ML051660529

E-mail from Chrzanowski to NRC, Byron Lsv Info 1

ML051660529
Person / Time
Site:	Byron
Issue date:	03/18/2005
From:	Chrzanowski D Exelon Corp
To:	Dick G, Thomas Scarbrough Office of Nuclear Reactor Regulation
References
Download: ML051660529 (31)

Text

George Dick - ByonLSIV Info 1 Page 1 From: <david.chrzanowskiC©exeloncorp.com>

To: <gfd@nrc.gov>, <tgs~nrc.goc>

Date: 3/18/05 12:18PM

Subject:

Byron LSIV Info 1 Action Required:

Recommendation:

I am also including the drawing again since I misaddressed it earlier.

<<<Document #1 Drawing.pdf>> <<Document #1 Part la.pdf>> <<Document #1 Part lb.pdf>>

David Chrzanowski Licensing Engineer Exelon Nuclear - Cantera phone (630) 657-2816 pager (630) 683-0535 cell phone (630) 826-0604 fax - (630) 657-4327 This e-mail and any of its attachments may contain Exelon Corporation proprietary information, which is privileged, confidential, or subject to copyright belonging to the Exelon Corporation family of Companies.

This e-mail is intended solely for the use of the individual or entity to which it is addressed. If you are not the intended recipient of this e-mail, you are hereby notified that any dissemination, distribution, copying, or action taken in relation to the contents of and attachments to this e-mail is strictly prohibited and may be unlawful. If you have received this e-mail in error, please notify the sender immediately and permanently delete the original and any copy of this e-mail and any printout. Thank You.

- --. .. .- I I I - - -o .. - r -! -, - .. I . . .-.- -- - . - - -- --

c.:\temD\GW100001 .TMP Pacie 1 1; I c:\temD\GWIOOOO1 .TMP Paae 1 I Mail Envelope Properties (423B0D5A.1CB: 12: 41419)

Subject:

Byron LSIV Info 1 Creation Date: 3/18/05 12:17PM From: <david.chrzanowski @exeloncorp.com>

Created By: david.chrzanowski @exeloncorp.com Recipients nrc.gov owf4_po.OWFNDO GFD (George Dick) nrc.goc tgs Post Office Route owf4_po.OWFNDO nrc.gov nrc.goc Files Size Date & Time MESSAGE 1242 03/18/05 12:17PM Document #1 Drawing.pdf 160981 Document #1 Part la.pdf 2419405 Document #1 Part lb.pdf 1235455 Mime.822 5225340 Options Expiration Date: None Priority: Standard Reply Requested: No Return Notification: None Concealed

Subject:

No Security: Standard

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• I 0 7TV 01~ ~ EbOT a44W>11 Ut 00/ I1 1 ' .EMA 1. /0 50, lc 1E c

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. 0 gtO L 5(1 OESCIC t ToV 0P1.0t 10c0 _- 4'0l 0D 1.C841 Oc 1 .

100 _.O¶ .00 KEEP BK1._11 _ IoST _.____.

l 001 T 11(1.? 01L0C LEGS INT0 THE 0.U3..

of onA500?

AM COUALC~

ASSEMBLIES5 114*504000. 114(310001.

~ fI(7t2(00 000 01100(00001.

l9ll 010 "C TKWU.73 0O 1.01(0 0.AS.* 001101 C .01.41.. WITH *7 102402£ TVP(

04 0 O~l V *IA4UM Al C000ALTCON(110? SNALL O01

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.... PAOIC TSo.o~c WINE SMALL VElt? RcoutmtOrTs o SCTION11II wiST

• 00050010 II.5. III 0.30or VIME 0 00. 00a A.0 POESSuREi 0111 CIIW)*010 0 .1 0114.1 CerrtlIo( re.14oTMWICAL I *r A PLANTSl 81.0-4 00100 !0! 4.0.0045,Wr~~n IA' IFIELD lcil MODIF-GUIDE

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.. 1201T000t 510t.s80. (.9760 Al/CAI9100 11-3 0

~Ly~ETENTION.ISOL R VV

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- - - FIELDLOODIFICATION-GUIDt RETENTION ISOLATIONVAL.VE

. f.., - I * ---- no, .DI 17 I L DMN

. -C -

I ." . -W I- -

Yoke and Auxiliary Limit Switch Assembly.

Stem Assembly ,

Bonnet and Stuffing Assembly

. Body Figure 1.1 Hain Loop Isolation Valve 1-2

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FIGURE 1.2 BODY AtlD COIMPONIENTS 1-3

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Comma PaM: 2 Work gequest Task: 970122923 01 l Dat7: 09/25/00 Maste: Number 01 1 RT 1 of 2 Package Type D DUPLICATE Work Date:

heOct : MOV IC RC LOOP CL STOP VLV tuk Oitle: REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE 1 r, TASK DITZMCIATION DATA:

DATA: 50.59 Scrn Rq: N Safety Related Y Y Critical Comp: Fire Protection: N Code Related Y Y Availability : N ASME XI/IST N Reliability Rel N N Modification : N Cntnmnt Isolat : N Regulatory Rel UN Tracking Code: Fire Hazard N EQ Related UN RWP Rqrd Y Confined Space : N Control Rm Equip: N OOS Rqrd/No Y 990024622 Personal Safety: N Effect S/R Eq y Spcl Hazards ND PMV Required N Leakage Related x Spcl Precaut WG PIF Rel:

Unit Derating Barrier(s) ISI Required Y Foreign Mtl Exc:l: Y Mode Required: Reg 1.97 EPA Log Entry Applic Mode Temp Alt Rvals Required Tech Spec y Trouble/Brkdown: N Weighting Factor: Work Plan Fac: VP ND QS RS VS WE Security : N RWP Request No. : 99005974 RWP No/Rev  : 001827 00 QC REW(TS & COECNTS: QC Inspection Standard:

QC HOLD POINTS TOR WILD INSPECTION. SEE NSWP WELD RECORDS 06/03/00 NXC96 AND WORK INSTRUCTIONS. 06/03/00 JO(C96 h 06/03/00 3(C96 R TO PERPORN INTERNAL CLEANLINESS INSPECTION 06/03/00 NNC96 QC Inspector :

Wor. Reques: a- 970122923 01 1111 IIII0IlIIII 11111 l 1D III III Date:

IIII IIIII 111IIl 09/25/00 MatrN--~,01 I PART 1of 2 PackaqgE yp.-  : D DUPLICATE Work Date:

• meAc: MOV 1C RC LOOP CL STOP VLV ask T::Ie: REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE WORK DESCRIPTION: CLNINSP

• 0* WORK SCOPE **

INSTALL GUIDE STOP BLOCKS IN ACCORDANCE WITH WESTINGHOUSE FCN# CBEM-10754 (DOC# 11) AND THE REQUIREMENTS STATED IN BAP 1600-5T1 (DOC# 19.

ONCE ASME MATERIAL(S) IS/ARE CHECKED OUT TO WORK REQUEST, SUPERVISOR/DESIGNEE SHALL RETURN WORK PACKAGE TO WORK PLANNER FOR COMPLETING NIS-2 FORM AND OBTAINING REQUIRED RRR DATA DOCUMENTATION.

.MM SUPERVISOR/DESIGNEE:

SIGNATURE / DATE PRIOR TO START OF WORK, REQUEST QC TO PERFORM PT EXAM ON GUIDE BLOCKS. RECORD NDE REPORT NO. e: z RECORD AS FOUND VALVE POSITION.

AS FOUND:OPEN - (V')

• CLOSED - ( ) 0* THROTTLED - (  %)

INSTALLER: - - /

SIGNATURE / DATE MAINTAIN SYSTEM CLEANLINESS IN ACCORDANCE WITH FME PROCEDURE MA-AA-AD-6-03008 AND ATTACHMENT 2.

E I AREA 1 AREA 2 (X1.

INSTALL FIXTURE FOR PCI ROBOTIC WELDING MACHINE ON THE 8W BYPASS NOZZLE OF THE LSIV.

---PERFORM TACK WELDING PER NSWP-W-01, PCI PROCEDURES GWS-1, WCP-6 AND WCP-8 AND PCI WELDING PROCEDURE 8 MN-GTAW/SMAW.

-- -PREHEAT: 50 DEG. INTERPASS: 350 DEG.

- - -FILLER MATL.: SMAW = E308/E316 GTAW = ER308/ER316

- - -QC FINAL WELD INSPECTION: go '

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970122923 01

'9 7 01 012 2 JjjjJj~jjJ 9I 3il 1i 1liii1li11 01 211,111 Dll 1111 111,11 II1IIilh1JIIIJIII 11111 11111 i 11111 If PART 09125/00 lil PAR 1 of 2 D DUPLICATE ..

• - MOV IC RC LOOP CL STOP VLV 1as. o. -REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE WORK DESCRIPTION: CLNINSP INITIAL/DATE CLOS ER POWER TO THE CLOSED LIMIT SWITCH POSITION CONTINUE TO CL VE MANUALLY TO THE STEM STOP POSITION (APPROXIMATELY 3/8" MIT SWITCH POSITION).

MARK A REFERENCE LINE ON THE VALV E CORRESPONDING TO THE TORQUE ARM POSITION. KEEP REFERENC OETO CHECK THIS POSITION AFTER BLOCK WELDING. .,

OPEN VALVE ELECTRICALLY 1TO THE FULL OPEN POSITION FOR WELDING OF THE BLOCKS.

• PROVIDE PROTECTION FOR VALVE SEATS FROM DAMAGE DURING BLOCK INSTALLATION.

ALL GUIDE BLOCKS IN ACCORDANCE WITH WESTINGHOUSE FCN EM-10754 (DOC# 1:. USING WELD MAP (DOC# 12).

- --PER WELDING PER NSWP-W-01. PCI PROCEDURES GWS-1, WCP-6 WCP-8 AND PCI WELD PROCEDURE 8-MC-GTAW USING WELD P (DOC# 12) AND W-01-A WELD RECORDS (DOC# 13 -1

--- DOCUMENT WELDIN ING W-01-A WELD RECORDS (DOC# 13 THRU 18)

--- PLACE BLOCK AGAINST G AND TACK WELD TO VALVE BODY.

---

PLACE A LAYER OF WELD AR BLOCK EDGES TO BE WELDED.

TAP BLOCK TO KEEP IT AGAINS E GUIDE.

---

USE CAUTION NOT TO MELT BLOCK L INTO THE GUIDE.

WELDING COMPLETE - INSTALLER:

CLEAN SEAT SURFACES AND INSIDE OF VALVE BODY TO REMOVE DEBRIS AND RESIDUE FROM WELDING AND NDE.

INSTALLER: ,

INITIAL/DATE

CN0in1* f Pag 5 work Request Task: 970122923 01 l Dat- 09/25/00 Mastdl Number  : 01 P+RT 1 of 2 ackase Type  : D DUPLICATE Work Date:

meicc : NOV 1C RC LOOP CL STOP VLV ask tiitle: REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE 1

WORK DESCRIPTION: CLNINSP VALVE ELECTRICALLY TO THE CLOSED LIMIT SWITH POSI CONTINE TO TO CLOSE VALVE MANUALLY TO THE REFE _ MARKED ON THE YOKE IN THE PREVIOUS STEP.

IF TORQUE ARM DOES NOT OHN TO THE REFERENCE LINE.

RECORD DIMENSION PROM THE T ARM TO TE REFERENCE LINE.

