ML051640380

ASTM E119-00a, Fire Tests of Building Construction & Materials, App R, One-Hour Fire Resistive Control Cable Test.

ML051640380
Person / Time
Site:	Farley
Issue date:	08/11/2004
From:	Priest D Omega Point Labs
To:	Office of Nuclear Reactor Regulation
References
ASTM E119-00a
Download: ML051640380 (132)

Text

Page 1 ASTM El19-O00a Fire Tests of Building Construction and Materials*

APPENDIX R, ONE-HOUR FIRE RESISTIVE CONTROL CABLE TEST Project No. 14980-119368, Revision I

• Modified in that the test specimen was not one that is described in the standard, but the exposure was in accordance with the El 19 time-temperature curve.

August 11, 2004 A Framatome ANP, Inc.,

AR EVA an AREVA and Siemens company 58-5047207-01 Prepared for:

AREVA (Framatome ANP DE&S) 6100 Southwest Blvd., Suite 400 Fort Worth, Texas 76109

Page 2 Abstract This document describes the evaluation of an 8/C #12 AWG Meggitt Safety Systems electrical cable and several support systems and attachment methods, when exposed to the ASTM E119 time-temperature heating curve for a period exceeding one hour. All supports and connections remained firm and secure. Electrical testing was performed on the cable before, during and after the testing, and the minimum acceptance criteria were met.

The details, procedures and observations reported herein are correct and true within the limits of sound engineering practice. All specimens and test sample assemblies were produced, installed and tested under the surveillance of either the manufacturer's or the testing laboratory's in-house Quality Assurance Program. This report describes the analysis of a distinct assembly and includes descriptions of the test procedure followed, the assembly tested, and all results obtained. All test data are on file and remain available for review by authorized persons.

Augnist 11. 2004 Deggary N. Priest, President Date Reviewed and approved:

0 7-, %n QA Director Date: August 11. 2004 Omega Point Laboratories, Inc.

16015 Shady Falls Road Elmendorf, Texas 78112-9784 210-635-8100 / FAX: 210-635-8101 / 800-966-5253 No. 0689-01 www.opl.com / e-mail: dnpriest@ix.netcom.com

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 3 TABLE OF CONTENTS ITEM PAGE INTRODUCTION 4 TEST PROCEDURE 4 Horizontal Test Furnace 4 Furnace Pressure 5 Thermocouple Locations 6 Data Acquisition Systems 6 Correction Factor 6 Hose Stream Test 7 Acceptance Criteria (Excerpted from Test Plan) 7 TEST ASSEMBLY 8 Test Slab 8 Meggitt Safety Systems, Inc. (MSSI) Cable Installation 8 TEST RESULTS 9 CONCLUSIONS 15 APPENDICES Appendix A: TEST PLAN & CONSTRUCTION DRAWINGS 16 Appendix B: MEGGERING & CONDUCTOR RESISTANCE RESULTS 37 Appendix C: TEST DATA - FIRE EXPOSURE 51 Appendix D: QUALITYASSURANCE 62 Appendix E: PHOTOGRAPHS 127 LAST PAGE OF REPORT 132

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 4 INTRODUCTION The objective of this test program was to demonstrate the performance of an 8/C #12 AWG Meggitt Safety Systems, Inc. fire resistive cable and cable support designs during a 1-hour fire exposure and following exposure to a hose stream test. The furnace temperatures, furnace thermocouples, Megger testing and hose stream testing were conducted in accordance with Generic Letter 86-10 Supplement 1.

TEST PROCEDURE Horizontal Test Furnace The 7' x 12' x 40" deep horizontal test furnace is designed to allow the specimen to be uniformly exposed to the specified time-temperature conditions. It is fitted with 26 symmetrically-located diffuse-flame natural gas pipe burners designed to allow an even heat flux distribution across the under surface of a horizontal test specimen. Furnace pressures may be maintained at any value from +0.03" W.C. to -0.05" W.C. The furnace has been constructed so that the front (40" x 12')

wall section can be removed to allow the evaluations of wall/ceiling interfaces and other specific applications.

7' x 12' Horizontal Furnace (Plan View)

The temperature within the furnace is determined to be the mathematical average of thermocouples located symmetrically within the furnace and positioned twelve inches away from

Project No. 14980-119368, Rev.l FINAL REPORT August 11, 2004 AREVA Page 5 the horizontal face of the test specimen. The materials used in the construction of these thermocouples are those suggested in the test standard. During the performance of a fire exposure test, the furnace temperatures are recorded every 15 seconds and displayed for the furnace operator to allow control along the specified temperature curve. For report presentation purposes, the data issaved once per minute.

The fire exposure is controlled to conform with the standard time-temperature curve shown in Figure 1, as determined by the table below:

2500 Time Temperature 2250 (min) (OF) 2000 C 1750 0 68 a) 1500 5 1000 1250 10 1300 EU 1000 20 1462 E 750 30 1550 0) 500 60 1700 250 90 1792 0 120 1850 0 60 120 180 240 300 360 420 480 180 1925 Time (min) 240 2000 300 2075 360 2150 420 2225 480 2300 Fiure 1 The furnace interior temperature during a test is controlled such that the area under the time-temperature curve is within 10% of the corresponding area under the standard time-temperature curve for 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> or less tests, 7.5% for those less than 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> and 5% for those tests of 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> or more duration.

Furnace Pressure The pressure differential between the inside of the furnace (as measured approximately 3/4" below the exposed surface of the test slab) and the laboratory ambient air was maintained at +0.01 inches

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 6 of water column for the duration of the fire exposure test (after the first five minutes, during which furnace stabilization was achieved).

Thermocouple Locations No temperatures were monitored within the heated area except for those used to monitor and control the furnace interior temperature.

Data Acquisition Systems The furnace control thermocouples were monitored by a 100 channel Yokogawa, Inc. Model Darwin Data Acquisition Unit and a Macintosh computer. The computer was programmed in LabVIEW 5.0 to send the commands to the data acquisition system to sample the data input lines and to convert the raw data into a usable format for display on screen and storage as an ASCII tab-delimited text file. That files were then, after the test, imported into MS Excel for conversion to user units and tabular and graphical display.

Correction Factor When the indicated resistance period is 1/2 h or over, determined by the average or maximum temperature rise on the unexposed surface or within the test sample, or by failure under load, a correction shall be applied for variation of the furnace exposure from that prescribed, where it will affect the classifications by multiplying the indicated period by two thirds of the difference in area between the curve of average furnace temperature and the standard curve for the first three fourths of the period and dividing the product by the area between the standard curve and a base line of 680 F (20'C) for the same part of the indicated period, the latter area increased by 3240F* min to compensate for the thermal lag of the furnace thermocouples during the first part of the test. For a fire exposure in the test higher than standard, the indicated resistance period shall be increased by the amount of the correction. For a fire exposure in the test lower than standard, the indicated resistance period shall be similarly decreased for fire exposure below standard. The correction is accomplished by mathematically adding the correction factor, C, to the indicated resistance period.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 7 The correction can be expressed by the following equation:

C 21(A - A,)

3(As+L) where:

C correction in the same units as 1, I indicated fire-resistance period, A = area under the curve of indicated average furnace temperature for the first three fourths of the indicated period, As = area under the standard furnace curve for the same part of the indicated period, and L lage correction in the same units as A and A, (540 F h or 30C *h (3240'F min or 1800'C

• min))

Hose Stream Test Immediately following the fire endurance test, a hose stream test was performed in accordance with USNRC Generic Letter 86-10, Supplement 1, Enclosure 1,Section VI. The hose stream was "applied at random to all exposed surfaces of the test specimen through a 1-1/2" fog nozzle set at a discharge angle of 30 degrees with a nozzle pressure of not less than 75 psi and a minimum discharge pressure of 75 gpm with the tip of the nozzle at a maximum of 5 feet from the test specimen. Duration of the hose stream application is 5 minutes." Prior to the hose stream application, the laboratory ensured the correct angle spray pattern, pressure and flow was achieved through calibrated gauges and other equipment as required.

Acceptance Criteria (Excerpted from Test Plan) 3.0 ACCEPTANCE CRITERIA 3.1 The acceptance criteria for the cable supports is that the cable supports remain attached to the test slab and that the cable remains attached to the supports, and that there is no functionally adverse physical interactionbetween the cable support material and the cable test specimen during the fire endurance test and the hose stream test.

3.2 A minimum conductor to conductor or conductor to cable sheath (shield) insulation resistance (IR) value of 5.7 megohms per foot is considered to be the test acceptance criteria. The cable IR values obtained during the fire test exposure and after application of the hose stream will be used to demonstrate the functional capability of FNP specific Appendix R control circuit applications.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 8 3.3 The acceptance criteria for the conductor resistance is to show that conductor has continuity before the fire test and after the fire hose test.

3.4 The seals used for closure of the openings in the test slab will be ceramic fiber and are not being tested or considered part of the test assembly.

TEST SPECIMEN CONSTRUCTION Test Slab An 8' x 13' x 8" thick normal weight concrete slab (used previously) was in excellent condition and hence was utilized in this project after being turned over and any holes filled with ready-mix concrete. The slab was then cured at 350'F for one week, cooled and placed on a work stand. It was then cooled and the appropriate holes cored through to receive the cables and the all-thread rod used to attach some of the supports.

Meggitt Safety Systems, Inc. (MSSI) Cable Installation Prior to installation in the test assembly, meggering tests were performed on all conductors in the MSSI cable in an 'as received' condition. Results of this testing can be found in Appendix B.

The support slab was cored and prepared as described in the drawings supplied by AREVA (Framatome-ANP, see Appendix A Test Plan), including the installation of the required supports.

A single 8/C #12 AWG Meggitt Safety Systems cable was installed, as indicated in the drawings.

The length of cable exposed to the furnace heat was 24' 2" (24.167 ft).

The cable passed through a 5" diameter hole in the 8" thick concrete slab, entering the heated area of the assembly. After a series of 90° bends, the cable exited the heated area of the furnace by passing once again through a different 5" diameter hole in the concrete slab. Each cable end was identified as "in" or "out," to differentiate between ends. The "in" end was the end that entered the heated area and traveled along close to the slab. The "out" end was the end that was running horizontally 36" below the slab and then passing up and out. Once the cable installation was complete, the remaining openings were filled with ceramic fiber blanket stuffed as tightly as possible.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 9 GENERAL The cable was grounded to the slab through its metallic connections at all supports. Also the cable outer stainless steel shield was grounded to the slab and connections on the top surface of the slab.

The support systems that were held in place by all-thread rods passing through the slab were all added to the ground circuit on the cold side of the slab.

A piece of plywood was mounted on top of the slab to serve as a panel for making connections when performing megger or conductor resistance testing. The actual conductors from each end of the cable were inserted from the back of the panel and stuck out several inches for the operators to make connections.

Representatives of Grubb Engineering, Inc. then arrived and performed Megger Testing and Conductor Resistance Testing in accordance with the test plan. These results are presented in Appendix B: Meggering & Conductor Resistance Results.

TEST RESULTS The instrumented test article was placed on top of the furnace on June 17, 2004. The thermocouples were connected to the data acquisition system and their outputs verified. The furnace was fired, and heating continued for 20 minutes. Meggering was then performed between all conductors of the cable. The megger operator read his results to a representative of the OPL QA/QC Department, who noted the reading and the time at which that reading was taken.

The ambient temperature at the start of the test was 85 0 F, with 78% relative humidity. The furnace was fired at 10:52 AM and the standard time-temperature curve followed for 60 minutes.

Then the temperature was held steady at the 60 minute E119 temperature (1700'F) from 60 minutes until test completion at 102 minutes. The pressure differential between the inside of the furnace (as measured approximately 3/4" below the exposed surface of the test slab) and the laboratory ambient air was maintained at +0.01 inches of water column for the duration of the fire exposure test (after the first five minutes, during which furnace stabilization was achieved).

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 10 Persons present to perform or witness the test were as follows:

Cal Banning

• Framatome ANP John Crowther - Framatome ANP J.C. Vance - Southern Companies Fred Rudek - Meggitt Safety Systems Dhanesh Butani Bechtel Power Jeff Piel - Grubb Engineering Deggary Priest - Omega Point Laboratories, Inc.

Connie Humphrey Omega Point Laboratories, Inc.

Cleda Patton - Omega Point Laboratories, Inc.

Troy Bronstad - Omega Point Laboratories, Inc.

Oscar Estrada - Omega Point Laboratories, Inc.

Richard Beasley Omega Point Laboratories, Inc.

Observations made during the test were as follows:

TIME OBSERVATIONS 0:00 Furnace ignited at 10:52 AM.

5:00 Furnace interior pressure adjusted to +0.01" WC at a point 3/4" below the slab, resulting in a neutral pressure plane position approximately 12" below the underside of the slab.

20:00 Megger testing began.

30:00 Furnace operating normally. No visual observations within the furnace.

45:00 Furnace operating normally. Still no obvious changes inside.

60:00 Meggering still not completed for the first round. The client requested that the furnace be kept on, but that the temperature be held steady and continuously at the El 19 sixty-minute temperature (1700'F).

61:00 First round of meggering completed.

62:00 Second round of meggering begun.

99:12 Second round of meggering completed.

Project No. 14980.119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 11 J1MF. C)'R1RFT1VA'n0TT.1R (ennAmipAl 102:00 Furnace extinguished and test article removed from the furnace to be moved to the hose stream test area. All cable supports were red hot but solidly attached to the slab and the cable. No visible damage to either supports or cable.

105:56 Hose stream test started. Details: 75 psi, 30° fog nozzle, 75 gpm (min) from a distance of 5 feet. Slab was slowly spun to expose all parts of the heated area.

110:56 Hose stream test stopped. Slight amount of concrete paste fell from the slab. The cable supports remained firmly attached to both the concrete slab and the cable.

No visible damage to either supports or cable.

120:12 Final conductor resistance test started.

121:23 Final conductor resistance test completed.

122:36 Final meggering test started.

127:57 Final meggering test completed.

In accordance with the El 19 test standard, a calculation for any correction to the indicated fire resistance period was done. The correction factor was then mathematically added to the indicated fire resistance period, yielding the fire resistance period achieved by this specimen:

TEST ITEM DESCRIPTION VALUE C correction factor -0.85 min

(-51 seconds)

I indicated fire-resistance period 102 min A area under the curve of indicated average furnace temperature for the first three fourths of 109 616F- min the indicated period As area under the standard furnace curve for the 111 0450 F -min same part of the indicated period L lag correction 3240'F *min FIRE RESISTANCE PERIOD ACHIEVED BY THIS SPECIMEN >101 min

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 12 Note: The standard specifies that the fire resistance be determined to the nearest integral minute.

Consequently, if the correction factor is less than 30 seconds, and the test specimen met the criteria for the full indicated fire resistance period, no correction is deemed necessary. In this case, the area was slightly low, and so the reduction in the fire resistance period has been reduced from 102 minutes to 101 minutes. It should be realized that the furnace temperature was not allowed to exceed that required by the standard at a time of 60 minutes, which was why the integration was a little low.

Listings and a plot of the furnace interior temperature can be found in Appendix C. A photographic documentation of each test has been included in Appendix E.

OBSERVATIONS AFTER THE FIRE AND HOSE STREAM TESTS ITEM POST FIRE TEST POST HOSE STREAM TEST Meggitt Cables Upon removal from the furnace, The Meggitt cable supports remained

& Supports the Meggitt cable cooled to straight and firmly attached, with no below red heat immediately. obvious effects from the heat. The Meggitt The more massive steel supports cable remained firmly in position, with remained bright red. All insignificant sagging over even the longest Meggitt cable supports remained horizontal run. All items below the slab straight and firmly attached, were covered with wet, calcined concrete (a with no obvious effect of the common occurrence when hot concrete heat. The Meggitt cable slabs are wetted). All clamps holding the remained firmly in position, Meggitt cable to the supports remained with insignificant sagging. firmly in place. Removal of the clamps from several locations showed no damage to the outer shield.

Following the completion of all testing, the ceramic fiber was removed from the holes in the slab and the Meggitt cable was removed in one piece, rolled into a nominally 36" coil and placed in a cardboard box for shipping back to MSSI.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 13 OBSERVATIONS MADE DURING THE MEGGER AND CONDUCTOR RESISTANCE TESTS The results indicated below do not represent a full and precise analysis of the meggering and conductor resistance data obtained. The actual test data sheets have been included in Appendix B for analysis by qualified and authorized persons.

8/C #12 AWG CABLE Pre-Test The cable's conductors were tested with a megger between all possible combinations of conductors and shield at a voltage of 500 VDC. The results were obtained rapidly for each reading with the resistances all above 10,000 MQ. The conductor resistances were all around 0.096 P.

During Fire Test (20 minutes)

The megger readings dropped significantly, to a low of 0.8 MQ to a high of 1.6 MQ. The time required for equilibrium took significantly longer than the pre-test meggering did. This series of measurements was not completed until 61 minutes. No conductor resistance readings were taken during the fire tests on any cable.

During Fire Test (60 minutes)

The megger readings remained fairly steady, ranging from a minimum of 0.92 Mg to a maximum of 1.5 Mg. The equilibrium times were somewhat shorter than before, being completed at a test time of 99 minutes.

Post Hose Stream Test Meggering and conductor resistance tests were repeated immediately following the fire and hose stream tests. The megger readings were mostly >10,000 MQ, with a low reading of 8.5 M2. The conductor resistance results ranged from a low of 0.101 Q to a high of 0.105 Q.

Project No. 14980-119368, Rev.1 FINAL REPORT August 11, 2004 AREVA Page 14 DETERMINING INSULATION RESISTANCE PER FOOT For simplification, define the combined system insulation resistance to shield or another conductor as indicated. The overall resistance (RT) can be considered to be the sum of the resistances per each foot of cable, as shown in the circuit below.

1' Conductor 1 R3 ++ + 1 R2 p j. Conductor 2 The total resistance of an electrical circuit made up of a number of resistances in parallel is represented by:

1 1A 1 1 1 Rr R1 I?2 1?3 Where:

RT = Total resistance between conductor and shield or conductor and another conductor.

n = Number of feet of cable (in fire-heated area for this case)

Ri Resistance between conductor and shield or conductor and another conductor over the first foot of heated cable.

= Resistance between conductor and shield or conductor and another conductor over the nth foot of heated cable.

Assuming that all resistance per foot values are equivalent, this equation reduces to:

I n-iI 1

-= n RT R,) Rfl

Project No. 14980-119368, Rev. 1 FINAL REPORT August 11, 2004 AREVA Page 15 Rearranging and solving for the resistance per foot:

Rft = nRT where:

n = 24.167 Minimum Insulation Resistance Values TEST TIME RT (min) Rf, (min)

Pre-Fire Test >10,000 Mg >242 GQ Fire Test (20 - 61 min) 0.8 MQ 19.3 MQ Fire Test (62 - 99 min) 0.92 Mg 22.2 Mg Post Fire/Hose Stream Test 8.5 MgŽ 205.4 MU CONCLUSIONS In accordance with the acceptance criteria listed in the Test Plan, all supports were successful and met the requirements of the Test Plan. None failed to hold up its load and all remained firmly attached to the concrete slab. There was no visible interaction between any of the support materials and the MSSI cable.

The minimum acceptable insulation resistance value was 5.7 Mg. All of the conductor insulation values remained significantly above that minimum value throughout the entire test procedure.

The conductor resistance values pre- and post-test were not significantly affected by the test.

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICES Page 16 Appendix A TEST PLAN & CONSTRUCTION DRAWINGS

20440-11 (3/30/2004)

^ Page 17 PENGINEERING INFORMATION RECORD AR EVA Document Identifier 51 - 5045887 - 01 Title Appendix R, One-Hour Fire Resistive Control Cable Test Plan PREPARED BY: REVIEWED BY:

Name John G. Crowther Name Richard LPible Signature (( atte 6/23/2004 Signature f94 Q Date 6/23/2004 Technical Manager Statement: Initials Reviewer is Independent.

I Remarks:

This test plan documents the scope of this test, the objectives, the acceptance criteria, the responsibilities of the client (Meggitt Safety Systems, Inc.), Framatome ANP and the test laboratory (Omega Point Laboratories), the prerequisites for the test, the procedure to be followed in conducting the test and the preparation of the test report.

This revision of the test plan is to incorporate as built conditions.

Framatome ANP Inc., an AREVA and Siemens company Page 1 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 1d TABLE OF CONTENTS ITEM PAGE Cover Sheet 1 Table of Contents 2 1.0 Scope 3 2.0 Objective 3 3.0 Acceptance Criteria 3 4.0 Definitions 3 5.0 Responsibilities 4 6.0 Prerequisites 6 7.0 Procedure 9 8.0 Fire Test Report II Page 2 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 14 SCOPE 1.0 THIS TEST PLAN DESCRIBES THE METHODS AND GUIDELINES TO BE UTILIZED FOR THE PREPARATION OF TEST SPECIMEN. PERFORMANCE OF FIRE AND HOSE STREAM TESTS. TEMPERATURE MONITORING. MEGGER TESTING (INSULATION RESISTANCE) DATA COLLECTION. CONDUCTOR RESISTANCE DATA COLLECTION, AND ALL APPLICABLE DOCUMENTATION OF THESE TASKS AND THE TEST RESULTS. THE TEST SPECIMEN CONFIGURATION WILL BE REPRESENTATIVE OF THE PROPOSED MEGGITT SAFETY SYSTEMS. INC.

(MSSI) 8 CONDUCTOR # 12 AWG APPENDIX R CONTROL CABLE INSTALLATION TO BE IMPLEMENTED BY DESIGN CHANGE PACKAGES (DCPS 03-1-9901. 03 9902, AND 03-2-9906) AT FARLEY NUCLEAR PLANT (FNP).

2.0 OBJECTIVE The objective of this test program is to demonstrate the performance of the MSSI 8-conductor# 12 AWG fire resistive control cable and the cable support design during a 1-hour ASTM E-1 19 fire exposure and subsequent exposure to a hose stream test. The furnace temperatures, furnace thermocouples, Megger testing and hose stream testing will be conducted in accordance with US NRC Generic Letter 86-10 Supplement 1. The test will also include collection of electrical characteristic data (insulation resistance, conductor resistance) for the MSSI cable test specimen.

