ML081090248

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IR 05000335-08-007, 05000389-08-007 and 07200061-08-001 on 02/25 - 03/14/2008 for St. Lucie, Units 1 and 2 and ISFSI
ML081090248
Person / Time
Site: Saint Lucie, 07200061  NextEra Energy icon.png
Issue date: 04/16/2008
From: Vias S
Division Reactor Projects II
To: Stall J
Florida Power & Light Co
Shared Package
ML081090236 List:
References
IR-08-001, IR-08-007
Download: ML081090248 (13)


See also: IR 05000335/2008007

Text

UNITED STATES

NUCLEAR REGULATORY COMMISSION

REGION II

SAM NUNN ATLANTA FEDERAL CENTER

61 FORSYTH STREET, SW, SUITE 23T85

ATLANTA, GEORGIA 30303-8931

April 16, 2008

Florida Power and Light Company

ATTN: Mr. J. A. Stall, Senior Vice President

Nuclear and Chief Nuclear Officer

P. O. Box 14000

Juno Beach, FL 33408-0420

SUBJECT:

ST. LUCIE NUCLEAR PLANT - NRC ISFSI INSPECTION REPORT

05000335/2008007, 05000389/2008007, and 07200061/2008001

Dear Mr. Stall:

This inspection report covers two visits made by the United States Nuclear Regulatory

Commission (NRC) to your Saint Lucie Units 1 and 2 Nuclear Plant Independent Spent Fuel

Storage Installation (ISFSI) between February 25 and March 14, 2008. The purpose of the site

visits was to inspect your spent fuel storage pre-operational (dry run) testing activities and to

observe your first loading of the NUHOMS-HD storage system. The first NUHOMS-HD canister

was loaded and placed in storage at the ISFSI on March 15, 2008. The enclosed inspection

report documents the results of the inspection, which were discussed on February 29, 2008,

with Mr. Gordon Johnston and other members of your staff. The inspection covered all aspects

associated with the preparation, movement, and placement of spent fuel into the ISFSI facility

and consisted of field observations, extensive examination of procedures and documents, and

interviews with personnel. Dry run preparations were thorough and individuals appropriately

trained and qualified in the performance of tasks. Sound, conservative decision-making was

noted throughout the performance of the dry run and the initial loading of spent fuel into the

ISFSI facility. Activities were implemented in a safe manner. The enclosed report presents the

results of that inspection. Based on results of this inspection, no violations or findings of

significance were identified.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

FP&L

2

Room or from the Publicly Available Records (PARS) component of NRCs document system

(ADAMS). ADAMS is accessible from the NRC Web site at

http://www.nrc.gov/readingrm/adams.html. (The Public Electronic Reading Room).

Sincerely,

/RA/

Steven J. Vias, Chief

Technical Support Branch

Division of Reactor Projects

Docket Nos.: 50-335, 50-389, and 72-061

License Nos.: DPR-67, NPF-16

Enclosure: Saint Lucie Nuclear Plant - Independent Spent Fuel Storage Installation (ISFSI) Dry

Run and Initial Loading Inspection Report

Attachments: 1. Supplemental Information

2. Inspector Notes

_________________________

OFFICE

RII:DRS

RIV:DNMS

HQ:

RIV:

HQ

HQ:NSIR

HQ

RII:DRP

IGNATURE

RPC

Email

Email

Email

Telecom

Email

Email

SJV

AME

RCarrion

VEverett

FJacobs

JParrott

RTemps

RBerry

NSantos

SVias

DATE

04/10/2008

04/09/2008

04/09/2008

04/09/2008

04/10/2008

04/09/2008

04/09/2008

04/16/2008

-MAIL COPY?

YES

NO YES

NO YES

NO YES

NO YES

NO YES

NO YES

NO YES NO

FP&L

3

cc w/encl:

Gordon L. Johnston

Site Vice President

St. Lucie Nuclear Plant

Electronic Mail Distribution

Christopher R. Costanzo

Plant General Manager

St. Lucie Nuclear Plant

Electronic Mail Distribution

Bill Parks

Operations Manager

St. Lucie Nuclear Plant

Electronic Mail Distribution

Terry L. Patterson

Licensing Manager

St. Lucie Nuclear Plant

Electronic Mail Distribution

Rajiv S. Kundalkar

Vice President

Nuclear Technical Services

Florida Power & Light Company

Electronic Mail Distribution

Don E. Grissette

Vice President

Nuclear Training and Performance

Improvement

Florida Power & Light Company

Electronic Mail Distribution

Seth B. Dunston

Training Manager

St. Lucie Nuclear Plant

Electronic Mail Distribution

M. S. Ross

Managing Attorney

Florida Power & Light Company

Electronic Mail Distribution

Marjan Mashhadi

Senior Attorney

Florida Power & Light Company

Electronic Mail Distribution

William A. Passetti

Bureau of Radiation Control

Department of Health

Electronic Mail Distribution

Craig Fugate

Director

Division of Emergency Preparedness

Department of Community Affairs

Electronic Mail Distribution

J. Kammel

Radiological Emergency Planning

Administrator

Department of Public Safety

Electronic Mail Distribution

Douglas Anderson

County Administrator

St. Lucie County

2300 Virginia Avenue

Ft. Pierce, FL 34982

Mano Nazar

Senior Vice President

and Nuclear Chief Operating Officer

Florida Power & Light Company

Electronic Mail Distribution

FP&L

4

Letter to J. Art Stall from Steven J. Vias dated April 16, 2008

SUBJECT:

