ML050690190
| ML050690190 | |
| Person / Time | |
|---|---|
| Site: | Perry  |
| Issue date: | 03/09/2005 |
| From: | Christine Lipa NRC/RGN-III/DRP/RPB4 |
| To: | Richard Anderson FirstEnergy Nuclear Operating Co |
| References | |
| Download: ML050690190 (19) | |
Text
March 9, 2005 Mr. Richard Anderson Site Vice President FirstEnergy Nuclear Operating Company Perry Nuclear Power Plant P.O. Box 97, A290 10 Center Road Perry, OH 44081
SUBJECT:
PERRY NUCLEAR POWER PLANT NRC INSPECTION PROCEDURE 95003 PART C - FOLLOWUP INFORMATION REQUEST
Dear Mr. Anderson:
By letter dated February 23, 2005, we provided a request for documents to your staff that were needed to support our Inspection Procedure 95003 Part C inspection at your facility which is scheduled to begin on April 4, 2005. We have received and reviewed this information, and are now requesting specific items that should be available for review when the team arrives on site.
The team leader for this inspection is Eric Duncan. We understand that the regulatory contact for this inspection is Gary Rhoades of your organization. If there are any questions about the material requested, or the inspection in general, please do not hesitate to call Eric at (630) 829-9628, or contact him by e-mail at erd@nrc.gov.
In accordance with 10 CFR Part 2.390 of the NRC's "Rules of Practice," a copy of this letter and its enclosure will be available electronically for public inspection in the NRC Public Document Room or from the Publicly Available Records (PARS) component of NRC's document system (ADAMS). ADAMS is accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).
Sincerely,
/RA by Monte Phillips Acting for/
Christine Lipa, Chief Branch 4, Division of Reactor Projects Docket No. 50-440 License No. NPF-58
Enclosure:
Followup Request for Information See Attached Distribution
DOCUMENT NAME: G:DRP\ML050690190.wpd To receive a copy of this document, indicate in the box: "C" = Copy without attachment/enclosure "E" = Copy with attachment/enclosure "N" = No copy OFFICE RIII RIII NAME EDuncan MPhillips for CLipa DATE 3/9/05 3/9/05 OFFICIAL RECORD COPY
R. Anderson cc w/encl: G. Leidich, President - FENOC L. Myers, Chief Operating Officer, FENOC J. Hagan, Senior Vice President Engineering and Services, FENOC Director, Site Operations Director, Regulatory Affairs W. OMalley, Manager, Maintenance Department Manager, Regulatory Compliance J. Messina, Director, Performance Improvement T. Lentz, Director, Nuclear Engineering Department D. Jenkins, Attorney, First Energy Public Utilities Commission of Ohio Ohio State Liaison Officer R. Owen, Ohio Department of Health
R. Anderson cc w/encl: G. Leidich, President - FENOC L. Myers, Chief Operating Officer, FENOC J. Hagan, Senior Vice President Engineering and Services, FENOC Director, Site Operations Director, Regulatory Affairs W. OMalley, Manager, Maintenance Department Manager, Regulatory Compliance J. Messina, Director, Performance Improvement T. Lentz, Director, Nuclear Engineering Department D. Jenkins, Attorney, First Energy Public Utilities Commission of Ohio Ohio State Liaison Officer R. Owen, Ohio Department of Health ADAMS Distribution:
AJM SPS1 RidsNrrDipmIipb GEG KGO RJP CAA1 C. Pederson, DRS (hard copy - IRs only)
DRPIII DRSIII PLB1 JRK1 WDL (IRs only)
ROPreports@nrc.gov (inspection reports, final SDP letters, any letter with an IR number)
Inspection Procedure 95003 Part C Followup Information Request Inspection Report: 50-440/2005003 Inspection Dates: April 4 through May 6, 2005 Inspection Procedure: IP 95003, "Supplemental Inspection for Repetitive Degraded Cornerstones, Multiple Degraded Cornerstones, Multiple Yellow Inputs, or One Red Input "
Lead Inspector: Eric R. Duncan, Team Leader (630) 829-9628 Information Requested for Inspection Preparation The following information is requested to be available in hard copy when the team arrives onsite for the preparation week for the inspection, scheduled to begin on March 28, 2005. If you have any questions regarding this information, please call the team leader as soon as possible. The requests are grouped according to the Key Attributes listed in Inspection Procedure 95003 as well as the other focus areas of the inspection.
