ML050690190
| ML050690190 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 03/09/2005 |
| From: | Christine Lipa NRC/RGN-III/DRP/RPB4 |
| To: | Richard Anderson FirstEnergy Nuclear Operating Co |
| References | |
| Download: ML050690190 (19) | |
Text
March 9, 2005 Mr. Richard Anderson Site Vice President FirstEnergy Nuclear Operating Company Perry Nuclear Power Plant P.O. Box 97, A290 10 Center Road Perry, OH 44081
SUBJECT:
PERRY NUCLEAR POWER PLANT NRC INSPECTION PROCEDURE 95003 PART C - FOLLOWUP INFORMATION REQUEST
Dear Mr. Anderson:
By letter dated February 23, 2005, we provided a request for documents to your staff that were needed to support our Inspection Procedure 95003 Part C inspection at your facility which is scheduled to begin on April 4, 2005. We have received and reviewed this information, and are now requesting specific items that should be available for review when the team arrives on site.
The team leader for this inspection is Eric Duncan. We understand that the regulatory contact for this inspection is Gary Rhoades of your organization. If there are any questions about the material requested, or the inspection in general, please do not hesitate to call Eric at (630) 829-9628, or contact him by e-mail at erd@nrc.gov.
In accordance with 10 CFR Part 2.390 of the NRC's "Rules of Practice," a copy of this letter and its enclosure will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
Sincerely,
/RA by Monte Phillips Acting for/
Christine Lipa, Chief Branch 4, Division of Reactor Projects Docket No. 50-440 License No. NPF-58
Enclosure:
Followup Request for Information See Attached Distribution
DOCUMENT NAME: G:DRP\\ML050690190.wpd To receive a copy of this document, indicate in the box: "C" = Copy without attachment/enclosure "E" = Copy with attachment/enclosure "N" = No copy OFFICE RIII RIII NAME EDuncan MPhillips for CLipa DATE 3/9/05 3/9/05 OFFICIAL RECORD COPY
R. Anderson cc w/encl:
G. Leidich, President - FENOC L. Myers, Chief Operating Officer, FENOC J. Hagan, Senior Vice President Engineering and Services, FENOC Director, Site Operations Director, Regulatory Affairs W. OMalley, Manager, Maintenance Department Manager, Regulatory Compliance J. Messina, Director, Performance Improvement T. Lentz, Director, Nuclear Engineering Department D. Jenkins, Attorney, First Energy Public Utilities Commission of Ohio Ohio State Liaison Officer R. Owen, Ohio Department of Health
R. Anderson cc w/encl:
G. Leidich, President - FENOC L. Myers, Chief Operating Officer, FENOC J. Hagan, Senior Vice President Engineering and Services, FENOC Director, Site Operations Director, Regulatory Affairs W. OMalley, Manager, Maintenance Department Manager, Regulatory Compliance J. Messina, Director, Performance Improvement T. Lentz, Director, Nuclear Engineering Department D. Jenkins, Attorney, First Energy Public Utilities Commission of Ohio Ohio State Liaison Officer R. Owen, Ohio Department of Health ADAMS Distribution:
AJM SPS1 RidsNrrDipmIipb GEG KGO RJP CAA1 C. Pederson, DRS (hard copy - IRs only)
DRPIII DRSIII PLB1 JRK1 WDL (IRs only)
ROPreports@nrc.gov (inspection reports, final SDP letters, any letter with an IR number)
Inspection Procedure 95003 Part C Followup Information Request Inspection Report:
50-440/2005003 Inspection Dates:
April 4 through May 6, 2005 Inspection Procedure:
IP 95003, "Supplemental Inspection for Repetitive Degraded Cornerstones, Multiple Degraded Cornerstones, Multiple Yellow Inputs, or One Red Input "
Lead Inspector:
Eric R. Duncan, Team Leader (630) 829-9628 Information Requested for Inspection Preparation The following information is requested to be available in hard copy when the team arrives onsite for the preparation week for the inspection, scheduled to begin on March 28, 2005. If you have any questions regarding this information, please call the team leader as soon as possible. The requests are grouped according to the Key Attributes listed in Inspection Procedure 95003 as well as the other focus areas of the inspection.
