ML043090082

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EA-04-189, Catawba Nuclear Station - NRC Inspection Report 05000413-04-010 and 05000414-04-010
ML043090082
Person / Time
Site: Catawba  Duke Energy icon.png
Issue date: 11/03/2004
From: Mccree V
Division Reactor Projects II
To: Jamil D
Duke Energy Corp
References
EA-04-189, IR-04-010
Download: ML043090082 (6)


See also: IR 05000413/2004010

Text

November 3, 2004

EA-04-189

Duke Energy Corporation

ATTN: Mr. D. M. Jamil

Site Vice President

Catawba Nuclear Station

4800 Concord Road

York, SC 29745

SUBJECT:

CATAWBA NUCLEAR STATION - NRC INSPECTION REPORT

05000413/2004010 AND 05000414/2004010

Dear Mr. Jamil:

This letter is in reference to an in-office inspection completed by the NRC staff on

October 29, 2004, concerning Duke Energy Corporations (DEC) proposed license amendment

request of February 27, 2003. DECs request, as supplemented by additional letters through

October 29, 2004, proposed to revise its Technical Specifications to allow the use of four mixed

oxide (MOX) fuel lead test assemblies (LTAs) at the Catawba Nuclear Station, Units 1 and 2.

Based on our review of this information, the NRC staff has identified three apparent violations

as discussed below. The results of this inspection were discussed with you and your staff on

November 1, 2004.

DECs license amendment request of February 27, 2003, and supplements, were reviewed by

the NRC staff and approved as documented in our Safety Evaluation Report (SER) dated

April 5, 2004. On April 12, 2004, as a result of NRC review and questioning of DEC

representatives, the NRC became aware that the first fuel cycle for Catawba, Unit 1, that is

projected to use MOX LTAs will also contain eight LTAs of a Westinghouse Next Generation

Fuel (NGF) design. This represented additional information that was not included in the DECs

February 27, 2003, license amendment request or subsequent submittals that supported the

SER of April 5. This additional information raised concerns about the completeness and

accuracy of the information provided to the NRC staff for review in support of DECs request to

use MOX fuel. To understand the implications of this new information, the NRC staff conducted

a public meeting with members of your staff on April 23, 2004, and issued a request for

additional information (RAI) on April 30, 2004. This RAI was superceded by a second RAI

issued on May 19, 2004. Additionally, the staff conducted an audit of technical information at

DECs General Office in Charlotte, NC, on May 12-14, 2004. The audit was concluded with a

public exit meeting on May 14, 2004.

Your response to the staffs RAI was reviewed and considered with the staffs audit findings.

The staffs evaluation of the information related to the eight NGF LTAs was documented in a

supplement to the SER, which was issued on July 27, 2004. In its SER supplement, the staff

concluded that the effect of the eight NGF LTAs on the core had been conservatively evaluated

by DEC and that the NGF LTAs would not have any significant effect on the MOX LTAs.

DEC

2

In August 2004, DEC identified a second issue involving the completeness and accuracy of its

February 27, 2003, license amendment request and supplements. DECs letters of

August 31, 2004, and September 20, 2004, documented that some of the radiation dose

information provided to the NRC in support of the amendment request was based on out-of-

date input values for design basis accident doses with low enriched uranium cores. In its

correspondence, DEC indicated that the dose information was derived from data listed in Table

15-4 of the Catawba Updated Final Safety Analysis Report (UFSAR). The staff subsequently

determined that the out-of-date values were obtained from UFSAR Table 15-14, not Table 15-4.

The NRC issued an RAI to DEC on October 7, 2004, to understand the implications of this

issue. In its response to the RAI, dated October 29, DEC indicated that the doses in the

UFSAR table had not been updated for a period of time. The staff is continuing its review of the

RAI response.