Key Attribute - Design Calculations Provide or make readily available to the team one copy of the following calculations:
- PMRV-0001, Revision 3
- Sizing Calculation for Relief Valve 1R44F0518A/B
- E12-048, Revision 1
- E12-064, Revision 0
- E12-088, Revision 1
- M39-016, Revision 0
- M43-000, Revision 2
- M43-002, Revision 0
- R43-054, Revision 0
- R45-003, Revision 1
- R45-007, Revision 2
- R45-008, Revision 2
- R45-009, Revision 5
- R45-010, Revision 4
- R45-011, Revision 0
- R45-012, Revision 2
- R45-014, Revision 0
- R46-018, Revision 2
- R47-002, Revision 0
- R47-003, Revision 0
- R48-015, Revision 0
- R48-018, Revision 1
- R48-023, Revision 0
- VQ-020, Revision 0
- PTSG-0014, Revision 6
- PTSG-0017, Revision 1
- ECA-008, Revision 3
- ECA-020, Revision 1
- ECA-050, Revision 1
- ECA-018, Revision 4
- E12-C07, Revision 1
- R45-C01, Revision 9
- R45-C03, Revision 1
- R45-C04, Revision 0
- E12-001, Revision 0
- E12-078, Revision 3
- E12-079, Revision 3
- E12-008, Revision 1
- E12-097, Revision 0
- E12-088, Revision 1
- PTSG-0001, Revision 4
- PTSG-0006, Revision 3
- PTSG-0010, Revision 2
- R48-008, Revision 1
- E12-C02, Revision 0
- E12-C07, Revision 1
- PMRV-0020, Revision 2
- PMRV-0020, Revision 2 Temporary Modifications Provide one copy of all documentation associated with the following temporary modifications (TMs):
- TM 05-0002
- TM 05-0003
- TM 05-0005 Condition Reports Provide one copy of the following condition reports:
- CR 00-3709
- CR 03-01078
- CR 03-04374
- CR 03-04912
- CR 04-00322
- CR 04-02375
- CR 04-03013
- CR 04-03234
- CR 04-03260 2
- CR 04-03463
- CR 04-03712
- CR 04-03768
- CR 04-03833
- CR 04-04075
- CR 04-04142
- CR 04-04170
- CR 04-04396
- CR 04-04579
- CR 04-05267
- CR 04-05385
- CR 04-05403
- CR 04-05525
- CR 04-06000
- CR 04-06560
- CR 05-00148
- CR 05-00196
- CR 05-00463
- CR 05-00515
- CR 05-00597
- CR 05-00907
- CR 05-00922
- CR 05-00936
- CR 05-01024
- CR 05-01136
- CR 05-01114
- CR 05-01119
- CR 05-01207
- CR 05-01117
- CR 05-01377
- CR 04-06462
- CR 04-06500
- CR 05-00427
- CR 05-00523
- CR 05-00524
- CR 05-00525
- CR 05-00526
- CR 05-00528
- CR 05-00930
- CR 05-00958
- CR 05-00995
- CR 05-01092
- CR 05-01348 Root/Apparent Cause Investigations Provide one copy of the condition report and the associated apparent cause/root cause investigation report for the following:
3
- CR 02-04542
- CR 02-04658
- CR 03-03982
- CR 03-04764
- CR 04-00004
- CR 05-00930 Provide one copy of the following condition reports:
- CR 04-04549
- CR 04-04579
- CR 04-04637
- CR 04-04750
- CR 04-04798
- CR 04-05008
- CR 04-05128
- CR 04-05267
- CR 04-05314
- CR 04-05356
- CR 04-05385
- CR 04-05389
- CR 04-05400
- CR 04-05403
- CR 04-05407
- CR 04-05443
- CR 04-05445
- CR 04-05454
- CR 04-05460
- CR 04-05525
- CR 04-05604
- CR 04-06009
- CR 04-06302
- CR 04-06309
- CR 04-06692
- CR 05-00265
