document system (ADAMS), accessible from

the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

Sincerely,

/RA by C. E. A. Tilton Acting For/

Ann Marie Stone, Chief

Engineering Branch 2

Division of Reactor Safety

Docket No. 50-341

License No. NPF-43

Enclosure:

TRIENNIAL HEAT SINK PERFORMANCE INSPECTION DOCUMENT REQUEST

cc w/encl:

J. Plona, Vice President,

Nuclear Generation

K. Hlavaty, Plant Manager

R. Gaston, Manager, Nuclear Licensing

D. Pettinari, Legal Department

Michigan Department of Environmental Quality

G. Williams, Director, Monroe County

Emergency Management Division

Supervisor - Electric Operators

T. Strong, State Liaison Officer

Wayne County Emergency Management Division

DOCUMENT NAME: G:\\DRS\\Work in Progress\\Ltr. 040109 FERM HS 2009-004 RFI.doc

9 Publicly Available

9 Non-Publicly Available 9 Sensitive 9 Non-Sensitive

To receive a copy of this document, indicate in the concurrence box C = Copy without attach/encl; E = Copy with attach/encl N = No copy

OFFICE RIII

RIII

NAME

CTilton for GODwyer:ls

CTilton for AMStone

DATE

04/01/09

04/01/09

OFFICIAL RECORD COPY

Letter to Mr. Jack M. Davis from Ms. Ann Marie Stone dated April 1, 2009.

SUBJECT:

FERMI POWER PLANT, UNIT 2 - NOTIFICATION OF AN NRC TRIENNIAL

HEAT SINK PERFORMANCE INSPECTION AND REQUEST FOR

INFORMATION INSPECTION REPORT 05000341/2009-004

DISTRIBUTION:

Tamara Bloomer

RidsNrrDorlLpl3-1

RidsNrrPMFermi2 Resource

RidsNrrDirsIrib Resource

Mark Satorius

Kenneth Obrien

Jared Heck

Carole Ariano

Linda Linn

DRPIII

DRSIII

Patricia Buckley

Tammy Tomczak

ROPreports Resource

TRIENNIAL HEAT SINK PERFORMANCE INSPECTION DOCUMENT REQUEST

Enclosure

1

Inspection Report: 05000341/2009004

Inspection Dates:

July 6 - 10, 2009

Inspection Procedure:

IP 71111.07, Heat Sink Performance

Lead Inspector:

Gerard ODwyer, Lead Inspector

(630) 829-9864

Gerard.ODwyer@nrc.gov

I.

Information Requested By May 22, 2009

1. List of the Generic Letter (GL) 89-13, Service Water System Problems Affecting

Safety-Related Equipment, heat exchangers in order of risk significance.

2. Copy of heat exchanger performance trending data tracked for each GL 89-13 heat

exchanger.

3. List of corrective action program documents (with a short description) associated

with GL 89-13 heat exchangers, heat sinks, silting, corrosion, fouling, or heat

exchanger testing, for the previous two years or since the last heat sink performance

inspection.

4. Copy of any self-assessment done on any of GL 89-13 heat exchangers.

5. System health report(s) and maintenance rule system notebooks for all the GL 89-13

heat exchangers.

II.

Information Requested By June 19, 2009

1. For the specific heat exchangers selected:

a. Copies of the two most recent completed tests and evaluation of data confirming

thermal performance for those heat exchangers which are performance tested.

b. Copy of system description and design basis document for the heat exchangers

(as applicable).

c. Copy of any operability determinations or other documentation of degradation

associated with the heat exchangers or the systems that support the operation

for the selected heat exchangers.

TRIENNIAL HEAT SINK PERFORMANCE INSPECTION DOCUMENT REQUEST

Enclosure

2

d. Copy of the Updated Final Safety Analysis Report (UFSAR) sections applicable

for each heat exchanger.

e. Provide a list of calculations with a description which currently apply to each heat

exchanger.