ST. LUCIE NUCLEAR PLANT - NRC ISFSI INSPECTION REPORT

05000335/2008007, 05000389/2008007, and 07200061/2008001

Distribution w/encl:

C. Evans, RII

L. Slack, RII

OE Mail (email address if applicable)

RIDSNRRDIRS

PUBLIC

B. Mozafari, NRR (PM: STL, TP)

Enclosure

U.S. NUCLEAR REGULATORY COMMISSION

REGION II

Docket Nos.:

50-335, 50-389,72-061

License:

DPR-67, NPF-16

Report No:

05000335/2008007; 05000389/2008007; and 07200061/2008001

Licensee:

Florida Power and Light Company (FPL)

Facility:

Saint Lucie Units 1 & 2

Location:

6351 South Ocean Drive

Jensen Beach, FL 34957

Dates:

February 25 through March 14, 2008

Inspectors:

Robert Carrion

Region II DRS Inspector - Team Leader

Vincent Everett

Senior Health Physics Inspector

Frank Jacobs

HLWRS Senior Project Manager

Jack Parrott

HLWRS Senior On-Site Licensing

Representative - Yucca Mountain

Robert Temps

SFST Senior Safety Inspector

Accompanying

Rollie Berry

SFST Structural Engineer

Personnel:

Norma Garcia-Santos

SFST Project Manager

Approved By:

Steven J. Vias, Chief

Technical Support Branch

Division of Reactor Projects

Attachments:

Supplemental Information

Inspector Notes

Enclosure

EXECUTIVE SUMMARY

Saint Lucie Nuclear Plant

NRC Inspection Report 05000335/2008007; 05000389/2008007; and 07200061/2008001

Florida Power and Light (FPL) had selected the NUHOMS-HD Horizontal Modular Storage

System for dry storage of spent nuclear fuel at the Saint Lucie Nuclear Plant. The Nuclear

Regulatory Commission (NRC) had certified the NUHOMS-HD cask system for storage of

irradiated fuel under Certificate of Compliance No. 72-1030 on January 10, 2007.

From February 25-29, 2008, a team of five inspectors performed two evaluations. The first

evaluation was to determine if the ISFSI personnel had been trained, the equipment had been

tested, and the procedures had been developed to the extent necessary to safely load spent

fuel into dry storage at the ISFSI. The second evaluation was to determine if the Saint Lucie

station programs were adequate for continued maintenance and operation of the ISFSI once it

was loaded. The results of these two evaluations were discussed during a debriefing on

February 29, 2008, with Mr. Gordon Johnston and other members of the staff.

From March 9-14, 2008, NRC inspectors observed the first loading of spent fuel into dry storage

using the NUHOMS Storage System. The purpose was to verify that the first loading was

performed safely, in accordance with approved procedures, and within the Technical

Specification limits.

The following provides a summary of the results of the inspection. Details are provided in the

Inspector Notes contained in Attachment 2 to this report.

Spent Fuel Cask Crane

The licensee certified its Unit 1 and Unit 2 spent fuel cask cranes as single-failure

proof in accordance with NUREG-0612 and NUREG-0554 in a letter to the NRC

dated December 11, 2003. An extensive review was performed and documented

by the crane manufacturer to verify compliance with the NUREG requirements.

A review of the crane design features by the NRC inspectors against selected

NUREG requirements found that for those features reviewed, the crane met the

single-failure proof criteria established by the NRC. (Attachment 2, Crane

Design, pages 1-10 and Heavy Loads, pages 31-32)

The crane, hooks, and wire rope were inspected, tested, and maintained in

accordance with the ASME Code, NUREG-0554, NUREG-0612, and the crane

manufacturers instructions. (Attachment 2, Crane Inspection/Maintenance,

Pages 10-15)

The crane and hook had been load tested and operated in accordance with the

ASME Code, NUREG-0554, and NUREG-0612. (Attachment 2, Crane Load

Testing and Crane Operation, Pages 15-20)

3

Enclosure

Canister Drying and Helium Backfill Operations

The canister was vacuum dried and backfilled with helium to the pressures

specified by Technical Specifications. The drying and backfilling operations were

completed within the time limits specified. (Attachment 2, Drying/Helium Backfill,

Pages 20-22)

Emergency Planning

The Emergency Plan had been expanded to include the ISFSI. An Emergency

Action Level (EAL) had been developed for accidents involving the ISFSI.