- CR 05-00463
- CR 05-00515
- CR 05-00597
- CR 05-00754
- CR 05-00907
- CR 05-00922
- CR 05-00936
- CR 05-00944
- CR 05-01000
- CR 05-01024
- CR 05-01136
- CR 05-01114
- CR 05-01207
- CR 05-01117 4
Quality of Engineering Provide one copy of the following condition reports. Also provide one copy of the apparent cause/root cause/common cause investigation results, if applicable:
- CR 04-00004
- CR 02-04025
- CR 02-04491
- CR 02-04492
- CR 02-04716
- CR 02-04814
- CR 03-00493
- CR 03-00659
- CR 03-00744
- CR 03-01458
- CR 03-06261
- CR 04-03070
- CR 04-03499
- CR 05-00670
- CR 05-01221
- CR 05-01223
- CR 05-01124
- CR 05-01225
- CR 05-01353
- CR 05-01473 Operability Evaluations Provide one copy of the following condition reports and associated operability evaluation:
- CR 00-3780
- CR 01-0201
- CR 01-0236
- CR 01-2838
- CR 03-01569
- CR 03-04965
- CR 03-06691
- CR 04-00322
- CR 04-03070
- CR 04-03185
- CR 04-03234
- CR 04-03298
- CR 04-03379
- CR 04-03470
- CR 04-03833
- CR 04-04075
- CR 04-04176
- CR 04-04430 5
10 CFR 50.59 Activities Provide one copy of the following RAD/Screening:
- RAD 04-01143
- RAD 04-01195
- RAD 04-01200
- RAD 04-01378
- RAD 04-01499
- RAD 04-01694
- RAD 04-01705
- RAD 04-01735
- RAD 04-01759
- RAD 04-01770
- RAD 04-01867
- RAD 05-00544
- RAD 05-01082
- RAD 03-00278
- RAD 03-01301
- EVAL 04-01200
- EVAL 04-01378 Pre-Operational Testing Make available to the inspectors one copy of the pre-operational testing results associated with the Emergency Diesel Generators (R43), Diesel Generator Building Ventilation System (M43),
and the Residual Heat Removal System (E12)
Miscellaneous If not provided as part of other aspects of this followup request, provide the following:
- Documentation in support of the permanent modification to the EDG testable rupture discs (TRDs) implemented during RFO-10
- All condition reports, apparent and root cause investigations, immediate investigations, and associated engineering products, such as 10 CFR 50.59 evaluations, Engineering Change Packages, etc., associated with the unlatching of the TRDs on or about January 7, 2005
- All condition reports, problem solving plans, and apparent or root cause investigations associated with EDG governor performance since RFO-8
- One copy of system health reviews associated with the EDGs since RFO-8
- One copy of the quarterly system health reports for the EDGs and support systems for the last eight quarters 6
Key Attribute - Procedure Quality Provide copy of the following procedures as well as the associated 10 CFR 50.59 screening documentation:
- SVI-B21-T2012, SRV Uncoupled Stroke Testing
- GMI-0017, Steam Safety Relief Valve Removal and Reinstallation
- Technical Specification Amendment 133
- GMI-0156, Operability Test and Maintenance of Diesel Generator Testable Rupture Disc
- ONI-R10 Flowchart
- ONI-SPI A-5, Division 1 EDG Restoration
