ML051660529

E-mail from Chrzanowski to NRC, Byron Lsv Info 1

ML051660529
Person / Time
Site:	Byron
Issue date:	03/18/2005
From:	Chrzanowski D Exelon Corp
To:	Dick G, Thomas Scarbrough Office of Nuclear Reactor Regulation
References
Download: ML051660529 (31)

Text

George Dick - ByonLSIV Info 1 Page 1 From:

<david.chrzanowskiC ©exeloncorp.com>

To:

<gfd@nrc.gov>, <tgs~nrc.goc>

Date:

3/18/05 12:18PM

Subject:

Byron LSIV Info 1 Action Required:

Recommendation:

I am also including the drawing again since I misaddressed it earlier.

<<<Document #1 Drawing.pdf>> <<Document #1 Part la.pdf>> <<Document #1 Part lb.pdf>>

David Chrzanowski Licensing Engineer Exelon Nuclear - Cantera phone (630) 657-2816 pager (630) 683-0535 cell phone (630) 826-0604 fax - (630) 657-4327 This e-mail and any of its attachments may contain Exelon Corporation proprietary information, which is privileged, confidential, or subject to copyright belonging to the Exelon Corporation family of Companies.

This e-mail is intended solely for the use of the individual or entity to which it is addressed. If you are not the intended recipient of this e-mail, you are hereby notified that any dissemination, distribution, copying, or action taken in relation to the contents of and attachments to this e-mail is strictly prohibited and may be unlawful. If you have received this e-mail in error, please notify the sender immediately and permanently delete the original and any copy of this e-mail and any printout. Thank You.

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Subject:

Creation Date:

From:

Created By:

Byron LSIV Info 1 3/18/05 12:17PM

<david.chrzanowski @exeloncorp.com>

david.chrzanowski @exeloncorp.com Recipients nrc.gov owf4_po.OWFNDO GFD (George Dick) nrc.goc tgs Post Office owf4_po.OWFNDO Route nrc.gov nrc.goc Files MESSAGE Document #1 Drawing.pdf Document #1 Part la.pdf Document #1 Part lb.pdf Mime.822 Options Expiration Date:

Priority:

Reply Requested:

Return Notification:

Concealed

Subject:

Security:

Size 1242 160981 2419405 1235455 5225340 Date & Time 03/18/05 12:17PM None Standard No None No Standard

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970122923 01 l

Maste:

Number 01 Package Type D DUPLICATE Work Date:

heOct MOV IC RC LOOP CL STOP VLV tuk Oitle:

REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN 1

r, PaM:

2 Dat7: 09/25/00 1 RT 1 of 2 FAILURE TASK DITZMCIATION Safety Related Code Related Reliability Rel Regulatory Rel EQ Related Control Rm Equip:

Effect S/R Eq Leakage Related Unit Derating Foreign Mtl Exc:l:

EPA Log Entry Rvals Required Weighting Factor:

RWP Request No.

DATA:

DATA:

Y Y Y Y N N UN UN N

y x

Y 99005974 50.59 Scrn Rq:

Critical Comp:

Availability :

Modification :

Tracking Code:

RWP Rqrd OOS Rqrd/No Spcl Hazards Spcl Precaut Barrier(s)

Mode Required:

Applic Mode Tech Spec Work Plan Fac:

RWP No/Rev N

N N

Y Y 990024622 ND WG y

VP ND QS RS VS 001827 00 Fire Protection:

ASME XI/IST Cntnmnt Isolat :

Fire Hazard Confined Space :

Personal Safety:

PMV Required PIF Rel:

ISI Required Reg 1.97 Temp Alt Trouble/Brkdown:

WE Security :

N N

N N

N N

N Y

N N

QC REW(TS & COECNTS:

QC Inspection Standard:

QC HOLD POINTS TOR WILD INSPECTION.

SEE NSWP WELD RECORDS 06/03/00 NXC96 AND WORK INSTRUCTIONS.

06/03/00 JO(C96 h

06/03/00 3(C96 R

TO PERPORN INTERNAL CLEANLINESS INSPECTION 06/03/00 NNC96 QC Inspector :

Wor.

Reques:

a-970122923 01 1111 IIII0IlIIII 11111 IIII IIIII 111IIl ll1D III III Date: 09/25/00 MatrN--~,01 I

PART 1of 2 PackaqgE yp.-

D DUPLICATE Work Date:

• meAc:

MOV 1C RC LOOP CL STOP VLV ask T::Ie:

REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE WORK DESCRIPTION:

CLNINSP

• 0*

WORK SCOPE **

INSTALL GUIDE STOP BLOCKS IN ACCORDANCE WITH WESTINGHOUSE FCN# CBEM-10754 (DOC# 11) AND THE REQUIREMENTS STATED IN BAP 1600-5T1 (DOC# 19.

ONCE ASME MATERIAL(S) IS/ARE CHECKED OUT TO WORK REQUEST, SUPERVISOR/DESIGNEE SHALL RETURN WORK PACKAGE TO WORK PLANNER FOR COMPLETING NIS-2 FORM AND OBTAINING REQUIRED RRR DATA DOCUMENTATION.

.MM SUPERVISOR/DESIGNEE:

SIGNATURE /

DATE PRIOR TO START OF WORK, REQUEST QC TO PERFORM PT EXAM ON GUIDE BLOCKS.

