ML042790388

BFN Industrial Safety Information Presentation

ML042790388
Person / Time
Site:	Browns Ferry
Issue date:	02/28/2004
From:	Tennessee Valley Authority
To:	Office of Nuclear Reactor Regulation
References
Download: ML042790388 (9)

Text

OWNER Electncal SafetyPlant Work Practices J. Halverson TVA Safety & Health Manual Traimng (Traclung m CSMRT) D. Green SAFETY INDEX Matenal Handling module added to the Dyna~mcLearning C. Isaacs 100 I kenter 90 80 70 60 50 40 30 20 10 0

8 ;

m m 0

DEFINITION The Industrial Safety Index is based on a compilation of indicators for tolerance for industrial safety issues measured against specific goals. These indicators are converted into an index with a maximum of 1.0 Sponsor: M. Skaggs

Contact:

C. Isaacs 4- I Busins6 Sensitive

• ' .1 Rate for last 12 months 4-8

Browns Ferry Nuclear Plant I .

Central Safety Management Review Team (CSMRT) Meeting FY 2004 POSC Conference Room April 12,2004 Monday, 1O:OO a.m.

1. Recognition and Introduction of Visitors

2. Action items from previous meeting FR Daily Wear Update (Steve Brown)(Due cuteExtended to April 2, 2004)

MMDP 11 (Scaffolding Revision) (Lynn Smith)

TVA Safety Manual Training (Dan Sanchez) 0 Confined space training for Pinkerton supervisors (David Ussery) 0 Security use of over head lights on TVA property (David Ussery)

3. Engineering Industrial Safety DCNs (Joe Burton)

4. Industrial Safety PERs/Work Orders (Steve ArmstrongRandy Stele)

5. Safety Inspection and Observation Summary (Pete Olson)

6. Department Safety Program Stewardship:

0 Injury / Incident Experience 0 Safety Training Issues 0 EIP Performance 0 Current Safety Actions & Issues OPS MAINTMODS RADKHEM Outage Site Support/Engineering/ Training Nuclear Assurance Pinkerton Licensing Unit 1-Recorvery Stone & Webster Bechtel 7.

Site Safety Performance (Chad Isaacs) 0 Industrial Safety Site Package Report 0 Industrial Safety Intolerance Package Report 0 Monthly Accident Analysis Report

9. New Business 0 U3C11 Industrial Safety Performance (Chad Isaacs) 0 Fall Protection Requirement for Flat Bed Trucks (Chad Isaacs) 0 TCM Industrial Safety Requirements (Chad Isaacs) 0 Crane Operating Procedures CRC (Dan Sabchez) 0 Revision 4, TVA Safety and Health Manual (Chad Isaacs) 0 Confined Space training and monitor training (Chad Isaacs) 0 Crane Flagging Requirements in MMDP-2 (Frank Noblitt) 0 PSC Safety: Fundamentals of Industrial Hygiene Training (Chad Isaacs)

10. Site Vice President / Plant Managers Comments

GOALS: Rec. Rate = 0.55 LT Rate = 0.00 All Injury Rate (AIR) = 1.15 The Recordable Injuries occurring in Fiscal Year 2003 are: 13,631,797 SafeWork Hours 8 2368 days Owner: Chad A. Isaacs 7839 / 14872 4a

GOALS: Rec. Rate = 0.55 LT Rate = 0.00 All Injury Rate (AIR) = 1.30 The Recordable Injuries occurring in Fiscal Year 2003 are: 13,631,797 SafeWork Hours 8 2368 days

1. 11/4/02 - Boilermaker Lowering a ladder into the waste collector filter area and strained the employees back.

2. 11/19/02 - Electrician - Walking up stairs of the electrical shop, tripped on the last step and strained the employees back

3. 9/22/03 - I&C Tech. - Walking down the stairs in the maintenance building, missed judged the last step and twisted ankle.

Owner: Chad A. Isaacs 7839 / 14872 4a

GOALS: Rec. Rate = 0.55 LT Rate = 0.00 All Injury Rate (AIR) = 1.30 Rec. or LT Rate = No. Rec. or LT X 200,000 / Total Manhours Worked All Injury Rate = LT + MT + OCI + Fatalities X 200,000 /Total Manhours Worked The Recordable Injuries occuring in Fiscal Year 2002 are: 03/26/2002 13,631,797Safe Work Hours 8 2368 days

1. 01-08-02 OPS Trainer - sitting in chair in classroom - went to adjust position - back of chair did not restrain grabbed desk - injured elbow - Off-Site Medical Treatment - LATE REPORT (3-7-02)

2. 03-26-02 Electrician - Attempting R, intall grounds on 4Kv Unit Board 36 - an ARC FLASH occurred - Burns - Medical Treatment - Lost-Time

3. 03-26-02 Electrician - Assiting in installing grounds on 4Kv Unit Board 36 - an ARC FLASH occurred - Burns - Medical Treatment - Lost-Time

4. 03-26 Electrician - Assiting in installing grounds on 4Kv Unit Board 36 - an ARC FLASH occurred - Burns - Medical Treatment - Lost-Time Owner: Chad A. Isaacs 7839 / 14872 4a