- SOI-R43, Division 1 and 2 Diesel Generator System
- SOI-R45, Division 1 and 2 Diesel Generator Fuel Oil System
- SVI-R45-T1324, Division 1 Diesel Generator Day Tank Fuel Oil Water Test
- SOI-E12, Residual Heat Removal System
- SVI-E12-T2001, RHR A Pump and Valve Operability Test
- SVI-E12-T2002, RHR B Pump and Valve Operability Test
- SVI-E12-T2003, RHR C Pump and Valve Operability Test
- TXI-0367, Control Room Envelope Air In-Leakage Test Key Attribute - Equipment Performance Maintenance Rule Activities Provide the detailed Maintenance Rule (a)(1) Action Plan and supporting documentation to address the following Maintenance Rule (a)(1) systems:
- Emergency Service Water System Trains "A" and "B"
- Division II Diesel Generator Reliability Maintenance Work Orders Provide one copy of the following Work Orders (WOs):
- WO 200067053 Surveillance Testing Provide one copy of the most recent results of the following surveillance tests:
- SVI-E12-T1182A
- SVI-E12-T1182B
- SVI-E12-T1182C
- SVI-E12-T2001
- SVI-E12-T2002
- SVI-E12-T2003 Post-Maintenance Testing Results Provide one copy of the results of the RHR post-maintenance testing activities prescribed in the following work orders (WOs):
- WO 200133653 Provide one copy of the results of the EDG post-maintenance testing activities prescribed in the following work orders (WOs):
8
- WO 200116533 Operating Experience (OE) Information Provide one copy of the all available information concerning the following OE:
- OE 19543, EDG Turbochargers Not Evaluated as Potential Missile Hazard
- OE 19545, Preliminary - Unanalyzed Back Pressure and Fuel Consumption Conditions Postulated for Emergency Diesel Generators
- IEN 2003-03, NRC Information Notice 2003-03, Part 21 - Inadequately Staked Capscrews Renders Residual Heat Removal Pump Inoperable
- OE 18929, (Preliminary) Reactor Scram While Placing RHR into Shutdown Cooling Mode
- OE 19324, Update to OE 18929 - Reactor Scram While Placing RHR into Shutdown Cooling Mode
- SOER 97-01, Re-Review Due to Air Bound LPCS/RHR A Waterleg Pump Vendor Manual Reviews Please provide the following vendor manual updates and resolution documentation for the RHR system. If procedures or other instructions, guidance, etc. were revised as a result of a vendor manual update, provide the previous and revised version of the procedure.
- File 0044, Bingham Williamette Pumps Manual, MRN 9, Revision 11 9
- File 0320, Rockwell/Edwards Valves Manual, MRN 9, Revision 9
- File 0110, Standby Diesel Generator Manual Volume 1, MRN 27, Revision 25 Please provide the following vendor manual updates and resolution documentation for the Emergency Diesel Generators and support systems. If procedures or other instructions, guidance, etc. were revised as a result of a vendor manual update, provide the previous and revised version of the procedure.