RECORD NDE REPORT NO.

e z

RECORD AS FOUND VALVE POSITION.

AS FOUND:OPEN -

(V')

• CLOSED -

(

)

0* THROTTLED -

(

%)

INSTALLER:

/

SIGNATURE /

DATE MAINTAIN SYSTEM CLEANLINESS IN ACCORDANCE WITH FME PROCEDURE MA-AA-AD-6-03008 AND ATTACHMENT 2.

E I AREA 1 AREA 2 (X1.

INSTALL FIXTURE FOR PCI ROBOTIC WELDING MACHINE ON THE 8W BYPASS NOZZLE OF THE LSIV.

---PERFORM TACK WELDING PER NSWP-W-01, PCI PROCEDURES GWS-1, WCP-6 AND WCP-8 AND PCI WELDING PROCEDURE 8 MN-GTAW/SMAW.

-- -PREHEAT: 50 DEG.

INTERPASS: 350 DEG.

- - -FILLER MATL.: SMAW = E308/E316 GTAW = ER308/ER316

- - -QC FINAL WELD INSPECTION:

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970122923 01 JjjjJj~jjJ II1IIilh1JIIIJIII 09125/00 l

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01 PART 1 of 2 D DUPLICATE MOV IC RC LOOP CL STOP VLV 1

as. o.

-REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE WORK DESCRIPTION:

CLNINSP INITIAL/DATE CLOS ER POWER TO THE CLOSED LIMIT SWITCH POSITION CONTINUE TO CL VE MANUALLY TO THE STEM STOP POSITION (APPROXIMATELY 3/8" MIT SWITCH POSITION).

MARK A REFERENCE LINE ON THE VALV E CORRESPONDING TO THE TORQUE ARM POSITION. KEEP REFERENC OETO CHECK THIS POSITION AFTER BLOCK WELDING.

OPEN VALVE ELECTRICALLY 1TO THE FULL OPEN POSITION FOR WELDING OF THE BLOCKS.

PROVIDE PROTECTION FOR VALVE SEATS FROM DAMAGE DURING BLOCK INSTALLATION.

ALL GUIDE BLOCKS IN ACCORDANCE WITH WESTINGHOUSE FCN EM-10754 (DOC# 1:. USING WELD MAP (DOC# 12).

---PER WELDING PER NSWP-W-01. PCI PROCEDURES GWS-1, WCP-6 WCP-8 AND PCI WELD PROCEDURE 8-MC-GTAW USING WELD P (DOC# 12) AND W-01-A WELD RECORDS (DOC# 13 -1

--- DOCUMENT WELDIN ING W-01-A WELD RECORDS (DOC# 13 THRU 18)

--- PLACE BLOCK AGAINST G AND TACK WELD TO VALVE BODY.

---

PLACE A LAYER OF WELD AR BLOCK EDGES TO BE WELDED.

TAP BLOCK TO KEEP IT AGAINS E GUIDE.

USE CAUTION NOT TO MELT BLOCK L INTO THE GUIDE.

WELDING COMPLETE -

INSTALLER:

CLEAN SEAT SURFACES AND INSIDE OF VALVE BODY TO REMOVE DEBRIS AND RESIDUE FROM WELDING AND NDE.

INSTALLER:

INITIAL/DATE

CN0in1*

f Pag 5

work Request Task:

970122923 01 l

Dat- 09/25/00 Mastdl Number 01 P+RT 1 of 2 ackase Type D DUPLICATE Work Date:

meicc NOV 1C RC LOOP CL STOP VLV ask tiitle:

REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE 1

WORK DESCRIPTION:

CLNINSP VALVE ELECTRICALLY TO THE CLOSED LIMIT SWITH POSI CONTINE TO TO CLOSE VALVE MANUALLY TO THE REFE MARKED ON THE YOKE IN THE PREVIOUS STEP.

IF TORQUE ARM DOES NOT OHN TO THE REFERENCE LINE.

RECORD DIMENSION PROM THE T ARM TO TE REFERENCE LINE.

CONTACT ENGINEERING POR RESOUT L

DIMENSION -

q /u/cc-9 REMOVE FIXTURE PROM THE 8' BYPASS NOZZLE ON THE LSIV.

REQUEST QC TO %.SUALLY INSPECT REMOVAL AREA AND TO PERFORM NDB (PT)

EXAM.

• NDE REPORT NO. ooo -p 2?