3.0 ACCEPTANCE CRITERIA 3.1 The acceptance criteria for the cable supports is that the cable supports remain attached to the test slab and that the cable remains attached to the supports, and that there is no functionally adverse physical interaction between the cable support material and the cable test specimen during the fire endurance test and the hose stream test.

3.2 A minimum conductor to conductor or conductor to cable sheath (shield) insulation resistance (IR) value of 5.7 megohms per foot is considered to be the test acceptance criteria. The cable IR values obtained during the fire test exposure and after application of the hose stream will be used to demonstrate the functional capability of FNP specific Appendix R control circuit applications.

3.3 The acceptance criteria for the conductor resistance is to show that conductor has continuity before the fire test and after the fire hose test.

3.4 The seals used for closure of the openings Inthe test slab will be ceramic fiber and are not being tested or considered part of the test assembly.

4.0 DEFINITIONS 4.1 Test Slab / Deck - An assembly designed to support the test item in position within the test furnace.

4.2 Test Item - All materials associated with Meggitt Cable including supports.

Page 3 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 26 4.3 Test Assembly - The combination of the test item(s), thermocouples and test deck.

4.4 Thermocouple - An electrical assembly used to measure temperature, consisting of an electrically-welded, fused junction of dissimilar metals and their respective leads to the data acquisition system. The thermocouple leads are insulated with materials capable of withstanding the moisture and heat requirements of the test environment.

5.0 RESPONSIBILITIES 5.1 Meggitt Safety Systems, Inc.

5.1.1 Assume, through its contractor, total management responsibility of this test program.

5.1.2 Coordinate with FANP to provide designs for the specific test items. MSSI, in particular to provide designs for cable supports.

5.1.3 Once this test procedure is approved, MSSI must approve any changes in the test methodology. MSSI will coordinate such approval with Bechtel and / or Southern Nuclear-Farley as appropriate.

5.1.4 Provide the 8-conductor, 12 AWG cable to be tested and other materials as indicated on the Bill of Materials (Drawing 02-5045841A). MSSI will record the IRvalues between conductor to conductor and each conductor to cable sheath, (data to be recorded) prior to preparation of the cable for shipment to Omega Point Laboratories, Inc. (OPL).

5.1.5 Provide a representative to be present to witness the fire endurance and hose stream tests.

5.1.6 Provide review of DRAFT test report including one set of 'consolidated' comments. MSSI will coordinate any approvals / reviews / comments, etc with Bechtel and / or Southern Nuclear-Farley as appropriate.

5.2 Framatome ANP (FANP) 5.2.1 In coordination with MSSI, establish the criteria, guidelines, drawings, bill of materials, recommendations, etc., to govern the construction of the Test Assembly.

5.2.2 Provide the test item installation drawings / instructions and QC instructions.

5.2.3 Provide scheduling of personnel, equipment and material necessary to perform the installation.

5.2.4 Coordinate all phases of the fire test preparation with the testing organization including approval of any changes to the test methodology described herein.

5.2.5 Contract testing laboratory services.

5.3 Omega Point Laboratories, Inc. (OPL) 5.3.1 OPL shall coordinate with FANP the development of the Test Plan.

Page 4 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 21 5.3.2 Provide and prepare the test furnace, test slab, test items and provide required test instrumentation in accordance with the Laboratory's Quality Assurance Program and Quality Control Program.

5.3.3 Provide furnace thermocouples and thermocouple calibration and instrumentation.

5.3.4 Provide all test equipment necessary to provide Megger testing data collection and conductor resistance data collection. Megger testing shall be conducted in accordance with US NRC GL 86-10, Supplement 1 and as specified herein.

5.3.5 Procure the support materials as specified by FANP as required to construct the test assemblies. Such materials may include, but are not limited to, tools and equipment, fasteners, supports, structural steel, etc., as shown on FANP test assembly drawings.

5.3.6 Assemble, install and document the Installation of all Meggitt Cable, supports, etc. This includes installing the attachment plates sufficient to hold the test articles during the test.

5.3.7 Provide computer-generated drawing, showing location of furnace thermocouples.

5.3.8 Record and overview, using the Laboratory Event Log, the QC documentation for the installation of all test items.

5.3.9 Conduct the fire endurance and hose stream test including performing all Megger testing data collection, and conductor resistance data collection in accordance with this test plan.

5.3.10 Inspect and document the physical condition of the test item following completion of the post-hose stream insulation test.

5.3.11 Document the test parameters and provide a formal detailed written report of the test program and test results (provide 5 copies).

5.3.12 Provide photographic coverage of the test items, the fire and hose stream tests and the post-test activities. Provide VHS video coverage of the test items during the fire and hose stream test and post-test.

5.4 Laboratory (OPL) Quality Assurance I Quality Control 5.4.1 Receive, inspect, and record all materials associated with the test items. The quality control documentation for these materials provided by the Laboratory will be documented in the final test report. OPL shall follow the unpacking, inspection and storage requirements of MSSI document ER 04-033 upon receipt of the test cable from MSSI including recording the IR values between conductor to conductor and each conductor to cable sheath, (data to be recorded) of the cable as received from MSSI prior to installation of the cable at OPL..

Page 5 of 13

Framatome ANP June 23, 2004 l Document No. 51-5045887-01 Page 22 5.4.2 Inspect and document that the materials used and construction of test items comply with applicable drawings. OPL shall also measure and document the installed length of the cable test specimen located within the fire test chamber as constructed for the test.

5.4.3 Witness the process utilized in the installation of the test assembly and suitably document observations in event logs, inspection reports, etc.

5.4A Inspect and document the instrumentation of the test items.

5.4.5 Provide written calibration documentation of all thermocouples, measurement devices and data acquisition systems used in this test program.

5.4.6 Witness the fire endurance test and hose stream test to document test performance and confirm test results.

5.4.7 Complete the Test Article Attribute Checklist (Drawing 02-5045842A) prior to the start of the test.

6.0 PREREQUISITES 6.1 General Test Configuration Requirements

• The test items used in this test program shall be representative of the FNP configuration or intended plant configurations and shall be specified and designed by MSSI. MSSI shall be responsible for coordinating all design I review activities with Bechtel and Southern Nuclear Operating Company, Inc. (SNC). The test items to be subjected to fire endurance and hose stream tests shall be in accordance with the FANP assembly drawings and instructions. The following are the assembly drawings and instructions (latest revision shall apply):

• Drawing 02-5045835A

• Drawing 02-5045836A

• Drawing 02-5045837A

• Drawing 02-5045838A

• Drawing 02-5045839A

• Drawing 02-5045841A

• Drawing 02-5045842A

• MSSI Document ER 04-033, Unpacking, Inspection, Installation and Standard Practices for Fire Rated Cable for J.M. Farley Nuclear Power Plant.

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Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 2l 6.2 Traceability Requirements All thermocouples used in this test program shall be traceable to the respective thermocouple manufacturer, with calibration certification, provided by Omega Point Laboratories.

6.3 Dimensioned Drawings 6.3.1 The test articles shall conform to the dimensioned drawings provided by FANP. All changes to these drawings shall be implemented and controlled by FANP. Final revisions of all drawings shall be provided by FANP for inclusion into and use in preparing the final test report.

6.3.2 Final, dimensioned drawings depicting layout of the furnace thermocouples will be prepared by OPL, for inclusion in the final test report.

6.4 Electrical Wiring Diagrams 6.4.1 The external connections to the test cable shall conform to the Electrical Wiring Diagrams provided by OPL (See figure 1 in this test plan). All changes to the diagram shall be implemented and controlled by FANP and approved by MSSI. Final revisions of the diagram shall be implemented and controlled by FANP. Final revisions of all diagrams shall be provided by FANP in this Test Plan for inclusion into and use in preparing the final test report.

6.5 Test Configurations 6.5.1 General 6.5.1.1 The test specimen shall be sufficiently secured to the test deck andlor sealed by Laboratory personnel, in accordance with Instructions and drawings. The test deck will consist of a concrete slab, reinforced with structural steel elements sufficient to carry the load of the test specimen and support assembly.

6.5.1.2 The concrete test slab is to be cured and conditioned to reduce the risk of spalling.

Where an existing test slab is to be reused, it shall be inspected to ensure that it is in good condition. The slab will be conditioned to moisture equilibrium at indoor conditions or drier to ensure no spalling.

6.5.1.3 Penetration openings for the Meggitt cable will be sealed using ceramic fiber.

6.5.2 Test Specimen All test items will be constructed in accordance with drawings provided by FANP, and in accordance with MSSI Document ER 04-033, Unpacking. Inspection, Installation and Standard Practice for Fire Rated Cable. Tools used for test cable bending shall be Page 7 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 24 approved by MSSI and identified by tool manufacturer and model number on the OPL QC documentation for the installation of the test items.

6.5.3 Grounding of Supports Meggitt Cable supports will be grounded by attaching grounding cables to the through slab all thread rod located on top of the slab. This all thread rod attaches the surface mounted steel plates for each of the hangers to the slab.

6.6 Thormocouple Installation 6.6.1 Furnace thermocouples shall be provided and installed in accordance with US NRC GL 86-10, Supplement 1. All thermocouples used in this test program shall be provided and installed by OPL, with QC surveillance by Laboratory personnel.

6.6.2 The measured temperature to be compared with the standard time-temperature curve Is to be the average temperature obtained from the reading of thermocouples symmetrically disposed and distributed to indicate the temperature near all parts of the specimen.

6.6.3 At least three thermocouples are to be used with no fewer than five thermocouples per 100 square feet of floor area. The junctions of the thermocouples are to be placed 12 inches from the exposed surface of the test assembly.

6.6.4 Each furnace thermocouple is to be enclosed in a sealed protection tube. The exposed combined length of protection tube and thermocouple in the furnace chamber Is to be not less than 12 Inches.

6.6.5 The time constant of the protected thermocouple assembly is to be within the range of 5.0 to 7.2 minutes. A typical thermocouple assembly complying with this time constant requirement Is fabricated by fusion-welding the twisted ends of No. 18 AWG chromel-alumel wires, mounting the leads in porcelain insulators and inserting the assembly into a standard weight Ytinch (0.84 inch outside diameter) black wrought iron, black wrought steel or Inconel pipe, and sealing the end of the pipe that is inside the furnace. The thermocouple junction is to be inside the pipe, 1/2 inch from the sealed end.

6.6.6 The temperatures are to be read at Intervals not exceeding 1 minute throughout the fire test.

6.6.7 The temperature of the furnace is to be controlled so that the area under the measured time-temperature curve, obtained by averaging the results from the thermocouple readings, Is within 10 percent of the corresponding area under the standard time-temperature curve for a 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> test.

6.6.8 Engineering thermocouples for information only will be provided for temperature measurements of the cable sheath outside the fire test chamber. One thermocouple will Page 8 of 13

Framatome ANP June 23, 20044 Document No. 51-5045887-01 Page 2 be placed on the each cable sheath as near to the cable exit from the test slab as practical, and another thermocouple will be placed on each cable sheath approximately 8 to 16 inches away from the previous measurement location on the cold side of the test slab.

6.7 Preburn Inspection 6.7.1 Prior to the commencement of the fire endurance test, a thorough check of the test assembly and associated equipment (including data recording equipment, megohmeter for Megger testing, and conductor resistance testing equipment) and completion of applicable Laboratory QANQC checklists shall be performed and documented by the testing laboratory.

6.7.2 Written approval of the construction, assembly, installation and instrumentation will be supplied by FANP and OPL prior to performance of the fire exposure test (a sign-off sheet for this purpose will be supplied by the Laboratory).

7.0 PROCEDURE 7.1 General 7.1.1 The testing sequence will be as follows:

7.1.1.1 After construction and connection of the test assembly and prior to the start of the fire endurance test: Megger testing data collection shall be conducted in accordance with Section 7.2. Conductor resistance data collection shall be performed in accordance with Section 7.3.

7.1.1.2 During the 1-hour fire endurance test, Megger testing data collection shall be performed starting at 20 minutes into the fire test and will be conducted at 20 minute Intervals during the test. The test may be extended past 1-hour as necessary to finalize the testing. Megger testing data collection shall be conducted in accordance with Section 7.2..

7.1.1.3 At the completion of the fire endurance test the test assembly shall be subjected to a hose stream test in accordance with Section 7.4.

7.1.1.4 After the hose stream test, the following monitoring/data collection shall be performed:

Megger testing data collection shall be conducted in accordance with Section 7.2.

Conductor resistance data collection shall be performed in accordance with Section 7.3.

7.2 Megger Testing Data Collection 7.2.1 Megger testing data collection is to be conducted before and during the fire test and again after the hose stream test. The first Megger testing data collection is to be Page 9 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 26 conducted after the installation of the cable into the test structure and prior to commencement of the fire endurance test. Starting at 20 minutes into the fire test.

Megger testing will be conducted and repeated at 20 minute intervals during the test, with the last set of readings obtained starting at 60 minutes into the fire test. The test duration may be extended as necessary to complete the testing. The final Megger testing data collection is to be conducted following the hose stream test.

7.2.2 The Megger testing is to be performed with a megohmeter. The 8-conductor, #12 AWG cable shall be tested at 500 VDC.

7.2.3 The Megger testing is to be performed on each adjacent conductor-to-conductor path and on each conductor-to-cable sheath path.

7.2.4 The Megger testing data collection results shall be corrected to reflect only that portion of insulation resistance which is contributed to by the Meggitt cable.

7.2.5 The results from each of the Megger testing data collections along with a detailed explanation of the data correction and the final corrected results shall be documented in the final test report.

7.3 Conductor Resistance Data Collection 7.3.1 Conductor resistance data collection will occur prior to the start of the Fire Endurance and after the hose stream test. Conductor resistance shall be measured for each conductor in each cable. Conductor resistance will be measured utilizing an Ohmmeter.

7.3.2 The results from each conductor resistance data collection shall be documented in the final test report.

7.4 Water Hose Stream Test 7.4.1 Immediately following the fire endurance test, a hose stream test will be performed in accordance with USNRC Generic Letter 86-10, Supplement 1. Enclosure 1,Section VI.

The hose stream will be 'applied at random to all exposed surfaces of the test specimen through a 1-112" fog nozzle set at a discharge angle of 30 degrees with a nozzle pressure of not less than 75 psi and a minimum discharge flow of 75 gpm with the tip of the nozzle at a maximum of 5 feet from the test specimen. Duration of the hose stream application is 5 minutes." Proper safety precautions shall be exercised. Only those personnel required to perform the hose stream test shall be allowed in the immediate area, and only then with appropriate breathing apparatus. Prior to the hose stream application, the laboratory will ensure the correct angle spray pattern, pressure and flow is being achieved through calibrated gauges and other equipment as required. This is to be documented by OPL.

Page IOof13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 27 CAUTION: THE TERMINATIONS AND CABLE TEST LEADS EXTERNAL TO THE FIRE CHAMBER SHALL BE PROTECTED FROM THE WATER SPRAY DURING THE HOSE TEST 7.5 Fire Endurance Test 7.5.1 The test equipment and test assembly are to be protected from any condition of wind or weather that influences the test results. The air temperature at the beginning of the test Is to be within the range of 50 to 901F, unless otherwise approved by MSSI.

7.5.2 The test item shall be exposed to the standard time/temperature curve found in ASTM E-119 (88) for a minimum period of sixty (60) minutes, unless directed by FANP to conclude the test.

7.5.3 Furnace pressure shall be controlled to be as nearly neutral as possible with respect to the surrounding laboratory atmosphere, measured at the vertical mid-point of the test specimen.

7.5.4 The testing organization shall adapt their testing procedures to assure the fire test complies with the requirements established by the referenced portions of the referenced standards. Any changes, revisions, or deviations required to comply with this requirement shall be documented and properly justified and included as part of the final test report.

7.6 Furnace Thermocouple monitoring 7.6.1 During the fire exposure period, the thermocouples will be scanned at one minute intervals or less. Data storage for reporting purposes will be at one minute intervals, although the furnace thermocouples will be scanned and displayed every 15 seconds, to allow close control of the furnace. The test report will contain thermocouple data at one minute intervals.

7.6.2 Monitoring of all thermocouples will be terminated upon completion of the fire endurance test.

8.0 FIRE TEST REPORT 8.1 The Laboratory will submit a report on the results of the test including whether the acceptance criteria for fire test were met. Initially, a DRAFT report will be sent within 14 days of test completion for one set of consolidated review comments by MSSUFANP.

8.2 The Laboratory will assemble the final test report, containing the collected data and required quality control documentation. Five (5) hard copy sets of the final report along with (5) CD's of test reports and 5 copies of the VHS video of the test will be provided to FANP.

The CD's will contain the test report in pdf format, all test data in Excel format and all Page 11 of 13

Framatome ANP June 23, 2004 Document No. 51-5045887-01 Page 21 photographs (whether or not they were selected for use in the final report) In high resolution jpeg format.

8.3 The test report shall be prepared in sufficient detail to summarize the total testing activity.

The report shall include as a minimum:

a) Identification of the testing laboratory and identification of the employer of the personnel who witnessed the preparation of the test samples.

b) A description of the assembly, materials and installation of the fire resistive cable Including drawings depicting the geometry and location of the fire resistive cable within the test assembly.

c) The type of fire resistive cable including description and manufacturers part number.

d) Complete description of the electrical circuit.

e) A record of the test instruments used and calibration verification.

f) The temperature of the furnace during the fire test.

g) A description of the equipment used for the hose stream test.

h) A record of the hose stream test.

i) A record of the Megger test measurements and the elapsed time between the end of the hose stream test and the beginning of the Megger test.

j) Observations on the behavior of the cable during the fire endurance test and during the hose stream test.

k) Observations on the behavior of the supports during the fire endurance test and during the hose stream test.

I) A record of the conductor resistance data collected.

Page 12 of 13

CC,9 00-~

0 r i 00 o

X(0 0AV COZ 8/C #12 AWG co CABLE CROSS-SECTlON heated area I7I II; i I 4t 0- I 6, 0- is-79 I .

Ilq metal sheath jI I I Note: OMEGA POVIT LABORATORIES, INC.

Meggering and conductor resistance Ploject NO. xxc measurements were taken by attaching directly MSSVFANP to the conductors on each end of the cable. The metal sheath was grounded on each end, and the Flo.1, Rev.1 8C *12Wiring Digm f-ground extended to the cable support steel end W the perimeter steel on the concrete sleb. Dwn by. b.N. iiest Date: 6W3r4 OPL Appt:e0 ._,4.. Date: 6304 C2 0 Franatome: Date: 613'a4 P)M W ac,.: r" (Do FIGURE I (0 WIRING DIAGRAM

81W X 13L X 1' THK STEEL PLATE (A36) 8*W X 8L X 1 THK STEEL PLATE (A36) 6' RADIUS TYP.

DN 2'-9'

-48' 49q' -

X-TO BE LOCATED AT THE CENTER OF SUPPORTS +/-2' HSSI FIRE RESISTIVE CABLE TEST PLAN VIEW ABOVE AND BELOW TEST SLAB

- ---- - --- -- P.-

CENTER MEGGITT CABLE 0.592 (OD)

-(85 X 13 X 1 EMBEDDED STL PLATE)

-316 SST HEX SCREW B-LINE 1/4"xl 1/4" SHHMS AND 316 SST SPRING NUT B-LINE N 224 SS6 SECTION A-A NOTEi SUPPORT IS GROUNDED BY ATTACHING GROUND CABLES ON TOP OF TEST SLAB TO THE ATR WHICH ATTACHES THE EMBEDDED PLATE TO THE TEST SLAB.

CAD FILE 02-5045836A-o

A A

FRAMATOME ANP I E I S F

• m RGMLIS / =

-i la El I!

ii ii (8" X 13" X 1'. 316 SST HEX SCREW 8-UNE EMBEDDED STL PLATE) 1/4" X 1 1/4" SHHMS AND xii.

I-316 SST SPRING NUT 8-LINE N224 SS6

-AMP 2088 SS4 SECTION B-B NOTEt SUPPORT IS GROUNDED BY ATTACHING GROUND CABLES ON TOP OF TEST SLAB TO THE ATR WHICH ATTACHES THE EMBEDDED PLATE TO THE TEST SLAB.

MAWN 1Y K GROSZEK ) 14A 9'cA9,jToej4 117 z,7, -4 RnL e-, 6zo. Mt Lb 1 Asscm cA:eA _ HSSI FIRE RESISTIVE CABLE TEST I VA.Ls. 1 DT I

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L.Ka PAILL Uzu4zff;/ 7w 1A

x B* x I' 3EDDED STILPLATE) 5SX 5- X t/2' 5TL PLATE (NOTCH EACH CORNER OF THE PLATE%' TO 4' TOALLOW FOR EIBED PLATE BOLTS)

CENTER

\ \- MEGGITTCABLE 0.592 (00) 3SX S' X 3/16 THK \INC PLAIED HEX SCREW B-LINE 1/4 X Q7SHH AND\

X 42' LONG STL TUBE ZINC PLATED SPRING Al i /4-20 1NUT 2' X I 5/8' X 10 CA THK SECTION C-C -B-LINE 304 SST PLATE (SEEDETAL 1) 822 CRNSTRUT DLIAETER HOLE DETAIL 1 2' xl 5/8' xtO CA THICK 304 SST PLATES NOTE,

1. SUPPORT IS GROUNDED BY ATTACHING GROUND CABLES ON TOP OF TEST SLAB TO THE ATR WHICH ATTACHES THE EMBEDDED PLATE TO THE TEST SLAB.

2. THESE TWO EDGES SHOULD BE CHAMFERED OR ROUNDED TO PROTECT AGAINST KNICKS TO CABLE SHEATH.

HSSI FIRE RESISTIVE CABLE TEST SECTION C-C

REVISIONS IN FRAMATOME ANP o 1 rup-GENERAL NOTES

1. Meggitt Si 2400 Cable Installation:

a) Cable must be uncoiled as the cable is fed out along the routing path. Whether on a reel or in factory coils, the cable must be unrolled in a tangential (circular) gy manner. DO NOT UNCOIL BY PULLING ON THE END AND HELICALLY ISSTRETCHING.

El b) Minimum bend radius is 6 inches. At least one bend shall be installed with a minimum bend radius as indicated on Drawing No. 02-5045835A.