- File 0320, Rockwell/Edwards Valves Manual, MRN 9, Revision 9 Key Attribute - Configuration Control Provide one copy of the following Work Orders (WOs):
Corrective Maintenance - Non-Outage
- WO 200004801 Elective Maintenance - Non-Outage
- WO 200139865 10
Corrective Maintenance - Outage
- WO 200002653 Elective Maintenance - Outage
- WO 200078140 Key Attribute - Emergency Response Organization Readiness Provide one copy of the following documentation:
- September 15, 2004 drill report and subsequent remedial drill report (prior to the October 2004 exercise)
- Augmentation drill reports for March 18, 2004; May 11, 2004; and November 12, 2004; with the response time spread sheets filled in with actual response times of responders Provide one copy of the most recent revision to the following EPIPs:
- EPI-A1, Emergency Action Levels (EALs), Revisions 07-13
- EPI-A2, Emergency Actions Based Event Classification
- EPI-A6, Technical Support Center Activation
- EPI-A7, Operations Support Center Activation
- EPI-A8, Emergency Operations Facility Activation
- EPI-B1, Emergency Notification System If not already provided, provide one copy of the following condition reports:
- CR 02-00511
- CR 02-01070
- CR 02-02934
- CR 02-03218
- CR 03-00166
- CR 03-01190
- CR 03-01191
- CR 03-04185
- CR 03-04650
- CR 04-01244
- CR 04-01404 (with Root Cause)
- CR 04-02593
- CR 04-02869
- CR 04-03815
- CR 04-03986
- CR 04-03987
- CR 04-04171 11
- CR 04-04824
- CR 04-04827
- CR 04-05412 Provide one copy of the Emergency Preparedness assessment of the following actual events:
- April 4, 2003 - Alert
- June 30, 2003 - Notice of Unusual Event
- August 14, 2003 - Notice of Unusual Event
- July 20, 2004 - Alert Provide a schedule of licensed operator re-qualification training planned for the weeks of April 4, 2005 and April 18, 2005 and identify those scenarios in which Drill and Exercise Performance (DEP) performance indicator opportunities will occur.
Inspection Procedure 95002 Followup Activities Provide one copy of the following Root Cause Reports:
- Root Cause Report 03-05065, Revision 1 - Emergency Service Water (ESW) Pump Coupling Failure
- Root Cause Report 04-02598, Revision 0 - ESW Pump Coupling Repeat Failure Perry Performance Improvement Initiative Activities Provide one copy of the following Performance Improvement Initiative supporting documents:
- Common Cause Analysis Report and Organizational Effectiveness Improvement Initiative, Revision 2 - Condition Report 03-05995
- Root Cause Report 02-03972, Revision 4 - High Pressure Core Spray Pump Failure to Start
- Root Cause Report 03-04764, Revision 1 - Low Pressure Core Spray/Residual Heat Removal Waterleg Pump Air Binding
- Root Cause Report 03-04912, Revision 1 - Division 1 Emergency Diesel Generator Inoperable During Mode Change
- Root Cause Report 03-05065, Revision 1 - Emergency Service Water (ESW) Pump Coupling Failure
- One copy of additional root cause reports reviewed to develop Revision 1 to the Performance Improvement Initiative
- Detailed list by number, title, and date of documents reviewed to develop Revision 2 to the Performance Improvement Initiative
- Organizational Behavior Issues Results in Untimely Resolution of Equipment Issues -
CR 03-06470
- Collective Significance Design Information - CR 04-01145
- Collective Significance Backlog Reduction Updating Less Than Effective - CR 04-01514
- Configuration Management - Timely Resolution of Issues Involving Conformance to Design - CR 04-01694 12
- Safety System Reliability and Availability - CR 04-01689
- Organizational Effectiveness to Standards and Accountability - CR 04-01683
- Performance Shortfalls in Individual and Organizational Behaviors - CR 04-01688
- Self-Assessment 637PIU2004 - Corrective Action Implementation
- PYPB-PII-005, "Closure and Validation of PII Actions" The following closure packages are requested. These requests are referenced to the PNPP Performance Improvement Initiative, "Detailed Action and Monitoring Plan," Revision 1, dated December 29, 2004.
Also, provide a list of all condition reports generated as a result of the Performance Improvement Initiative activities in the listed Key Action areas.