g

~~~~QC:

__ c _

AITIL/DATE

• • • • • • HOLD******

QC TO PERFORM INTERNAL CLEANLINESS INSPECTION(S) AND DOCUMENT ACCEPTANCE USING APPROPRIATE ATTACMEKNT(S).

POSITION VALVE IN THE AS FOUND POSITION RECORDED AT INITIAL WORK INSTRUCTIONS.

AS LEFT :OPEN -

(V)

CLOSED -

(

)

• THROTTLED -

(

%)

INSTALLER:

/ jo°i1-IGNATUR

/

DATE

• • • • • • • • • • • • • • • • • • • • • • • • END OF REV.O****************O***O***

• • WORK SCOPE **'

INSTALL GUIDE STOP BLOCKS IN ACCORDANCE WITH WESTINGHOUSE DRAWING 4D98951 (DOC# 21) (PROVIDED BY ER9915633, DOC# 22)

AND THE REQUIREMENTS STATED IN SAP 1600-STI (DOC# 19).

COMMION

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li Page:

6 Work Rezj4es:

%s 970122923 01 IIIIIlIIIIIi illi ll fi 11111 l Date:

09/25/00 Maste':ub-01 I

PART 1 of 2 ackag.Ž.,.--

D DUPLICATE Work Datr':

me/Ac: :

NOV IC RC LOOP CL STOP VLV as' T:: :

REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE WORK DESCRIPTION:

CLNINSP REVISE PREVIOUS WORK INSTRUCTIONS AS FOLLOWS:

INSTALL GUIDE BLOCKS IN ACCORDANCE WITH THE NOTES AND DETAILS ON WESTINGHOUSE DRAWING 4D98951 (DOC# 21) USING WELD MAP (DOC# 12).

---PERFORM WELDING PER NSWP-W-01, PCI PROCEDURES GWS-1, WCP-6 AND WCP-8 AND PCI WELD PROCEDURE 8-MC-GTAW USING WELD MAP (DOC# 12) AND W-01-A WELD RECORD (DOC# 13 & 14).

--- DOCUMENT WELDING USING W-01-A WELD RECORDS (DOC# 13 & 14).

--- FILLET WELD MAY BE LESS THAN.25" AT THE START AND FINISH OF THE WELD.

---

USE CAUTION NOT TO MELT BLOCK LEGS INTO THE GUIDE(S)

DELETE ALL STEPS IN PREVIOUS WORK INSTRUCTIONS PERTAINING TO VERIFICATION OF VALVE CLOSURE. STEPS ARE NOT INCLUDED IN DRAWING 4D8951 (DOCW 22).

REV.1 DOCUMENT CHANGES:

--- DRAWING 4D98951 (DOC# 21) SUPERSEDES FCN# CBEM-10754 (DOC# 11)

---WELD MAP (DOC# 12) REVISED PER NEW WELD DEAIL ON DRAWING# 4D98951 (DOC# 21).

---DOC# 13 & 14 REVISED PER NEW WELD DETAIL ON DRAWING#

4D98951 (DOC# 21).

--- DOC# 15 -

19 (WELDS# 3 -

6) DELETED PER REVISED WELD DETAIL ON DRAWING# 4D98951 (DOC# 21).

--- ER9915633 (DOC# 22) SUPERSEDES ER9913429 (DOC# 20)

970122923 °;

9 /2S/00 v

01 PART 1 of 2 s:g D DUPLICATE

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MOV IC RC LOOP CL STOP VLV

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REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE ACTUAL START, UTC CHANGE-OUT INFORMATION:

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970122923 01 i

DatV: 09/25/00 Master Numnber

02.

~T 1 of 2 ackage Type D DUPLICATE Work Date:

meA(ct NOV IC RC LOOP CL STOP VLV ask aitle:

REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE Worl verformed:

A.S4tA e,

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Continued on Additional Sheets?:

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09 Pag 9

Pork equest Task:

970122923 Dat 09/25/00 iatra Number 01 IS of 23

'ckage Type D DUPLICATE Work Date:

,Tct D

DUV TC RC AOOP CL PTOP IV c&itle:

RPASR VALV INTZRKAL GSCI$D1S DUE TO R1CTAINING PIN FAILUR V1-mik Root t.au".

Root Cause

.,Coents:

(if applicable):

AYA I~A'8

~Iz z p-a-:. -

Difeciency Tag Removed:

p D a t e :

Total Hours: C sents:

Post Maintenance Verification:

Test No k

Dept Inits Date NO POST MAINTENANCE VERIFICATION SPECIFIED END OF PART 1 *-*

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Kasti@ Number Package Type 4e

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NOV 1C RkfIitle : REPAIR IS.-,

'Eu.-..'1 970122923 01 lI0EUEEEREI ENEDate- 0 01 PARTI D DUPLICATE Work Date:

RC LOOP CL STOP VLV VALVE INTMRBIAL GUIDES DUE TO RETAINING PIN FAILURE 25/00 of 2 gu73K I SOR FEBACK:

Maint Cause Avoidance Code : _

Pwr Required Downtime Maintenance Code:

Action Taken

_ (Y/N)

Hrs Min Limited Cond Operation:

Work Delay:

Coments and Hours Rework Coments and Hours mMI Tvne Sub Document Number Sheet Title/Descriition PROC m8p s8p MA-AA-AD-6-00010 ATT# 1.

IKh-AA-AD-6-03009-ATTII 2.

1 VP REVISION BERET 1