Related to the above issue, it also appears that previous license amendment requests and/or

cumulative plant changes have affected the dose calculation data contained in UFSAR Table

15-14. As an example, License Amendment No. 151 was issued on August 29, 1996, for

Catawba Unit 1, to reflect replacement of the steam generators. The dose calculations for the

Locked Rotor and Ejected Rod analyses, as documented in DECs letter of August 27, 1996,

were revised to reflect the latest dose calculations at that time. It appears, however, that such

updated dose calculations were not incorporated into periodic updates of the UFSAR as

required by 10 CFR 50.71(e).

Based on the above, three apparent violations (AVs) were identified and are being considered

for escalated enforcement action in accordance with the "General Statement of Policy and

Procedure for NRC Enforcement Actions" (Enforcement Policy), NUREG-1600. The current

Enforcement Policy is included on the NRCs Web site at www.nrc.gov; select What We Do,

Enforcement, then Enforcement Policy. The first two AVs involve the requirements of

10 CFR 50.9, and the third AV involves the failure to periodically update the UFSAR as required

by 10 CFR 50.71(e). In the first AV, DECs February 27, 2003, license amendment request and

supplements were not complete and accurate, in that the submittals failed to identify that the

reactor core would also include eight NGF LTAs as part of the complete core loading of 193

fuel assemblies. In the second AV, DECs February 27, 2003, submittal and supplements used

inaccurate radiation dose information for the proposed reactor core composition. This

information was material to the NRC in that, as part of the license amendment review,

substantial further inquiry by the NRC was necessary to review the acceptability of the thermal-

hydraulic conditions, mechanical design, and radiation doses for the actual intended core

composition. The third AV involves DECs failure to periodically update Table 15-14 of the

UFSAR, based on changes that have been made to the facility.

An open, predecisional enforcement conference to discuss these AVs will be scheduled at the

NRCs White Flint North office in Rockville, Maryland. The details of this conference will be

coordinated with your staff, and the NRC will issue a separate meeting announcement

containing additional information on this public meeting. The decision to hold a predecisional

enforcement conference does not mean that the NRC has determined that a violation has

occurred or that enforcement action will be taken. This conference is being held to obtain

information to assist the NRC in making an enforcement decision. This may include information

to determine whether violations occurred, information to determine the significance of violations,

information related to the identification of violations, and information related to any corrective

DEC

3

actions taken or planned. The conference will provide an opportunity for you to provide your

perspective on these matters and any other information that you believe the NRC should take

into consideration in making an enforcement decision.

You will be advised by separate correspondence of the results of our deliberations on this

matter. Also, please be advised that the number and characterization of the apparent violations

may change as a result of further NRC review. No response regarding these apparent

violations is required at this time.

For administrative purposes, this letter is issued as a separate NRC Inspection Report,

No. 05000413/2004010 and 05000414/2004010, and the above apparent violations are

identified as follows: AV 05000413,414/2004010-01, Failure to Provide Complete and Accurate

Information Involving MOX Amendment Fuel Assemblies; AV 05000413,414/2004010-02,

Failure to Provide Complete and Accurate Information Involving MOX Amendment Dose

Calculations; and AV 05000413,414/2004010-03, Failure to Update the FSAR Involving Dose

Calculations.

In accordance with 10 CFR 2.390 of the NRC's "Rules of Practice," a copy of this letter will be

available electronically for public inspection in the NRC Public Document Room (PDR) or from

the NRCs document system (ADAMS). ADAMS is accessible from the NRC Web site at

http://www.nrc.gov/reading-rm/adams.html (the Public Electronic Reading Room).

(Note: Public access to ADAMS has been temporarily suspended so that security reviews of

publicly available documents may be performed and potentially sensitive information removed.

Please check the NRC Web site for updates on the resumption of ADAMS access.)

Should you have any questions regarding this letter, please contact Carolyn Evans, Region II

Enforcement Officer and Regional Counsel, at 404-562-4414, or Rani Franovich, Enforcement

Coordinator, Office of Nuclear Reactor Regulation, at 301-415-1868.