CONTACT ENGINEERING POR RESOUT L DIMENSION - q /u/cc-9 REMOVE FIXTURE PROM THE 8' BYPASS NOZZLE ON THE LSIV.

REQUEST QC TO %.SUALLY INSPECT REMOVAL AREA AND TO PERFORM NDB (PT) EXAM.

• NDE REPORT NO. ooo -p 2?

g ~~~~QC: __ c _

AITIL/DATE

• • • • • • HOLD******

QC TO PERFORM INTERNAL CLEANLINESS INSPECTION(S) AND DOCUMENT ACCEPTANCE USING APPROPRIATE ATTACMEKNT(S).

POSITION VALVE IN THE AS FOUND POSITION RECORDED AT INITIAL WORK INSTRUCTIONS.

AS LEFT :OPEN - (V)

• CLOSED - ( )

• THROTTLED - (  %)

INSTALLER: / jo°i1-IGNATUR / DATE

• • • • • • • • • • • • • • • • • • • • • • • • END OF REV.O****************O***O***

• • WORK SCOPE **'

INSTALL GUIDE STOP BLOCKS IN ACCORDANCE WITH WESTINGHOUSE DRAWING 4D98951 (DOC# 21) (PROVIDED BY ER9915633, DOC# 22)

AND THE REQUIREMENTS STATED IN SAP 1600-STI (DOC# 19).

COMMION *jl fl111111luf gjj ll l li Page: 6 Work Rezj4es:  :%s 970122923 01 IIIIIlIIIIIi illi ll fi 11111l Date: 09/25/00 Maste':ub- 01 I PART 1 of 2 ackag.Ž .,.-- D DUPLICATE Work Datr':

me/Ac: : NOV IC RC LOOP CL STOP VLV as' T:: : REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE WORK DESCRIPTION: CLNINSP REVISE PREVIOUS WORK INSTRUCTIONS AS FOLLOWS:

INSTALL GUIDE BLOCKS IN ACCORDANCE WITH THE NOTES AND DETAILS ON WESTINGHOUSE DRAWING 4D98951 (DOC# 21) USING WELD MAP (DOC# 12).

---PERFORM WELDING PER NSWP-W-01, PCI PROCEDURES GWS-1, WCP-6 AND WCP-8 AND PCI WELD PROCEDURE 8-MC-GTAW USING WELD MAP (DOC# 12) AND W-01-A WELD RECORD (DOC# 13 & 14).

--- DOCUMENT WELDING USING W-01-A WELD RECORDS (DOC# 13 & 14).

--- FILLET WELD MAY BE LESS THAN .25" AT THE START AND FINISH OF THE WELD.

---

USE CAUTION NOT TO MELT BLOCK LEGS INTO THE GUIDE(S)

DELETE ALL STEPS IN PREVIOUS WORK INSTRUCTIONS PERTAINING TO VERIFICATION OF VALVE CLOSURE. STEPS ARE NOT INCLUDED IN DRAWING 4D8951 (DOCW 22).

REV.1 DOCUMENT CHANGES:

--- DRAWING 4D98951 (DOC# 21) SUPERSEDES FCN# CBEM-10754 (DOC# 11)

---WELD MAP (DOC# 12) REVISED PER NEW WELD DEAIL ON DRAWING# 4D98951 (DOC# 21).

---DOC# 13 & 14 REVISED PER NEW WELD DETAIL ON DRAWING#

4D98951 (DOC# 21).

--- DOC# 15 - 19 (WELDS# 3 - 6) DELETED PER REVISED WELD DETAIL ON DRAWING# 4D98951 (DOC# 21).

--- ER9915633 (DOC# 22) SUPERSEDES ER9913429 (DOC# 20)

970122923 °; 9 /2S/00 v  :; 01 PART 1 of 2 s:g ..--

• D DUPLICATE .*~r .7a --

• MOV IC RC LOOP CL STOP VLV

. s T.>-: REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE ACTUAL START , UTC CHANGE-OUT INFORMATION:

r.:: . . .i~.-  ;  :. * -  :;--;C0 ' S

.  : .:  : W120 1165E26 AS PERFORMED: -'WR

'*~* '*~ - t.*S . . )i4 .. **" . _ .....

' '--rj34: :: ....

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co~iq timm~um.mm.Pag: a Work iequest Task: 970122923 01 i DatV: 09/25/00 Master Numnber 02. ~T 1 of 2 ackage Type  : D DUPLICATE Work Date:

meA(ct  : NOV IC RC LOOP CL STOP VLV ask aitle: REPAIR VALVE INTERNAL GUIDES DUE TO RETAINING PIN FAILURE Worl verformed:

S A.S4tA . e, it C / ,c A ?c #'. 4 j ter a .4 e Continued on Additional Sheets?:

0-

09 Pag 9 Pork equest Task: 970122923 Dat 09/25/00 iatra Number  : 01 IS of 23

'ckage Type  : D DUPLICATE Work Date:

,Tct RC CL D DUV TC AOOP PTOP IV c&itle: RPASR VALV INTZRKAL GSCI$D1S DUE TO R1CTAINING PIN FAILUR V1- mik Root t .au". (if applicable): AYA -  : .. 'I~A'8 Root Cause

.,Coents:

~Iz z p-a-:. -

Da t e : _ _ _ _ _ _ _ _ _ _ Total Hours:

Difeciency Tag Removed: p C sents:

Post Maintenance Verification:

Test No k Dept Inits Date NO POST MAINTENANCE VERIFICATION SPECIFIED

• • • END OF PART 1 *-*

I

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b a,

'Eu.-..'1 ENEDate- 0 1ork equest Task : 970122923 01 lI0EUEEEREI 25/00 Kasti@ Number 01 PARTI of 2 Package Type D DUPLICATE Work Date:

I ¢ct 4e  : NOV 1C RC LOOP CL STOP VLV RkfIitle : REPAIR VALVE INTMRBIAL GUIDES DUE TO RETAINING PIN FAILURE IS.-,

gu73K I SOR FEBACK:

Maint Cause  : _ Maintenance Code:

Avoidance Code : _ Action Taken  :

Pwr Required  : _ _ (Y/N)

Downtime Hrs Min Limited Cond Operation:

Work Delay:

Coments and Hours Rework Coments and Hours mMI Tvne Sub Document Number Sheet Title/Descriition m8p MA-AA-AD-6-00010 ATT# 1. 1 VP REVISION BERET PROC s8p IKh-AA-AD-6-03009-ATTII 2. 1 BILL OF MATERIALS VOL 31 n'aF t901 PrnCIU" -J - A =zui-i$

PROC SPP1 VOL 3A X51P-lI-l-01 EXHIBIT ASB WELD RECORD P. Po" DWYI D"QV SamP '%OI2A~~33:D1.1 -LKE'U 1165326 1165226 R

1 2

1 03FIRWAL "all~

MOTOR OPERATED GATE VA MOTOR OPERATED GATE VA G

DCD FCN CBZX-10754 PROC NSP MA-AA-AD-6-03009 ATT# 5 1 M&TE USAGE LOG rAmz Mr A.D Ah. 01 aO a mCmT 'I POST i-ou 0"ITROWN PROC 318? XA-AA-AD-6-03008 AST.2 1 & 3 PIN REQUIREMENTS DWVO 4D98951 DCD ER 9915633

.f-kcovew'z e 4C&'Poe-47 4*I91'W7.0O iNTZRIALS LIST:

Parts required date/time :

Deliver Parts to :__

Parts Checked & Available:

Parts Assembled In Storeroom Under This Work Request:

R Otv UOM Catalot Id O CataloC DescriRtion - S IP 2 EA 0001026789 1 BLOCK, GUIDE, BSIV RJMENTION, 8A-479 OR SA-24

4

• • • mmND O PART 2 ***

• • • END OF REPORT ***

i

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U 0

@0 MA-AA4.i6.0001 0 Revision I I Page 25 of 38 ATTACHMENT I Example of Work Package Revision sheet Page 3 of 3 WR Number: 970122923-01 Rev. fRevisioni TypeJ NO. j N arjMnr is o Ren3vRe Descr~iption IAOX':. .

Al-A~fPZ5- .~---

rep..

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IfJozr xavisiofl rield Rpprovalx Rtev. no.

Work Packag Preparer Al/ANt/ANN Reviewer Opertkns Technical Reviewer Cross-Discipline Reviewer Approver I .

r Planning J E-3 Walkdown Checklist (mCe back of form for additional commentslinformation)

D"I: EM Z) IM 3 MM 0 Other: CL +/-CI A LU'WR #: 970122923-01 EPN #: 1RC8002C Component Type:

Locabon:Blg o.g,_.. Elev. fr~t Rm.__ _,__ Col. _.__ Row. .. _ Az.

R.Yard ao.Pand RackU:

Cont Rm Equip: Yes .3 No Shielding Issues: Yes Vlo 3 Interferences: Yes El No 3"Cont. Space: Yes 0 No [-

RWP Required: Yes 'I o a Scaffold Required: Yes 81~o 1C Insul Removal: Yes laNo O Isolatable: Yes U-No 0 SwiIHaardzs 0 Asbestos t Protection C] Noise 6lihting 0 CutlingJWelding Other:_ig# D05L 3 Soeat Preautions! Sal etdy Equip: Manlitt !Ladder C Low Voltage Ughting :3 Chemical Clothing Other: i'# )OUC MUJaclurer:. _eia_#____r UTC No: _..-

TypeISize: L5 +/-L!,o° Ins Y a No NO Compoent Laed PresentCorrect: Yes ErNo O AR Ddticiency Tag(s) Hung. Yes U No 0 Tag Number(s):

Typedelealap- Oua nbyylIeakage:.

e dontdyIValdate Problern BA .;:t;.;e C- _ _ _______

VR*pirRecommendation . IM ..... ,

Ž.iLp.S Dg.zI3, CY1{S C-..dk Esbimated Parts Rewred _&z iJL._. _ LIJ) 5 fk

(. la Toots I Speial Toos Requifed:_4 C 5_

OOS Requered: Yes a No C Suggest isolation points:

Temp Mod I Power ReAwired Yes 3 No I]

IfYes specify. _

Long ead parts Required: Yes

• No :; IfYes specy_ .

Area Decon Required. Yes aNo 3 StepOffPadReq'ired. Yes 3ONo 0 DoseConcerns: Yes ENo 0 Security Breaches Required: Yes 3) No 4 Fire Protecbon: Yes tS No C Photo/PictureAvailable: Yes arNo C

_ historyreviewed:

t Yes *-No 3 JTiMock-upTtaining: Yes BNo 1 MAE Zone. C3 Zone I Ifone 2 FWE Concerns: s tXlDQ .

t Key Requited Yes ]; No R Key *. Contingencies Needed: Yes U No LI _

Worn Pnnring Factors: .3 High Risk D HLA J LCO ltigging Required El FreeieRequired El Furmanile Required U Crane Support & Vendor Support UL Painting UShielding !;AScattold Other.

Ptu.

F Barner Invatrment(s):_. .

3 Prorcedures /DrawingsIZVETIPS Rewuired: t5 OIo__Salety Issues: ____ .. .- -

SO FrrnOtnerGruPs. CJI PC ._p Es CooewlJob

t. Duration  : - --------

Dotwncelo. Air .._ Water ..... Electricity Planning Walkdown performed by:  ? L Date: . /- /

"Page 1 ot2

'S 5

.j 1!

I.