BILL OF MATERIALS P.

PrnCIU" VOL 31 n'aF t901

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=zui-PROC SPP1 VOL 3A X51P-lI-l-01 EXHIBIT ASB WELD RECORD Po" SamP '%OI2 A~~33:D1.1 R

-LKE'U 1

03FIRWAL "all~

G DWYI 1165326 1

MOTOR OPERATED GATE VA D"QV 1165226 2

MOTOR OPERATED GATE VA DCD FCN CBZX-10754 PROC NSP MA-AA-AD-6-03009 ATT# 5 1

M&TE USAGE LOG rAmz Mr A.D Ah.

01 aO a

mCmT

'I POST i-ou 0"ITROWN PROC 318?

DWVO DCD ER XA-AA-AD-6-03008 AST.2 4D98951 9915633 1 & 3 PIN REQUIREMENTS

.f-kcovew'z e 4C&

'Poe-' '47 4*I91'W7.0O iNTZRIALS LIST:

Parts required date/time :

Deliver Parts to Parts Checked & Available:

Parts Assembled In Storeroom Under This Work Request:

R Otv UOM Catalot Id O CataloC DescriRtion S

IP 2 EA 0001026789 1 BLOCK, GUIDE, BSIV RJMENTION, 8A-479 OR SA-24

4

• • • mmND O PART 2 ***

• • • END OF REPORT ***

i

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MA-AA4.i6.0001 0 Revision I I Page 25 of 38 ATTACHMENT I Example of Work Package Revision sheet Page 3 of 3 WR Number:

970122923-01 F

V Rev. fRevisioni TypeJ NO. j N arjMnr Ren3vRe is o

Descr~iption IAOX':.

Al-A~fPZ5-

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Work Packag Preparer Al/ANt/ANN Reviewer Opertkns Technical Reviewer Cross-Discipline Reviewer Approver I.

r Planning J E-3 Walkdown Checklist (mCe back of form for additional commentslinformation)

D"I: EM Z)

IM 3 MM 0 Other:

CL +/-CI A LU'WR #: 970122923-01 EPN #: 1RC8002C Component Type:

Locabon:Blg..

o.g,_

Elev.

fr~t Rm.__ _,__ Col. _.__

Row.

Az.

R.Yard ao.Pand RackU:

Cont Rm Equip: Yes.3 No Shielding Issues: Yes Vlo 3 Interferences: Yes El No 3"Cont. Space: Yes 0 No

[-

RWP Required: Yes 'I o a Scaffold Required: Yes 81~o 1C Insul Removal: Yes laNo O Isolatable:

Yes U-No 0 SwiIHaardzs 0 Asbestos t

Protection C] Noise 6lihting 0 CutlingJWelding Other :_ig#

D05L 3

Soeat Preautions! Sal etdy Equip:

Manlitt !Ladder C Low Voltage Ughting :3 Chemical Clothing Other:

i'#

)OUC MUJaclurer:.

UTC

_eia_#____r No: _..-

TypeISize:

No L5 +/-L!,o° Ins a

Y NO Compoent Laed PresentCorrect: Yes ErNo O AR Ddticiency Tag(s) Hung. Yes U No 0 Tag Number(s):

Typedelealap-Oua nbyylIeakage:.

e dontdyIValdate Problern BA

.;:t;.;e C-VR*pirRecommendation Dg.zI3, CY1{S IM.....

C-..dk

Ž.iLp.S Esbimated Parts Rewred

_&z iJL._.

LIJ) la

(.

k 5 f Toots I Speial Toos Requifed:_4 C 5_

OOS Requered:

Yes a No C Suggest isolation points:

Temp Mod I Power ReAwired Yes 3 No I]

If Yes specify.

Long ead parts Required:

Yes

• No :;

If Yes specy_

Area Decon Required.

Yes aNo 3 StepOffPadReq'ired. Yes 3ONo 0 DoseConcerns:

Yes ENo 0 Security Breaches Required: Yes 3) No 4 Fire Protecbon:

Yes tS No C Photo/PictureAvailable:

Yes arNo C t

historyreviewed:

Yes *-No 3

JTiMock-upTtaining:

Yes BNo 1 MAE Zone.

C3 Zone I Ifone 2 FWE Concerns:

s tXlDQ t

Key Requited Yes ]; No R Key *.

Contingencies Needed: Yes U No L I Worn Pnnring Factors:.3 High Risk D HLA J LCO ltigging Required El FreeieRequired El Furmanile Required U Crane Support & Vendor Support UL Painting UShielding

!;AScattold Other.

Ptu.

F Barner Invatrment(s):_.

3 Prorcedures /DrawingsIZVETIPS Rewuired:

t5 OIo__Salety Issues: ____

SO FrrnOtnerGruPs. CJI PC

._p Es

t.

CooewlJob Duration Dotw ncelo. Air.._

Water Electricity Planning Walkdown performed by:

? L Date:.

/ -

/

"Page 1 ot2

'S I.

Planning I E-3 Walkdown Checklist (wse back of form for additional comawensfinformation)

5

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II M poto errors I sel etyssus add Work butctioms t Procecares I VETI CorredO prs 1d on DO.

De" I ms concerns identted M&TE /Tood W 1/ equiplmnt available Crew I Ourion Correct

&vpcw't grous Correct:

RWP Request Subnfked:

OOS Requet Submitted (Adequate:

Scafold Request Submited:

hkwAlo. Request Submitted:

Pal Rfesere:

Puts Staged:

Al Hods Removed:

Required Tests Identifed.