(Attachment 2, Emergency Planning, Page 22)

Fire Protection

The Fire Protection Plan had been expanded to include the ISFSI. Emergency

response training had been provided for off-site responders. (Attachment 2, Fire

Protection, Pages 22-23)

Fuel Selection and Verification

The spent fuel assemblies selected for loading into the first NUHOMS-HD

canister met the Technical Specification requirements for assembly type,

cladding integrity, decay heat load, and physical design characteristics.

(Attachment 2, Fuel Selection/Verification, Pages 23-25)

A canister loading plan had been developed based on the combination of spent

fuel assembly enrichment, burnup, cooling time, and decay heat. (Attachment 2,

Fuel Selection/Verification, Pages 25-26)

The Technical Specification actions required for spent fuel mis-loading had been

incorporated into the loading procedure. (Attachment 2, Fuel

Selection/Verification, Page 27)

General License Conditions

The NUHOMS-HD cask design was compatible with the Saint Lucie

10 CFR Part 50 requirements. There were no items identified that required NRC

review or approval prior to use of the NUHOMS-HD system. (Attachment 2,

General License, Page 27)

The licensee had calculated the dose to the public at the site boundary from

normal ISFSI operations. The dose was within the limits allowed by

10 CFR 72.104. (Attachment 2, General License, Pages 27-28)

The soil structure under the ISFSI pad was determined not to be subject to

liquefaction during a Safe Shutdown Earthquake. (Attachment 2, General

License, Page 28)

4

Enclosure

The Horizontal Storage Modules (HSMs) were placed on the ISFSI pad in an

array that was consistent with the Technical Specifications. (Attachment 2,

General License, Page 28-29)

The NUHOMS-HD cask system design parameters were bounded by the Saint

Lucie Power Station reactor site parameters. (Attachment 2, General License,

Pages 29-31)

Heavy Loads

All lifts of the transfer cask and canister were made under the Saint Lucie Power

Station heavy loads requirements and procedures, as documented through a

10 CFR 50.59 evaluation. (Attachment 2, Heavy Loads, Pages 31-32)

A safe load path had been established for transfer cask movements, meeting the

requirements of NUREG-0612. (Attachment 2, Heavy Loads, Page 32)

Procedures and Technical Specifications

Procedures were established to ensure that the NUHOMS-HD cask storage

system technical specification requirements for inspection, maintenance,

operation, and surveillance were implemented. These procedures were

implemented during the first NUHOMS cask system loading. (Attachment 2,

Procedures and Technical Specifications, Pages 32-35)

Quality Assurance

The licensees 10 CFR Part 50 Quality Assurance Program had been expanded

to include the ISFSI. The licensee had established measures for ensuring that:

instruments used to verify compliance with the Technical Specifications were

calibrated; conditions adverse to quality were promptly identified and corrected;

dry fuel storage components were properly stored to prevent degradation; and

purchased material, equipment, and services conformed to procurement

documents. (Attachment 2, Quality Assurance, Pages 35-38)

Radiation Protection

Measures were established to limit personnel exposures to as low as reasonably

achievable (ALARA). Considerations for exposure and contamination control

had been incorporated into the procedures for canister gas sampling and re-

flooding during unloading. The transfer cask annulus seal survey was

accomplished in the proper sequence to ensure the canister did not exit the

building with contamination above the limits. The total exposure estimated for

the first canister was 0.128 person-rem but could be revised once the TLDs are

processed and the results received. This value was low compared to other

reactor sites which have loaded canisters. A range of 0.300 to 0.700 person-rem

has typically been reported by the industry for first loadings. (Attachment 2,

Radiation Protection, Pages 38-39)

Criticality prevention and monitoring during cask loading was implemented. The

minimum spent fuel pool boron concentration required by Technical

5

Enclosure

Specifications was established. Criticality monitoring and alarm systems were

installed in all areas where spent fuel was handled. (Attachment 2, Radiation

Protection, Page 39)

The licensee had performed an analysis to confirm that the limits of

10 CFR 72.104 would not be exceeded during normal operation of the ISFSI

when fully loaded. The Horizontal Storage Module (HSM) dose rates had been

established based on the analysis. (Attachment 2, Radiation Protection, Pages

39-40)

The licensee had established a special program to assess the neutron dose to

workers when the water was removed from the canister and a higher energy

spectrum would result in the areas near the cask. (Attachment 2, Radiation

Protection, Page 40)

Training

The training and certification of personnel for ISFSI activities was conducted

under the licensees 10 CFR Part 50 Training Program. Only those personnel

who had completed all phases of the training were certified to operate the ISFSI

equipment and systems. (Attachment 2, Training, Pages 40-41)

The training had been conducted in the classroom and in the field. The

classroom training used the training modules that were developed in

conformance with the NUHOMS FSAR requirements. The field training had been

conducted during the dry run training exercise (pre-operational testing). The

tasks that were taught during the dry run were consistent with the conditions of

the Certificate of Compliance. All ISFSI personnel had completed the training.