Z c) Each cable contains a factory installed splice located approximately 12' from one end of the cable sample. The factory installed splice shall be located as shown on drawing 02-5045835A at approximately the midpoint between the supports.

Iterminations d) Each cable has factory installed terminations at each end of the cable. The each have pigtails approximately 3' long.

e) Repeated bending and straightening of the cable should be avoided.

f) Any smooth surface or appropriate radius may be used to form the cable. EMT tube benders are suitable. In many cases the cable can be hand formed.

g) Smooth contour changes such as dents, digs, ripples, or wrinkles are acceptable.

h) Gouges or cuts in the cable sheath which exceed 10% of cable wall thickness may be cause for rejection. Wall thickness is nominally .015".

i) Outside diameter for the Meggitt cable is 0.592" t 2. Where the Meggitt cable is attached to the B-Line strut using B-Line 2088 SS4 clamp and a SST plate, place the hex screw through the clamp then through the SST plate and into the spring nut. The applied torque on all hex screws for attaching the B-Line 2088 SS4 clamps should be approximately 6 lbf-ft.

l 3. 1" thick plate steel shall be installed against the test slab to simulate embed plates.

The plates shall be bolted to the test slab utilizing l2'" ATR extending through the test slab to ensure that the plate stays in place. ATR shall be placed at least at each of the 4 corners of the plate, no closer than 1" to the edge of the plate. Additional ATR may I ~ be utilized if necessary to ensure that the plate remains in place.

YE 1=,, K GRt3SZEK jj~H.J aiC~"sr'

/1 r'"-w, .z4ch2SkI mnSSI FIRE RESISTIVE CABLE TEST I -E KT.L DAT G4 JWJOPCm GENERAL NOTES I- Nf D"0onsaa39-c

_, rADe reZL no~8J7Aog By [;AD FILL O9-305W3°A-O

A REVISIONS IH AREVA REV I DESCRIPTION I -- D r 0

o ORIGINAL ISSUE 6/8s/t 1 I I I INCCR13ATE AS BUILT CDIITIONIS 1 6/23/04 1 BILL OF MATERIAL SUPPUED BY MEGCITT SAFETY SYSTEMS INC QUANTITY UNIT DESCRIPTION 40 LF 8C #12 AWG S12400 FIRE CABLE, PN: 300283-5 NOTE: FACTORY INSTALLED CABLE SPUCE AT APPROX 12' FROM ONE END AND FACTORY INSTALLED CABLE TERMINATIONS AT EACH ENDS 4 EA CLAMP 8 2088 SS4 3 EA 316 SST HEX SCREW B-UNE 1/4" X 1 1/4" SHHMS 3 EA 316 SST SPRING NUT B-LINE N224 SS6 1 EA 2" X 15/8" X 10 GA THK 304 SST PLATE 3 LF C-UNE 822 SS4 STRUT 1 LF B-UNE 822 DURA GREEN STRUT 822 GRN 1 EA S-UINE ZINC ELECTROPLATED SPRING NUT 1/4-20 N224ZN I EA S-LINE ZINC ELECTROPLATED HEX SCREW 1/4'x OSHHMS SUPPUIED BY OMEGA POINT LABO0RATORI ES A,

OUANTITY UNIT DESCRIPTION 4 IF 3" X 3" X 3/16 THK STEEL TUBING, ASTM AS00 GR B 5 IF 8' X 1" THK STEEL PLATE A36 1 EA 5" X 5- X 1/2" THK STEEL PLATE A36 1 EA CONCRETE SLAB 96"X156' AR PENETRATION SEAL MATERIAL (CERAMIC FIBER) 20 LF 1/2- ATR 32 EA 1/2" STEEL WASHER 32 EA 11/2" A-307 STEEL NUT P(AWN AT V., K GROSZEK 4 Wsma JTJ2 I 19L.C-- BY 8A KTL I DAIL nni KSSI FIRE RESISTIVE CABLE TEST 6/8/04 BILL BF MATERIALS W E 02-30mi"I CAD FILE 02-5043841A-00

, 7 _REVISIONS UN A REV I DESCRIPTIO U DA I F RAMATOME A 0 Po ORIGINAL ISSLI 6/8/

S.f la PROJECT NUMBER:

TEST ARTICLE ATTRIBUTE CHECKLIST PROJECT TITLE: MEGGITT FIRE RESISTIVE CABLE TESTING ATTRIBUTE SAT UNSAT 1 TEST DECK A Test deck configuration and dimensions per approved drawings

_B Condition of test deck C Test deck conditioned to moisture equilibrium at indoor conditions 11 SUPPORTS/STEEL PLATES A. Correct materials used D _

B. Installed per approved drawings C. Spacing between the two Section A-A supports is equal to or greater than shown on approved drawings .

D. Supports for Meggitt cable are properly grounded

_ E. Applied torque values for strut clamps per approved drawings Ia Ill F. Welds per approved drawings MEGGITT CABLE di R

A. Cable installed per approved drawings B. Minimum bend radius installed where shown on approved drawings C. Factory installed splices installed as shown on approved drawings D. Factory installed terminations provided at each end of cable

• 9I E. No gouges or cuts in the cable sheath which exceed 10% of cable wall thickness V TEST EQUIPMENT

___ A. Wiring of test articles conform to the Figure I in the Test Plan _

B. All electrical devices and equipment have been tested prior to the start of the test to ensure that they are properly connected and functioning as required, showing proper readings on data acquisition equipment C. Furnace thermocouples are the correct type and are installed per the Test Plan NOTE: Verification to be made using initials of OPL Quality Assurance Personnel WAM MT K GRDSZV I

/I','"

SI 1 '7n4;,(7qZoJffl I

.a PDLT) 404 2

) I HSSI FIRE RESISTIVE CABLE TEST TEST ARTICLE ATTRIBUTE CHECKLIST WI CAD t.

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i I DA 4

MIE 02-5045842A-O0 u0/4e

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICES Page 37 Appendix B MEGGERING AND CONDUCTOR RESISTANCE RESULTS

Page 38 MEGGERING DATA SHEET Client: AREVA Date: 1A-&44 Project No: 14980-119368 Test Condition: (ee During Test Post Hose Stream Post Test Cold (circle one)

Meoaer

-'c"-

Onernt.r:\

-r - -

LL pi.U 0 Scribe , nas ^ ,

Megger ID: 1 AC) Calibration Due:

8/C #12 - CABLE #2 FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Megohms) TIME I Red 2 Black IbK+ -: 5a I Red 3 Orange }lbk-)-

I Red 4 White lK I Red 5 Blue . I'9t5 1 Red 6 Green ID<+

1 Red 7 Yellow -_1_ __K_ _ _

1 Red 8 Brown jIK+ . S4 I Red Shield _____+ _s_

2 Black 3 Orange IDKt 2 Black 4 White Ib 1K+

2 Black 5 Blue AMK+/- j+I-1:

2 Black 6 Green I K_ _ _

2 Black 7 Yellow 2 Black 8 Brown AR'.

2 Black Shield atK+

3 Orange 4 White 1ft 3 Orange 5 Blue l 0 3 Orange 6 Green _bKt 3 Orange 7 Yellow 3 Orange 8 Brown I _ _ _ _

3 Orange Shield 1_K_

4 White 5 Blue IbK+

4 White 6 Green bK-)-

4 White 7 Yellow 10K)-

4 White 8 Brown 1OK+

4 White Shield 1DKt A)3 5 Blue 6 Green L 5 Blue 7 Yellow lath 5 Blue 8 Brown _ _ _ _ _ _

5 Blue Shield _____Ir A:03 Th.- 7p)___ -pa-CC',c )4 A-t

Page 39 8/C #12 - (continued)

FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Mlegohms) TIME 6 Green 7 Yellow 1_DK_+ A_.___

6 Green 8 Brown ItK+

6 Green Shield IN<l 7 Yellow 8 Brown 1QK+

7 Yelloiv Shield I____

t 8 Brown Shield - 00 CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. If COLOR COND. # COLOR (Ohms) TIME I Red I Red ._I_C)_______

2 Black 2 Black .bc l 3 Orange 3 Orange .Oc I1 /

4 White 4 White 6  :.

5 Blue 5 Blue 6 Green 6 Green .Q.S 7 Yellow 7 Yellow . 17 8 Brown 8 Brown . 34 '; . l7 if F

-Pa~e 9C5--~ L

Page 40 MEGGERING DATA SHEET Client: AREVA Date:  ;?- I I Project No: 14980-119368 Test Condition: During Test . Post Hose Stream Post Test Cold (circle one)

Meeeer Onerator: J el&.m- PAO bD Scribe:

Megger ID: 'J" U Calibration Due: I WOE 8/C #12 - CABLE #2 £c-00 -b iC FROM TO RESISTANCE COND. II COLOR COND. # COLOR (Mcgohms) TIME I Red 2 Black 4 1 Red 3 Orange ro K-1 Red 4 White 16 K+ 9 ! 49 1 Red 5 Blue lO _ _+

I Red 6 Green K _0O I Red 7 Yellow it) K_

1 Red 8 Brown 2KfI.

I Red Shield j)K r q 44-2 Black 3 Orange ih KJ 2 Black 4 White tnK+

2 Black 5 Blue '__

l _ _ __

2 Black 6 Green IC) K t 2 Black 7 Yellow It) KJ_ _

2 Black 8 Brown t _ _ _ _ _

2 Black Shield O 3 Orange 4 White 3J4 3 Oranoe 5 Blue tK tc . q 3 Oradge 6 Green nK_+E 3 Orange 7 Yellow I _ __k___

3 Orange 8 Brown IO g 3 Orange Shield /0 4 White 5 . Blue Jb .

4 White 6 Green 4ng 4 White 7 Yellow 4 WWhite 8 Brown 4 White Shield

• 5 Blue 6 Green . ._ _ _5 5 Blue 7 Yellow _ _ _ _ _

5 Blue 8 Brown . .

5 Blue Shield I1Ok 2'$ 4* Jj2 P65 / e a

Page 41 SIC #12 - (continued)

FROM TO RESISTANCE COND. I COLOR COND. # COLOR (Mcgolims) TIME 6 Green 7 Yellow )tX 4 9 S 6 Green 8 Brown J1K_ _

6 Green Shield l . __ <+

7 Yellow 8 Brown _ _K 7 Yellow Shield  : l O t_

8 Brown Shield .

19l CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Olhms) TIME I Red I Red jqQ4l 2 Black 2 Black ._O____

3 Orange 3 Ornge 3 4 White 4 White q S 5 Blue 5 Blue OQG 6 Green 6 Green q(

7 Yellow 7 Yellow q 7 8 Brown 8 Brown .

'b b-l7?-o4

Page 42 MEGGERING DATA SHEET Client: AREVA Date:

Project No: 14980-119368 Test Condition: Pre Test rinPot. Hose Stream Post Test Cold (circle one)

Megger Operator: 4 f Scribe: m5EMZ Megger MD: Calibrtion Due: - -I 8/C #12 - CABLE #2 FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Megohms) TIME I Red 2 Black t/1 141 I Red 3 Orange 4.5 1 1:1 7 1 Red 4 White I *g<

I Red 5 Blue 1 Red 6 Green I Red 7 Yellow 1 Red 8 Brown I Red Shield - ' _l l 2 Black 3 Orange B i1:

2 Black 4 White _ _______

2 Black 5 Blue V_,___

2 Black 6 Green _32_

2 Black 7 Yellow . ZJ1'.

2 Black 8 Brown 2 Black. Shield .

3 Orange 4 -VWhite 3 Orange 5 Blue ..

3 Orange 6 -Green 3 Orange 7 Yellow 3 Orange 8 Brown 3 Orange Shield - c l 4 White 5 Blue

• Jj1',

4 White .6 Green ______ _

4 White 7 Yellow r 4 White 8 Brown 4 White Shield -5 5 Blue 6 Green .

5 Blue 7 Yellow I *_ __ __.

5 Blue 8 Brown _ _*_ ___

5 Blue Shield 1 . 1.JJ4 b, P,2,p L 44) ASy, I X

Page 43 8/C #12 - (continued)

FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Megohms) TIME 6 Green 7 Yellow l 6 Green 8 Brown I t'.4hA 6 Green Shield a 7 Yellow 8 .Brown *9 I 4-7 Yellow Shield -

8 Brown Shield I CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Ohms) TIME 1 Red 1 Red 2 Black 2 Black 3 Orange 3 Orange _

4 White 4 White 5 Blue 5 Blue _ _

6 Green 6 Green 7 Yellow 7 Yellow 8 Brown 8 Brown 44L -P,- 0 3VNU"U 'buA~

P-)eld-

Page 44 MEGGERING DATA SHEET Client: AREVA Date: 4,47-!6y Project No: 14980-119368 Test Condition: Pre Test During Test Post Hose Stream Post Test Cold (circle one)

Megger Operato ,. .

~r__I _1

-rAn

.D . _r.i_

Megger ID: Calibration Due: 1 8/C #12 - CABLE #2 FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Megohms) TIME I Red 2 Black i.4

.L *.

I Red 3 Orange J I Red 4 White \ ._X_ _

I Red 5 Blue _ *_ __ __3 1 Red 6 Green 1_4_ _

I Red 7 Yellow 1 ._ 4 _ _

1 Red 8 Brown 1_ _ _ _ _

I Red Shield 1 .

.2 Black 3 Orange -

2 Black 4 White .

2 Black 5 .,Blue _ _ _ _

2 Black 6 Green . ._ _ _ _

2 Black 7 Yellow ._ _ _

2 Black 8 Brown I .0 _

2 Black Shield I .

3 Orange 4 White .! 1q 3 Orange 5 Blue _ _.___Sk 3 Orange 6 Green _ ._ _ _ _

3 Orange 7 Yellow I, __

3 Orange 8 Brown l_1__E 3 Orange Shield 4 White 5 Blue. 1.

4 White 6 Green 1 ._ _

4 White 7 Yellow _ __a 4 White 8 Brown A ;2*j.

4 White Shield ._.l_______

5 Blue 6 Green l.l .. I a;La.

5 Blue 7 Yellow 1 _I _ _ _

5 Blue 8 Brown I_._ ___

5 Blue Shield I__ _ 17 X  : >1

_tt 16'p,

qLf 9O-(q0/&,)

Page 45 S/C #12 - (continued)

FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Mcgohms) TIME 6 Green 7 Yellow ,lS 6 Green 8 Brown 1 6 Green Shield -

7 Yellow 8 Brown 7 Yellow Shield I 8 Brown Shield I . j _

CONDUCTOR RESISTANCE FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Ohms) TIME I Red I Red 2 A Black 2 Black 3 Orange 3 Orange 4 White 4 White 5 Blue 5 Blue 6 Green 6 Green 7 Yellow 7 Yellow 8 Brown 8 Brown b,./ C9%:)

A- 17 -0f

Page 46 MEGGERING DATA SHEET Client: AREVA Date: L -C9-Project No: 14980-119368 Test Condition: Pre Test During Test Post Test Cold (circle one)

Megger ODerator: J P; o '4 Scribe: 0, Megoer ID: Calibration Due: t )- °s~

8/C #12 - CABLE #2 FROM TO RESISTANCE COND. # COLOR COND. # COLOR (Mcgollms) TIME 1 Red 2 Black M S 1 Red 3 Orange I Red 4 White 1_ __ __

I Red 5 Blue I Red 6 Green 1_nK I Red 7 Yellow l____

I Red 8 Brown 1____

I Red Shield - t__

2 Black 3 Orange Ih_4_

2 Black 4 WVhite Inv 2 Black 5 Blue iK_

2 Black 6 Green 1 n[ J.5 2 Black 7 Yellow ____ __

2 Black 8 Brown 1 _ ___

2 Black Shield -

3 Orange 4 White I____

3 Orange 5 Blue _ ___

3 Orange 6 Green -. _ ____

3 Orange 7 Yellow 3 Orange 8 Brown 3 Oranne Shield 10 4 White 5 Blue tle_

4 White 6 Green I1bK+

4 White 7 Yellow 1f<

4 White 8 Brown In K 4 White Shield l 1 '

5 Blue 6 Green A ',

5 Blue 7 Yellow r I rno) 5 Blue 8 Brown Ile___

5 Blue Shield - . , 0 k4lN 'U, I{TC76eC

Page 47 S/C,#12 - (continued) . .

FROM ._ TO RESISTANCE COND. # COLOR COND. # COLOR (Mcgohms) TIME 6 Green 7 Yellow - .

6 Green 8 Brown l bK _

6 Green Shield .

7 Yellow 8 Brown 7 Yellow Shield. -

8 Brown Shield - -

CONDUCTOR RESISTANCE FROM l _ TO RESISTANCE COND. # COLOR COND. # COLOR (Ohms) TIME 1 Red 1 Red . l5R3 2 Black 2 Black j 3 Orange 3 Orange . If, 4 White 4 White ) 1; .,

5 Blue 5 Blue ,

6 Green 6 Green . 1t 7 Yellow 7 Yellow . Z 8 Brown 8 Brown .b4,

'D IPP

& 0+

MEGGITT SAFETY "MEGGITT SYSTEMS INC IhLE .58391R-1 Page4A$F 2 ACCEPTANCE TEST I)ATA Si ET oA: I * }Fo-t 05-12-04 FIRE1 CABLE' ASSE1AMBLY PART NUMBER: 5V02835E040zSJ SERIAL NUMBER:

(

TEST 1RO(G;RAiM NUMBEH: 5181 REVISON C 1.0 Dielectric Strength at room temperature per STP 2191. Revision C I1 3200 YDC tietween conductor and slicaitd for 60 seconds. No inclicatiofbreCia 1 A ). 2

- (!apil Tech Stamp/Date 1.2 3200 VDC conductor to conductor for 60 seconds. No indication of brndownjUN 04 200 (Ffail Tech Stamp/Date 2.0 Insulation Resistance at room temperature per STP 2190, Revision C (All unused pins connected to sheath. Record values.)

,.1 1 x 10 ollills 7 (.0 .x 10 ohms 2 1-0 x 10 ohlmlts 8 1.0 x 10 ohnms 3 1.0 x 1012 olms 9 t/A x 10 ohims 4 1.0 x 10 ohnms 10 M /A x 10 ohlms 5 1.0 x 10 ollms 11/A x 10 ohnils 6 1.0 x 10 olims 12 W /A x 1o ohms 4,A JUN 0 4 20m

-eiech Stamnp/Date

MEGGITT SAFETY 1 MEGGITT SYSTEMS INC JllE 5839IR-1 PART NUMBER: ________ J PAGE1 2 OF 2 SERIIAl NUMBER: 002 3.0 I)C Continuity peer STP 2207, Revision -. (Limiit: Refer to cable drawlinig.)

3.1 Cable Length: feet 3.2 Coiidtictor Resistance:

1 J.. olltis S , .1 0111115 9 0111)mS

.2 0- ohs 6 o ms 10 N A A-1.. oh1s 0._

3 0.1_ olhlils 7 AI ohms II MI 0hm11s o

4 0.l o s 8 0..1.1ohms 12 - /A ohls Fl~ail OS CJUN 04 20 Tech Stamfl/Dite 4.0 Test Equipiment list Manufacturer Calibration Nomenclature & Model No. Identification No. Due Date Iligh Resistance BIridge 6R IG4+ A ^ 14672 6- 2- 05 1-1i-Tot AR 5205 A: A 1466o 7- ig-o5 Digital Mullinieter FL-LKa '7 1, 1 1 2- i0-05 I . .

MSSI QA REVIEW:

ay 6 Yu DATE: _t________

C"MEGGNTT Plickslip 81945 MEGGITT SAFETY SYSTEMS INC Packing Slip Page Datc 601M I

1915 VOYAGER AVE. SUNIM VALLEY, CA. 93063 805.584-4100 FAX 805-584-9157 Cus.tomer No. 69444 Orter Ntunber 260500-005 SO Ship To: Invoice To:

ltelated 1'.0.

OMEGA POINT LABORATORIES IN-HIOUSE M/1EGGITT SAFETY SYSTEMS ATTN: CONSTANCE TIUMPITREY 1915 VOYAGER AVENUE. Brn/PIt 200 210-635-8120 SIMI VALLEY CA 93063 16015 SHADY FALLS ROAD ELMENDORF TX 78112 I INSP I Priority I .. ..

DT. ...

I. ....

E.. .

I.-

Ord Date Promised Customer P.O. F .0.1D. Contract Administrator 10/15/03 11/15/03 Fred Rudek Destination DIANA COX, EXT 8127 Line Item Number LocationLot Description Shipped Tag Avail. IUM Due Date Schcdule B IN IIUUSI SALES ORDER 'U l'RUVIDk' I11Z1 (.CAHL P PK'LLURAJURY .

TESTS TO BE PRESENTED TO NRC USSI WVILL IA YE JOINT RIGHTS SHARING TIE Q 4UFICATION TO TEST LESULTS TESTFA LITYWILLEE READYENDOFNOVEMB R SPLICE RkQUIRED A TIDPOINT IAN CABLE.