1I deta Csrd n package:

Orauwirgs Adequae I Legible:

Pretab work needed:

ressed:

Yes (WNO O

IPS Aaequate:

Yes 2rNo Q Yes (UNo U comments Yes M4NO Q]

comment 1,0MMWID; -

• Yes IJ No U Comments:_

Yes 0I/No U

Comments:

Yes wB No 03 Comments:

Yes Uk'No O RWPI :__

/15_Z_7 Yes OOSN:

(Olt'24 I4 Yes (BNo O Scaffold d:

Yes

'No Li Insulaton a:_

Yes 0 No

__Ticket__:

Yes 0 No Location:

Yec wNo 0; All Eng. Approvals obtained:

Yes MKNo 0 Yes UI No O Xil Procedure Datapoints idenffied:

Yes o 0 Yes P*

F1O W FME concerns addressed:

Yes t-No 0 Yes

%'No 0 Painting required:

Yes 0 No aB Yes 0 No at Job sel-up required:

Yes O1ho 0 Conhined Space 0:

A f Spedal Chemical use C:

444 N q-

--k-16 PERMITS:

HotWork *:.

Plant Burlir ImpIrment Number(s):

E3 Walkdown performed by:

g

r.

Date:

I 1a I

Verify installed:

M uackr.

Model:

Sial :

UTC C_

Validate rermaining data previously collected Is correct: Yes 0 No 0 tH No - Ust discrepancies / diferenes:_ _

j Validate tools previously listed are correct Yes U No 0 If No - List discrepancies (differences:

First Une SupervIsor:

L Date: JD I )b I Cb Page 2 or 2

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MA-AA-&4-3008 Revision 0 Page 25 of 40 ATTACHMENT 2 Work Packag Forms Paue 1 of 3 1.e woo Request no.: eI 0 12-7q97-i -o0(

MA-MAAD4-0300S Attachment 2 Foreign Materlal Exchision Requirrements.

FU Ajt~A CLASSIFICAIUTM: An RE Arom 1 Is es~Italetd in situations whomr a final visua lnspecton d Inerala ds w

prim lo syum dlosre is ag possibe du to conifguratioi orowcmmtna~owk a FME Ara2 wil be seMtatid.

W.k P__m - IW ApRopriale FME Area

-AREA IA nK Rqul~wiewseu These requireimetrts Wal be compleft Required WIGS Initials Required Was

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.tr lo lnb l

Ihh, FME Work Pe_

discussed Yes Y_

yes SmwOCoba addressed durin projob brief yes Yuescr FME Devios were addressed Yes FMEA

_n Yes in PIYs A

s Pouted (Affannt 2

2)

Yes 2

. Un Yes

___7 FWE.A Prujob Inpections Wefored Yes Yes FME Mono requied Yes/No I.

A A discreton of Ow Work Group Supenrhor. tis item may be N/A.

I.

I I

I yes soe MOw Tea Sw FMEA Log eqtiod (Atachment 2, Page 3).

Yes See Below Yes/No S GO r

.__.Below il Interal Forign Material Inspection completed and appropriate levels of FME controls exist

.L 87=,

I Lehd Worker InitialsiDate FYE INTERNAL DEVICE RECORD Inrnal Device Descnpion Locaion Date Lead Worker Dab* Removed Leed Worker Instated Initials lris Tool mid PS Log Used?

If Tool ami PwOs Log 5 used. recorcft pnior to hrni toeeou

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I2 NSWP-W-01 Revision 5 ASME Welding ASME WELD RECORD BIT A

'ED RECORD GENERAL WfORMATION f

Safety

, 06 Regulatory/Augmented Quality

_Ista L

006 Unit:

0t Non-Safety S4ppkwwm E] Reliability Sheet PrL P]

-T_3Seismic Work PwAckge No.:

970122923-01 Document No.:

13 Rev.: All 0

Wekd No.: I DwgiDoc. Number & Rev.: CBEM-10754[DOC# 111 Design Table: NA EPN No.: IRCSOO2C ASME Code/Class:

SECT. Ill /CLI Description (Item #1) VALVEBODY Base Metal Spec.: SA-351 GR.CF8U P-No.lGr. No.: 811 Nom. Thick: >1" Dia.: WA Descripton (Item #2) GUIDESTOP BLOCK Base Metal Spec.: SEE REMARKS P-No.lGr. No.: B /1 Nom. Thick: 3/8" Dia.: tA WPS No. & Rev.:

8 MC-GTAW End Prep Detail: PER DOC# 11

___- s

[J Open Root ] Consumable Insert

[)Backing Ring Fillet-Min. Size her:

Thkess: Minimum:

Mximum: ~

~

s~P

'9er P. t /@

U O ---

Fll erMaterialClass X Rot: ER316L

[3 IntermediatePass(es): ER316L x] FinalPass(es):

ER316L PWHTQ N/A F for N/A Minimum Preheat Temperature: 50

_...F Maximum Interpass Temperature: 350

• F I

Process & Inspection Activities Attributes N/A'd: 5 6 7 81213 I

I iI Fi-Up Inspections (6.317.3)

El Heat/Serial/QRI No. of Insert or Backing Ritig

4.1 Preheat

(6.4/7.4) Actual:

Temperature Indicator I.D.

9.Interpass Temperature (6.8 / 7.8) 1Actual: __Z

_ F Temperature Indicator I.D.:

10. FillData: (6.9.WPS 17.9).