2. A schedule of all inspections, cleanings, maintenance, or testing of any plant heat

exchanger to be done during the onsite portion of the inspection.

3. Copies of procedures developed to implement the recommendations of GL 89-13,

e.g., the GL 89-13 Heat Exchanger Program description.

4. Pages from the UFSAR for the GL 89-13 Heat Exchanger Program.

5. Maximum cooling water system inlet temperature limit that still allows full licensed

power operation of the nuclear reactor. Please provide the document that states this

limit (e.g., UFSAR or Technical Requirements Manual (TRM)) and the operating

procedure that ensures this limit is not exceeded.

III.

Information Requested to be Available on First Day of Inspection, July 6, 2009

1. For the specific heat exchangers selected:

a. Copy of the design specification and heat exchanger data sheets for each heat

exchanger.

b. Copy of the vendor manuals including component drawings for each heat

exchanger.

c. Copy of the calculation which establishes the limiting (maximum) design basis

heat load which is required to be removed by each of these heat exchangers.

d. Copy of the calculation which correlates surveillance testing results from these

heat exchangers with design basis heat removal capability (e.g., basis for

surveillance test acceptance criteria).

e. Copy of the calculations or documents which evaluate the potential for water

hammer or excessive tube vibration in the heat exchanger or associated piping.

f. List of engineering-related Operator Workarounds/Temporary Modifications for

these heat exchangers since the last Heat Sink Performance Inspection.

g. Documentation and procedures that identify the types, accuracy, and location of

any special instrumentation used for the two most recently completed thermal

performance tests for the heat exchangers (e.g., high accuracy ultrasonic flow

instruments or temperature instruments). Include calibration records for the

instruments used during these tests.

TRIENNIAL HEAT SINK PERFORMANCE INSPECTION DOCUMENT REQUEST

Enclosure

3

h. Copies of those documents that describe the methods taken to control water

chemistry in the heat exchangers.

i.

Copies of the documents that verify the structural integrity of the heat exchanger,

e.g., eddy current summary sheets, ultrasonic testing results, and visual

inspection results.

j.

The cleaning and inspection maintenance schedule for each heat exchanger for

the next 5 years.

k. Copy of the document describing the inspection results for the last two clean and

inspection activities completed on each heat exchanger.

l.

Copy of the document which identifies the current number of tubes in service for

each heat exchanger and the supporting calculation which establishes the

maximum number of tubes which can be plugged in each heat exchanger.

m. Copy of the document establishing the repair criteria (plugging limit) for degraded

tubes which are identified in each heat exchanger.

n. Information regarding any alarms which monitor on-line performance.

2. For the ultimate heat sink (UHS):

a. Maintenance or inspection records of inaccessible below-water portions of the

UHS system including results of underwater diving inspections and assessments

of sediment intrusion and/or removal of sediment.

b. Inspections and/or maintenance related to preventing macrofouling (silt, dead

mussel shells, debris, etc.) and aquatic life such as fish, algae, grass, or kelp.

c. Inspections and/or maintenance related to preventing biotic fouling.

d. Copies of chemistry procedures and surveillances that monitor for pH, calcium

hardness, etc.

e. Copies of any design changes performed on the system.

f. Copies of procedures for a loss of UHS.

3. For the service water system:

a. Copies of any design changes performed on the system.

b. Copies of procedures for a loss of service water system.

TRIENNIAL HEAT SINK PERFORMANCE INSPECTION DOCUMENT REQUEST

Enclosure

4

c. Copies of inspections and/or maintenance related to macrofouling (silt, dead

mussel shells, debris, etc.) and aquatic life such as fish, algae, grass, or kelp.

d. Copies of inspections and/or maintenance related to preventing biotic fouling.

e. Copies of chemistry procedures and surveillances that monitor for pH, calcium

hardness, etc.

f. Analysis of safety-related service water weak-strong pump interactions.

If the information requested above will not be available, please contact Inspector ODwyer as

soon as possible at (630) 829-9624 or email Gerard.ODwyer@nrc.gov.