31.000 300283E0O40f28J FIRE CABLE I EA 11115/03 B1ank- Sales R FG RFC, Serial #00 (D

(xi 0

e'-CY- Weight:

- 4a.;(

-V

,_, .. Quriffty Assurance Packer Track/Airbill Ship Via: BEST E WAY PREPAY ONLY

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICES Page 51 Appendix C TEST DATA - FURNACE INTERIOR TEMPERATURES

Page 52 Project No. 14980-119368 AREVA - Meggitt Cable Test Furnace Interior Temperature 2000 1800 1600 1400 1200 0

1000 a) 800 I-600 400 200 0

0 30 60 90 120 Time (min)

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 53 Integration Integration Furnace Furnace Furnace E119 Std Furnace of Furnace of E119 Std Probe Probe Probe Time Average Average Average Average Error #1 #2 #3 (min) (OF) (OF) (OFamin) (OFF min) ( 0/a ) (OF) (OF) (OF) 0 68 85 0 0 0.00% 84 84 84 1 254 133 41 466 -91.2% 143 126 113 2 441 305 192 932 -79.4% 281 287 bad TC 3 627 575 564 1398 -59.7% 553 538 bad TC 4 814 856 1211 1864 -35.0% 838 809 bad TC 5 1000 1002 2072 2330 -11.1% 989 948 993 6 1060 1073 3042 3412 -10.9% 1087 1029 1080 7 1120 1121 4071 4494 -9.42% 1172 1094 1148 8 1180 1169 5148 5576 -7.68% 1259 1164 1214 9 1240 1214 6271 6658 -5.81% 1343 1235 1279 10 1300 1223 7422 7740 -4.11% 1390 1282 1318 11 1328 1250 8590 9022 -4.78% 1408 1301 1334 12 1347 1278 9786 10304 -5.03% 1435 1322 1354 13 1364 1311 11013 11586 -4.95% 1483 1357 1388 14 1381 1343 12272 12868 -4.64% 1519 1393 1425 15 1396 1369 13559 14150 -4.17% 1550 1425 1454 16 1410 1393 14873 15514 -4.13% 1573 1453 1482 17 1424 1415 16209 16878 -3.97% 1589 1476 1504 18 1436 1434 17565 18242 -3.71% 1607 1495 1524 19 1448 1453 18940 19606 -3.40% 1625 1512 1545 20 1459 1467 20332 20970 -3.04% 1643 1527 1561 21 1470 1487 21741 22386 -2.88% 1657 1542 1577 22 1480 1498 23166 23802 -2.67% 1659 1550 1591 23 1490 1509 24601 25218 -2.45% 1656 1550 1603 24 1499 1510 26043 26634 -2.22% 1652 1544 1601 25 1508 1514 27487 28050 -2.01% 1648 1543 1599 26 1517 1521 28936 29512 -1.95% 1649 1545 1605 27 1525 1526 30392 30974 -1.88% 1654 1547 1606 28 1533 1535 31855 32436 -1.79% 1666 1553 1618 29 1541 1546 33327 33898 -1.68% 1681 1564 1630 30 1549 1555 34809 35360 -1.56% 1688 1575 1644 31 1556 1566 36302 36875 -1.55% 1696 1583 1651 32 1563 1573 37803 38390 -1.53% 1700 1589 1658 33 1570 1582 39313 39905 -1.48% 1711 1596 1665 34 1576 1589 40830 41420 -1.42% 1713 1601 1670 35 1583 1592 42353 42935 -1.36% 1716 1605 1673 36 1589 1600 43881 44450 -1.28% 1728 1615 1685 37 1595 1605 45415 45965 -1.20% 1728 1619 1690 38 1601 1612 46956 47480 -1.10% 1738 1625 1695 39 1606 1616 48502 48995 -1.01% 1740 1627 1699 40 1612 1620 50051 50510 -0.91% 1742 1632 1701 41 1617 1623 51605 52111 -0.97% 1743 1635 1704 42 1623 1627 53162 53712 -1.03% 1744 1638 1709 43 1628 1632 54724 55314 -1.07% 1751 1643 1717

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 54 Integration Integration Furnace Furnace Furnace E119 Std Furnace of Furnace of E119 Std Probe Probe Probe Time Average Average Average Average Error #1 #2 #3 (min) (OF) (OF) (OF min) (°Femin) (0/ ) (OF) (OF) (OF) 44 1633 1637 56290 56915 -1.10% 1756 1646 1721 45 1638 1636 57858 58516 -1.12% 1748 1643 1716 46 1643 1629 59422 60117 -1.16% 1720 1632 1707 47 1648 1630 60983 61718 -1.19% 1710 1631 1710 48 1652 1631 62546 63320 -1.22% 1704 1630 1721 49 1657 1641 64114 64921 -1.24% 1713 1642 1730 50 1661 1650 65691 66522 -1.25% 1721 1649 1741 51 1666 1658 67277 68123 -1.24% 1726 1657 1748 52 1670 1668 68871 69724 -1.22% 1730 1664 1761 53 1674 1674 70474 71326 -1.19% 1736 1671 1764 54 1678 1678 72082 72927 -1.16% 1741 1677 1766 55 1682 1679 73693 74528 -1.12% 1752 1672 1766 56 1686 1683 75306 76129 -1.08% 1764 1674 1767 57 1690 1688 76923 77730 -1.04% 1762 1678 1772 58 1694 1694 78546 79332 -0.99% 1760 1688 1777 59 1698 1697 80173 80933 -0.94% 1762 1693 1784 60 1701 1701 81805 82534 -0.88% 1761 1697 1790 61 1705 1702 83438 84135 -0.83% 1761 1698 1786 62 1709 1704 85073 85736 -0.77% 1763 1700 1785 63 1712 1703 86708 87338 -0.72% 1764 1698 1779 64 1716 1699 88341 88939 -0.67% 1761 1694 1774 65 1719 1697 89971 90540 -0.63% 1762 1689 1775 66 1722 1700 91602 92249 -0.70% 1771 1690 1771 67 1726 1704 93236 93957 -0.77% 1777 1695 1773 68 1729 1704 94872 95666 -0.83% 1779 1693 1775 69 1732 1706 96509 97375 -0.89% 1777 1698 1779 70 1735 1708 98148 99084 -0.94% 1770 1703 1783 71 1738 1708 99788 100793 -1.00% 1777 1700 1777 72 1742 1707 101428 102501 -1.05% 1773 1699 1776 73 1745 1705 103066 104210 -1.10% 1769 1695 1773 74 1748 1705 104703 105919 -1.15% 1774 1691 1769 75 1751 1705 106340 107628 -1.20% 1783 1688 1768 76 1753 1706 107977 109336 -1.24% 1780 1689 1770 77 1756 1709 109616 111045 -1.29% 1778 1697 1772 78 1759 1709 111257 112754 -1.33% 1773 1700 1774 79 1762 1707 112897 114463 -1.37% 1769 1698 1771 80 1765 1706 114536 116171 -1.41% 1769 1696 1768 81 1768 1707 116174 117880 -1.45% 1768 1696 1767 82 1770 1706 117812 119589 -1.49% 1766 1693 1769 83 1773 1707 119451 121298 -1.52% 1765 1694 1770 84 1776 1705 121088 123006 -1.56% 1763 1691 1769 85 1778 1703 122724 124715 -1.60% 1762 1688 1757 86 1781 1702 124358 126424 -1.63% 1753 1687 1749 87 1783 1703 125992 128133 -1.67% 1748 1687 1743

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 55 Integration Integration Furnace Furnace Furnace E119 Std Furnace of Furnace of E119 Std Probe Probe Probe Time Average Average Average Average Error #1 #2 #3 (min) (OF) (OF) 0

( Femin) ( 0 Fomrin) 0

( F) (OF) (OF)

(0/0) 88 1786 1705 127628 129841 -1.70% 1755 1689 1746 89 1788 1705 129265 131550 -1.74% 1754 1689 1743 90 1791 1707 130903 133259 -1.77% 1752 1690 1747 91 1793 1710 132543 134968 -1.80% 1758 1694 1762 92 1796 1706 134183 136676 -1.82% 1757 1690 1751 93 1798 1705 135821 138385 -1.85% 1753 1688 1746 94 1800 1703 137456 140094 -1.88% 1743 1686 1743 95 1803 1704 139092 141803 -1.91% 1746 1687 1741 96 1805 1708 140730 143511 -1.94% 1755 1689 1746 97 1807 1704 142367 145220 -1.96% 1752 1686 1741 98 1809 1699 144001 146929 -1.99% 1740 1682 1733 99 1812 1698 145632 148638 -2.02% 1738 1680 1730 100 1814 1699 147262 150346 -2.05% 1739 1681 1733 101 1816 1707 148897 152055 -2.08% 1743 1689 1743 102 1818 1711 150539 153764 -2.10% 1747 1693 1743

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 56 Furnace Furnace Furnace Furnace Furnace Lab "In" Cable at Probe Probe Probe Probe Probe Ambient Top Surface Time #4 #5 #6 #7 #8 Temp. of Slab (min) (OF) (OF) (OF) (OF) (OF) (OF) (OF) 0 84 85 91 84 84 87 86 1 124 142 bad TC 136 147 88 88 2 297 338 bad TC 298 330 88 88 3 608 649 bad TC 529 571 88 89 4 905 965 bad TC 793 825 87 92 5 1043 1098 bad TC 973 970 87 97 6 1084 1124 bad TC 1074 1034 87 105 7 1115 1133 bad TC 1120 1066 87 114 8 1158 1151 bad TC 1149 1087 87 122 9 1215 1173 bad TC 1158 1097 87 127 10 1257 1197 1048 1176 1115 87 137 11 1273 1217 1115 1208 1143 87 145 12 1292 1242 1168 1237 1170 87 153 13 1323 1272 1211 1263 1194 87 160 14 1354 1299 1246 1288 1217 87 167 15 1382 1322 1274 1309 1238 88 168 16 1409 1342 1299 1330 1257 88 177 17 1435 1363 1321 1352 1277 88 181 18 1456 1381 1341 1371 1294 88 185 19 1478 1401 1360 1391 1312 89 190 20 1494 1400 1377 1408 1328 89 188 21 1511 1447 1392 1424 1344 89 199 22 1524 1454 1410 1440 1359 89 202 23 1526 1486 1424 1456 1372 89 197 24 1523 1469 1436 1469 1385 89 199 25 1522 1471 1445 1485 1399 89 211 26 1524 1479 1456 1498 1413 89 213 27 1526 1484 1463 1505 1422 89 215 28 1531 1492 1472 1518 1433 90 221 29 1541 1500 1482 1524 1443 90 220 30 1550 1509 1491 1532 1452 90 230 31 1559 1519 1502 1550 1465 91 229 32 1565 1527 1512 1559 1476 91 216 33 1573 1536 1521 1570 1484 91 229 34 1579 1544 1530 1580 1494 91 223 35 1584 1547 1535 1578 1497 90 235 36 1593 1554 1542 1581 1503 90 234 37 1598 1560 1550 1587 1509 90 234 38 1605 1567 1557 1594 1516 90 229 39 1608 1570 1562 1597 1521 91 236 40 1614 1575 1567 1601 1527 91 235 41 1618 1578 1571 1603 1530 91 240 42 1622 1585 1576 1609 1536 91 241 43 1627 1587 1580 1612 1540 91 236

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 57 Furnace Furnace Furnace Furnace Furnace Lab "In" Cable at Probe Probe Probe Probe Probe Ambient Top Surface Time #4 #5 #6 #7 #8 Temp. of Slab (min) (OF) (OF) (OF) (OF) (OF) (OF) ('F) 44 1630 1592 1585 1618 1544 90 251 45 1630 1595 1588 1621 1547 91 246 46 1628 1589 1588 1620 1544 91 246 47 1630 1592 1592 1624 1547 91 239 48 1630 1594 1595 1627 1550 91 236 49 1640 1603 1604 1636 1558 91 235 50 1648 1614 1614 1645 1567 91 249 51 1658 1621 1622 1653 1575 91 248 52 1671 1632 1633 1664 1585 91 259 53 1678 1640 1640 1670 1593 92 265 54 1680 1642 1644 1676 1598 91 256 55 1676 1642 1645 1677 1601 92 261 56 1678 1646 1649 1682 1605 92 264 57 1684 1653 1655 1687 1611 92 260 58 1692 1661 1663 1693 1616 92 268 59 1697 1663 1665 1695 1620 92 267 60 1701 1668 1670 1700 1624 93 276 61 1701 1669 1672 1701 1627 93 272 62 1701 1671 1674 1705 1631 91 273 63 1698 1670 1673 1706 1632 91 278 64 1690 1667 1671 1704 1630 91 274 65 1687 1664 1669 1703 1629 92 272 66 1687 1669 1673 1708 1634 92 276 67 1693 1671 1675 1709 1636 92 270 68 1691 1672 1676 1709 1637 92 276 69 1696 1673 1677 1711 1638 93 272 70 1700 1675 1679 1714 1641 92 277 71 1698 1675 1680 1715 1642 92 272 72 1697 1675 1680 1716 1643 92 279 73 1694 1673 1678 1715 1642 92 276 74 1690 1675 1680 1717 1645 92 281 75 1686 1674 1679 1717 1645 93 277 76 1686 1675 1680 1718 1647 93 281 77 1694 1678 1683 1721 1649 93 277 78 1698 1676 1682 1719 1649 93 267 79 1697 1675 1681 1718 1648 93 269 80 1695 1674 1680 1718 1648 94 269 81 1696 1675 1681 1720 1649 94 262 82 1694 1675 1681 1720 1649 94 268 83 1695 1677 1682 1721 1651 94 274 84 1689 1675 1680 1720 1650 94 269 85 1685 1674 1681 1723 1653 93 266 86 1681 1675 1684 1727 1657 93 267 87 1681 1678 1688 1733 1662 94 276

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 58 Furnace Furnace Furnace Furnace Furnace Lab "In" Cable at Probe Probe Probe Probe Probe Ambient Top Surface Time #4 #5 #6 #7 #8 Temp. of Slab (min) (OF) (OF) (OF) (OF) (OF) (OF) ( 0 F) 88 1682 1678 1689 1733 1664 93 277 89 1683 1680 1691 1736 1666 93 276 90 1684 1683 1694 1740 1668 94 279 91 1690 1682 1690 1735 1665 94 282 92 1685 1679 1689 1734 1664 94 274 93 1682 1679 1689 1736 1665 94 274 94 1679 1679 1690 1736 1666 93 279 95 1680 1680 1692 1738 1667 93 279 96 1682 1683 1694 1742 1670 93 274 97 1679 1679 1691 1738 1667 92 274 98 1675 1676 1688 1735 1664 92 275 99 1674 1676 1688 1736 1665 92 275 100 1674 1677 1688 1734 1664 93 278 101 1682 1688 1698 1742 1674 93 276 102 1687 1691 1702 1746 1679 93 275

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 59 "In" Cable "Out" Cable "Out" Cable 12" Above Top Surface 12" Above Time Top of Slab of Slab Top of Slab (min) (OF) ( 0 F) (OF) 0 86 86 86 1 86 87 86 2 87 89 86 3 87 93 86 4 87 99 86 5 87 100 86 6 87 108 86 7 87 114 87 8 88 117 88 9 88 128 88 10 89 133 89 11 90 142 89 12 90 150 90 13 92 153 91 14 93 163 92 15 94 159 93 16 95 171 94 17 96 173 95 18 97 177 96 19 98 182 97 20 97 178 96 21 99 183 98 22 99 191 99 23 99 187 97 24 100 174 97 25 101 196 100 26 102 195 100 27 102 203 101 28 103 204 102 29 102 198 100 30 105 214 103 31 105 215 104 32 104 198 102 33 106 220 103 34 106 208 102 35 106 220 103 36 107 220 105 37 107 226 106 38 105 226 103 39 106 226 104 40 104 218 101 41 104 225 101 42 103 210 100 43 103 225 101

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 60 "In" Cable "Out" Cable "Out" Cable 12" Above Top Surface 12" Above Time Top of Slab of Slab Top of Slab (min) ('F) ('F) ('F) 44 104 224 100 45 104 235 100 46 104 234 100 47 102 225 100 48 103 236 99 49 103 226 100 50 103 241 99 51 105 248 102 52 106 236 102 53 106 264 103 54 107 242 104 55 106 241 102 56 109 233 103 57 108 248 104 58 110 239 105 59 107 260 104 60 109 246 105 61 109 239 105 62 110 239 106 63 112 248 107 64 110 261 105 65 111 233 106 66 112 240 106 67 110 255 105 68 109 240 105 69 110 239 105 70 111 237 107 71 111 238 105 72 114 254 107 73 114 228 107 74 114 255 107 75 114 245 108 76 113 240 107 77 115 234 107 78 109 250 104 79 110 248 105 80 110 253 105 81 108 245 103 82 108 248 103 83 109 247 104 84 108 245 103 85 110 240 105 86 112 252 107 87 111 248 105

Project No. 14980-119368 AREVA June 17, 2004 Test of Meggitt Cable Page 61 "In" Cable "Out" Cable "Out" Cable 12" Above Top Surface 12" Above Time Top of Slab of Slab Top of Slab (min) (OF) (OF) (OF) 88 111 244 106 89 113 249 107 90 112 254 106 91 111 253 106 92 111 254 105 93 114 234 107 94 113 249 107 95 116 258 109 96 114 245 108 97 116 250 110 98 115 246 110 99 113 254 110 100 113 248 107 101 112 261 106 102 113 269 108

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICES Page 62 Appendix D QUALITY ASSURANCE

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICES Pae63 Quality Assurance Statement Page Omega Point Laboratories, Inc. is an independent, wholly owned company incorporated in the state of Texas, devoted to engineering, inspection, quality assurance and testing of building materials, products and assemblies. The company has developed and implemented a Quality Assurance Program designed to provide its clients with a planned procedure of order and document processing for inspection and testing services it provides to assure conformity to requirements, codes, standards and specifications. The Program is designed to meet the intent of ANSI 45.2 Quality Assurance Program Requirements for Nuclear Power Plants, and complies with the requirements of the ASME Code, SPPE, Military Standards and other less stringent programs.

It is the Laboratory's intention to adhere strictly to this Program, to assure that the services offered to its clients remains of the highest quality and accuracy possible.

The overall responsibility of the supervision, operation and coordination of this Quality Assurance Program is that of the Quality Assurance Manager, a person not involved with the performance of the inspection or testing services, and who is under the full time employ of the Laboratory. This individual is responsible for implementing and enforcing all procedures presented in the Quality Assurance Manual and the Procedures Manual. All personnel involved with activities which fall under the scope of this Program are required to cooperate with the letter and intent of this Program.

All QA Surveillance documents remain on file at the Laboratory, and are available for inspection by authorized personnel in the performance of an on-site QA Audit. All materials, services and supplies utilized herein were obtained with appropriate QA Certifications of Compliance, and the inclusion of these in this report would not be practical nor useful to the reader.

Page 64 ACCEPTABILITY DOCUMENTATION PROJECT NO. 14980-119368 AREVA The following signatures attest to the review and acceptance of each attribute listed regarding the above-noted project:

I. TEST ARTICLE ASSEMBLY Omega Point Lab &~///O 4 it, -i Date II. CABLE INSTALLATION

.at 7/0 Orpiga Point LaboratbriesA c.

Date Efi (Z7 9 Omega Point Laboratories, Inc.

16015 Shady Falls Road Elmendorf, Texas 78112-9784 USA 210-635-8100 / FAX: 210-635-8101 / 800-966-5253 www.opl.com moreinfo@opl.com

Areva Project 14980-119368 Pagep8e

11. ACCEPTANCE OF:

PRETEST MEGGERING RESULTS PRETEST CONDUCTOR RESISTANCE MEASUREMENT V//0 S Omega'Point Laboratori6s, Inc. ° Date EfVA J Date IV. FINAL PRE-BURN INSPECTION

_t,4vcW6 d#7/of/_

mra Point Laboratorievs, InI6 Date" 0 leZ? 6/,Q Az Date

Page 66 EVENT LOG Fire Resistance Test of Horizontal Concrete Slab Supporting a Meggitt Safety System Cable PROJECT NUMBER:

14980-119368 AREVA

EVENT LOG Page 67 AREVA Client # 14980 NOTE:

This Log is used to document the date and note the significant events during the completion of test project #119368 for AREVA. The following is a brief description of this project:

Project No. 119368 Fire Resistance Test of Horizontal Concrete Slab Supporting a Fire-Rated Electrical Cable Page I of 3 ITEM DATE INIT'L 41 A /A,(

,eage r e r- IO/ -Z alcohol AJ 6;?/4

-?oe-10 ce74/ Bell C:9 d

/dW&

IVA-, a 4 4 ZL(4 - e-9-4 10 L

EVENT LOG Page 68 AREVA Client # 14980 NOTE:

This Log is used to document the date and note the significant events during the completion of test project #119368 for AREVA. The following is a brief description of this project:

Project No. 119368 Fire Resistance Test of Horizontal Concrete Slab Supporting a Fire-Rated Electrical Cable Paae of 3_

ITEM DATE I~- ITflT

/- E U w)1 x I;_ _ _ _ _ _ _ _

C77 4EWWI J0t LIV

EVENT LOG Page 69 AREVA Client # 14980 NOTE:

This Log is used to document the date and note the significant events during the completion of test project #119368 for AREVA. The following is a brief description of this project:

Project No. 119368 Fire Resistance Test of Hortzontal Concrete Slab Supporting a Fire-Rated Electrical Cable Pa e 3 of _

ITEM DATE I te4d 627

,fear

,-4xt &4<4r

.4c O PL to] I J1 -AAA bA,(2-014-M I

A FRA ATOME AP IIREY I REVISIONS DUCRIPTION I DATEt L PR ne _7 F1r A A Mml E AORIGII O - AL. ISSUE I 6/8/04 l  ::

TEST ARTICLE ATTRIBUTE CHECKLIST PROJECT NUMBER:

PROJECT TITLE: MFGGITT FIRE RESISTIVE CABLE TEST'INGv ATTRIBUTE SAT lNSAT I TEST DECK.

A Test deck configuration and dimensions per approved drawings .

B Condition of test deck ._ _

C Test deck conditioned to moisture equilibrium at indoor conditions SUPPORTS/STEEL PLATES A. Correct materials used B. Installed per approved drawings VI" C. Spacing between the two Section A-A supports is equal to or greater than shown on approved drawings D. Supports for Meggitt cable are properly grounded a /-

F. Applied torque values for strut clamps per approved drawings -_

F. Welds per approved drawings.

Ill MEGGITT CABLE A. Cable installed per approved drawings B. Minimum bend radius installed where shown on approved drawings C. Factory installed splices installed as shown on approved drawings D. Factory installed terminations provided at each end of cable z E. No gouges or cuts in the cable sheath which exceed IO% of cable wall thickness V TEST EQUIPMENT A. Wiring of test articles conform to the Figure I in the Test Plan _

B. All electrical devices and equipment have been tested prior to the start of the test to ensure that they are properly connected and functioning as required, showing proper readings on data acquisition equipment C. Furnace thermocouples are the correct type and are installed per the Test Plan ._._A/

NOTE: Verification to be made using initials of OPL Quality Assurance Personnel

- a ,Z9t d&/PL=4 i,1 K GR03SZq o§iMobX

/tc ItI o'/.,S'; t - m SIR FI)IL-P~APIIE9 si RE RESISTIVE CABLE TEST X.JEST ARTICLE ATTRIBUTE CHECKLIST F M KM.; IlI OW44A-CAD FILE G2-W04M84UA

. /

0/A RECEIVING REPORT CLIENT/PROJECT NAM EF FREPORT NUMBER  ;) 3 D - DkL CLIENT/PROJECT NUMBER D DPL ATE RECEIVED 1-L) -.