(Attachment 2, Training, Pages 41-43)

Page 1of 3

Attachment 1

SUPPLEMENTAL INFORMATION

PARTIAL LIST OF PERSONS CONTACTED

Licensee Personnel

G. Adams, ISFSI Licensing

R. Bashwiner, Operations - Senior Reactor Operator

E. Belizar, Manager of Projects

M. Bladek, Operations

D. Ceechett, Work Control

L. Church, ISFSI Project Manager of Operations

T. Cosgrove, Engineering

C. Costanzo, Plant General Manager

J. DiVentura, Projects

A. Fata, Director of Projects

K. Frehafer, Licensing

C. Gears, Projects

J. Harmon, RE

J. Heinold, Chemistry

G. Hollinger, Projects

R. Hriber, Maintenance

W. Jenkins, ISFSI Project

R. Lay, Maintenance Training

G. Johnston, Site Vice President

A. Keary, Work Control

M. Koch, Radiation Protection Supervisor

T. Lehmann, Nuclear Projects

C. Lloyd, Nuclear Assurance

R. Margolis, RE

C. Martin, Radiation Protection

W. Mead, RE

M. Moore, Radiation Protection Manager

M. Moran, Engineering

B. Mouring, Radiation Protection

E. Mullins, Mechanical Maintenance Supervisor

L. Neely, Work Control Manager

M. Page, Operations

T. Patterson, Licensing Manager

J. Porter, Engineering

G. Pustover, Quality Assurance

D. Rey, Maintenance Manager

L. Ruff, Projects

R. Russo, ISFSI Civil Engineer

M. Seidler, Security

P. Sharp, Nuclear Fuels Engineer

D. Taylor, Health Physics Supervisor

R. Vandevender, Contractor

R. Young, Systems Engineer

A. Zielonka, Project Engineering Manager

Page 2 of 3

Attachment 1

Transnuclear/TriVis Personnel

J. Chapman

J. Kelly

American Crane & Equipment Corporation

M. Fitzgerald, Project Manager

INSPECTION PROCEDURES USED

60854.1

Pre-operational Testing of Independent Spent Fuel Storage Installations at

Operating Plants

60855.1

Operation of an Independent Spent Fuel Storage Installation at Operating Plants

60856.1

Review of 10 CFR 72.212(b) Evaluations at Operating Plants

60857

Review of 10 CFR 72.48 Evaluations

LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED

Opened and Closed

None

Discussed

None

LIST OF ACRONYMS USED

ACECO

American Crane and Equipment Corporation

ALARA

As Low As Reasonably Achievable

ARM

Area Radiation Monitor

ASME

American Society of Mechanical Engineers

AWS

American Welding Society

BPRA

Burnable Poison Rod Assembly

CAQ

Conditions Adverse to Quality

cm

centimeter

CoC

Certificate of Compliance

CR

Condition Report

dpm

disintegrations per minute

DBE

Design Basis Earthquake

EAL

Emergency Action Level

EPIP

Emergency Plan Implementing Procedure

F

Fahrenheit

FHB

Fuel Handling Building

FPL

Florida Power and Light

HEPA

High Efficiency Particulate Air

HSM

Horizontal Storage Module

Page 3 of 3

Attachment 1

ISFSI

Independent Spent Fuel Storage Installation

JPM

Job Performance Measure

keV

kiloelectron Volt

kW

kilowatt

lb

pound

LCO

Limiting Condition for Operation

MeV

Megaelectron Volt

MMP

Mechanical Maintenance Procedure

mph

miles per hour

mrem

milli-rem

MT

Magnetic Particle

NDE

Non-Destructive Examination

NFAH

Non-Fuel Assembly Hardware

NRC

Nuclear Regulatory Commission

OBE

Operating Basis Earthquake

OJT

On-Job Training

PMB

Preventive Maintenance Bases

ppm

parts per million

psig

pounds per square inch gage

QA

Quality Assurance

ref-cc/sec

reference cubic centimeters per second

SAT

Systematic Approach to Training

SCAQ

Significant Conditions Adverse to Quality

SER

Safety Evaluation Report

SSC

Structures, Systems, and Components

SSE

Safe Shutdown Earthquake

SSI

Soil Structure Interaction

TLD

Thermoluminescent Dosimetry

TPA

Thimble Plug Assembly

UFSAR

Updated Final Safety Analysis Report

VPI

Vibration Suppression Insert