Key Attribute - Design Calculations Provide or make readily available to the team one copy of the following calculations:
PMRV-0001, Revision 3 Sizing Calculation for Relief Valve 1R44F0518A/B E12-048, Revision 1 E12-064, Revision 0 E12-088, Revision 1 M39-016, Revision 0 M43-000, Revision 2 M43-002, Revision 0 R43-054, Revision 0 R45-003, Revision 1 R45-007, Revision 2 R45-008, Revision 2 R45-009, Revision 5 R45-010, Revision 4 R45-011, Revision 0 R45-012, Revision 2 R45-014, Revision 0 R46-018, Revision 2 R47-002, Revision 0 R47-003, Revision 0 R48-015, Revision 0 R48-018, Revision 1
2 R48-023, Revision 0 VQ-020, Revision 0 PTSG-0014, Revision 6 PTSG-0017, Revision 1 ECA-008, Revision 3 ECA-020, Revision 1 ECA-050, Revision 1 ECA-018, Revision 4 E12-C07, Revision 1 R45-C01, Revision 9 R45-C03, Revision 1 R45-C04, Revision 0 E12-001, Revision 0 E12-078, Revision 3 E12-079, Revision 3 E12-008, Revision 1 E12-097, Revision 0 E12-088, Revision 1 PTSG-0001, Revision 4 PTSG-0006, Revision 3 PTSG-0010, Revision 2 R48-008, Revision 1 E12-C02, Revision 0 E12-C07, Revision 1 PMRV-0020, Revision 2 PMRV-0020, Revision 2 Temporary Modifications Provide one copy of all documentation associated with the following temporary modifications (TMs):
TM 05-0002 TM 05-0003 TM 05-0005 Condition Reports Provide one copy of the following condition reports:
CR 00-3709 CR 03-01078 CR 03-04374 CR 03-04912 CR 04-00322 CR 04-02375 CR 04-03013 CR 04-03234 CR 04-03260
3 CR 04-03463 CR 04-03712 CR 04-03768 CR 04-03833 CR 04-04075 CR 04-04142 CR 04-04170 CR 04-04396 CR 04-04579 CR 04-05267 CR 04-05385 CR 04-05403 CR 04-05525 CR 04-06000 CR 04-06560 CR 05-00148 CR 05-00196 CR 05-00463 CR 05-00515 CR 05-00597 CR 05-00907 CR 05-00922 CR 05-00936 CR 05-01024 CR 05-01136 CR 05-01114 CR 05-01119 CR 05-01207 CR 05-01117 CR 05-01377 CR 04-06462 CR 04-06500 CR 05-00427 CR 05-00523 CR 05-00524 CR 05-00525 CR 05-00526 CR 05-00528 CR 05-00930 CR 05-00958 CR 05-00995 CR 05-01092 CR 05-01348 Root/Apparent Cause Investigations Provide one copy of the condition report and the associated apparent cause/root cause investigation report for the following:
4 CR 02-04542 CR 02-04658 CR 03-03982 CR 03-04764 CR 04-00004 CR 05-00930 Provide one copy of the following condition reports:
CR 04-04549 CR 04-04579 CR 04-04637 CR 04-04750 CR 04-04798 CR 04-05008 CR 04-05128 CR 04-05267 CR 04-05314 CR 04-05356 CR 04-05385 CR 04-05389 CR 04-05400 CR 04-05403 CR 04-05407 CR 04-05443 CR 04-05445 CR 04-05454 CR 04-05460 CR 04-05525 CR 04-05604 CR 04-06009 CR 04-06302 CR 04-06309 CR 04-06692 CR 05-00265 CR 05-00463 CR 05-00515 CR 05-00597 CR 05-00754 CR 05-00907 CR 05-00922 CR 05-00936 CR 05-00944 CR 05-01000 CR 05-01024 CR 05-01136 CR 05-01114 CR 05-01207 CR 05-01117
5 Quality of Engineering Provide one copy of the following condition reports. Also provide one copy of the apparent cause/root cause/common cause investigation results, if applicable:
CR 04-00004 CR 02-04025 CR 02-04491 CR 02-04492 CR 02-04716 CR 02-04814 CR 03-00493 CR 03-00659 CR 03-00744 CR 03-01458 CR 03-06261 CR 04-03070 CR 04-03499 CR 05-00670 CR 05-01221 CR 05-01223 CR 05-01124 CR 05-01225 CR 05-01353 CR 05-01473 Operability Evaluations Provide one copy of the following condition reports and associated operability evaluation:
CR 00-3780 CR 01-0201 CR 01-0236 CR 01-2838 CR 03-01569 CR 03-04965 CR 03-06691 CR 04-00322 CR 04-03070 CR 04-03185 CR 04-03234 CR 04-03298 CR 04-03379 CR 04-03470 CR 04-03833 CR 04-04075 CR 04-04176 CR 04-04430
6 10 CFR 50.59 Activities Provide one copy of the following RAD/Screening:
RAD 04-01143 RAD 04-01195 RAD 04-01200 RAD 04-01378 RAD 04-01499 RAD 04-01694 RAD 04-01705 RAD 04-01735 RAD 04-01759 RAD 04-01770 RAD 04-01867 RAD 05-00544 RAD 05-01082 RAD 03-00278 RAD 03-01301 EVAL 04-01200 EVAL 04-01378 Pre-Operational Testing Make available to the inspectors one copy of the pre-operational testing results associated with the Emergency Diesel Generators (R43), Diesel Generator Building Ventilation System (M43),
and the Residual Heat Removal System (E12)
Miscellaneous If not provided as part of other aspects of this followup request, provide the following:
Documentation in support of the permanent modification to the EDG testable rupture discs (TRDs) implemented during RFO-10 All condition reports, apparent and root cause investigations, immediate investigations, and associated engineering products, such as 10 CFR 50.59 evaluations, Engineering Change Packages, etc., associated with the unlatching of the TRDs on or about January 7, 2005 All condition reports, problem solving plans, and apparent or root cause investigations associated with EDG governor performance since RFO-8 One copy of system health reviews associated with the EDGs since RFO-8 One copy of the quarterly system health reports for the EDGs and support systems for the last eight quarters
7 Key Attribute - Procedure Quality Provide copy of the following procedures as well as the associated 10 CFR 50.59 screening documentation:
SVI-B21-T2012, SRV Uncoupled Stroke Testing GMI-0017, Steam Safety Relief Valve Removal and Reinstallation Technical Specification Amendment 133 GMI-0156, Operability Test and Maintenance of Diesel Generator Testable Rupture Disc ONI-R10 Flowchart ONI-SPI A-5, Division 1 EDG Restoration SOI-R43, Division 1 and 2 Diesel Generator System SOI-R45, Division 1 and 2 Diesel Generator Fuel Oil System SVI-R45-T1324, Division 1 Diesel Generator Day Tank Fuel Oil Water Test SOI-E12, Residual Heat Removal System SVI-E12-T1182A, RHR A LPCI Valve Lineup Verification and System Venting SVI-E12-T1182B, RHR B LPCI Valve Lineup Verification and System Venting SVI-E12-T1182C, RHR C LPCI Valve Lineup Verification and System Venting SVI-E12-T2001, RHR A Pump and Valve Operability Test SVI-E12-T2002, RHR B Pump and Valve Operability Test SVI-E12-T2003, RHR C Pump and Valve Operability Test TXI-0367, Control Room Envelope Air In-Leakage Test Key Attribute - Equipment Performance Maintenance Rule Activities Provide the detailed Maintenance Rule (a)(1) Action Plan and supporting documentation to address the following Maintenance Rule (a)(1) systems:
Emergency Service Water System Trains "A" and "B" Division II Diesel Generator Reliability Maintenance Work Orders Provide one copy of the following Work Orders (WOs):
WO 200104318 WO 200100822 WO 200124216 WO 200069924 WO 200118336 WO 200120872 WO 200133575 WO 200118253 WO 200089204 WO 200108087 WO 200082450
8 WO 200083772 WO 200001344 WO 200139865 WO 200135325 WO 200112206 WO 200139864 WO 200123763 WO 200134632 WO 200083752 WO 200103471 WO 200118978 WO 200004801 WO 200012682 WO 200116778 WO 200002782 WO 200002011 WO 200002362 WO 200002407 WO 200067052 WO 200067053 Surveillance Testing Provide one copy of the most recent results of the following surveillance tests:
SVI-E12-T1182A SVI-E12-T1182B SVI-E12-T1182C SVI-E12-T2001 SVI-E12-T2002 SVI-E12-T2003 Post-Maintenance Testing Results Provide one copy of the results of the RHR post-maintenance testing activities prescribed in the following work orders (WOs):
WO 200055789 WO 200086328 WO 200007557 WO 200092951 WO 200092963 WO 200002665 WO 200003046 WO 200133652 WO 200133653 Provide one copy of the results of the EDG post-maintenance testing activities prescribed in the following work orders (WOs):
9 WO 200080962 WO 200115289 WO 200094413 WO 200107425 WO 200115294 WO 200139859 WO 200001345 WO 200118346 WO 200012879 WO 200005656 WO 200049015 WO 200040537 WO 200049030 WO 200040539 WO 200040540 WO 200040541 WO 200105395 WO 200135848 WO 200135886 WO 200136757 WO 200105398 WO 200123236 WO 200135832 WO 200135887 WO 200089279 WO 200116533 Operating Experience (OE) Information Provide one copy of the all available information concerning the following OE:
OE 19543, EDG Turbochargers Not Evaluated as Potential Missile Hazard OE 19545, Preliminary - Unanalyzed Back Pressure and Fuel Consumption Conditions Postulated for Emergency Diesel Generators IEN 2003-03, NRC Information Notice 2003-03, Part 21 - Inadequately Staked Capscrews Renders Residual Heat Removal Pump Inoperable OE 18929, (Preliminary) Reactor Scram While Placing RHR into Shutdown Cooling Mode OE 19324, Update to OE 18929 - Reactor Scram While Placing RHR into Shutdown Cooling Mode SOER 97-01, Re-Review Due to Air Bound LPCS/RHR A Waterleg Pump Vendor Manual Reviews Please provide the following vendor manual updates and resolution documentation for the RHR system. If procedures or other instructions, guidance, etc. were revised as a result of a vendor manual update, provide the previous and revised version of the procedure.
File 0044, Bingham Williamette Pumps Manual, MRN 9, Revision 11
10 File 0320, Rockwell/Edwards Valves Manual, MRN 9, Revision 9 File 0110, Standby Diesel Generator Manual Volume 1, MRN 27, Revision 25 Please provide the following vendor manual updates and resolution documentation for the Emergency Diesel Generators and support systems. If procedures or other instructions, guidance, etc. were revised as a result of a vendor manual update, provide the previous and revised version of the procedure.