RECEIVED FROM IOAAC DATE INSPECTED -It I L-...

ITEM DESCRIPTION PRO.IECT LOCATION P.O. NO.

_ Ordere

_rpr R

[

_ec UNIT no~fl~fl_ I Omrns 1.0 NO.

Point Labs C

1 MATL 1 M

. .'4n w re IIRIPECTEBY II ACCPTIOAN EXCEfnOU Acod ACCeor Ry.

I ACCEPTANCE Hol I-o j

.Ip_ _IT REMARKS I A roA 2Uwvtp I_4MSIl 1 - - -.,

$CKIP-J1' som*i- oo3ql5..48' 'I y 1,4, (

Af-f@WuLo KAJ4 - z

-U k - - - _______________ - - _______ - -

(0 CD Ni I & I I I d I 09-016-9/97

16015 SHADY FALLS RD.

ELMENDORF, TEXAS 78112 PH. (210) 635-8100 PURCHASE ORg 72 FAX (210) 635-8101 13454QPae7 Date: 1/31/2002 Page: 1 of 1

' .-" ' Order Fromi: PMC  :' ' Deliver to: Omega Point Laboratories, Inc

'680 Hayward Street 16015 Shady Falls Road Manchester Elmendorf NH 03103 TX 78112 603-622-3500 '(210) 635-8100 Vendor No: 0024 Your Item Number Our Reference Oty Ordered Units Unit Cost Extension Item Descriotion 001 10.00 Pounds S23.20 $232.00 KP-16 Chromel TC Wire 002 10.00 Pounds $27.00 S270.00 KN-16 Alumel TC Wire Calibration Services 003 2.00 Each .S8.50 $17.00 Porchausin, Siqcr'icatlon fK Q~a"It~v A~;

u~r zeR'e oirem en t5" OA hprvi' .nIA Please Quote Purchase Order Number on all correspondence. Subtotal: $519.00 Freight: 0.00 Special Instructions: Piease include Certificate of Conformance to attached Tax Amount: 0.00 Specification Sheet and Calibration Data traceable to NIST Total Value: S51 9.00 A1,2i.r7

Page 73 OMEGA POINT LABORATORIES MATERIAL PURCHASING SPECIFICATIONS SPECIFICATION NUMBER: ~Ms i345AQj - QPL-VENDOR: PMC Corporation VENDOR PRODUCT NUMBER PRODUCT DESCRIPTION KP-16 Bare Chromel Thermocouple Wire (16 gauae)

KN-16 Bare Alumel Thermocouole Wire (16 gauge)

Material as defined above shall be provided in accordance with the Critical Characteristics as listed below:

TEST DESCRIPTION TEMPERATURE RANGES MIN. - MAX ASTM E220-96 Std. Test Method for Calibration of 320F - 2300"F Thermocouples by Comparison Thermocouple Type K Table 2 'Calibration Uncertainties in Calibrating Thermocouples by Comparison Method - Temperatures in Degrees Fahrenheit Note: Temperature deviations above 2000 0F are for reference only when using 16 gauge wire.

QUALITY ASSURANCE REQUIREMENTS 1.0 QUALITY PROGRAM Seller shall furnish this item in accordance with Quality Program approved by Omega Point Laboratories. Material specified herein Is to be produced and tested in accordance with vendor quality standards, methods, guidelines and manufacturing instructions as defined in that Quality Program.

2.0 QUALITY VERIFICATION Receiving Insnection - Buyer shall inspect items upon receipt to verify compliance with purchase order requirements. Rejected items shall be returned at seller's expense.

Document Review - Final acceptance shall be based on satisfactory review of required certifications and/or supporting documents.

09-062-8/00 Page I of 2

OPL PURCHASING SPECIFICATIONS Page 74 3.0 CERTIFICATIONS 3.1 Certification that supplied materials comply with this material specification and listing Critical Characteristics shall be provided. This certificates shall reference Omega Point Labs purchase order number and specification number for all material furnished under this specification. This Certification shall be signed by the appropriate vendor representative.

3.2 The material furnished under this specification shall be a product that complies with the following:

3.2.1 Has been tested and passed all tests specified herein.

3.2.2 Manufacturing methods for this material have not changed. Vendor will advise Omega Point In writing of any changes in the manufacturing prior to material manufacture.

3.2.3 Raw materials used in the manufacture of this material meet Vendor specifications.

4.0 AUDITS/RIGHTS OF ACCESS Omega Point Labs reserves the right to audit your facility to verify compliance with the purchase order and specification requirements with a minimum ten (10) day notice.

5.0 IDENTIFICATION Seller shall identify each item with a unique traceability number by physical marking or tagging. These identification numbers shall be traceable to certifications and packing lists.

6,0 PACKING/SHIPPING All materials shall be packaged in air tight, moisture free containers and shall be free of foreign substances such as dirt, oil, grease or other deleterious materials.

All materials shall be suitably crated, boxed or otherwise prepared for shipment to prevent damage during handling and shipping.

QUALITY ASSURANCE APPROVAL:

Title C)A Date 1-31-DC AVLfication Class: A 09-062-8/00 Page 2of 2

DATA SHEET 4W Bare

[ Thermocouple Wire PMC is continuously committed to meet the specific needs of the industry and it's customers. Inorder to meet this committment, PMC has become afull service company. Therefore along with insulated wire product capabilities, PMC operates high speed stranders and spooling equipment to provide afull line of bare wvire items.

Customers may select from the items listed below as matched pairs to meet standard limits of error. On most items, variations are available to meet particu-lar applications, Including special limits of error or extension grade tolerances.

You will find our qualified sales and engineering staff eager to assist you inthese selections.

>:.-WOLIDBARETHERmfMOOPEIPATUBR TYPE J .TYPE K Y . l -:, fYPE F .---.TYPEE. t.- STANDARD WIRE WIRE . Iran .- Cnstantan Chromel AIlumel ir.n ctCPefifri .ChromeI .JCoristinthn. :NIcrsit ) +/- Nl  ;.*I;-PACKAGE GA B&S SIZE DIA. *. .- im

- KP Kt* - t.JP ~

- N0' ~EYC-

.'-.I '."-cI~~E COVREEL 8 .128 JP-8 JN-8I KP-8 KN-8 - - EP-8 J EN-B NP-8 NN-8 COIL 501 14 .064 JP-14 JN-14 KP-14 KN.14 TP-14 TN-14 EP-14 EN-14 NP-14 NN-14 REEL 50f 16 .050 JP-16 JN-16 KP-16 KN'16, TP-16 TN-16 EP-16 j EN-16 NP-16 NN-16 REEL 251 18 .040 JP-18 JN-18 KP-18 KN-18 TP-18 TN-18 EP-18 l_EN-18 NP-18 NN-18 REEL-10t 20 .032 JP-20 JN-20 KP-20 KN-20 TP-20 TN-20 EP-20 l EN-20 NP-20 NN-20 REEL 10#

24 .020 JP-24 JN-24 KP-24 KN-24 TP-24 TN-24 EP-24 EN-24 NP-24 NN-24 REEL 51 26 .015 JP-26 JN-26 KP-26_ KN-26 TP-26 TN-26 EP-26 EN-26 ,NP-26 JNN-26 REELS' 28 .012 JP.28 JN-28 KP-28 KN-28 TP-28 TN-28 .EP-28 EN-28 NP-28 NN-28 REEL 1V 30 .010 JP-30 JN.30 KP-30 KN-30 TP-30 TN-30 EP-30 I EN-30 NP-30 NN-30 REEL 11

-STRANDED BARETHERMOCOUPLE WIRE PART NUMBERS-167/24 .060 JP-16F JN-16F I KP-16F KN-16F TP-16F 1TN-16F EP-16F 1EN-16F I NP-16F [NN-16F REEL 40 1819no .050 JP-1819 JN-18191 KP-1819 KN-1819 TP-1819 TN-1819 EP18191 EN.1B19 NP-18191 NPJ-1819 REEL30O 187(26 .048 JP-18F JN-18F KP-18F KN-1BF TP-18F TN-18F EP-18F l EN-18F I NP-18F NN-18F REEL30#

20 7(28 .037 JP-20F JN-20F KP-20F KN-20F TP-20F TN-20F EP-20F EN-20F NP-20F NN-20F REEL 151 24 7132 .024 JP-24F JN-24F KP-24F1 KN-24F I TP-24F TN.24F E24F4F l EN-24F l NP-24F I NN-24F REEL 51 The above part numbers represent the morepopularconstructions. However, other designs are available upon request.

) PMC CORPORATION 57 Harvey Road Londonderry. NH 03053 Tel. (6031 432-9473 M Registered Tr3dernark of PMC Corporation eAX er001 639 5701 0 1995 PMC Corporation

C 1995 PMC Corporation

- ~~UPPER TEMPERATURE LIMITS FOR BARE THERMOCOUPLE W~

Upper >

THERMOCOUPLE TYPE SYMBOL WREGUE(WG) temperature .

limits for bare _________ 8 GA. 114 GA. 16 GA.. 20 GA. I24 GA. 28 GA-

'IRON-CONSTANTAN"'u J 4OF 10 40 90000 F 900¶F 700-F 7000 F thermocouple _____________(760CC) (600 C) (500 C) (50) (370-C) (370'C) wire CHROMEL"-ALUMEL~m K 23004F 2O000F 200 1800F1 16000F 16001F

_ _ _ __ _ _ _ _ _ _ _ __ _ _ _ (1260`C) t (1OI 000C) (10000t) (870 0C) (870-C)

COPPER-CONSTANTANT" T - 7O001 500¶F 5000 F 4001F 400F

_ _ __ _ __ __ __ _ _ _(370-C) (260'C) (260 0C) j (200 4C) (200CC)

CHROMELT'-CONSTANTAN 1" JE 16O00F

,870 C) 12000F (6504C) 16000F (5500C) 11000-F (5500C)'

I8003F (430t')

8001F

(4300C)

NICROSIVLN1SILT"

____________(1260:C) N 2300iF 2000vF (I100:C) 20001 I(I O00t) 18000F (iDO00t) j1600F (870'C) 1600 0F (870'C)

ImTradernark. Hoskins Mfg, Co.

Approximate > ___________ -BARE SOLID THERMOCOUPLE WIRE FEET/LB yields for bare solid Wire]

GA Las I

vSic, VLA.

bo jp 1

TYPE J onlub JIM

-TYPE X -.

hrna X? j Alurrit KM TYPET capplir TrI cordutrriza TX 1NE TYPE E 1

Chirumet c"Miluftm Kiuu P

TYPE N IS MlIS mg therm oco upie wire 6 4162 14.2 126 131 13 j 12.6 12.6 13 J 12.6 13 13 a .128 ~ 22.8 20.2 21] 21119.81 2021 211 20C2 21j 21 14 .04 91.2 t0,9 831 83 I 0.51 80.9 83j 80.91 131 83 156 .050 144 127 130 1 130 128 j128 130 127 130 I 130 I1a .040 233 207 2121 212 I203 )203 21?1 207 1 2121 212 20 .032 365 324 :331 j 331 I324 324 331 324 1 331 331 24 .020 925 821 83j 983S 8201 820 838 821I 838J 838 26 .015 1478 1312 1340 j1340 1299 1299 1340 1312 1340 I1340 )

28 .012 2353 2089 2130 2130 J2062 2062 213 28 2130 1.130 30 .010 3736 3316 3370 j3370 I3294 3294 3:370 I316 3370 J3370 36 .05 14940 13260 13500 I13500 I13250 I13250 13500 j136 I13500 1350 Approximate > _______ ___ -BARE STRANDED THERMOCOUPLE WIRE FEET/LB-N yieldsftar -. ____ TYPE J TYPE KE TY EE TYPE N bare stranded Wu, CA win, Size Ite Ca"Using,. m= Aemet Copper Carnstaiet, lcIInnma Coostinti. RianOSI Mal thermocouple 2I&I VI. jP SNm 'K KM T? INTP INM NM wire 14 7i2 .073 j 3 74 75176 74~ 74 75 j74 751 76 16 7v .060 j132 117 119 ]11 171 117 I 11 117 119 1121 1811130 .050 197 175- 177 180 173 175 j177 175 177 I180 18 7t2 .048 211 187 190j 193 .L18 187 190 187 190 193 20 712a .037 336 :298 '303 307 295 298 303 293 303 I307 22 713 .030 534 474 480 488 I471 -474 480 474 480 I 488 24 7M3 .024 952 833 .833 833 T 737 833 1833 83318331 833 PR ICING POLICY> ShpenMwil einacd tW ' prices ineffect attirme of Shi'pmrent. Quorations aregven wttiar escatazien clause and primes terms.am.conditions are satielt oC~tt&IC witouA iotes noc FI win hoeit raeat nro to hold tocurfeNt quoled primcesprices cuoete areinUniWe StaveS currency. arnd shao beSttelW tocorrecton lot ertot&

REELS, SPOOLS & COILS> All shipmenits, unless specified otherwrse 'by Pin. are~rnde'on rion-returnane feefs. scools or coils inone coltillUuou lengft SHORTAGES & RETURNS>Al tcfaim ar shortae atcorred mrtraih mutbe tade wittin 10day atenr eceiclo Mods to w hichSuch caim pertais Goods may

• beened foicreditwithin I WMI ood M ar ucia i an wy sal no b re. rne toPC alnreturned torSay reason ad ieCale auicuann without written at Onin wiltbere'used arid returned atslupper's expense Areturn request Thist beprocesse tfhrougr our Lnondcaerry. NH sales ctice.

TOLERANCES> Oueto alowances inmanufacturing processes forwire, cable ansirrat Var rducts. PMC fresevtes M gfrt to Strip a vaniaftr~of0+/- l0,. from re cuarlty of such goods ordered, It rcttolerances shown arenominal. Shiping weigres awean averae of all typeof conductors andl ve sived kogesbtifaritlg only. These viipigtis can wary sbtarltzllty due to Tirematerial contained inthis document Isoresented in aith anid fd Veiewed tobefelia~e andaccunaHowever. because testing canilltr~'s majl vary anidmaterial ouahityor informnation t1.at maybeprovided it ew roleoat Pait byOpttr s may e ey d r co t o a nl ex r s dcrar h d s given and ML C C f ~l~ 1 c n a s r i r tl o

r PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORIfiagaN77 680 HAYWARD STREET. MANCHESTER. NH 03103 J603) 622-3500 SPECIALIZING IN WIRE &CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION TO: OMEGA POINT LABS Date: 02/11/02 16015 SHADY FALLS ROAD Cust PO': 134540 ELMENDORF, TX 78112 Job #: PS0055960-1+2 CALIBRATION RESULTS ARE'TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST)

AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96;1 (FORMERLY ANSI) AND ASTM E 230-93, IPTS90, AND AMS 2750 REV C.

TEST RESULTS FOR: SPOOLS PMC P/N: KKP-16 Spool 0039524B TOTAL: 11 LBS.

KKN-16 Spool 00395246 11 LBS Test Temperature Inside End Outside End Test Temperature Inside End Outside End (OF) (OF) 800 -1.9 -2.0  : 2000 -5.6 -5.2 1000 -0.5 -0.5. 2300 -6.4 -5.8 1500 -2.0 -1.9 _ _

REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH IN ANSI Z540-1 AND ASTM E-220. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST#:263094C&A REEL# POS LEG: 00291335 263094B&D REEL # NEG LEG: 00291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17/00 CALIBRATED REEL)

DIGITAL VOLT METER EDC 100RC SERIAL# 15075 MODEL: KAYE INSTRUMENTS: X1525C CERTIFICATE # 01-020 SERIAL #: 306172 DUE 07/10/02 CALIBRATION DUE DATE: 07/25/02 ICE POINT THERMOCOUPLE REFERENCE MODEL, KAYE INSTRUMENTS: K-170 _tabration C SERIAL #: 306179 CALIBRATION DUE DATE: 07/25102 Ids LV//10

PMC Division of RSCC Delivery Note 680 Hayward Street Manchester, NH 03103 35607 Phone: (603) 622-3500 Fax: (603) 622-7023 Ship To: OMEGA POINT LABS 16015 SHADY FALLS ROAD ELMENDORF, TX 78112 Attention: CLEDA Ship Date I Customer P.O. Ship Via Oue Date D

Feb 11 2002 113454Q I UPS GROUND l FEB 05 2002 Page 1 Item and Description Oty Ordered Back ordered Qty Shipped

1. KP-16 10 0 11 Spool#: 00395248-CAR

2. KN-16 10 0 11 Spool#: 00395246-CAR

-3. CALIBRATION CHARGE -1 0 1 CALIBRATION CHARGE. Item 1 & 2 to be calibrated at 800, 1000, 1500, 2000 & 23000 F I/O to ASTME E220-96

OMEGA POINT LABORATORIES, INC.

,,G P 16015 Shady Falls Road Elmendorf, Texas 78112-9784 (210) 635-8100 / FAX (210) 635-8101 Fax Transmittal Sheet To: Janice Welch From: Cleda Patton Phone: 603-622-3500 Date: 1/31/2002 Fax: 800-639-5701 mments:

Janice, P.O. 13454Q and OPL Material Purchasing Specifications.

Best regards, Cleda Pages Transmitted, Including This Sheet: 4 Original Sent Via: U.S. Mail Overnight Delivery Service X- FAX only; Originals Not Sent NOTICE THIS COMMUNICATION IS INTENDED ONLY FOR THE USE OF THE INDIVIDUAL OR ENTITY TO WHICH IT IS ADDRESSED AND MAY CONTAIN INFORMATION THAT IS PRIVILEGED, CONFIDENTIAL, AND EXEMPT FROM DISCLOSURE UNDER APPLICABLE LAW. If the reader of this communication Is not the Intended recipient or the employee or agent responsible for delivering the communication to the Intended recipient, you are hereby notified that any dissemination, distribution, or copying of this communication is strictly prohibited. If you have received this communication in error, please destroy it Immedlately and notify the sender at 1-800-966-5253.

Q/A RECEIVING REPORT CLIENT/PROJECT NAE9 I IEPORT NUMBER q34? - L-CLIENT/PROJECT NUMBER OPL c!ATE RECEIVED I - 31 -Oi RECEIVED FnOM-e-wQ C)ATE INSPECTED IIO- 3 , 3 PROJECT ltOCATIQN -OnegaJunLLik INSPECTED BY:

QUANTITY MAIL CZI l ELA TAHTAMACCEPTANCE ITEM DESCRIPTION P.O . NO. BO. I.D, NO. YM rL N YINTE G A-ennl NOWr I ll in n TTrh 14144 'l g k&-F]Ii 4 Y r8-94 K 9 -

09

_____ _ __ __ - 4 +/-

09-016-1 1/02

16015 SHADY FALLS RD.

ELMENDORF, TEXAS 78112 PH. (210) 635-8100 PURCHASE OR° e 81 FAX (210) 635.8101

- I144-q0 Date: 10/17/2003 Page: 1 of 1 Order From: PMC Deliver to: Omega Point Laboratories, Inc 680 Hayward Street 16015 Shady Falls Road Manchester Elmendort 1 iH 03103 IX /8112 603-622-3500 (210) 635-8100 Vendor No: 0024 Your Item Number Our Reference Qty Ordered Units Unit Cost Extension Item Descriotion 001 16,400 Feet S1 82.00 S2984.00 Fiberglass TC Wire KK-FB/FB-24 Calibration Services 002 1.00 Each S207.00 S207.03 XSee Special Instructions Regarding Purchasing Specifications for Qvally Assurance Requirements."

QA Approval Dat'c -It:- So - TV Please Ouote Purchase Order Number on all correspondence. Subtotal: S3191.00 Freight: 0.00 Special Instructions: Please include Certificate of Conformance Tax Amount: 0.00 to attached Specification Sheet and Calibration Data traceable to Total Value: S31 91.00

Page 82 OMEGA POINT LABORATORIES MATERIAL PURCHASING SPECIFICATIONS SPECIFICATION NUMBER: -.M.- 14-14R 6-DP(.

VENDOR: PMC Corporation ITEM NO. VENDOR PRODUCT NUMBER PRODUCT DESCRIPTION KK-TA/TA-24 Teflon Coated Thermocouple Wire I KK-FB(FB-24 Fiberalas Braided Thermocouple Wire KK-TE/TE-24 FEP Insulated Thermocouvle Wire Material as defined above shall be provided in accordance with the Critical Characteristics as listed below:

TEST DESCRIPTION SPECIFICATION RANGES MIN. - MAX.

ASTM E220-96 Std. Test Method for Calibration of Temp. Range +32 0F to +545DF Thermocouplesby Comparison Special Limits of Error +/- 2% OF (Chromel/Alumel wire alloy) Temp. Range +545:F to +2300cF Special Limits of Error +/-.4%

ASTM E220-96 Std. Test Method for Calibration of Temp. Range -85 0F to +270 0F Thermocouples by 'Comparison Special Limits of Error .+/-9%0F (Copper/Constantan wire alloy) Temp. Range +270 0F to +660 0F Special Limits of Error +/-.4%

QUALITY ASSURANCE REQUIREMENTS 1.0 QUALITY PROGRAM Seller shall furnish this item in accordance with Quality Program approved by Omega Point Laboratories. Material specified herein Is to be produced and tested in accordance with vendor quality standards, methods, guidelines and manufacturing instructions as defined in that Quality Program.

2.0 QUALITY VERIFICATION Receiving Inspection - Buyer shall inspect items upon receipt to verify compliance with purchase order requirements. Rejected items shall be returned at seller's expense.

Document Review - Final acceptance shall be based on satisfactory review of required certifications and/or supporting documents.

09-062-8100 Page 1 of 2

OPL PURCHASING SPECIFICATIONS Page 83 3.0 CERTIFICATIONS 3.1 Certification that supplied materials comply with this material specification and listing Critical Characteristics shall be provided. This certificates shall reference Omega Point Labs purchase order number and specification number for all

- material furnished under this specification. This Certification shall be signed by the appropriate vendor representative.