HeatLotlORI No.:

2l__

AWS Classification: E PI -

L

'Po.

A".

Heat/LotIORI No.:

AWS Classiation IL

.3

-I',-,-n,-,

11 "---

I I i "t, I

NS1W-W-0 I Rlevc 5 ASME Weid&V~

.ONT A oASME WELD RECORD (COM'd)

Pa" 2 of 2 Nork Packae No.

IM223-M DOeeM NO:

13 Rev.:

0

-rkA "M

O

-mi Proces & h -

c A~vfn fCons W*

.D iL REJ 0

hlUD_

11 F gvMeidm0weof1 7102 j1 Hoc Jo 4 iE&#K&

8ftW MTA P~ 2: A-4 YM3NORJF 3ULT 1ir 1 A SA TVE :M 00 e

}~VUI JJ~~

0' s1.

Gow-W

{ ;>Jfsasotlhas odil l

3tX Aof

{a-4k7, it)>

k.

i, I

W.

r
.,

1
.0 Work Complete/Date (8.)

Inspection Complete/Date (B.)

Mintnance SupvJForeman QC Inspector Reviewed By/Date (8.)

Reviewed By/Date (B.)

ANI/ANII Overview iI i ;..

I:

U.

I1z' NSWP-W-O1 Revision 5 ASME Welding t

WEXHIBIT A

ASME WELD RECORD Page 1 of 2

-WELD RECORD GENERAL INFORMATION

[

Safety Station 006 Unit:

01 L

Regulatory/Augmented Quality

.mnt n

0 Non-Safety El Reliability She:CPn A[]

Seismic Work Package No.:

7 1

-01 Document No.:

14 Rev.: 0 1 Weld No.: 2 Dwg./Doc. Number & Rev.: CBEM-10754[DOC# 111 Design Table: NIA EPN No.: IRC802C ASME Code/Class:

SECT. III I CLI Description (Item #1) VALVE BODY Base Metal Spec.: SA4S1 GR.CF8M P-No.lGr. No.: 8,1 Nom. Thick: >1' Dia.: tA Description (Item #2) GUIDE STOP BLOCK Base Metal Spec.: SEE REMARKS P-No./Gr. No.: 811 Nom. Thick: 3/8 Dia.: N/A WPS No. & Rev.:

8 MC-GTAW End Prep Detail: PER DOC#

[

Open Root [L Consumable Insert

[ Backing Ring Fillet-M. i n~~~~

MeoHhcces M

laximum:Y FilerMateralClss [0Root:

ER316L

] Intermediate Pass(es): ER316L

[! FtnalPass(es):

ER316L pWHT a. N/A

'Ffor NIA Minimum Preheat Temperature: 50

' _.'-F Maximum Interpass Temperature: 350

'I 0

Process & Inspection Activities Attributes N/A'd: 5 6 7 8 1213 Welder OCInsp.

oveiew Wede WWI.N ID REJ ACC InitLDate

1. Pre Fit-Up Inspections (6.117.1)

H oc OEnd Prep NDEReq-d O PT 0

MT Ho NDE Report No.:_AZ

2. Base Material Data (6.217.2) 65

1. 1 Heat/SeriaICORI No. E' 0s71,8z 4

1. 2 HeatlSeriaVQRI No #4D} 305o9g?, /

/g '°

3. Fit-Up Inspections (6.317.3)

O Heat/SeriaDQRI No. of Insert or Backing Ring

/C-/°

4.1 Preheat

(6.417.4) Actual:

i

,7,..

5F 3

Temperature Indicator I.D.

4 d zvZ

/o5/-0O 9.Interpass;Ten ~rallciA.817.8)

9.1 Actual

5 N

3hS3f Teruperature Indicator lD.:

10. Fill Data: (6.9. WPS /7.9)

Heat/Lot/ORI No.: 7/-

AWS Clssiication: f

/4As

.o35d14 po, HeaVLoVQRI No.: ___

AWS Classification:

0

.1

.it U

I, i..-*

U (4

NSWP-W-01 Revision 5 j

ASME Welding WCEXHIBIT A

ASUIE WELD RECORD (Cont'd)

Page 2 of 2 2Oork Package No.:

970122923-01 Document No.:

14 Rev.:

0 Process & Inspection Activities (Cont'd)

Welder HfW QC Insp.

ovw ID REJ ACC InltiDad

11. Final Wo Visual nspection (6.10/7.10) 3 HQCo

/o

,/0 REMARKS: BASE METAL EM 21: SA-470TYPE 304OR 316

,4 i

.j 2

4



,t

.R,

';s A

.E Work Complete/Date (8.)

Inspection Complete/Date (8.)

intenance SpvJForeman QC Inspector Reviewed 1, Reviewed By/Date (8.)

ANIIANIK Overview

C.

-i Cod SPECIAL PROCESS PROCEDURES MANUAL NONDESTRUCTIVE EXAMINATION

' w Page 10 of 1 1

- Rev. 23

" 08-01-99 a

C 8

II Likuid Penetrant Examination NDT-D LIQUID PENETRANT EXAMINATION DATA SHEET 06 UNT 01 REPORT NO.

d ASME Sect III Class 3 2O00 - 229 STATION BYRON SYSTEM RC WORK REQUEST NO.

-- 70f292!221 9? 7 /22

.s~wj -° I COMPONENT/LINE NO.

Block Guides EPNISERIALNO.

IRCS002B REF.DWGJECN/FCR NO.

FCN #CBEM-10754 REV. -

PTPROCEDURE NDT.D ACCEPTANCE NDT-D2 APPENDIX A

R123 R11I R/12 MATERIAL)SZEICKNESS SA-479/ 2-38' x7116 x318' WELD NO.

NIA COMPONENTTEMPERATURE 72 Deg. F PENETRANT MATERIAL MG.

MAGNAFLUX TYPE BATCH#

TIME CLEANER SKC-S 99D043(

PRE-CLEAN 5

MINS.

PENETRANT SKL-SP 98A16K DWELL 10 1WNS.

DEVELOPER SKD -S2 97E05K DEVELOPMENT 7

bRNS.

EXAMINATION RESULTS ACCEPT X

REJECT SEE BELOW EXANWATION COMMENTS & DESCRIPTION:

WA Meefs the requirements of the SPPM Volume IV, NDT-D-2 Performed a PT Examination of 6 Block Guides for the Loop Stop Isolation valves.