Topic: Equipment Performance and Configuration Initiative
- Key Action 1.2 - Complete three System Health Reviews on the selected systems
- Key Action 2.2 - Complete the Division 1 and Division 2 EDG Latent Issue Review
- Key Action 2.3.1 - Cumulative assessment of the results of the completed Latent Issues Reviews to determine the scope/approach of future reviews
- Key Action 4.1 - Identify Tier 1 calculations for the three completed Latent Issue Review systems, review and compare the calculations to FENOC procedural standards and prioritize/schedule needed calculation upgrades Topic: Program/Procedure Review Initiative
- Key Action 1.1 - Perform a review of the Configuration Management Program
- Key Action 1.1.1 - Evaluate Configuration Management Program Review Package and implement any remedial actions required to ensure the program will support safe operation
- Key Action 1.6 - Perform a review of the On-line Risk Management Program
- Key Action 1.6.1 - Evaluate the On-line Risk Management Program Review Package and implement any remedial actions required to ensure the program will support safe operation
- Key Action 1.7 - Perform a review of the Operability Determination Program
- Key Action 1.7.1 - Evaluate the Operability Determination Program Review Package and implement any remedial actions required to ensure the program will support safe operation
- Key Action 1.10 - Perform a review of the Human Performance Program
- Key Action 1.10.1 - Evaluate the Human Performance Program Review Package and implement any remedial actions required to ensure the program will support safe operation
- Key Action 1.11 - Perform a review of the Emergency Preparedness Program
- Key Action 1.11.1 - Evaluate the Emergency Preparedness Program Review Package and implement any remedial actions required to ensure the program will support safe operation
- Key Action 2.1.1 - Develop performance indicators (metrics) for monitoring procedure effectiveness (CA-03-05995-40) 13
- Key Action 2.1.2 - Incorporate "Use Category" and incorporate the level of use into any procedure changes resulting from the Maintenance procedure content assessment (CA-03-05995-05)
- Key Action 2.2.1 - Develop maintenance procedure upgrade plan for key critical components
- Key Action 2.2.2 - Develop the list of maintenance procedures for key critical components using PSA insights
- Key Action 2.2.3 - Maintenance procedures for key critical components that were selected using PSA insights will be assessed for technical content and upgraded as required Topic: Containment and Safety Systems Initiative
- Key Action 1.3 - Develop the Containment component/equipment Labeling Improvement Project plan
- Key Action 6 - Develop and implement a Safety System Unavailability Improvement Plan
- Key Action 13.1 - Implement actions necessary to remove the EDG vibration switches to improve system reliability (ECR-04-0092; ECR 04-0092-A)
- Key Action 13.2 - Implement actions necessary to install Testable Rupture Discs in the EDG exhaust system (03-06691-01)
Topic: Corrective Action Implementation Improvement Initiative
- Key Action 1.16 - Revise PYBP-PIU-002 (04-02404-01)
- Key Action 1.17 - Develop a method to sample and grade OE evaluations to ensure procedural compliance is maintained (04-02404-02)
- Key Action 5.2 - Assess operability process to determine if it is in compliance with GL 91-18 and is being effectively implemented (04-02468-28)
- Key Action 5.3 - Assign a Project Manager for Open Operability backlog reduction. The Project Manager will establish a Project Plan including schedule to address the goal of total elimination of current open operability determination prior to restart from RFO-10
- Key Action 5.4 - Perform an aggregate review of the outstanding Operability Determinations to ensure the total population impact is evaluated as a total in addition to the previous evaluations performed individually (04-02468-60)
Topic: Organizational Effectiveness Improvement Initiative
- Key Action 2.1 - Clearly define and communicate expectations for procedure use and adherence. Focus observations on procedure use and adherence, coach performance, ensure proper actions are taken when the procedure cannot be correctly implemented as written and use trending to target enhancement populations (CA-03-05995-26)
- Key Action 6.3 - Develop and approve the Training Improvement Plan 14
Topic: Validation of Root Cause Actions and Effectiveness Review of Root Cause Corrective Action Initiative
- Key Action 2 - Conduct an independent validation review of the corrective action implementation associated with the Air Binding of the Residual Heat Removal Water Leg Pump root cause investigation (CR-03-04764) to assess effectiveness of action plan
- Key Action 4 - Validate selected Corrective Action implementation for CR 03-04912 related to EDG Division 1 failure SVI-R43-T1317 run
- Key Action 7 - Validate selected Corrective Action implementation related to the completed EDG Latent Issues Review 15