3.2 The material furnished under this specification shall be a product that complies with the following:

3.2.1 Has been tested and passed all tests specified herein.

3.2.2 Manufacturing methods'for this material have not changed. Vendor will advise Omega Point In writing of any changes in the manufacturing prior to material manufacture.

3.2.3 Raw materials used in the manufacture of this material meet Vendor specifications.

4.0 AUDITS/RIGHTS OF ACCESS Omega Point Labs reserves the right to audit ybur facility to verify compliance with the purchase order and specification requirements with a minimum ten (10) day notice.

5.0 IDENTIFICATION Seller shall Identify each item with a unique traceability number by physical marking or tagging. These identification numbers shall be traceable to certifications and packing lists.

6.0 PACKING/SHIPPING All materials shall be packaged in air tight, moisture free containers and 'shall be free of foreign substances such as dirt, oil, grease or other deleterious materials.

All materials shall be suitably crated, boxed or otherwise prepared for shipment to prevent damage during handling and shipping.

QUALITY ASSURANCE APPROVAL:

'Date

't IiAVL cation Class: A 09-062-8/00 Page 2of 2

FIBERGLASS Braided DATA SHEET 135

, Thermocouple and Extension Wire P4, PRODUCT CODE: FB/FB Our customers have grown to expect only the highest quality products from PMC.

Calibrated conductors for high system accuracy This construction is one of the earliest insula- /

tons used and is perhaps still the most widely used. It consists of the single conductors insulated with a fiberglass braid then impreg-nated with a special binder to improve moisture 9000 F (482 0C) Braided fiberglass insulation for and abrasion resistance. The singles are then abrasion resistance at laid parallel and a braided jacket of the same high temperatures material is applied and impregnated.

While wire gauge size, calibration and atmos-phere will affect maximum useful temperature 9000 F (482VC) Braided in applications, This Insulation is designed to fiberglass jacket for withstand a maximum continuous use at 9000 F additional flexibility (482 0 C) and a single exposure use at 1000lF and abrasion resistance (5370 C). (Note: Impregnations retained to .at high temperatures 4000F (204-C)).

You will find our PART NUMBERS GRADE OF GAUGE WIRE I *1* I qualified sales and WIRE SIZE TYPE TYPE J TYPE K l TYPE T TYPE E TYPE N TYPE RSX engineering staff eager to assist in THERMOCOUPLE 16 SOLID J-FM:B.16 K-FBIFB-16 T-FanB-16 E.FB/VB-16 N-FBIFB-16 selecting a design THERMOCOUPLE 20 SOLID J-FB/FB-20 K4F8B8-20 T-FUBif-20 E-FBIFB-20 N-FB/F8-20 to meet the require-ments of your THERMOCOUPLE 20 7/28 STRANDED J-F&FSB20F K-FBFB-20F T-FEIFE-20F E-FB/fB-20F N*FB-2O 20F specific application. THERMOCOUPLE 24 SOLID J-FB/FB-24 X-FB/FB-24 T-FB/FB-24 E-FB/FB-24 N*FB/FB-24 Variations of this construction EXTENSION 16 SOLID Jx-FBSFB-16 KX-FaiFD-16 TX-FB/VB*16 EX-FBFB*i6 NX*FBIFB-16 RSXFBIFB-16 including protective EXTENSION 20 SOLID JX4FB/FB-'20 IX-FM/B-20 TX-FE/FB-20 EX-FE/FB-20 NX.FH/FS-20 RSX.F3. F2-20 metal coverings for Ei O X 20 improved abrasion resistance are available The above part numbers represent the more popular constructions. However.

upon request. other designs are available upon request.

Typical applications include aerospace, alumi-num mills, foundries, ovens, furnaces, heat treating, plastics industry, sensor leads as well as others.

PMC CORPORATION 57 HarMey Road Londonderry. NH 03053 Tel. (603) 432-9473 FAX (603) 4320435

40 1990 PMC Corporation Color code > THERMOCOUPLE TYPE COLOR CODE l INITIAL CALBRATION TOLERANCES

& initial ANSI .1. I I STANDARD I SPECIAL

&alintial tolerances for t__________fo r___

WIRE ALLOYS W+

'akbrtan*rn Constantanr.)

Vs.

Io SYMBOL INOIVIOUAL JACKET J W`HffAIED 'BROWN Is________ TRACER cWBLACK 1 TEMPERATURE RANGE 326F. (OOC) to .545°F (+285-C)0

+545 F(+285*C to .1400°F (+750 C)

-i w LIMITS

+/-.75 75___ _

I LIMITS

.IC thermocouple Chremel(.)vs. K YELLOW/RED BROWN -330 f(-200C) 10 !65'Ft 110°C) -2%

wire T

~-)wYLO 1651F(-II 0C)

-1ue to 432F ( +/-4'-F(22 Wire Al~meP(-)

TRCE F! (.285'C) 5459+321 TRACER (0 C) to *545F (+2856C) 10+2300'F (.1250OC) +/-4( j+/-F¶1 F .2 C) 2-F51.1 C)

Coover () s. IT BLUE/RED BROWN -3301 (2L0C) to -53F (65'C) -1% z.8 Constantan-¶.) l /85DF w BLUE (T;5IC) to +270F (130'C) f 81Z'F (1'C) +/-:90F (.5'C)

____TRACER +2704F (+t3O'C) to +660F t+350'C) 75/. +.4%

Chromei T'(+) vs. E PURPLE/RED BROWN -330° (-200°C to -270F (-t70-C) +1 18f(IC; Constanunta ) w/PURPLE -270f (170CC to+480F F +250c) +/- 1.7'C tl.BoF 1 *C; TRACER +4801 +d2!0C)to +64O' +40C 3¶

0F C t+/-.4%

___________ _ I ____ ___ TRACER_ _ _ _ _ _ _ _ _ _

Color code > *iran vs. Constantn' l JX WHITE/RED lBLACK +32°F (C-C) to 4400-F (+200'C) t41(2.2 8 C) i2f(1.1°C

& initial ChromeiPlvs.'AiunmeI' KX YELLOWIREOI YELLOW __j 320F (09C)to ..40'F (4-200-C) +/-t41 (2.2-C) It2VF (1.1-C, calibration coprer vs.Constanuan"' l TX BLUEIRED lBLUE -75*F(.60C) to+21O'F(+IOO'C) 2F(1.1*C) +/-1f(.5'C) tolerances for Ciromer-vs. Constantan'l EX PURPLEJRED PURPLE *321F (0C) to +4006F (+2000C) I 13F (1.7 C)+/-2F (1.1 C extension wire Nicrosii-vs N.5Nii I NX ORANGEIRED ORANGE .321F(0C) to+4 00'F(+2000C) +/-44F(226C) _+/-2¶F(1aiC; Copper vs. Copper Alloy SX BLACK/RED GREEN l +75"F(+25*C)to40O0F (4200C) +/- 12F (7CC)

I I RX I 161a3;teIc NOTE- Percent tirmt5Wy air"t to temon r rtouetn sonts utnt&tor- molfents; ThemofoCoO Mfre cannot be I DIOtom.mt "rjnt ran. t4Souns Mtg Co am aOotsed to ourfumomf of IF aoveofoeta. Ole Po-oat (.3R. thefiimts ot=eitr t rnmoeltues betCw me aC i *.. Lml tS) * (Ttnv 1- 32F) X Ptrcentnte po.0t ufiless%Micsb"St Dint of ourvasw.

NOMINAL NOMINAL NOMINAL APPROX. SHIP.

FB/FB > INSULATION GAUGE INSULATION JACKET DIAMETER WT.LBS.

physical CHARACTERISTICS INSULATION JACKET SIZE WALLmtC)ESi WALi 1£5iN (INCHIES) PER 1000 FT properties SPECIFIC GRAVITY 2.54 2.54 16 .006 .006 .080 X .144 22 TENSILE STRENGTH 250.000 at 250.000 at P.S~i. (min.) 10000F (537LC) I1000 0 F (5370C)

ELONGATION%(min. 4.8% 4.8% 20 78 .006 .006 .066 X .1l8 11 MINIMUM BEND 5 X O.D. 10 X O.D.

RADIUS ABRASION GOOD GOOD RESISTANCE _____GOOO _20 .006 .006 .060X.106 10 CUT THROUGH EXCELLENT EXCELLENT RESISTANCE MOISTURE GOOD GOOD 24 .006 .006 .048 X .082 6 RESISTANCE .

SOLDER IRON EXCELLENT EXCELLENT RESISTANCE SERVICE 900°Fld82° Cl 900°f(482 C)

TEMPERATURE NINUOUS CONTINU 1000"F (537-C) .10000F (5370 C)

SINGLE SINGLE I_______EXPOSURE EXPOSURE FLAME TEST NON- NON-FLAMMABLE FLAMMABLE PRICING POLICY >5`- Pf%*C s1.

REELS, SPOOLS & COILS > r 5sn SHORTAGES & RETURNS> ,, C It<ltr~ ur .t n tttt s~tu at~n V arLour a y.Ni HgSXm oa.

TOLERAHCES > ow sc oerti cmla ard W tredP res vNamlle cm t to Ft=do m anfma w

-ijt"l CWW" 0s mtcs urcsmaa me.dO " god WMVWbesOIato oiacf. 104 11e.er fteeA Itct UommC"M wry amlmrena0tuaIyor avirmatnaft MNM N-d a *.eO b~oDS Ov '.0NsOU,Ofbe Os. fNImI~f lO .emeV .0rSS4evtcI .q9iee PINCc1,00ntuonun asw., s Ueftt bettsullso.0a.mOr 68.40. CnltOfrm4 ftilao rt t d bt~ 5rU 12113OrWI11. bCIE Pa ewsa.o .. nl lo lubsnhul WI 48 t.K? 0 b1O.I IA itf'c

es: ST t'o 9t bIdI z0 Bamd C PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION 6801HAYWAPRD TRFFT MANCFHFTFR.NH Nln1Q3 (f60i 6r.2-350 SPECIALIZING INWIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CAL113RATION Page 86 SPOOL # 0048437E REVISED TO: OMEGA POINT LABS, INC. Date: 10/23/2003 16015 SHADY FALLS FROAD Cust PO#: MS1419Q-OPL ELMENDORF.TX 7811:2 JOB # PS0063934-1 USA

• CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS1419Q-OPL.

TEST RESULTS FOR: PMC PIN: KK-FBIFB-24 Total Footage: 2400' Test Temperature Inside End Outside End (6F) 2000 -0.2 -0.2 4000 -0.8 -OA 600° -1.5 -1.4 800o -2.7 -1.9 10000 -1.4 -0.6 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS ISTO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE INCONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST #: 263094C&A REEL # POS LEG: 291335 263094B&D REEL# NEG LEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17/00 CALIBRATED REEL)

EDC iOORC SERIAL # 15075 DIGITAL VOLT METER NIST N 811/26796603 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12117/2005

• SERIAL# 306172 CALIBRATION DUE DATE: 01/20/2004 TYPE T STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 &26369 MODEL, KAYE INSTRUMENTS: K-170-SP NIST # 258779B SERIAL #: 306179 CALIBRATION DUE DATE: 0112712004 Qy-AIIA Cool -W,-7 1f QUOLITYASSURANCETECHNl IAN DATE A memb~rof the Matmon Vroup efcompnrits

• • 6 I t ~^ ItI LeAV1 AI .ltIU

6S:ST tO, 9T 8d Page 87 rv PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION 6801 JAYWARD STREET MANCHESTER, NH 03103 -(6031 622-3500 -

SPECIAUZING IN.WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484378 REVISED TO: OMEGA POINT LABS. INC. Date: 10/23/2003 16015 SHADY FALLS R,OAD Cust PO#: MS1419Q-OPL ELMENDORFTX 781 1Z JOB # PS0063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MSI419Q-OPL..

TEST RESULTS FOR: PMC P/N: KK-FB/FB-24 Total Footage: 5000' Test Temperature Inside End Outside End O*F)

I .,

2000 +0.1 +0.5 4000 -0.4 . +0.1 6000 +0.5 +0.2 8000 -1.9 -1.5 10000 -0.9 -0.6.

REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS. SPECIFICATIONS. AND DRAWINGS OF THE ABOVE .. .

REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR I CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST M: 263094C&A REEL # POS LEG: 291335 263094B&D REEL-#NEGLEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17/00 CALIBRATED REEL)

EDC 100RC SERIAL # 15075 DIGITAL VOLT METER NIST # 811/267966-03 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12/1712005 SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 TYPE T STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 &26369 MODEL. KAYE INSTRUMENTS: K-170-SP NIST # 258779B SERIAL #: 306179 CALIBRATION DUE DATE: 01/27/2004 QA(UA 10 L-0 3 PalI RUflTIY ASSURANCE TECHNICN DATE A,rmberchiith Mmen crvp yccnPaniCs itO 1oJt-nn7n

,.-.. ..... I

6,S:ST VO. 9T 8dU t d0'39d Page 88 r PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION 680 HAW/A-D STREET MANCHESTER. NH 03103 (603) 622-3500 SPECIAUZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484377 REVISED TO: OMEGA POINT LABS, INC. Date: 10123/2003 16015 SHADY FALLS ROAD Cust PO#: MS1419Q-OPL ELMENDORFTX 78112 JOB # PS0063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS1419Q-OPL.

TEST RESULTS FOR: PMC P/N: KK-FB/FB-24 Total Footage: 5000' Test Temperature Inside End Outside End REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS IS TO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS. AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST #: 263094C&A REEL# POS LEG: 291335 263094B&D REEL# NEG LEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17/00 CALIBRATED REEL)

EDC 100RC SERIAL# 15075 DIGITAL VOLT METER NISTW 811/267966-03 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12/17/2005 SERIAL # 306172 CALIBRATION DUE DATE: 01120/2004 TYPE T STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 &26369 MODEL. KAYE INSTRUMENTS: K-170-SP NIST # 258779B SERIAL #: 306179 CALIBRATION DUE DATE: 0112712004 1-1 Ve'i( U LllY ASSURANCE TECHNICIt)

ThUr3-O DATE Amcmber of the Mamrron Groupw!cmpniet

.,.tl IJL1.,

Lu RC.!bnl 1N4W 7.4lfl-NI~AU

6S:ST t'O, 91 .8d so-33d Page 89 PMC A DIMlSION OF ROCKBESTOS-SURPRENANT CABLE CORPORATION fia0l IAYWARD STREET MANCHFSTER- NH nn1n3 (RFll f;7.-flfn SPECIAUZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (eoo) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00485975 REVISED TO: OMEGA POINT LABS, INC. Date: 10/2312003 16015 SHADY FALLS RQOAD Cust PO#: MS1419Q-OPL ELMENDORFTX 78112 JOB # PSO063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS14190QOPL.

TEST RESULTS FOR: PMC PIN: KK-FB/FB-24 Total Footage: 4000' Test Temperature Inside End Outside End (F) 2000 +0.6 +0.3 4000 4-0.6 +0.3 6000 -0.8 -0.9 8000 +0.8 +0.7 10000 +1.0 +1.5 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS ISTO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE INCONFORMANCE WITH THE REQUIREMENTS. SPECIFICATIONS. AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST X: 263094C&A REEL # POS LEG: 291335 26309418&D REEL# NEG LEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17/00 CALIBRATED REEL)

EDC 100RC SERIAL# 15075 DIGITAL VOLT METER NIST # 811/267966-03 MODEL: KAYE INSTRUMENTS: XX1525S DUE: 12/17/2005 SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 TYPET STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 & 26369 MODEL, KAYE INSTRUMENTS: K-170-SP NIST #2587798 SERIAL #: 306179 CALIBRATION DUE DATE: 0112712004 l {ALITY ASSURANCE TECHNIIA DATE A rmbtrtf the Mjrmon Cry e cfniparnks Jw VUJ LIA nc!bn 7344 bnn7.-:qi-xA9

r r4l PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORIPage 90 MYWARD STREET. MANCHESTER. NH 03103 (603) 622-3500

\!M)* 680 HA!,LIZING IN WIRE & CABLE K s1 SPECIA FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL# 00485975 TO: OMEGA POINT LABS, INC. Date: 10123/2003 16015 SHADY FALLS ROAD Cust POM: MS1419Q-OPL ELMENDORF,TX 78112 JOB # PS0063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR: PMC P/N: KK-FB/FB-24 Total Footage: 4000' Test Temperature Inside End Outside End (OF) Calibration Certificate Acceptance 2000 +0.6 +0.3 ItemAwo) a 4000 +0.6 +0.3 ISTTraceility-Adcqti.

As Found/Aa Ift Value s

$ M 6000 -0.8 -0.9 Tleranice lItgc Adequate 3 teo3/43 ot/ifa 8000° +0.8 +0.7 10000 +1.0 +1.5 OPL QA/QC Depth g i g REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-22X-02. THIS ISTO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE INCONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST #: 263094C&A REEL# POS LEG: 291335 263094B&D REEL# NEG LEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3117/00 CALIBRATED REEL)

EDC 100RC SERIAL # 15075 DIGITAL VOLT METER NIST # 811/267966-03 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12/17/2005 SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 TYPE T STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 & 26369 MODEL, KAYE INSTRUMENTS: K-170-SP NIST #258779B SERIAL,#: 306179 CALIBRATION DUE DATE: 01/27/2004 Q)GtcL A cP1JJ U)JALITY ASSURANCE TECHNI(QN e -2 , O(

DATE A member of the Marmon Group of companies

PMC AXDIVISION OF ROCKBESTOS-SURPRENANT CABLE CORFUagei9 1 6.80 HA'NYWARD STREET. MANCHESTER. NH(03103 (30t 3622-3500 SPECIALIZING INWIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484377 TO: OMEGA POINT LABS , INC. Date: 10123/2003 16015 SHADY FALLS ROAD Cust POO: MS1419Q-OPL ELMENDORF,TX 781 12 JOB # PS0063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR: PMC P/N: KK-FBIFB-24 Total Footage: 5000' Test Temperature Inside End Outside End

(°F) Calibration Certificate Acceptance 2000 -0.1 -0.4 SN t4 4) 4000 -1.0 -0.8 NIST Trac-a lity Adequate 6000 -1.1 -1.9 As Found/As 1efl Wa~u es Callbrntion Data Sumcient Tolerance Range Adequate ,

8000 -2.4 -2.3 DOtLQofAQ Dept.

10000. -0.9 -0.9 OPL QAIQC DepL EngJ IDOL Msr.

REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS ISTO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST #: 263094C&A REEL# POS LEG: 291335 263094B&D REEL# NEG LEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17100 CALIBRATED REEL)

EDC IOORC SERIAL# 15075 DIGITAL VOLT METER NIST # 811/267966-03 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12/17/2005 SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 TYPE T STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 & 26369 MODEL, KAYE INSTRUMENTS: K-170-SP NIST # 258779B SERIAL #: 306179 CALIBRATION DUE DATE: 01/27/2004

( CUA-h I LS4-(Q4ALITY 'ASSURANCE TECHNIC1 DATE 11rnE1 UI I aI A member of the MNirron Group of comparties

r r4 PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE CORRageis92 680 HAYWARD STREET MANCHESTER. NH 03103 (603) 622-3500 SPECIAUZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484378 TO: OMEGA POINT LABS, INC. Date: 10/23/2003 16015 SHADY FALLS ROAD Cust POM: MS1419Q-OPL ELMENDORF,TX 78112 JOB # PSO063934-i USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR: PMC P/N:. KK-FBIFB-24 Total Footage: 5000' Test Temperature Inside End Outside End (OF) 2000 +0.1 +0.5 :-

4000 -0.4 +0.1 6000 +0.5 +0.2 8000 -1.9 -1.5 -

10000 -0.9 -0.6 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS ISTO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS. SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTiON AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NIST #: 263094C&A REEL # POS LEG: 291335 *263094B&D REEL# NEG LEG: 291346 (SINGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17100 CALIBRATED REEL)

EDC 1OORC SERIAL# 15075 DIGITAL VOLT METER NIST # 8111267966-03 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12/17/2005 SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004 TYPE T STANDARD ICE POINT THERMOCOUPLE REFERENCE REEL # 25926 & 26369 MODEL, KAYE INSTRUMENTS: K-170-SP NIST # 258779B SERIAL #: 306179 CALIBRATION DUE DATE: 01/27/2004 I X A member of the Marmnon Cwvup of c rnanies

r PMC A DIVISION OF ROCKBESTOS-SURPRENANT CABLE COR13ageN93 (WARD STREET. MANCHESTER. NH 03103 (603) 622-3500 SPECIA LIZING IN WIRE & CABLE FOR THE SENSOR INDUSTRY FAX (800) 639-5701 CERTIFICATE OF CALIBRATION SPOOL # 00484379 TO: OMEGA POINT LABS, INC. Date: 10123/2003 16015 SHADY FALLS ROAD Cust PO#: MS1419Q-OPL ELMENDORF,TX 78112 JOB # PS0063934-1 USA CALIBRATION RESULTS ARE TRACEABLE TO THE NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST) AND MEET SPECIAL LIMITS DEVIATION TOLERANCES AS DEFINED IN ISA MC96.1 (FORMERLY ANSI) AND ASTM E 230-03. MS12985Q-OPL.

TEST RESULTS FOR: PMC P/N: .KK-FB/FB-24 Total Footage: 2400' Test Temperature Inside End Outside End

([F) 2000 -0.2 -0.2.

4000 -0.8 -0.4 6000 -1.5 -1.4 800° -2.7 -1.9 10000 -1.4 -0.6 REPORTED RESULTS ARE DEVIATIONS FROM TEST TEMPERATURES. FOR CORRECTION FACTORS REVERSE THE SIGNS.

THE MATERIAL REFERENCED ABOVE HAS BEEN CALIBRATED UTILIZING TECHNIQUES CONSISTENT WITH THE GUIDELINES SET FORTH INANSI Z540-1 AND ASTM E-220-02. THIS ISTO CERTIFY THE MATERIAL FURNISHED ON THIS SHIPMENT ARE IN CONFORMANCE WITH THE REQUIREMENTS, SPECIFICATIONS, AND DRAWINGS OF THE ABOVE REFERENCED CUSTOMER PURCHASE ORDER. INSPECTION AND TEST RECORDS ARE ON FILE AND AVAILABLE FOR CUSTOMER REVIEW.

