ML071080257

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Pressurizer Surge, Spray, Safety, and Relief Nozzle Weld Susceptibility to Primary Water Stress Corrosion Cracking
ML071080257
Person / Time
Site: Sequoyah Tennessee Valley Authority icon.png
Issue date: 04/29/2007
From: Catherine Haney
Plant Licensing Branch III-2
To: Swafford P
Tennessee Valley Authority
Moroney B, NRR/DORL, 415-3974
References
TAC MD4185
Download: ML071080257 (4)


Text

April 29, 2007 Mr. Preston D. Swafford Interim Chief Nuclear Officer Nuclear Support Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801

SUBJECT:

SEQUOYAH NUCLEAR PLANT, UNIT 2 - PRESSURIZER SURGE, SPRAY, SAFETY, AND RELIEF NOZZLE WELD SUSCEPTIBILITY TO PRIMARY WATER STRESS CORROSION CRACKING (TAC NO. MD4185)

Dear Mr. Swafford:

This letter acknowledges the receipt of information from Tennessee Valley Authority pertaining to the pressurizer surge, spray, safety and relief nozzle and safe end welds at Sequoyah Nuclear Plant (SQN), Unit 2.

The discovery, in October 2006, of five circumferential indications in three Alloy 82/182 dissimilar metal (DM) welds on the pressurizer at the Wolf Creek Generating Station (Wolf Creek) raised safety concerns based on the size and location of the indications. At Wolf Creek, three indications were in the pressurizer surge nozzle-to-safe end weld, and two separate indications were in the safety and relief nozzle-to-safe end welds. These findings also indicated that significant concerns might exist with the inspection schedules for addressing the pressurizer weld concerns issued by the industry-sponsored Materials Reliability Program (MRP), in Primary System Piping Butt Weld Inspection and Evaluation Guideline (MRP-139).

The Nuclear Regulatory Commission (NRC) is concerned about the pressurizer surge nozzle-to-safe end weld indications, as this is the first time that multiple circumferential primary water stress-corrosion cracking (PWSCC) indications have been identified in a weld. This condition calls into question the degree of safety margin present in past structural integrity evaluations for flawed DM welds susceptible to PWSCC, since multiple stress-corrosion cracking flaws may grow independently and ultimately grow together, significantly reducing the time from flaw initiation to leakage or rupture.

Based on discussions with the NRC staff, licensees of plants susceptible to this condition have committed to enhanced inspection frequency and RCS leakage monitoring until actions to mitigate the potential of PWSCC in the affected welds have been completed.

In your letter dated January 31, 2007 (Agencywide Documents Access and Management System Accession Number ML070330062), you stated that the pressurizer surge, spray, safety, and relief nozzle-to-safe end welds containing Alloy 82/182 material have been mitigated through application of full structural weld overlay at SQN, Unit 2. As a result, your response adequately addresses the concerns that the NRC has at this time regarding PWSCC susceptibility of these welds.

P. Swafford This completes the NRC staff efforts on TAC No. MD4185 for the review associated with this issue. If you have any questions regarding this matter, please contact the SQN Project Manager, Brendan T. Moroney, at 301-415-3974.

Sincerely,

/RA/

Catherine Haney, Director Division of Operating Reactor Licensing Docket No. 50-328 cc: See next page

ML071080257 OFFICE CPNB/LEAD ENG LPL2-2/PM LPL2-2/LA NAME TLupold TC for BMoroney RSola DATE 4/25/07 4/18/07 4/19/07 OFFICE LPL2-2/BC CPNB/BC DORL/D NAME TBoyce TChan CHaney DATE 4/19/07 4/25/07 4/29/07

Mr. Preston D. Swafford SEQUOYAH NUCLEAR PLANT Tennessee Valley Authority cc:

Mr. Ashok S. Bhatnagar, Senior Vice President Nuclear Operations Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Mr. Larry S. Bryant, Vice President Nuclear Engineering & Technical Services Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Mr. Randy Douet, Site Vice President Sequoyah Nuclear Plant Tennessee Valley Authority P.O. Box 2000 Soddy Daisy, TN 37384-2000 General Counsel Tennessee Valley Authority 6A West Tower 400 West Summit Hill Drive Knoxville, TN 37902 Mr. John C. Fornicola, General Manager Nuclear Assurance Tennessee Valley Authority 6A Lookout Place 1101 Market Street Chattanooga, TN 37402-2801 Ms. Beth A. Wetzel, Manager Corporate Nuclear Licensing and Industry Affairs Tennessee Valley Authority 4X Blue Ridge 1101 Market Street Chattanooga, TN 37402-2801 Mr. Glenn W. Morris, Manager Licensing and Industry Affairs Sequoyah Nuclear Plant Tennessee Valley Authority P.O. Box 2000 Soddy Daisy, TN 37384-2000 Mr. David A. Kulisek, Plant Manager Sequoyah Nuclear Plant Tennessee Valley Authority P.O. Box 2000 Soddy Daisy, TN 37384-2000 Senior Resident Inspector Sequoyah Nuclear Plant U.S. Nuclear Regulatory Commission 2600 Igou Ferry Road Soddy Daisy, TN 37379 Mr. Lawrence E. Nanney, Director Division of Radiological Health TN Dept. of Environment & Conservation Third Floor, L and C Annex 401 Church Street Nashville, TN 37243-1532 County Mayor Hamilton County Courthouse Chattanooga, TN 37402-2801 Mr. Robert H. Bryan, Jr., General Manager Licensing and Industry Affairs Tennessee Valley Authority 4X Blue Ridge 1101 Market Street Chattanooga, TN 37402-2801 Ms. Ann P. Harris 341 Swing Loop Road Rockwood, TN 37854