Planning I E-3 Walkdown Checklist IFe (wse back of form for additional comawensfinformation) .1 I.,

1 M poto errors I sel etyssus add ressed: Yes (WNO O 1,0MMWID; -

,r;

. Work butctioms t Procecares I VETI IPS Aaequate: Yes 2rNo Q CorredOprs 1d on DO. Yes (UNo U comments De" I ms concerns identted Yes M4NO Q] comment M&TE /Tood W1/ equiplmnt available* Yes IJ No U Comments:_

Crew I Ourion Correct Yes U0I/No Comments:

&vpcw't grous Correct: Yes wB No 03 Comments:

RWP Request Subnfked: Yes Uk'No O RWPI :__ /15_Z_7 OOS Requet Submitted (Adequate: Yes OOSN: (Olt'24 I4 I

I Scafold Request Submited: Yes (BNo O Scaffold d:

hkwAlo. Request Submitted: Yes 'No Li Insulaton a:_

Pal Rfesere: Yes 0 No __Ticket__:

Puts Staged: Yes 0 No Location:

Al Hods Removed: Yec wNo 0; All Eng. Approvals obtained: Yes MKNo 0 Required Tests Identifed. Yes UI No O Xil Procedure Datapoints idenffied: Yes o 0 k-16 1I deta Csrd n package: Yes P* F1O W FME concerns addressed: Yes t-No 0 Orauwirgs Adequae I Legible: Yes  %'No 0 Painting required: Yes 0 No aB Pretab work needed: Yes 0 No at Job sel-up required: Yes O1ho 0 PERMITS:

HotWork *:. Conhined Space 0: Af Spedal Chemical use C: 444 Plant Burlir ImpIrment Number(s): ,. _

N q- .

E3 Walkdown performed by: g r. Date: I 1a I Verify installed:

. M uackr. Model: _ Sial : UTC C_

Validate rermaining data previously collected Is correct: Yes 0 No 0 tHNo - Ust discrepancies / diferenes:_ _

j Validate tools previously listed are correct Yes U No 0 If No - List discrepancies (differences:

First Une SupervIsor: L Date: JD I )b I Cb Page 2 or 2

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MA-AA-&4-3008 LGOCIQIREV0c~t Revision 0 PI Page 25 of 40 ATTACHMENT 2 Work Packag Forms Paue 1 of 3 woo Request no.:eI 0 2-7q97-i 1 -o0( MA-MAAD4-0300S Attachment 2 Foreign Materlal Exchision Requirrements.

FU Ajt~A CLASSIFICAIUTM: An RE Arom 1 Ises~Italetd insituations whomr a final visua lnspecton d Inerala ds w prim lo syum dlosre is ag possibe du to conifguratioi orowcmmtna~owk a FME Ara2 wil be seMtatid.

W.k P__m - IW ApRopriale FME Area -AREA IA

. ~ _ _ _ _ _ _ ______________

nK Rqul~wiewseu These requireimetrts Wal be compleft Required WIGS Initials Required Was

.tr lo lnb l Ihh, FME Work Pe_ discussed Yes yes Y_

SmwOCoba addressed durin projob brief yes Yuescr FME Devios were addressed Yes FMEA in PIYs _n Yes 1.e A s Pouted (Affannt 2 2) 2 Yes .

. Un Yes _ ___7 FWE.A Prujob Inpections Wefored Yes Yes Jt FME Mono requied Yes/No -

I.

AA discreton of Ow Work Group Supenrhor. tis item may be N/A.

I -- I - -. I --

I. yes soe MOw Tea Sw FMEA Log eqtiod (Atachment 2, Page 3) . Yes See Below Yes/No SGO

. r . .__.Below il Interal Forign Material Inspection completed and appropriate levels of FME controls exist

.L 87=, I .

Lehd Worker InitialsiDate FYE INTERNAL DEVICE RECORD Inrnal Device Descnpion Locaion Date Lead Worker Dab* Removed Leed Worker Instated Initials lris Tool mid PS Log Used? If Tool ami PwOs Log 5 used. recorcft pnior to hrni toeeou

/N . ES I very 1 W IWork u .V5 idatal 7/

m cxor SnidSyiIcnwe. Work lVD. I

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2 (X 4 WR# 970122923-01 DOCUMENT# 12 PAGE 1 OF 1 REV.1

I2 NSWP-W-01 Revision 5

-:_ ASME Welding ASME WELD RECORD BIT A

'ED RECORD GENERAL WfORMATION f Safety

, 06 Regulatory/Augmented Quality

_Ista L 006 Unit: 0t Non-Safety S4ppkwwm E] Reliability Sheet P] PrL -T_3Seismic _ 0 Work PwAckge No.: 970122923-01 Document No.: 13 Rev.: All Wekd No.: I DwgiDoc. Number & Rev.: CBEM-10754[DOC# 111 Design Table: NA EPN No.: IRCSOO2C - ASME Code/Class: SECT. Ill/CLI Description (Item #1) VALVEBODY Base Metal Spec.: SA-351 GR.CF8U P-No.lGr. No.: 811 Nom. Thick: >1" Dia.: WA Descripton (Item #2) GUIDESTOP BLOCK Base Metal Spec.: SEE REMARKS P-No.lGr. No.: B/1 WPS No. & Rev.:

[J Open Root ]

8 MC-GTAW Consumable Insert Nom. Thick: 3/8"

[)Backing Ring Dia.: tA End Prep Detail: PER DOC# 11 ___-

Fillet-Min. Size s

her: Thkess: Minimum: Mximum: ~ ~

I s~P '9erP.t /@

UO ---

Fll erMaterialClass X Rot: ER316L [3 IntermediatePass(es): ER316L x] FinalPass(es): ER316L PWHTQ N/A Ffor N/A Minimum Preheat Temperature: 50 _.. .F Maximum Interpass Temperature: 350 *F Process & Inspection Activities Attributes N/A'd: 5 6 7 81213 I

I iI Fi-Up Inspections (6.317.3)

El Heat/Serial/QRI No. of Insert or Backing Ritig

4.1 Preheat

(6.4/7.4) Actual:

Temperature Indicator I.D.