SECONDARY STANDARD THERMOCOUPLE: TYPE K NI" ST #; 263094C&A REEL# POS LEG: 291335 263094B&D REEL# NEG LEG: 291346 (SllNGLE USE THERMOCOUPLE FROM CALIBRATION DATE: 3/17/00 CALIBRATED REEL)

EDI IIOORC SERIAL# 15075 DIGITAL VOLT METER NIcST # 811/267966-03 MODEL: KAYE INSTRUMENTS: X1525S DUE: 12/17/2005 SERIAL # 306172 CALIBRATION DUE DATE: 01/20/2004

'PE T STANDARD ICE POINT THERMOCOUPLE REFERENCE RIEEL # 25926 & 26369 MODEL, KAYE INSTRUMENTS: K-170-SP NI ST # 258779B SERIAL-#: 306179 CALIBRATION DUE DATE: 01/27/2004 uC )2.

'ASSURANCE TECHNICIq DATE Amcmber d the Marmon Group of companies

PMC Division of RSCC 680 Hayward Street Manchester, NH 03103 0000105577 Tel: (603) 622.3500 Fax: (603) 622-7023 Page 94 SPECIALIZING INWIRE & CABLE FOR THE SENSOR INDUSTRY DELIV.ERY( NOTE DELIVERY TO OMEGA POINT LABS 16015 SHADY FALLS ROAD ELMENDORF, TX 78112 USA Attention: CLEDA KK-FB/FB-24 16,400 Spool #: 00484377 00484378 00484379 00485975 CALIBRATION CHARGE I Spool #:

Omega Point Laboratories, Inc.

16015 Shady Falls Road Elmendorf, Texas 78112 800-966-5253 FAX 210-635-8101 Certificate of Calibration

'Certification No. 92125 Calibration Date 3/ 10/04 Recalibration DaLte: 9/10/2004 Manufacturer: Yokogawa Model No.: 100 Channel DAU Serial No.: 99LE004 Equipment Desc ription: 100 Channel Data Acquisition System with YOKOGAWA Darwin Series Calibration Sour ces: TEGAM Model 840-A, SN: T-207318.

Calibration due 06-04-2004 Calibratio Performed by:

Ma o Mike Dey/ Javier Trevino Manager of Fire Adistance' . . Manager of Special Proj

Page 96 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs? Yes/No Calibrator Used: Tegam T-20731 8 Performed by: Mike Dey

Title:

Mgr. Dept. 2 Temperature Setting (-F): 75.0 Approved by.

Channel No. Readinq (TF) 1 +- Chan inel No. jReading (T) 'I +/-

Title:

M,<5 ,te <*p, 1 75.7 0.7 51 74.8 -0.2 2 75A 0.4 52 75.0 0.0 Date: 3/10/04 3 75.6 0.6 53 74.8 -0.2 4 75.6 0.6 54 74,8 -0.2 S 75.6 0.6 55 75.2 0.2 6 75.6 0.6 56 75.0 0.0 7 75.6 0.6 57 75.0 0.0 8 75.6 0.6 58 .752 0.2 9 75.7 0.7 59 75.2 0.2 10 75.7 0.7 60 75.2 0.2 11 75.2 0.2 61 75.6 0.6 12 75.0 0.0 62 75.2 0.2 13 75.0 0.0 63 75.2 0.2 14 75.2 0.2 64 75.2 0.2 15 75.0 0.0 65 7S.2 0.2 16 75.0 0.0 66 75.2 0.2 17 75.0 0.0 67 7S.2 0.2 18 75.2 0.2 68 75.4 0.4 19 75.2 0.2 69 75.4 0.4 20 75A 0.4 70 7S.7 0.7 21 75.2 0.2 71 752 0.2 22 75.2 0.2 72 752 0.2 23 7S.2 0.2 73 75.0 0.0 24 7S.2 0.2 74 75.0 0.0 25 75.2 0.2 .75 752 0.2 26 75.2 0.2 76 75.0 0.0 27 75.2 0.2 77 75.0 0.0 28 75.2 0.2 78 75.2 0.2 29 75.6 0.6 79 75.2 0.2 30 75.7 0.7 80 75.4 0.4 31 752 0.2 81 -75.4 0.4

.32 75.2 0.2 82 *752 0.2 33 75.2 0.2 :83 75.2 0.2 34 75.0 0.0 84 75.2 0.2 35 75.0 0.0 85 75.2 0.2 36 .75.2 0.2 86 75.2 0.2 37 75.2 0.2 87 75.4 0.4 38 75.2 0.2 88 75.4 0.4 39 7S.2 0.2 89 75.4 0.4 40 75.6 0.6 90 75.7 0.7 41 75.2 0.2 91 74.8 -0.2 42 75.2 0.2 92 74.8 -0.2 43 75.2 0.2 93 74.8 0.2 44 75.2 0.2 94 75.0 0.0 4S 75.2 0.2 9S .752 0.2 46 75.2 0.2 96 75.2 0.2 47 75.2 0.2 _ 97 75.0 0.0 48 75.2 0.2 98 -75.2 0.2 49 75.4 0.4 __ 99 75.2 0.2 S0 75.6 0.6 100 75.2 0.2 Lower Upper Range of 75-F Readings: +0.7/-0.2 Allowable limits 73.2 76.8 (+/-1.8)

Page 97 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs? YesJNo Calibrator Used: Teqam T-2 07318 Performed by: Mike Dev

Title:

Mcr. Dent.2 Temperature Setting (F): 150.0 Approved by: c Channel No. IReadina (*F) I +J- lChannel No. IReadinmq C) I +J-

Title:

14J 0 OK 150.4 0.4 51 149.7 40.3 2 lS0.4 0.4 52 149.7 -0.3 Date: 3/10/04 3 150.4 0.4 53 149.7 -0.3 4 150.4 0.4 54 :149.7 -0.3 S 150.4 0.4 55 149.7 -0.3 6 150.4 0.4 56 -149.7 -0.3 7 150.4 0.4 57 149.9 -0.1 8 150.4 0.4 58 149.9 -0.1 9 150.1 0.8 59 150.1 0.1 10 150.1 0.8 60 150.3 0.3 11 150.1 0.1 61 150.4 0.4 12 150.1 0.1 62 150.1 0.1 13 150.1 0.1 63 1S01 0.1 14 150.1 0.1 64 149.9 -0.1 15 150.1 0.1 65 149.9 -0.1 16 150.1 0.1 66 '150.1 0.1 17 150.1 0.1 67 150.1 0.1 18 150.1 0.1 68 150.1 0.1 19 150.3 0.3 69 1503 0.3 20 150.1 0.4 70

• 150.6 0.6 21 150Q 0.3 71 1503 0.3 22 150.1 0.1 72 149.9 -0.1 23 150.1 0.1 73 ,150.1 0.1 24 150.1 0.1 74 150.1 0.1 25 150.1 0.1 75 149.9 -0.1 26 150.1 0.1 76 150.1 0.1 27 150.1 0.1 77 150.1 0.1 28 150.6 0.3 78 150.1 0.1 29 1503 0.3 79 1503 0.3 30 150.6 0.6 80 1503 0.3 31 150.4 0.4 81 .149.7 -0.3 32 150.3 0.3 82 149.9 -0.1 33 150.1 0.1 83 149.9 -0.1 34 150.1 0.1 84 149.9 -0.1 35 1503 0.3 85 149.9 -0.1 36 150. 0.1 86 149.9 -0.1 37 150.1 0.1 87 149.9 -0.1 38 1503 0.3 88 149.9 -0.1 39 150.3 0.3 89 1503 0.3 40 150.6 0.6 90

• 150.4 0.4 41 150.3 0.3 91 149.7 -0.3 42 1SO.3 0.3 92 149.7 -0.3 43 150.3 0.3 93 149.7 -0.3 44 150.3 0.3 g94 149.7 -0.3 45 1S0.3 0.3 :95 149.7 -0.3 46 150.3 0.3 96 149.7 -0.3 47 0.3 97 150.1 0.1 48 150.3 0.3 98 149.9 -0.1 49 150.3 0.3 99 150.1 0.1 50 150.6 0.6 100 150.3 0.3 Lower Upper Range of 150O Readings: +0.8/-0.3 Allowable limits 148.2 151.8 (+/-1.8)

Page 98 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs? Yes/No Calibrator Used: Teoam T-2073 18 Performed by: Mike Dey

Title:

Mqr. Dept. 2 Temperature Setting (F): 300.0 Approved by.

Channel No. IReadina (F) I +/- IChannel No. AReadina (-F) l +/-

Title:

1 300.6 0.6 51 299.7- I -0.3 2 300.2 02 52 299.7 -0.3 Date:- 3/10/04 3 300.4 0.4 53 299.7 -0.3 4 300.2 0.2 54 299.7 -0.3

5. 300.2 0.2 Ss 299.8 * -0.2 6 300.4 0.4 56 299.8 -0.2 7 300.4 0.4 57 299.8 -0.2 8 300.6 0.6 58 '299.8 I -0.2

.9 300.6 0.6 59 ,300.2 0.2

'10 300.7 0.7 60 300.2 0.2 11 300.0 0.0 61 I300.4 0.4 12 299.7 -0.3 62 :300.2 0.2 13 299.8 -0.2 63 300.2 '0.2 14 299.8 -0.2 64 300.2 *0.2 i5 299.7 -0.3 i65 300.2 0.2 16 299.7 -03 66 300.2

• 02 17 299.7 -0.3 67 300.2 0.2 18 299.8 .0.2 68 -300.2 ~0.2 19 300.2 0.2 69 :300.2 0.2 20 300.2 0.2 70 300.6 0.6 21 300.2 0.2 71 3002 22 300.0 0.0 72 300.2 23 300.0 0.0 73 i 300.0 0.0 24 300.0 0.0 74 300.0 25 300.0 0.0 75 300.2 0.2 26 300.0 0.0 76 300.2 0.2 27 300.2 0.2 77 300.0 0.0 28 300.2 0.2 78 300.2 0.2 29 300.2 0.2 79 '300.2 10.2 30 300.6 0.6 80 -300.4 31 300.2 0.2 81 300.0 32 300.2 0.2 82 300.0 0.0 33 300.2 0.2 83 299.8 0.2 0.0 34 300.2 0.2 84 ' 2-99.8 0.2 35 300.2 0.2 85 300.2 36 300.2 0.2 86 300.0 -0.0

-0.2 37 3002 0.2 87 300.0 0.0 0.4 0.24 38 300.2 0.2 88 300.2 0.2 0.2 1 0.0 39 300.2 89 300.2 1 0.0 40 300.4 0.4 -90 300.4

-O02 41 300.2 0.2 91 299.5 [ 0.2 42 300.0 0.0 92 299.5 43 300.0 0.0 93 299.5 I-0.5 44 300.0 0.0 94 299.5 -05 1 4S 300.0 0.0 95 299.7 I -0.53 46 300.2 0.2 96 299.7 i-0.5 47 300.2 0.2 97 299.7 I 0.3 48 300.2 0.2 98 299.8 49 300.4 0.4 99 1 300.0 so 300.6 06 100 300.2 0.2 Lower Upper Range of 300T Readings: +0.7/-0.5 Aitowable limits 298.1 301.9 (+/-1.9)

Page 99 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs? Yes/No Calibrator Used: Tegam T-207318 Performed by, Mike Dev

Title:

Mgr. Dept. 2 Temperature Setting (F): 400.0 Approved by:

Channel No. lReainq ('F) I +/- IChannel No. IReadina ff) I +/-

Title:

p Amp- , y 1 400.5 0.5 51 399.9 -0.1

.2 4003 0.3 52 a399.9 -0.1 Date: 3/10/04 3 400.3 0.3 53 399.7 -03 4 400.3 0.3 54 399.9 -0.1 5 400.5 0.5 55 399.9 -0.

6 400.3 0.3 56 399.9 0.0 7 400.3 0.3 57 399.9 8 400.5 0.5 S8 400.1 9 400.6 0.6 59 :400.1 0.1 10 400.8 0.8 60 400.3 0.1 11 399.9 -0.1 61 400.5 0.1 12 399.9 -0.1 62 400.3 0.3 13 399.9 -0.1 63 400.1 0.1 14 399.9 .0.1 64 400.1 0.3 15 399.9 -0.1 65 400.1 0.1 16 399.9 -0.1 66 400.1 0.1 17 399.7 -0.3 67 400.1 0.1

- 18 399.9 -0.1 68 400.3 19 400.1 0.1 69 400.3 0.1 20 400.3 0.3 70 400.6 0.3 0.1 21 400.1 0.1 71 400.3 0.3 22 399.9 -0.1 72 400.3 0.3

- 23 400.1 0.1 .73 400.1 0.1 24 399.9 -0.1 74 400.1 25 399.9 -0.1 75 400.3 0.3 26 400.1 0.1 76 400.1 27 400.1 0.1 77 400.3 0.3

- 28 400.1 0.1 78 400.3 0.1 29 400.3 0.3 79 400.3 0.1 30 400.5 0.5 80 400.5 31 400.3 0.3 81 400.3 0.3 32 400.1 0.1 82 399.9 .0.5I

-0.1 33 400.3 0.3 83 399.9 0.1 34 400.1 0.1 84 399.9 0.1 35 400.1 0.1 85 399.9 0.3 36 400.1 0.1 86 399.9 *0.5 37 400.3 0.3 87 400.1 0.1 38 400.1 0.1 88 400.1 -0.1 39 400.3 0.3 89 400.3 -0.4 40 400.S 0.5 90 400.5 -0.

41 4003 0.3 91 399.6 42 400.3 0.3 92 + 399.6 -0.4 43 399.9 -0.1 9 3~ 399.6 -0.4 44 400.1 0.1 94 399.6

~0.1

.0.4

-0.1

-0.4 45 400.3 0.3 95 399.7 0.3

-0.1 46 400.3 0.3 399.6 47 4003 0.3 97 399.6 48 4003 0.3 98 399.9

-0.1 49 400.3 0.3 99 399.9 -0.1 50 400.6 0.6 100 400.1 Lower Upper Range of 400-F Readings: +0.8/-0.4 Allowable litrnts 398.0 -402.0 (+/-2.0)

Page 100 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs? Yes/No Calibrator Used: Tegam T-207318 Performed by: Mike Dey

Title:

Mqr. Dept. 2 Temperature Setting (F): 1000.0 Approved by:

f'6- In IoI D-A_ .-iI rFM I.4mnj.u Ithnn .~,. l-Xsfi In CA I . . /.

• O_ lC 4 T

_ =

c u I -

Title:

L6'M1 1000.6 O.f 51 999.7 -0.3 2 1000.6 0.6 52 999.7. -0.3 Date: 3/10/04 3 1000.4 0.4 53 999.7 -0.3 4 1000.6 0.6 54 9999.9 -0.1 5 1000.6 0.6 55 999.7 -0.3 6 1000.4 0.4 56 999.7 -03 7 1000.6 0.6 57 1000.0 0.0 8 1000.6 0.6 S8 999.9 I.0.1 9 1000.6 0.6 591 999.9 -0.1 10 1000.9 0.9 60 1000.0 0.0 11 1000.0 0.0 61 1000.6 0.6 12 1000.0 0.0 62 1000.4 0.4 13 1000.0 0.0 63 1000.4 0.4 14 1000.0 0.0 64 10002 0.2 15 1000.0 0.0 65 1000.2 0.2 16 1000.0 0.0 66 1000.4 0.4 17 1000.0 0.0 67 1000.4 0.4 18 1000.0 0.0 68 1000.4 0.4 19 1000.0 0.0 69 1000.4 0.4 20 1000.4 0.4 70 1000.8 0.8 21 1000.4 0.4 71 1000.2 0.2 22 1000.2 0.2 72 1000.0 0.0 23 1000.0 0.0 73 1000.2 O.2 24 1000.2 0.2 74 1000.0 0.0 25 1000.2 0.2 75 10oo.0 0.0 26 1000.2 0.2 76 1000.2 0.2 27 1000.4 0.4 77 1000.2 0.2 28 1000.4 0.4 78 11000.0 0.0 29 1000.4 0.4 79 1000.4 0.4 30 1000.8 0.8 80 1000.6 0.6 31 1000.4 0.4 81 :1000.0 0.0 32 1000.0 0.0 82 ]1000.0 0.0 33 1000.0 83 1000.0 0.0 34 1000.0 0.0 84 1000.0 0.0 35 1000.0 0.0 85 1000.0 -0.0 36 1000.0 0.0 86 1000.0 0.0 37 1000.0 0.0 87 1.1000.01 10.0 38 1000.0 0.0 88 1000.0 0.0 39 1000.0 0.0 89 1000.2 0.2 40 1000.6 0.6 90 1000.4 0.4 41 1000o.0 0.0 91 1000.0 0.0 0.0 42 999.9 -0.1 9Z 999.7 -0.3 43 1000.0 0.0 93 999.9 -0.1 44 1000.0 0.0 94 -0.1 45 1000.0 95 .999.9 -0.1 46 1000.0 0.0 96 1000.0 0.0 0.0 0.0 47 1000.2 97 1000.0 48 1000.0 0.0 98 '1000.0 0.0 49 1000.0 0.0 99 1 1 000.0 0.0 so 1000.6 0.67 1001 1000.4 0.4 Lower Upper Range of 2000'F Readings: +0.9/-0.3 Allowable limits 997.7 1002.3 (+/-2.3)

Page 101 Channel Verification for Yokogawa 100 Channel Serial No.: 99-LE-004 Within specs? Yes/No Calibrator Used: Tegam T-2073 18 Performed by- Mike Dey

Title:

Mar. Dept. 2 Temperature Setting (F): 2000.0 Approved by.

Charnel No. IReadina (F) I +/- lChannel No. lReading (O

Title:

J 1 2000.5 0.5 51 1999.9 -0.1 2 2000.5 0.5 52 1999.9 -0.1 Date: 3/10/04

.3 2000.5 0.5 53 I'--1 9999 -0.1 4 2000.5 0.5 54 1999.9 -0.1 S 2000.7 0.7 55. 1999.9 -0.1 6 2000.7 0.7 56 .1999.9 7 2000.5 0.5 57 1999.9 -0.1

.8 2000.7 0.7 58 2000.1

• 0.1

.9 2000.7 0.7 59 2000.3 -0.1 0.3 10 2001.0 1.0 60 2000.3 0.3 11 2000.1 0.1 61 2000.7 12 2000.1 0.1 62 2000.' 0.5 13 2000.1 0.1 63 2000.3 14 1999.9 -0.1 64 2000.3 0.7 15 2000.1 0.1 65 2000.3 16 2000.1 0.1 66 2000.5 0.50.3 17 1999.9 -0.1 67 2000.3 0.3 0.3 18 2000.1 0.1 68 2000.7 0.7 0.3 19 2000.3 0.3 69 2000.7 20 2000.5 0.5 70 1 2000.7

-.0 21 i999.9 -0.1 71 1 2000.7 22 1999.9 72 t 2000.7 0.7 23 1999.9 -0.1 73 i 20 Z00.7 0.7 24 1999.9 0.1 74 2000.5 0.7 r0.7 25 1999.9 -0.1 75 2000.7 0.1 0.7 r0.7 26 2000.1 76 2000.7 0.7 27 2000.1 0.1 77 2000.5r I 0.5 28 2000.1 0.1 78 1 2000.7 '0.7

-0.50.7 29 2000.3 0.3 79 2000.7 0.1 30 2000.7 0.7 80 2000.8 31 2000-5 0.5 81 1999.9 -0.1 32 2000.3 0.3 82 1999.9 33 2000.3 0.3 83 1999.8 -0.2 34 2000.3 0.3 84 .1999.9 -0.1 35 2000.3 0.3 85

• 1999.9 -0.1 36 2000.3 0.3 86 .1999.8 37 2000.3 0.3 87 I 999.9 0.3 38 2000.3 0.3 88 ] 1999.5 Al l l-0.1 39 2000.5 0.5 89 1999.9 40 2000.7 0.7 90 .2000.3 -01 .1 41 '1999.9 -0.1 91 1999.99 -0.1 42 1999.9 -0.1 92 , 1999.1 -0.1 43 1999.9 -0.1 93 .1999.9 93 -0.1 44 1999.9 -0.1 94 1999.1 4S 1999.9 -0.1 .95 16999.1 93 -0.1 46 1 999.9 -0.1 96 1999.'

47 1999.9 97 1999.1 -0.1 48 2000.3 0.3 . 98 1999.M l 0.1 49 2000.3 0.3 99 .:2000.1 so 2000.5 0.5 100 3 0.3 Lower Upper Range of 2000F Readings: +1/-O.Z Aflowvable limit s '1997.2 2002.8 (+/-2.8)

Q/A RECEIVING REPORT CLIENT/PROJECT NAME CA .&6 F4 PEPORT NUMBER.. 24A -3 - OPL-CLIENTIPROJECT NUMBERJ!&c C)ATE RECEIVED 5 -5; -0

• RECEIVED FROM__ E)ATE INSPECTE CTED41 .

Pfnl ltr.T I lr.ATrlMN PnintI Lnab rlh-pnen IVl.^

& I,}V L .. V*...- V V IINSPECTED BY_

OUANTrI1YE T SAFETY D

ITEM DESCRIPTION P.O . NO. l Ordai Rec'd I.D. NO. lA YRI YIN ANI1 AnJT ACCEPTANCE REMAnKS emo -4wj-C j2 'I V I L IY_ y

~ IAtI -- 5 6_I ___

l u~ 146(Q o14b Y Y tt=

wcA- &L614~t \' 3'4-37§ jc Y __

.7[00 - _ r 09U61io

PO po-

> 16015 SHADY FALLS RD.

ELMENDORF, TEXAS 78112 PH. (210) 635-8100 - .

PURCHALSE cail 03 FAX (210) 635-8101 K357Q

.. P1 1,

1;- . Daate: 04/19/2004 1-d ,ge: 1 of 1 Order From: SSC Lab Division I eliver to: Omega Point Laboratories, Inc 7715 Distribution Dr. 16015 Shady Falls Road Little Rock Elmendorf AR 72209 ( )TX 78112 501 -562-29 0 0/888 -2 78-9 2 92 (210) 635-8100 Vendor No: t Your Item Number Our Reference Qly Ordered Units Unit Cost Extension Item Description 0-100psi Pressure Gage t 001 1.00 Each $45.00 $45.00 SN:99LE001 0-100psi Pressure Gage 002 1.00 Each $75.00 $75.00 SN: 98LE001 Dial Indicator 003 1.00 Each $20.00 $20.00 SN: 013021466 Dial Indicator 004 1.00 Each $i 20.00 $120.00 SN: 013232851 Calibration&Repalr Load Cell 1k pound 005 '1.00 Each $175.00 $175.00 SN: 343765 Calibration & Repai Digital Multimeter 006 1.00 Each $100.00 $100.00 SN: 5700109 Calibration & RepaiOW.