Heat # D83059A #4D98951H04.05 Heat I D83059A #4D98951H04-06 Heat # D83059A #4D98951H04-07 Heat

• D83059A 94D98951H04-08 Heat

• D83059A 14D98951H04-09 Heat J D83059A #4D98951H04-10 EXAMINER H. M. Ackerman LEVEL II DATE 09/27/00 ComEd REVIEWED BY -

a _

DATE

!-?-L AI/ANI DATE 9-2-0-c I

,,n..

7

,t2C:

Iq IREV: o l l BAP 600-STl APPROVED 12/02198 Facsimik Revision 6 POOR QUAUITY ORIGINAL ASME SECTION XI REPAIR/REPLACEMENT REPORT Part 1.

General Information Work Request No:

97O12292S0¶ Unit:

01 Design Change No:NIA System:

RC EPN:

1RC8002C ASME Class:

1

==

Description:==

IC RC LOOP CL STOP ISOLATION VLV Original Design Specification.F2 702 Original Construction Code:SECTlI 1971 Ed VW73 Ad Replacerent Design Specification: F2702 Replacement Construction Code:SECT.11 1971 Ed W 7 3 Ad Code Cases To Be Invoked:

-A i4,4 A!,

Code of Repair ASME Section XI_,

89 Edition NO Addenda Description of Flaw/Problem: INTERNALVALVEGUIDESARESUSCEPTABLE TO FAILURE Describe Flaw Detection method (i.e.,

NDE Method, leaking, etc.):

SEE 1RC8002A (Attach additional sheets as necessary)

Proposed Work Instructions:lNSTALLGUIDESTOPBLOCKSINVALVE INACCORDANCE WITHWESTINGHOUSEP OOeE -:

10794

)

DfAWIV. qDqaqt RE.3 ( C L

qI563.3 )( 7'*

q 17 oO (Attach additional sheets as necessary)

Method of Flaw Removal/Repair/Replacement:

IL Grinding/Blending/Buffing IL Bolting d

Welding

0. Other _

IL Mechanical Joint Disassembly Corments: _

PAUL HARDENBROOK 613/00 3145 MAINTENANCE PLANNING Originator Date.

Ext.

Department 1-'-

l 1(O76BAAIWPFlllll9B-FI r

....>...AS

0

(-

..C p.

r j IK POOR F'_L1AL1TY 3RIGINALAP "oO-STl Facsimile Revision 6 APPROVED 11;D02,8 Part 2:

Engineering Evaluation (Verification of Acceptability)

Scope of Applicability:

W ASME Section X1 Repair/Replacement O

ASME Section XI. IWE'IWL Repair/Replacement O

Replacement of Valves, Piping. Fittings or Supports S 1" NPS O

Temporary Non-Code Piping Repair o

This is Not a Section XI Repair/Replacement ASME Form NIS-2 is required.

Mode of Failure: IXII, 1

&da1r

• /1 A

/n;Ke44 g

=;s r;Lcss ;ji m v

Suitability Evaluation (including Weld Process): O N/A) W A s

4 e*

( 1,W I

>?N C1

Igo, Supporting Technical Documentatioh:

£L 9 q~ /3 <Z

,/~//It A'd f.~z7I^ig

,'w O//

/f~

3C Is the intended life of the repair or the item to be used for replacement less than the design life of th, item being repaired or replaced?

1 3 Yes No 0 N/A Is application of an ASME code case symbol stamp required for the repair or replacement Item?

0 Yes V

No 0 N/A 0 (0768AA/WPF/'11198-Fi

5.

C.,

. C

.AI 3

a APPROVED 1'029S Facsimile I'..

BAP "600-ST1 PQ R Reviion 6 QLI417yr

'GlQ Code Review:

maintenance Replacement meets Original Code Requirements BAP 1600-5T2 Code Reconciliation O

Modification Replacement meets Applicable Code Requirements o

Repair meets Applicable Code Requirements 0

Replacement of Valves. Piping, and Fittings or Supports 5 1' NPS meets material and primary stress level requirements of applicable Code.

BAP 1600-5T2 Code Reconciliation #

o Temporary Non-Code Piping Repair meets requirements of NRC Generic Letter 90-05 (NRC approval may be required).

D Not applicable.

Required ASME Examinations and Tests:

(Note:

All NDE will be performed to the ComEd SPPM Procedures or Station Procedures unless otherwise noted in work instructions).

0.

In-Process:

Pet Do-b 3z1P 1

4..

Post Maintenance:

2.

3.

4.

Completed bj Reviewed by Reviewed by r

A,

'S/t7 Qgh20Lj

-7//2;62 t Support Eng./ISI roup Date AIA Responsible Engineer (IWL Scope Only) 9 426)

Date date ANI (For Welding)/ANtf

' (0768AA/WPF/111198-F)

.1 BAP 4OO-5T1 APPROVED 1212O`98 Facsimile P

9 Revi~ion 6 Part 3 Repair/Replacement Report Completion Checklist VAL Mode of Failure/Suitability Yes O No Evaluation tPart 2) Complete:

Testing Requirements (Part 2)

Yes O No Satisfied:

New Welds. Valves. Components Yes O No Incorporated into ISI Program:

NTS Item #

Basel ne Data Results Review 1Yes No Complete:

Y ASME Code documentation included in g Yes 0 No Work Package:

UFSAR Table A1.126-1 Update Initiated 0 Yes 0 No for Permanent Repair of Temporary Non-Code Piping Repair:

Action Item, or equivale:LL, Initiated 0 Yes 0 No for Permanent Repair of Temporary Non-Code Piping Repair:

NTS Item #

ASME Form NIS-2 Form Initiated (thru Yes 0 No par: 7)

Completed by i

(._

D N/A O N/A O N/A O N/A O N/A A N/A X N/A 0

o N/A

.110

/Dafe k

I Group (Final) (0168AA/WPFj1l1l98-F)

0.

4 I,

.4 3

I 0

3

-L FORM NIS-2 OWNER'S REORT FOR REPAIRS OR RLACEMENT As Required by th Prvsou of tk ASM Code Setfln MI nnnD NIAl ITVn nR

.3 1.2

0.

r---

N-

-, u.

Cam OKe FIEU i Nahd PMLa.

CWWuo I.

Date 1OW0/OO Sheet I of 1 Abte L.

PIhnt irou Nwdar ftwer Stao Naw 4450 N. Gera Chure Rod. 3Bro. II Work Perform4d by PCI Eeerzy Servces N2 Oet Evwm Dr., ake B

f. IL 6004J Unit Work Reatst No. 9701229234l. 03.407 3.

RwakWAm.t.O )bb.MN.. Q.0C lIpe Code Symbol SwUp Not App~mbe Authorization No. NA Ano k Eiqinrtion Date Not Applicable Ne No I.

dentifc ton of System React Coolant (RC)

'03

,.?/

AAps

5.

(a) Applic"le Constmction Code Section m 19;* Edition,.S Addenda./e Code Cas (b) Applicabl Edition of Section Xl Utilized for Repaits or Rcpbcument Components 19 89

6.

Idetification of Components Repaired or Replaced and Replacement Components W~d "m of Mwawnw

_-. M.

bwd xq-IWW

-A I

i I

-tCH0815II IRCIOOMC I

.'t Ho53059A16

..la 04-114937.403 fld wow 7w-w Ws WA IRCl1AC4 1W40 1954

• 1

.-1

'It, rF Wedd Fc1t n

aa

.a IRC21AC.r 2000 Rvm. t No fb O S

7W40 fuided H

Crp.

Waa als IRC21AC-.

1934 Itd No W.244 FW.24 Fiel Wld Ca E£A-WA

_a IRC21AC-8 2000 K.taowU No 7W44 S<__

FW244U ruid wow HuoCmr.

aa ala IRC22AC-1 IQ'2 19U RVLace No FW.417 FW-417 Fa WSd PtCIEV aa IRC22AC-1 I

- 2000 R

_owM NO IW.417 Se_

FW-.417 I%5s 160 I_60 Crp.

It':

462294 IRC22AC-1/12' a

NJ_

29U No I WCmyIC AS?

M Coad HLT IRC22AC-1 %-

_HaM: A1356 N/A I

1995 R

No

7.

Decription of Work: Install Guide Stops in IRC002C/Cutout &Re-install IRC21AC. IRC22AC 1all New Couplia S.

Test Coucmed:

Hydnaatic El Pneumatic l

Nominal Operating Prsu 0

Other Q Pressu 223B psi Test Teap. ___

__3 _

Note: Supplen l sheetin form ofist skches, ordrings may be used. provided (1) size is £-1r2 in. x II in.,

(2) inrmation in items I thmough 6 on this report is included on each sheet, and (3) each sheet is numbered and the Po of shee is Iecorded at the top oftJtis form.

lb.. lam be. ber skev~igy vuwwIn nW__

,00 )

r.,

93

9..

Reviwks lmvoWdCodc CaweN416-1 FORM NtS-2 (Back)

Wk 1oln-zZ3 -0I

.. I it-

.e:.

G AM U " ]

AWhwse gap*" 0 _*at,

-0, -07 OFhUALI I Y UFRIGAL vs5 S. Jo//Xt1 el

&Z/,

I1,

ysTtf,

,/. k / i 7/S Ae,'/jZf ey,~ol I'...

C.

CERIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this Eglacement conforms to the rules of the ASM C*ae, Seclion Xl.

Type Code Symbol Stamp Not Applicable C

icna of Authorization No. Not Applicable Expiration Date Not Applicable Signed 1

7r Date IZA.

.20 0 CERTIFICATE OF INSERVICE INSPECTION

1. the underigned. holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and i

the State or Province of Illinois and employed by HLS.ILLL Co of Hartford, CL.

have inspected the components describe in this Owner's Report!

during the period v3 J%'JZc' to and state that to the best of my knowledge and belieft thc 0 ir has plrfofined examiuadions and takifco~ectien measures described in the Ouner's i

Report in accordance uith the requirements of the ASME Code. Section XLj By signing this certificate neither the Inspector nor his employer makes any warranty. expressed or implied, concerning the examinations and coecaiive masures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

O..g

~MI~'~"4~4 Commissions Date

./

.20 00 I

-C*1

.4 I

I

-4

-1 I