9.Interpass Temperature (6.8 / 7.8) 1Actual: __Z _ F Temperature Indicator I.D.: -__ _._

10. FillData: (6.9.WPS 17.9).

HeatLotlORI No.: _ ,< 2l__

AWS Classification: E PI - L 'Po . A".

Heat/LotIORI No.:

AWS Classiation __

IL

.3 -I',-,-n,-, 11 "--- ,

I I

i "t, I NS1W- W-0 I Rlevc 5 ASME Weid&V~

.ONT A oASME WELD RECORD (COM'd) Pa" 2 of 2 Nork Packae No. IM223-M DOeeM NO: 13 Rev.: 0

-rkA "M - O -mi Proces & h- c A~vfn fCons W*

.D iL REJ  : hlUD_ 0 11 F gvMeidm0weof1 7102 j1 Hoc Jo 4 iE&#K& MTA :MP~

8ftW TVE 2: A-4 YM3NORJF3ULT 1ir 1A SA 00 e

}~VUI s1. JJ~~ 0' Gow-W

{  ;>Jfsasotlhas odil l 3tX Aof {a-4k7, it)> -

k.

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W.

r.,

1.0 Work Complete/Date (8.) Inspection Complete/Date (B.)

Mintnance SupvJForeman QC Inspector Reviewed By/Date (8.) Reviewed By/Date (B.)

ANI/ANII Overview iI i; .. . - -

I:

U. I1z' NSWP-W-O1 Revision 5 ASME Welding t WEXHIBIT A ASME WELD RECORD Page 1 of 2

-WELD RECORD GENERAL INFORMATION [ Safety Station 006 Unit: 01 L Regulatory/Augmented Quality

.mnt , n 0 Non-Safety El Reliability She:CPn A[] Seismic Work Package No.: 7 1 -01 Document No.: 14 Rev.: 0 1 Weld No.: 2 Dwg./Doc. Number & Rev.: CBEM-10754[DOC# 111 Design Table: NIA EPN No.: IRC802C ASME Code/Class: SECT. III I CLI Description (Item #1) VALVE BODY Base Metal Spec.: SA4S1 GR.CF8M P-No.lGr. No.: 8,1 Nom. Thick: >1' Dia.: tA Description (Item #2) GUIDE STOP BLOCK Base Metal Spec.: SEE REMARKS P-No./Gr. No.: 811 Nom. Thick: 3/8 Dia.: N/A WPS No. & Rev.: 8 MC-GTAW End Prep Detail: PER DOC#

[ Open Root [L Consumable Insert [ Backing Ring Fillet-M. i n~~~~ M ___________ MeoHhcces laximum:Y FilerMateralClss [0Root: ER316L ] Intermediate Pass(es): ER316L 0 [! FtnalPass(es): ER316L pWHT a. N/A 'Ffor NIA Minimum Preheat Temperature: 50 ' _.'-F Maximum Interpass Temperature: 350

'I Process & Inspection Activities Attributes N/A'd: 5 6 7 8 1213 Welder OCInsp. oveiew Wede WWI.N ID REJ ACC InitLDate

1. Pre Fit-Up Inspections (6.117.1) H oc OEnd Prep NDEReq-d O PT 0 MT Ho NDE Report No.:_AZ

2. Base Material Data (6.217.2) . 65

1. 1 Heat/SeriaICORI No. E' 0s71,8z 4 _

1. 2HeatlSeriaVQRI No #4D}305o9g?, / /g '°

3. Fit-Up Inspections (6.317.3)

O Heat/SeriaDQRI No. of Insert or Backing Ring /C-/° '

4.1 Preheat

(6.417.4) Actual: i ,7,.. 35F Temperature Indicator I.D. 4 . d zvZ /o5/-0O 9.Interpass;Ten ~rallciA.817.8)

9.1 Actual

5 N 3hS3f Teruperature Indicator lD.: _ _ __ __ ___

10. Fill Data: (6.9. WPS /7.9)

Heat/Lot/ORI No.: 7/-

AWS Clssiication: f /4As .o35d14 po, HeaVLoVQRI No.: ___ _

AWS Classification:

,4 U (4 i NSWP-W-01 Revision 5 j ASME Welding A  :

0 WCEXHIBIT ASUIE WELD RECORD (Cont'd) Page 2 of 2  :

2Oork Package No.: 970122923-01 Document No.: 14 Rev.: 0  :

.j 2

Process & Inspection Activities (Cont'd) Welder HfW QC Insp. ovw 4 ID REJ ACC InltiDad

11. Final Wo Visual nspection (6.10/7.10)

• 3 HQCo  :;.

/o ,/0 REMARKS: BASE METAL EM 21: SA-470TYPE 304OR 316

,t

.1  :.R,

.it

';s I,U A

i..-*

Work Complete/Date (8.) Inspection Complete/Date (8.)

intenance SpvJForeman QC Inspector Reviewed 1, Reviewed By/Date (8.) .E ANIIANIK Overview

C. Cod

-i SPECIAL PROCESS PROCEDURES MANUAL 'w Page 10 of 1 1 NONDESTRUCTIVE EXAMINATION  :- Rev. 23

" 08-01-99 a C 8

Likuid Penetrant Examination NDT-D II LIQUID PENETRANT EXAMINATION DATA SHEET ASME Sect III Class 3 STATION BYRON 06 UNT 01 REPORT NO. d2O00 - 229 SYSTEM RC WORK REQUEST NO. -- 70f292!221 9? 7 /22 .s~wj -° I COMPONENT/LINE NO. Block Guides EPNISERIALNO. IRCS002B REF.DWGJECN/FCR NO. FCN #CBEM-10754 REV. -

PTPROCEDURE NDT.D ACCEPTANCE NDT-D2 APPENDIX A R123 R11I R/12 MATERIAL)SZEICKNESS SA-479/ 2-38' x7116 x318' WELD NO. NIA COMPONENTTEMPERATURE 72 Deg. F PENETRANT MATERIAL MG. MAGNAFLUX TYPE BATCH# TIME CLEANER SKC-S 99D043( PRE-CLEAN 5 MINS.