GOALS: Rec. Rate = 0.55 LT Rate = 0.00 All Injury Rate (AIR) = 1.97 Rec. or LT Rate = No. Rec. or LT X 200.000 I Total Manhours Worked All lniurv Rate = LT + MT + OCI + Fatalities X 200.000 /Total Manhours Worked The Recordable Injuries occuring in Fiscal Year 2001 are:

1. -

11-28-00 HP Tech - turned and twisted ankle - causing an avulsion fracture (tendon strips a little bone away) of the ankle - medical treatment

2. -

03-20-01 AUO -Assisting in the transfering of fuel oil Unit 3 DG Bldg. - valve wrench slipped off - struck head - laceration to Left eyebrow - sutures

3. -

04-03 Laborer - Cutting rubber floor matting on hands and knees - while cutting towards himself - knife slipped - Laceration thigh Sutures

4. 04-15 Steamfitter - Welding 1/2" valve congested area - went to exit brushed against hot weld - burn to arm - 2nd Degree

5. -

05-30-01 Machinist - exiting truck closed door on Right Index finger - laceration - 10 sutures

6. 06-01 Steamfitter - attempting to open utility knife - it slipped protruded forward struck palm at base of thumb - laceration - 3 sutures

7. 07-11 Steamfitter - holding a backup wrench to remove stud bolts - 3/4"torque wrench engaged - moved wrench & pinched finger - 7 sutures

8. -

07-18 Labor Foreman - descending permanent plant ladder - scrapped back of hand on part of toe-board Laceration - 5 Sutures Owner: Robert L. Barnes - 7839 114872 4a

Rec. or LT Rate = No. Rec. or LT X 200,000 / Total Manhours Worked All Injury Rate = LT + MT + OCI + Fatalities X 200,000 / Total Manhours Worked I I I I 0.00 0.00 0 0 0.00 0.00 196,210 196,210 9,312,546 1,491 0.00 1.59 0.62 0 0 0.00 0.00 125,776 321,986 9,438,322 1,521 0.62 0.00 I 0.44 I 0 I 0 I 0.00 0.00 132,317 454,303 9,570,639 1,552 1.32 JAN f 2 1 3 2.89 I 1.01 I 0 I 0 I 0.00 0.00 I 138,387 1 592,690 I 9,709,026 I 1,583 I 2.36 I 1.40 I 1.09 I 0 I 0 I 0.00 0.00 I 142.875 I 735,565 I 10,037,115 I 1.612 I 2.45 I 0.00 I 0.87 I 0 I 0 I 0.00 0.00 I 185,214 I 920,779 I 10,037,115 I 1,643 I 2.17 I 0.00 I 0.72 I 0 I 0 I 0.00 0.00 I 196.787 I 1,117,566 I 10,233,902 I 1,673 I 2.15 I 1.35 I 0.79 I 0 I 0 I 0.00 0.00 I 148.205 I 1,265,771 I 10,382,107 I 1.704 I 2.21 I JUN I 0 I 5 0.00 I 0.70 I 0 I 0 I 0.00 0.00 I 172.815 I 1.438.586 I 10,554,922 I 1.734 I 2.50 I JUL f 0 I 5 0.00 I 0.64 I 0 I 0 I 0.00 0.00 I 119.610 I 1.558.196 I 10.674.532 I 1,765 I 2.44 I 1.44 0.71 0 0 0.00 0.00 139,201 1,697,397 10,813,733 1,796 2.36-0.00 0.64 0 0 0.00 0.00 164.934 1.862.331 10.978.667 1.826 2.1 5 The Recordable Injuries occuring in Fiscal Year 2000 are:

1. 11-22 Mech. PDM - was performing predictive monitoring when he stepped on the side of a pipe support & twisted ankle - Medical Treatment

2. 01-07 Electrician - while transporting LPCl MG set motor on cart it tilted pinching hand between motor & cart - Fracture finger - sutures

3. 01-12 AUO - was exiting from behind a pump - reached up & grabbed pipe insulation for suport - banding lacerated thumb - sutures

4. 02-14 I&C Engineer - struck head on pipe support fell back and hit head on hard hat lacerating top of head - sutures

5. 05-03 HP Technician - caught right ring finger on AC Unit while disassembling U3 DW Control Point - laceration - sutures

6. 08-05 AUO - performing SLC Valve verification SR, stepping down from tank pad caught Right hand on retaining strap - laceration - sutures 03/31/2 004 S:\SAFETY\MAA\FY2000 Page 1 3:51 PM

TENNESSEE VALLEY AUTHORITY Monthly Accident Analysis keepsafe BROWNS FERRY NUCLEAR PLANT Rec. Rate Goal = 0.31 LT.Rate Goal = 0.00 Itk everyones business FY 1999 Report No.OgBFN9S SITE SAFE MANHOURS = 9,176,336 1,460 DAYS September 1999 Nuclear Assurance Recordable Rate = No. RecordablesX 200,000 Lost Time Rate = No. Lost Times X200.000 Total Manhours Worked Total Manhours Worked 03/31/2004