ML071030261

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Pressurizer Surge, Spray, Safety, and Relief Nozzle Weld Susceptibility to Primary Water Stress Corrosion Cracking
ML071030261
Person / Time
Site: Byron Constellation icon.png
Issue date: 05/07/2007
From: Catherine Haney
Plant Licensing Branch III-2
To: Crane C
Exelon Generation Co
Kuntz, Robert F, NRR/DORL, 415-3733
References
TAC MD4136
Download: ML071030261 (5)


Text

May 7, 2007 Mr. Christopher M. Crane President and Chief Nuclear Officer Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555

SUBJECT:

BYRON STATION, UNIT NO. 1 - PRESSURIZER SURGE, SPRAY, SAFETY, AND RELIEF NOZZLE WELD SUSCEPTIBILITY TO PRIMARY WATER STRESS-CORROSION CRACKING (TAC NO. MD4136)

Dear Mr. Crane:

This letter acknowledges the receipt of information from Exelon Generation Company, LLC pertaining to the pressurizer surge, spray, safety, and relief nozzle and safe end welds at Byron Station (Byron), Unit No. 1.

The discovery, in October 2006, of five circumferential indications in three Alloy 82/182 dissimilar metal (DM) welds on the pressurizer at the Wolf Creek Generating Station (Wolf Creek) raised safety concerns based on the size and location of the indications. At Wolf Creek, three indications were in the pressurizer surge nozzle-to-safe end weld, and two separate indications were in the safety and relief nozzle-to-safe end welds. These findings also indicated that significant concerns might exist with the inspection schedules for addressing the pressurizer weld concerns issued by the industry-sponsored Materials Reliability Program (MRP), in Primary System Piping Butt Weld Inspection and Evaluation Guideline (MRP-139).

The U.S. Nuclear Regulatory Commission (NRC) is concerned about the pressurizer surge nozzle-to-safe end weld indications, as this is the first time that multiple circumferential primary water stress-corrosion cracking (PWSCC) indications have been identified in a weld. This condition calls into question the degree of safety margin present in past structural integrity evaluations for flawed DM welds susceptible to PWSCC, since multiple stress-corrosion cracking flaws may grow independently and ultimately grow together, significantly reducing the time from flaw initiation to leakage or rupture.

Based on discussions with the NRC staff, licensees of plants susceptible to this condition have committed to enhanced inspection frequency and reactor coolant system leakage monitoring until actions to mitigate the potential of PWSCC in the affected welds have been completed.

In your letter dated January 30, 2007 (Agencywide Documents Access & Management System (ADAMS) Accession No. ML070310279), you stated that the pressurizer surge, spray, safety, and relief nozzle welds containing Alloy 82/182 material have been mitigated through

C. Crane application of full structural weld overlay at Byron, Unit No. 1. As a result, your response adequately addresses the concerns that the NRC has at this time regarding PWSCC susceptibility of these welds.

This completes the NRC staff efforts on TAC No. MD4136 for the review associated with this issue. If you have any questions regarding this matter, please contact the Byron Project Manager, Robert Kuntz at (301) 415-3733.

Sincerely,

/RA/

Catherine Haney, Director Division of Operating Reactor Licensing Office of Nuclear Reactor Regulation Docket No. 50-454 cc: See next page

ML071030261 OFFICE CPNB LPL3-2/PM LPL3-2/LA NAME TLupold RKuntz EWhitt DATE 4/30/07 5/2/07 5/2/07 OFFICE LPL3-2/BC CPNB/BC NRR/DORL/D NAME RGibbs TChan CHaney DATE 5/7/07 4/30/07 5/1/07 Byron Station, Units 1 and 2 cc:

Regional Administrator, Region III U.S. Nuclear Regulatory Commission 2443 Warrenville Road, Suite 210 Lisle, IL 60532-4351 Illinois Emergency Management Agency Division of Disaster Assistance &

Preparedness 110 East Adams Street Springfield, IL 62701-1109 Document Control Desk - Licensing Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555 Mr. Dwain W. Alexander, Project Manager Westinghouse Electric Corporation P.O. Box 355 Pittsburgh, PA 15230 Howard A. Learner Environmental Law and Policy Center of the Midwest 35 East Wacker Drive Suite 1300 Chicago, IL 60601-2110 U.S. Nuclear Regulatory Commission Byron Resident Inspectors Office 4448 North German Church Road Byron, IL 61010-9750 Ms. Lorraine Creek RR 1, Box 182 Manteno, IL 60950 Chairman, Ogle County Board P.O. Box 357 Oregon, IL 61061 Mrs. Phillip B. Johnson 1907 Stratford Lane Rockford, IL 61107 Attorney General 500 S. Second Street Springfield, IL 62701 Plant Manager - Byron Station Exelon Generation Company, LLC 4450 N. German Church Road Byron, IL 61010-9794 Site Vice President - Byron Station Exelon Generation Company, LLC 4450 N. German Church Road Byron, IL 61010-9794 Senior Vice President - Operations Support Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555 Chairman Will County Board of Supervisors Will County Board Courthouse Joliet, IL 60434 Director - Licensing and Regulatory Affairs Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555 Manager Regulatory Assurance - Byron Exelon Generation Company, LLC 4450 N. German Church Road Byron, IL 61010-9794 Associate General Counsel Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555 Vice President - Regulatory Affairs Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555

Byron Station, Units 1 and 2 cc:

Manager Licensing - Braidwood, Byron and LaSalle Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555 Senior Vice President - Midwest Operations Exelon Generation Company, LLC 4300 Winfield Road Warrenville, IL 60555 Mr. Barry Quigley 3512 Louisiana Rockford, IL 61108