File 0320, Rockwell/Edwards Valves Manual, MRN 9, Revision 9 Key Attribute - Configuration Control Provide one copy of the following Work Orders (WOs):
Corrective Maintenance - Non-Outage WO 200004801 Elective Maintenance - Non-Outage WO 200088882 WO 200012761 WO 200116778 WO 200134655 WO 200003489 WO 200012744 WO 200069924 WO 200089204 WO 200108087 WO 200123763 WO 200139877 WO 200001344 WO 200002011 WO 200002362 WO 200002407 WO 200002782 WO 200012682 WO 200112206 WO 200118336 WO 200120872 WO 200124216 WO 200133575 WO 200135262 WO 200139864 WO 200139865
11 Corrective Maintenance - Outage WO 200011218 WO 200002653 Elective Maintenance - Outage WO 200094531 WO 200007428 WO 200078140 Key Attribute - Emergency Response Organization Readiness Provide one copy of the following documentation:
September 15, 2004 drill report and subsequent remedial drill report (prior to the October 2004 exercise)
Augmentation drill reports for March 18, 2004; May 11, 2004; and November 12, 2004; with the response time spread sheets filled in with actual response times of responders Provide one copy of the most recent revision to the following EPIPs:
EPI-A1, Emergency Action Levels (EALs), Revisions 07-13 EPI-A2, Emergency Actions Based Event Classification EPI-A6, Technical Support Center Activation EPI-A7, Operations Support Center Activation EPI-A8, Emergency Operations Facility Activation EPI-B1, Emergency Notification System If not already provided, provide one copy of the following condition reports:
CR 02-00511 CR 02-01070 CR 02-02934 CR 02-03218 CR 03-00166 CR 03-01190 CR 03-01191 CR 03-04185 CR 03-04650 CR 04-01244 CR 04-01404 (with Root Cause)
CR 04-02593 CR 04-02869 CR 04-03815 CR 04-03986 CR 04-03987 CR 04-04171
12 CR 04-04824 CR 04-04827 CR 04-05412 Provide one copy of the Emergency Preparedness assessment of the following actual events:
April 4, 2003 - Alert June 30, 2003 - Notice of Unusual Event August 14, 2003 - Notice of Unusual Event July 20, 2004 - Alert Provide a schedule of licensed operator re-qualification training planned for the weeks of April 4, 2005 and April 18, 2005 and identify those scenarios in which Drill and Exercise Performance (DEP) performance indicator opportunities will occur.
Inspection Procedure 95002 Followup Activities Provide one copy of the following Root Cause Reports:
Root Cause Report 03-05065, Revision 1 - Emergency Service Water (ESW) Pump Coupling Failure Root Cause Report 04-02598, Revision 0 - ESW Pump Coupling Repeat Failure Perry Performance Improvement Initiative Activities Provide one copy of the following Performance Improvement Initiative supporting documents:
Common Cause Analysis Report and Organizational Effectiveness Improvement Initiative, Revision 2 - Condition Report 03-05995 Root Cause Report 02-03972, Revision 4 - High Pressure Core Spray Pump Failure to Start Root Cause Report 03-04764, Revision 1 - Low Pressure Core Spray/Residual Heat Removal Waterleg Pump Air Binding Root Cause Report 03-04912, Revision 1 - Division 1 Emergency Diesel Generator Inoperable During Mode Change Root Cause Report 03-05065, Revision 1 - Emergency Service Water (ESW) Pump Coupling Failure Root Cause Report 04-02598, Revision 0 - ESW Pump Coupling Repeat Failure One copy of additional root cause reports reviewed to develop Revision 1 to the Performance Improvement Initiative Detailed list by number, title, and date of documents reviewed to develop Revision 2 to the Performance Improvement Initiative Organizational Behavior Issues Results in Untimely Resolution of Equipment Issues -
CR 03-06470 Collective Significance Design Information - CR 04-01145 Collective Significance Backlog Reduction Updating Less Than Effective - CR 04-01514 Configuration Management - Timely Resolution of Issues Involving Conformance to Design - CR 04-01694
13 Safety System Reliability and Availability - CR 04-01689 Organizational Effectiveness to Standards and Accountability - CR 04-01683 Performance Shortfalls in Individual and Organizational Behaviors - CR 04-01688 Self-Assessment 637PIU2004 - Corrective Action Implementation PYPB-PII-005, "Closure and Validation of PII Actions" The following closure packages are requested. These requests are referenced to the PNPP Performance Improvement Initiative, "Detailed Action and Monitoring Plan," Revision 1, dated December 29, 2004.
Also, provide a list of all condition reports generated as a result of the Performance Improvement Initiative activities in the listed Key Action areas.