Sincerely,

/RA/

Victor M. McCree, Director

Division of Reactor Projects

Docket Nos.: 50-413, 50-414

License Nos.: NPF-35, NPF-52

cc: (see page 4)

DEC

4

cc:

Lee Keller (CNS)

Regulatory Compliance Manager

Duke Energy Corporation

Electronic Mail Distribution

Lisa Vaughn

Legal Department (PB05E)

Duke Energy Corporation

422 South Church Street

P. O. Box 1244

Charlotte, NC 28201-1244

Anne Cottingham

Winston and Strawn

Electronic Mail Distribution

North Carolina MPA-1

Electronic Mail Distribution

Henry J. Porter, Assistant Director

Div. of Radioactive Waste Mgmt.

S. C. Department of Health

and Environmental Control

Electronic Mail Distribution

R. Mike Gandy

Division of Radioactive Waste Mgmt.

S. C. Department of Health and

Environmental Control

Electronic Mail Distribution

Elizabeth McMahon

Assistant Attorney General

S. C. Attorney General's Office

Electronic Mail Distribution

Vanessa Quinn

Federal Emergency Management Agency

Electronic Mail Distribution

North Carolina Electric

Membership Corporation

Electronic Mail Distribution

Peggy Force

Assistant Attorney General

N. C. Department of Justice

Electronic Mail Distribution

County Manager of York County, SC

Electronic Mail Distribution

Piedmont Municipal Power Agency

Electronic Mail Distribution

R. L. Gill, Jr., Manager

Regulatory Issues & Affairs

Duke Energy Corporation

526 S. Church Street

Charlotte, NC 28201-0006

Ms. Karen E. Long

Assistant Attorney General

North Carolina Department of Justice

P.O. Box 629

Raleigh, North Carolina 27602

NCEM REP Program Manager

4713 Mail Service Center

Raleigh, North Carolina 27699-4713

Saluda River Electric

P.O. Box 929

Laurens, South Carolina 29360

Mr. Peter R. Harden, IV, Vice President

Customer Relations and Sales

Westinghouse Electric Company

6000 Fairview Road

12th Floor

Charlotte, North Carolina 28210

Ms. Mary Olson

Director of the Southeast Office

Nuclear Information and Resource Service

729 Haywood Road, 1-A

P.O. Box 7586

Asheville, North Carolina 28802

Mr. T. Richard Puryear

Owners Group (NCEMC)

Duke Energy Corporation

4800 Concord Road

York, South Carolina 29745

DEC

5

cc: (continued)

Mr. Richard M. Fry, Director

Division of Radiation Protection

NC Dept. of Environment, Health,

and Natural Resources

3825 Barrett Drive

Raleigh, North Carolina 27609-7721

Mr. Henry Barron

Group Vice President, Nuclear Generation

and Chief Nuclear Officer

P.O. Box 1006-EC07H

Charlotte, NC 28201-1006

Diane Curran

Harmon, Curran, Spielbergy &

Eisenberg, LLP

1726 M Street, NW

Suite 600

Washington, DC 20036

Distribution:

L. Marsh, NRR

E. Hackett, NRR

R. Martin, NRR

S. Peters, NRR

R. Franovich, NRR

F. Congel, OE

C. Nolan, OE

W. Travers, RII

L. Plisco, RII

V. McCree, RII

L. Wert, RII

M. Ernstes, RII

R. Carroll, RII

S. Sparks, RII

G. Guthrie, RII

C. Evans, RII

R. Hannah, RII

K. Clark, RII

PUBLIC

OEMAIL

OEWEB

OFFICE

RII:EICS

RII:ORA

OE

NRR

SIGNATURE

/RA/

JIM LYONS, VIA

NAME

CEVANS

LMARSH

FCONGEL

DATE

11/3/04

11/3/04

OFFICIAL RECORD COPY DOCUMENT NAME: E:\\Filenet\\ML043090082.wpd