PENETRANT SKL- SP 98A16K DWELL 10 1WNS.

DEVELOPER SKD -S2 97E05K DEVELOPMENT 7 bRNS.

EXAMINATION RESULTS ACCEPT X REJECT SEE BELOW EXANWATION COMMENTS & DESCRIPTION:

WA Meefs the requirements of the SPPM Volume IV, NDT-D-2 Performed a PT Examination of 6 Block Guides for the Loop Stop Isolation valves.

Heat # D83059A #4D98951H04.05 Heat I D83059A #4D98951H04-06 Heat # D83059A #4D98951H04-07 Heat

• D83059A 94D98951H04-08 Heat

• D83059A 14D98951H04-09 Heat J D83059A #4D98951H04-10 EXAMINER H. M. Ackerman LEVEL II DATE 09/27/00 ComEd REVIEWED BY - a _ DATE  !-?-L AI/ANI DATE 9-2-0-c I

, 7 ,. ,,n..

,t2C: Iq IREV: o ll

• BAP 600-STl

• APPROVED 12/02198 Facsimik Revision 6 POOR QUAUITY ORIGINAL ASME SECTION XI REPAIR/REPLACEMENT REPORT Part 1. General Information Work Request No: 97O12292S0¶ Unit: 01 Design Change No:NIA System: RC EPN: 1RC8002C ASME Class: 1

Description:

IC RC LOOP CL STOP ISOLATION VLV Original Design Specification.F2 702 Original Construction Code:SECTlI 1971 Ed VW73 Ad Replacerent Design Specification: F2702 73 Replacement Construction Code:SECT.11 1971 Ed W Ad Code Cases To Be Invoked: -Ai4,4 , A!,

Code of Repair ASME Section XI_, 89 Edition NO Addenda ,

Description of Flaw/Problem: INTERNALVALVEGUIDESARESUSCEPTABLE TO FAILURE Describe Flaw Detection method (i.e., NDE Method, leaking, etc.):

SEE 1RC8002A (Attach additional sheets as necessary)

Proposed Work Instructions:lNSTALLGUIDESTOPBLOCKSINVALVE INACCORDANCE WITHWESTINGHOUSEP OOeE -:10794 DfAWIV.

) qDqaqt RE.3 C ( qI563.3 L )( 7'* q17 oO ,

(Attach additional sheets as necessary)

Method of Flaw Removal/Repair/Replacement:

IL Grinding/Blending/Buffing IL Bolting d Welding 0. Other _

IL Mechanical Joint Disassembly Corments: _

PAUL HARDENBROOK 613/00 3145 MAINTENANCE PLANNING Originator Date. Ext. Department 1-'-

l 1(O76BAAIWPFlllll9B-FI r

....>...AS

(-

. IK

..C POORF'_L1AL1TY 3RIGINALAP "oO-STl APPROVED 11;D02,8 Facsimile Revision 6 0 p.

Part 2: Engineering Evaluation (Verification of Acceptability) rj Scope of Applicability:

W ASME Section X1 Repair/Replacement O ASME Section XI. IWE'IWL Repair/Replacement O Replacement of Valves, Piping. Fittings or Supports S 1" NPS O Temporary Non-Code Piping Repair o This is Not a Section XI Repair/Replacement

>. ASME Form NIS-2 is required.

Mode of Failure: IXII,  ; 1 &da1r */1 A& /n;Ke44 g =;s r;Lcss ;jim v Suitability Evaluation (including Weld Process): O N/A) W A

. - e* s 4 ( 1,W

>?N C1 Igo, Supporting Technical Documentatioh:

£L 9q~ /3 <Z ,/~//It f.~z7I^ig A'd ,'w O// /f~

3C I Is the intended life of the repair or the item to be used for replacement less than the design life of th, item being repaired or replaced? 13 Yes No 0 N/A Is application of an ASME code case symbol stamp required for the repair or replacement Item? 0 Yes V No 0 N/A 0 (0768AA/WPF/'11198-Fi

5. _

C.,

. C I'..

.AI BAP "600-ST1 APPROVED 1'029S Facsimile PQ R Reviion 6 Code Review:

QLI417yr 'GlQ 3

a maintenance Replacement meets Original Code Requirements BAP 1600-5T2 Code Reconciliation O Modification Replacement meets Applicable Code Requirements o Repair meets Applicable Code Requirements 0 Replacement of Valves. Piping, and Fittings or Supports 5 1' NPS meets material and primary stress level requirements of applicable Code. BAP 1600-5T2 Code Reconciliation #

o Temporary Non-Code Piping Repair meets requirements of NRC Generic Letter 90-05 (NRC approval may be required).

D Not applicable.

Required ASME Examinations and Tests:

(Note: All NDE will be performed to the ComEd SPPM Procedures or

0. Station Procedures unless otherwise noted in work instructions).

In-Process: Post Maintenance:

2.

,* Pet Do-b 3z1P 1 3.

4.. 4.