Digital Caliper . 007 1.00 Each $70.00 $70.00 SN:6Q-2465-04 200g Weight-SN: 23137 008 1.00 Each $10.00 $10.00 200g Weight-SN: 23138 '009 1.00 Each $10.00 $10.00 "See Special Instructions Regarding CAUBRATION CERT. REQUIREMENTS 7. Calibration

1. Statement of NIST traceability S. Uncertailnties of certificates must Purchasing Specificatilons for Quality

2. NIST test or I.D. number' calibratfion" show accreditation

3. As Found meastrements . to ISO/IEC 17025 Assurance Requiremen

4. As Left Values a. Calibraiion data QA Approval )

I, n . to 4 - )q -X

... . I Pe.ase Quote Purchase Order Numbkr on all correspondence. Subtotal: $620.00 Freight: 0.00 Special Instructions: Pleasc'include Certificate of Conformance to Tax Amount: 0.00 attached Specification Slhect and4 Calibrintion Data traceable to Total Value: $620.00 NIST.

. I.

aM

Page 104 VENDOR PURCHASING SPECIFICATION AND QUALITY ASSURANCE REQUIREMENTS Vendor: Sa C-Purchase Order No. 14 3 5 - _

Any of the following Quality Assurance requirements shall be incorporated as conditions to this procurement when corresponding box is marked. Failure to comply with any requirement specified may result in rejection and/or return of shipment at seller's expense.

1.0 QUALITY PROGRAM Seller shall furnish all items on this Purchase Order in accordance with Quality Program approved by Buyer.

2.0 Quality Verification When additional quality verification activities are required as a condition to this procurement, invoices will not be paid until satisfactory completion of such activities.

Receiving Inspection- Buyer shall inspect items upon receipt to verify compliance with purchase order requirements. Rejected items shall be returned at seller's expense.

Independent Laboratory Tests- Samples of materials furnished shall be tested independently for conformance to specification requirements prior to final acceptance. Rejected materials shall be returned at sellers expense.

FA Document Review- Final acceptance shall be based on satisfactory review or required certifications and other supporting documents.

3.0 CERTIFICATIONS When certifications are required as a condition to this procurement, the seller shall furnish one reproducible copy either with or prior to each shipment. Shipments will not be accepted and invoices will not be paid until certifications are in buyers possession.

LII Certificate of Compliance/Conformance Required - Certification that materials and /or services comply with purchase order requirements.

Certification shall reference purchase order number and traceability numbers (when applicable).

[] Certified Test Report Required - Certification that material complies with applicable material specification (s) and the purchase order. Include actual results of required tests.

5rnrm nO.fnnAi5niJ1

Vendor Purchasing Specifications & Vendor:

Quality Assurance Requirements Purchase Ord r Certificate of Calibration Required - Certification shall be traceable to National Bureau of Standards. (NIST, Nat'l Inst. of Science &Technology).

4.0 AUDITS/RIGHT OF ACCESS The buyer reserves the right to audit your facility to verify compliance with purchase order, code and specification requirements with (10) days notice, 3 Shipments shall only originate form facilities approved by the buyer.

g Buyer reserves the right to inspect any or all work included in this order at seller's facility with as early notice as practicable.

5.0 IDENTIFICATION

[I Seller shall identify each item with a unique traceability number by physical marking or tagging. Traceability numbers shall be traceable to certifications and packing lists.

Seller shall identify each container with a unique identification number. The identification number shall be 'traceable to certifications and packing lists.

6.0 10CFR,PART 21 The material, equipment and/or services to be furnished under this purchase order are involved in the testing of basic components of a Nuclear Regulatory Commission (NRC)' licensed facility. Accordingly, the seller is subject to the provisions of 10 CFR, Part'21 (Reporting of Defects and Noncompliance) 7.0 PACKING/SHIPPING MV All materials shall be packaged in air tight, moisture free containers and shall be free from all foreign substance such as dirt, oil, grease or other deleterious material.

Fi All materials and equipment shall be suitable crated, boxed or otherwise prepared for shipment to prevent damage during handling and shipping.

Wherever practical, equipment shall be palletized for ease of unloading and storage at destination. Each container shall be -clearly marked with buyer's purchase order number.

QUALITY ASSURANCE APPROVAL ( DATE lq /

Wo^rm no.n:rQ.A/Or/ni Poresm 0 of 0

CERTIFICATE NO: 36283-0003 SSC LAB DIVISION Page 1 of.

C*.kI..%.1 h l.'. -.

• PageI

• Quality You Ca-nmeasure' CERTIFICATE -Calbration OF CALIBRATION Cert#1754.01 Laoratory SSC LAB DIVISION certifies thatthis instumentrconforms to original manufacturers specifications or to tolerances indicated0belovand has been calbrated using standards stith accuracies traceable to a National Mbasurement Institute, orto accepted values of natural physical constants, orhave been derived by ratio techniques. This certificate complies -%ith ISOI IEC 17025 & ANSI Z540. Unless othenrise stated, the M& .TE

.forwhich this certificate is issued, based on interprelation of data, mas found to meet the required specification. Reported uncertainty represents expanded uncertainty at approximately 95% confidence level, coverage factor of k--2.

Customer: OMEGA POINT LAB. Date Received: 4121/04 Location: 16015 SHADY FALLS RD. Date of Issue/Calibration: 04/22/2004 ELMENDORF TX78112 Next Calibration Due: 04122/2005 p.o. #:1435?Q

- Metrologist: Scan Rainey Manufacturer: McDANIEL CONTROLS INC. Model: 316SS Nomenclature: GAGE- PRESSURE Serial Number: 99LE001 Range: 0-100 PSI Equipment ID: 99LE001 Calibration Data Temp 68°F Humidity 38%

Calibration Accuracy: :k 2.5% FULL SCALE Note: if the AS LEFT column is blank, no adjustments were required.

Note: Many factors may cause outof calibration conditionpriorto due date.The Calibrationintervalhas been specified by the Customer.

Current procedures and methods utilized by SSC Lab Division are approved by the Customer.

APPLIED AS FOUND AS LEFT UNCERTAINT' PROCEDURE #

25 LBS 25.78 25.78 2.9 NA17-2OMP-06 50 LBS 51.24 51.24 2.9 75 LBS 76.38 7638 2.9 100 LBS 10132 101.72 2.9 STANDARDS(S) USED Identification - CWllbraion Expiration Traceability Number Description Date Date Number SSC30LD029 CALIBRATOR- PRESSURE -7/3012003 713012004 33426-0044 SSC30LD048 TRANSDUCER- PRESSURE 8/11/2003 8/111/2004 1000154760 Calibration Certi.~cate Acceptance Item _-I OC)I rA°W t Q p SN9 L IF ( ,

Q/A .Ea ISTTraslflity Adequate As Fouund/As Lef Values Tolerance 7nge Adequate (1'41e-., /,

Cate of ReviData.SufSde7 Gary McCourt 6 Chief Metrology Engineer fnntm n-- f OPL QAQC Dept DcpL Mgr.

ThM omftirtermay not bereproduced, ecx in full, ikhozt thc -rkkn coiisert fSSC Lab DMision SSC Lab Diviscon, 7715 Distnibution Dr., little Rock, AR 72209 Fonn5.1 0.2-1

Page 107 Jc.s 14} Rob4 I r

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Q/A RECEIVING REPORT 0oAt CLIENT/PROJECT NAMEM REPORT NUMBER 94-47 - l D CLIENT/PRIOJECT NUMBER I DATERECEIVED _6_ -

C ,

RECEIVED FROM C DATE INSPECTED /n-C -0,^

RROJECT LOCATION -0mena P-oint Labs INSPECTED BY:

OUANTITY . SAFETY ITEM DESCRIPTION P.O. NO. ID. NO.

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Page 115 1 E~a"EGGITT MEGGITT SAFETY SYSTEMS INC ENGINEERING DEPARTMENT DOCUMENT ER 04-033 TITLE UNPACKING, INSPECTION, INSTALLATION AND STANDARD PRACTICES FOR 81C #12 AWG Si 2400 FIRE RATEC CABLE FOR J.M. FARLEY NUCLEAR POWER PLANT PROPRIETARY DATA TH1S DATA SHALL NOT BE TRANSFERRED. RELEASED, DUIPUCATED. USED OR DISCLOSED IN WHOLE OR IN PART FOR MANUFACTURE. OR PROCUREMENT WrTHOUT THE, EXPRESS WRITTEN PERMISSION OF MEGGITT SAFETY SYSTEMS. INC. ALL RIGHTS RESERVED.

_APPROV ALS APPRVALS_ CONTROLLED lDISTRIBUTION j f PREPAREI E:t:: n O.A.:, /

PRPAE EQ SIZE CAGE CODE: R 04033 A 25693 MFG:

REV. A SHEET1 of 8

Page 116 REV. DATE -DESCRIPTION APPROVALS A a 04 INITIAL RELEASE I -ti

TABLE OF CONTENTS Page 117 1.0 PURPOSE.............................................................................................................................. 4

.2.0 INSTALLATION AND STANDARD PRACTICES ................................................ ,.,,,.,.4 3.0 UNPACKING AND INSPECTION.4.-.4 4.0 ROUTING AND INSTALLATlON..:..... ............................................................................ 5 5.0 POST INSTALLATION INSPECTION OF SI 2400 FIRE CABLE .6 6.0 TERMINATIONS ................. ,.,.7 SIZE CAGE CODE A 25693 ER 04-033 REV A SHEET 3 OF 8 I1

1.0 PURPOSE Page 118 The purpose of this document Is to provide guidelines for installation and field handling of MSSI Fire Cable.

2.0 INSTALLATION AND STANDARD PRACTICES

a. A Si 2400 cable is designed for use In Class 1, Division'1, Group A, B, C and D locations.

When properly Installed, it easily withstands extreme temperatures and high humidity. In fire danger applications, it continues to perform at temperatures In excess of 2000 0F.

Cable construction consists of a thin-wall, stainless steel outer sheath, silicon dioxide dielectric, and nickel or nickel coated copper conductors. Other types of sheaths and

'conductors are also avallable if specified iffe purchase order. Wfien installed in areas '

where chemicals corrosive to stainless steel are present, an outer covering of a cross-linked polyethylene or similar PVC material can be provided. Cables may be cut to length and terminated In the field, using ordinary tools and equipment.

b. Meggitt is staffed to provide formal training In the handling and Installation of Si 2400 cables, tailored to specific customer needs. Supervision during actual installation can be provided to augment classroom Instruction and offers the customer's craftsmen the advantage of on-the-job training (OJT).

c. This document provides basic guidelines for handling and Installing Si 2400 cables, from receipt to completion of Installation. Field terminations are described in an accompanying document, FTP-9234.

3.0 UNPACKING AND INSPECTION

a. Do not remove cable from reels or factory coils until ready to install.

b. Visually Inspect cables for evidence of shipping damage, such as dents, gouges, or kinks.

Small superficial scratches'In the cable sheath will not degrade performance.

c. Do not unroll the cable from 'its shipping container to perform electrical tests.

IMMEDIATELY FOLLOWING ELECTRICAL TESTING, RESEAL CABLE ENDS. The dielectric must be protected from prolonged exposure to the atmosphere or direct exposure to water. Cable ends may be resealed with epoxies provided in the termination kits or with heat shrink boots. lUse of electrical tape for sealing cable ends for extended periods is not recommended.

SIZE CAGE CODE A 25693 ER04-033 REV A SHEET 4 OF 8 A A

la 4.0 ROUTING AND INSTALLATION Page 119 NOTE: EMPHASIS SHOULD BE ON "PLACING" AND "FORMING" RATHER THAN "PULLING" AND BENDING" THROUGHOUT THE INSTALLATION PROCESS.

a. Visually Inspect the routing path of the cable and note areas that pose a hazard for the cable. Hazards may Include:'

1. Sharp metal edges, which the cable might be dragged across.

2. Moving machinery or equipment along or adjacent to the planned cable route.

3. Extremely sharp or restrictive bends along the cable path.

4. - t- n-c*T-arhpaned-roun ath .live- -

b. Station a person at each routing hazard noted and at all locations where a change of direction occurs. As a rule of thumb, the cable should be manned about every 20 feet during initial Installation.

c. Structural Interferences, which the cable must pass over or around, should be padded.

Bell rollers may be used, but are seldom needed.

d. Cables. must be uncoiled as the cable Is fed out along the routing path. Whether on a reel or in factory coils, the cable must be unrolled in a tangential (circular) manner. DO NOT UNCOIL BY PULLING ON THE END AND HELICALLY STRETCHING.

e. Si 2400 can withstand a high pull force as noted InTable 1. In virtually all Installations, only a fraction of the allowable pull tension Is utilized. Pushing the cable from one manning point to the next Is by far the easiest technique and has added advantages when negotiating restricted areas and interferences.

f. When changing direction or bypassing a routing hazard, use large sweeping loops, rather than tight radii turns. This loose or excess cable will be dressed after the cable'is in place at both ends.

g. Ensure sufficient length is available to install field terminations prior to final forming. A minimum of two feet of wrinkle free, round cable is required for the termination, so ensure the cable end was not bent, twisted, or flattened during cable Installation. If this occurs, the deformed cable segment must be removed prior to final cable positioning.

SIZE CAGE CODE A 25693 ER 04-033 REV A SHEET 5 OF 8 I

• L

h. See Table 1 for minimum advisable bend radius of Si 2400, but be awl ?34QO bendinglstraightening in the same location is potentially more harmful than a tight bend that is left in position. The stainless steel sheath may become weakened or work hardened during repeated bending, resulting in severe wrinkles, kinks or stress cracks.

CABLE WALL MINIMUM MAXIMUM DIAMETER THICKNESS BEND RADIUS - PULL FORCE 0.592 In. 0.015 In.' 6 In. (nom) 500 lbs.

Any smooth surface or appropriate radius may be used to forrn the cable. EMT tube

_ suitabensrle and are normally readily available. In many cases, the cable can be hand formed.

1. Cable runs should be supported at least every eighty-one Inches and within approximately three feet of the beginning or end of a bend or 2 450. See Table 2 for recommended cable mounting and support options for cable runs.

j. Si 2400 Fire Cable may be routed in cable trays; Stainless steel trays are recommended.

Cable should not be installed in galvanized trays and should NOT be in direct contact with galvanized or aluminum trays or structures.

TABLE 2- Cable Mounting and Attachment I. B-line stainless steel strut.

2. BB-Une Part No B2088SS4 clamps for a 0.592 Inch dia.

Cable.

3. Standard hardware for single hole clamp.

4. Panduit stainless steel ty-wraps or equivalent.

5.0 POST INSTALLATION INSPECTION OF Si 2400 FIRE CABLE

a. Smooth, contour changes such as dents, dings, ripples, or wrinkles are acceptable except in areas where termination kits must be installed. See Figure 1

b. Kinks or wrinkles whose upper radii are extremely pronounced or touching Indicate a potential problem area, as straightening may result In cracking the sheath. See Figure 1.

c. Gouges or cuts in the cable sheath which exceed 10% of cable wall thickness may be cause for rejection. Wall thickness Is normally .015. The depth of gouges or cuts should be calculated based on a measurement of the distance from the root point of the gouge or SIZE lCAGE COD I

- A 25693 .ER04-033 I REV A SHEET 6 OF 8 I L

cut to the direct opposite point on the cable O.D. and known O.D. of tRage 1 21 Recommend measuring lnstrument:blade or point micrometer.

d. Electrical continuity and installation resistance should remain essentially the same as pre-installation test results. Any significant difference, even If within acceptable limits, should be investigated:

6.0 TERMINATIONS

a. Si 2400 Fire Cable may be purchased with factory terminating pigtails on one or both ends, or terminating kits are available for field use.

_. j.xTejminations. whether factory or field Installed, are designed for attachment to junction or _

.1 . . ___.._......._

terminal boxes such as Hoffman's. Standard fittings such as Myer hubs or lock nuts and bushings are acceptable.

1.

SIZE] CAGE CODE_

A l25693 ER 04.033 REV

a. I A SHEET 7 OF 8

I Page 122 I I ACCEPT REJECT

.I SMOOTH DENTS, DINGS SCRATCHES. SCRATCHES CUTS < 10c WALL CUTS >10% WALL THICKNESS THICKNESS KINKS - WRINKLES ARE VERY PRONOUNCED.

WRINKLES POSSIBLY TOUCHING AT TOPS S i}- jRIPPLES FIGURE 1 - Si 2400 FIre Cable Inspection Criteria SIZE I CAGE CODE A 25693 ER 04.033 4

REV A SHEET 8 OF 8 I

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AIWjRAANSPXCKLIStl0021 i-Hi PACKING TICKET DATE Alamo' ron Works Page 125 06-08-04 943 SBC CENTER PRKVVY 12345 999. PAEi

,ORDER# San Antonio, Texas 78219

. 1 6:05

. 3'5341 I& !r2 ~xo@92t5 0pit SIP TO: BILLTO:

OMEGA POINT LABORATORIES, INC. OMEGA POINT-LAB.,. INC.

31601-5 SHADY FALL-ROAD.

-SHADY FALLS RD.

ELMENI)ORF TX 78112 j ZONEILOAD l WEIGHr 544.00 RECEIVED BY: DATE: -

COMMENTS: - - I LOADED BY: _ _

NOTIFICATION OF SHORTAGES MUST BE MADE TO CUSTOMER SERVICE DEPT WITHIN 7 DAYS OF RECEIPT.

THANK YOU.

. 1 vI/LN 2 95 3 7 6 N1LJ=3R Yette 3/22/04 CERTIPIBD MILL BAR MfLL GROUP sesr RYPORT t'-

JrEZ7TDIVISION I1.

A Division oflNUCOR (Czrporation Post orce Box 126 Jeett Texas 75846 Tclephonc(903) 626-4461 43003 SMcs (SOD) 527-6445 J Sold To:t lJa.O !RON wORKS ISO 9002 FReghteted by cm

'a}

Ship Tot 0 ACcOU1'S PAYABLE AL).O IRON ttORKS R~;.S1ru N66365 P.O. BOX 231 94J SBC PARKWAY SAN ATONIO T)X 78291-0231 SAf AtUTOtNIO TX stnC HEA 9

CPoST0b2BRR V_ CRAVEMX9F PO NMM0BR c fin n3and 3S S P V b Cuo Cr 1lo 0 Sn Test 1 x C 34 5-1014 SP-B3556

.14 .67 .24 £ N36-03A/A709-03A/SA36-98 .033 .008 .005 .007 .60 .24 .19 .060 .012 Tensile 1: 70700 Yield It 47000 BEong%

1 21 Tens1le2 2: 23100 Yield 2t 49200 Btorzq%

2t 21

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47300 Blon4% It 20

-Tensile 2: 76800 Yield 2: 49100.B16nik 2s 20 I x'se 3413*0579 SP-86S56 A36 -03A/A709-D3A/SA36.99 .io .66 .20 .035 .012 .004 .004 .39 .10 .13 Tensile It 59200 Ylela 1: .03G .013 40000 Elong% 3t 25 Tensile 2: 61700 Yield 2s 41500 Elonq*

2: 24

.8 345 05i7 SP-83556 A36(03A/A709 .39 .72 .22 .043 .022 03A/Sh36 98 .006 .004 .49 .27 .22 TenaLle 1: .034 .016 60700 Yield Is 41600 Elong% It 21 Tensile 2 : 62700 Yield 2: 41700 U onq%

2. 21 1/4 X 2o 34 5!036 5P-8172S r'j A36-037h/h709-03A/wA36-99 .12 .66 .19 .O50 .014 a). .003 .004 .45 .13 .14 Tensile 1: 64100 Yield i: 45500 .035 .014 tnlonqt It: 28 Tensile 2- 64100 Yield 2:

44900.Zlonq% 2: 27 -3 p- 1/4 X 12 3415-09o1 SP-19509 A36-D3W/A709-03A/SA36-98 .15 .63 .17 .03B .006 (E,

.003 .004 .45 .32 .15 Tensile l: .038 .013:

70100 Yield It 03 'leneLle 2R 68800 Yield 50400 along% It 26 (Q 2: 47500 Hlonqlk 2: 25 (D

0N) rLOLAT3r0U 11 B lNC1 SCALE HILTED AtfD t" WACTURED ItJUiS.A.

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I' ALL MATFRIAI STRAMD cASr CHmicF keTALLURCI ST

Report No. 14980-119368, Rev.1 FINAL REPORTAugust 11, 2004 AREVA APPENDICEPage 127 Appendix E PHOTOGRAPHS

Report No. 14980-119368, Rev.1 AREVA 128

1. 1

1. 1: Cables in and out of heat. #2: Cables mounted under slab.

1, "7- -

.t ;- ,1 , .R- *_*  ;;,- I _-;-l -P

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1. 3: 3" x 3" vertical cable support system. #4: Supports against slab.

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1. 5: Upper support with clamp. #6: Lower support showing clamp.

Report No. 14980-119368, Rev.1 August 11, 2004 AREVA APPENDICES Page 129

1. 7: Lower support showing clamp & spring.

A: Under side of slab. #10: Loading test article on furnace.

- , i.

1. 12: Cable ends tor megger testing.

Report No. 14980-119368, Rev.1 August 11, 2004 AREVA APPENDICES p 1-30 L -,T m.

1. 14: Meggering the cable conductors.

1. 15: Specimen immediately alter tire test.

Report No. 14980-119368, Rev.1 August 11, 2004 AREVA APPENDICES t w ; . l-iA

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1. 19: Vertical support after hose stream.

1. 21: Upper support after hose stream. #22: Upper support after nose stream.

Report No. 14980-119368, Rev.1 August 11, 2004 AREVA APPENDICES ID le 132

1. 23: Spring clamp on upper support remains intact.