Topic: Equipment Performance and Configuration Initiative Key Action 1.2 - Complete three System Health Reviews on the selected systems Key Action 2.2 - Complete the Division 1 and Division 2 EDG Latent Issue Review Key Action 2.3.1 - Cumulative assessment of the results of the completed Latent Issues Reviews to determine the scope/approach of future reviews Key Action 4.1 - Identify Tier 1 calculations for the three completed Latent Issue Review systems, review and compare the calculations to FENOC procedural standards and prioritize/schedule needed calculation upgrades Topic: Program/Procedure Review Initiative Key Action 1.1 - Perform a review of the Configuration Management Program Key Action 1.1.1 - Evaluate Configuration Management Program Review Package and implement any remedial actions required to ensure the program will support safe operation Key Action 1.6 - Perform a review of the On-line Risk Management Program Key Action 1.6.1 - Evaluate the On-line Risk Management Program Review Package and implement any remedial actions required to ensure the program will support safe operation Key Action 1.7 - Perform a review of the Operability Determination Program Key Action 1.7.1 - Evaluate the Operability Determination Program Review Package and implement any remedial actions required to ensure the program will support safe operation Key Action 1.10 - Perform a review of the Human Performance Program Key Action 1.10.1 - Evaluate the Human Performance Program Review Package and implement any remedial actions required to ensure the program will support safe operation Key Action 1.11 - Perform a review of the Emergency Preparedness Program Key Action 1.11.1 - Evaluate the Emergency Preparedness Program Review Package and implement any remedial actions required to ensure the program will support safe operation Key Action 2.1.1 - Develop performance indicators (metrics) for monitoring procedure effectiveness (CA-03-05995-40)
14 Key Action 2.1.2 - Incorporate "Use Category" and incorporate the level of use into any procedure changes resulting from the Maintenance procedure content assessment (CA-03-05995-05)
Key Action 2.2.1 - Develop maintenance procedure upgrade plan for key critical components Key Action 2.2.2 - Develop the list of maintenance procedures for key critical components using PSA insights Key Action 2.2.3 - Maintenance procedures for key critical components that were selected using PSA insights will be assessed for technical content and upgraded as required Topic: Containment and Safety Systems Initiative Key Action 1.3 - Develop the Containment component/equipment Labeling Improvement Project plan Key Action 6 - Develop and implement a Safety System Unavailability Improvement Plan Key Action 13.1 - Implement actions necessary to remove the EDG vibration switches to improve system reliability (ECR-04-0092; ECR 04-0092-A)
Key Action 13.2 - Implement actions necessary to install Testable Rupture Discs in the EDG exhaust system (03-06691-01)
Topic: Corrective Action Implementation Improvement Initiative Key Action 1.16 - Revise PYBP-PIU-002 (04-02404-01)
Key Action 1.17 - Develop a method to sample and grade OE evaluations to ensure procedural compliance is maintained (04-02404-02)
Key Action 5.2 - Assess operability process to determine if it is in compliance with GL 91-18 and is being effectively implemented (04-02468-28)
Key Action 5.3 - Assign a Project Manager for Open Operability backlog reduction. The Project Manager will establish a Project Plan including schedule to address the goal of total elimination of current open operability determination prior to restart from RFO-10 Key Action 5.4 - Perform an aggregate review of the outstanding Operability Determinations to ensure the total population impact is evaluated as a total in addition to the previous evaluations performed individually (04-02468-60)
Topic: Organizational Effectiveness Improvement Initiative Key Action 2.1 - Clearly define and communicate expectations for procedure use and adherence. Focus observations on procedure use and adherence, coach performance, ensure proper actions are taken when the procedure cannot be correctly implemented as written and use trending to target enhancement populations (CA-03-05995-26)
Key Action 6.3 - Develop and approve the Training Improvement Plan
15 Topic: Validation of Root Cause Actions and Effectiveness Review of Root Cause Corrective Action Initiative Key Action 2 - Conduct an independent validation review of the corrective action implementation associated with the Air Binding of the Residual Heat Removal Water Leg Pump root cause investigation (CR-03-04764) to assess effectiveness of action plan Key Action 4 - Validate selected Corrective Action implementation for CR 03-04912 related to EDG Division 1 failure SVI-R43-T1317 run Key Action 7 - Validate selected Corrective Action implementation related to the completed EDG Latent Issues Review