Completed bjr A, 'S/t7 Qgh20Lj -7//2;62 t Support Eng./ISI roup Date Reviewed by AIA Responsible Engineer (IWL Scope Only) Date Reviewed by 9 426)

ANI (For Welding)/ANtf ' ' date (0768AA/WPF/111198-F)

BAP 4OO-5T1 APPROVED 1212O`98 Facsimile P 9 Revi~ion 6 Part 3 Repair/Replacement Report Completion Checklist VAL

.1 Mode of Failure/Suitability ' Yes O No D N/A Evaluation tPart 2) Complete:

Testing Requirements (Part 2) Yes O No O N/A Satisfied:

New Welds. Valves. Components Yes O No O N/A Incorporated into ISI Program:

NTS Item #

Basel ne Data Results Review 1Yes No O N/A Complete: Y ASME Code documentation included in g Yes 0 No O N/A Work Package:

UFSAR Table A1.126-1 Update Initiated 0 Yes 0 No A N/A for Permanent Repair of Temporary 0 Non-Code Piping Repair:

Action Item, or equivale:LL, Initiated 0 Yes 0 No X N/A for Permanent Repair of Temporary Non-Code Piping Repair:

NTS Item #

ASME Form NIS-2 Form Initiated (thru Yes 0 No o N/A par: 7)

Completed by i (

._ .110

• k I Group /Dafe (Final)

(0168AA/WPFj1l1l98-F)

0.

3 3  :-L *1 4 I, 0

I FORM NIS-2 OWNER'S REORT FOR REPAIRS OR RLACEMENT As Required by th Prvsou of tk ASM Code Setfln MI nnnD NIAl ITVn nR

.3 1.2 Date 1OW0/OO

0. r---N- -, u. Cam OKe FIEU Nahd i PMLa. CWWuo I. Sheet I of 1 Abte L. PIhnt irou Nwdar ftwer Stao Unit Naw 4450 N.Gera Chure Rod. 3Bro. II Work Reatst No. 9701229234l. 03.407 RwakWAm.t.O )bb.MN..Q.0C

3. Work Perform4d by PCI Eeerzy Servces lIpe Code Symbol SwUp Not App~mbe N2 Authorization No. NA Ano k Oet Evwm Dr., ake B f. IL 6004J Eiqinrtion Date Not Applicable

.4I. dentifc ton of System React Coolant (RC)

,.?/ '03 AAps

5. (a) Applic"le Constmction Code Section m 19;* Edition, .S Addenda ./e Code Cas (b) Applicabl Edition of Section Xl Utilized for Repaits or Rcpbcument Components 19 89

6. Idetification of Components Repaired or Replaced and Replacement Components

.-1 xq-W~d "m of Mwawnw IWW 'It,

_- _-. M. bwd -A _

I

-tCH0815II I

- - IRCIOOMC iI - .

Ne

.'t .. Ho53059A16

._____ ..la

._____ 04-114937.403 . . _

fld wow Ws WA IRCl1AC4 1954 No 7w-w 1W40 rF Wedd Fc1t n aa .a IRC21AC.r 2000 Rvm. t No fb O S 7W40 _ _ _ _ _ _ _ _ _ _

fuided H Crp. Waa als IRC21AC-. 1934 Itd No W.244 FW.24 .

Fiel Wld Ca E£A- WA _a IRC21AC-8 2000 K.taowU No 7W44 S<__ -_. FW244U ruid wow HuoCmr. aa ala IRC22AC-1 IQ'2 19U RVLace No FW.417 FW-417 _  :

Fa WSd PtCIEV aa IRC22AC-1 I - 2000 R _owM NO IW.417 Se_ FW-.417 I%5s 160 I_60 Crp. It': 462294 __ IRC22AC-1/12' _ _

__ _ _ . NJ_a _ _ _ 29U No I WCmyIC AS? M Coad HLT IRC22AC-1 %-

_HaM: A1356 N/A I 1995 R _ No

7. Decription of Work: Install Guide Stops in IRC002C/Cutout &Re-install IRC21AC. IRC22AC 1all New Couplia

, S. Test Coucmed

Hydnaatic El Pneumatic l NominalOperating Prsu 0 Other Q Pressu 223B psi Test Teap. ___ __3 Note: Supplen l sheetin form ofist skches, ordrings may be used. provided (1) size is £-1r2 in. x II in.,

(2)inrmation in items I thmough 6 on this report is included on each sheet, and (3)each sheet is numbered and the Po

'., of shee is Iecorded at the top oftJtis form.

lb.. lam be.ber skev~igy vuwwIn nW__

,0 0) r., FORM NtS-2 (Back) 93

9. . Reviwks lmvoWdCodc CaweN416-1 Wk 1oln-zZ3 -0I -0, -07

.. I AWhwse gap*"0 _*at, it-G AM U"] OFhUALI IYUFRIGAL

.e:.

vs5 S. Jo//Xt1 el

&Z/, ysTtf, -I1, ,/. k / i 7/S Ae,'/jZfey,~ol .

CERIFICATE OF COMPLIANCE We certify that the statements made in the report are correct and this Eglacement conforms to the rules of the ASM C*ae, Seclion Xl. _ _

Type Code Symbol Stamp Not Applicable C icna of Authorization No. Not Applicable Expiration Date Not Applicable I

Signed _ 1 7r Date IZA. .20 0 CERTIFICATE OF INSERVICE INSPECTION

1. the underigned. holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and i

-C*1 the State or Province of Illinois and employed by HLS.ILLL Co of Hartford, CL. have inspected the components describe in this Owner's Report!

during the period v3 J%'JZc' to , and state that to the best of my I'. . knowledge and belieft thc 0 ir has plrfofined examiuadions and takifco~ectienmeasures described in the Ouner's i Report in accordance uith the requirements of the ASME Code. Section XLj By signing this certificate neither the Inspector nor his employer makes any warranty. expressed or implied, concerning the examinations and coecaiive masures described in this Owner's Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.

Date O..g ~MI~'~"4~ 4

.20 00

./

Commissions

.4 C.

I II

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