ML023460064

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Summary of Meeting with Firstenergy Nuclear Operating Co Re Davis-Besse Reactor Vessel Incore Monitoring Instrumentation Nozzles, Inspection & Potential for Leakage
ML023460064
Person / Time
Site: Davis Besse Cleveland Electric icon.png
Issue date: 03/12/2003
From: Hopkins J
NRC/NRR/DLPM/LPD3
To:
Hopkins J, DLPM/NRR, 415-3027
Shared Package
ML023530404 List:
References
Download: ML023460064 (5)


Text

March 12, 2003 LICENSEE: FirstEnergy Nuclear Operating Company FACILITY: Davis-Besse Nuclear Power Station, Unit 1

SUBJECT:

DAVIS-BESSE NUCLEAR POWER STATION, UNIT 1 - MEETING

SUMMARY

OF NOVEMBER 26, 2002, TO DISCUSS THE REACTOR VESSEL INCORE MONITORING INSTRUMENTATION NOZZLES, INSPECTION AND POTENTIAL FOR LEAKAGE On November 26, 2002, Nuclear Regulatory Commission (NRC) management and staff conducted a public meeting in Rockville, Maryland, with representatives of FirstEnergy Nuclear Operating Company. The purpose of the meeting was to discuss the inspection of the Davis-Besse Nuclear Power Station reactor vessel incore monitoring instrumentation nozzles and the potential for leakage from them. The meeting was noticed on November 15, 2002. A telephone conference bridge was established for members of the public who were unable to attend.

The licensee presented a summary of the status of the Davis-Besse reactor vessel incore monitoring instrumentation nozzles, their plans for testing and inspection, and their plans for deploying online leak monitoring equipment. The licensee discussed the configuration of the nozzles and the modification performed in the 1970s on them. The licensee stated that the nozzles are slip-fit and not shrunk-fit, so there should be a small annulus of 5 - 10 millimeters.

The licensee performed a bare-metal visual inspection during this outage. The inspection found that there were rust and boron trails down the side and across the bottom of the reactor vessel. In response to a question from the NRC staff, the licensee stated that the rust and boron trails did not line up with holes in the service structure, but appeared to be related to washing of the head prior to detensioning. In order to rule out a cracked and leaking incore instrumentation nozzle as a source of the rust and boron, the licensee took several samples of the rust and boron from different locations for chemical analysis; however, the licensee found that the analysis results were inconclusive for determining the source of the rust and boron.

The licensee discussed test options with Framatome-ANP to look for cracked and leaking nozzles. The licensee concluded that using reactor coolant pump heat to go to normal operating pressure and temperature and holding for 7 days was the best option for looking for possible cracked and leaking nozzles. The licensee stated that Framatome would be performing some laboratory leak rate tests to understand the capability of visual inspection to detect very small leaks. In response to a NRC staff question, the licensee stated that the critical flaw size with a safety factor of three is a 219 degree circumferential crack. Testing the capability of visual inspection and online leak monitoring equipment would be based on leakage from flaws up to this critical flaw size.

The licensee also discussed their current repair approach if a leaking nozzle is found. The licensee stated that the repair method is similar to that performed for pressurizer nozzles and that NRC approval of an alternative to the American Society of Mechanical Engineers Code would be needed for such a repair. Additionally, the licensee stated that they will be installing an online leak monitoring system, possibly prior to restart.

The NRC staff provided many comments to the licensee regarding its test plans. Principal comments were in regard to the effectiveness and sensitivity of the planned normal operating temperature and pressure test, and the subsequent in-cycle monitoring to identify potential leakage. The mock-up work described by the licensee will provide a better understanding of the sensitivity and the benefits of the planned testing and monitoring activities. The staff stated that it was interested in seeing the results of both the mockup tests and the in-situ test.

In conclusion, the staff noted that assuming positive test results, the licensees test plans will provide reasonable assurance that the incore instrumentation nozzles are not leaking. Also, the licensees plans to install leak detection equipment in the vicinity of the reactor vessel prior to plant operation will provide additional assurance that if a leak were to develop, it will be detected prior to the next opportunity to perform a visual inspection. Finally, the staff stated that its consideration of this issue did not constitute consideration of readiness for the plant to restart.

The meeting attendees are included as Enclosure 1. The presentation slides used by the licensee are accessible on the portion of the NRC website (www.nrc.gov) established for the public meetings associated with the Davis-Besse reactor vessel head degradation issue, in the Agencywide Documents Access and Management System (ADAMS) under ADAMS accession number ML023530645, and are included as Enclosure 2.

/RA/

Jon B. Hopkins, Senior Project Manager, Section 2 Project Directorate III Division of Licensing Project Management Office of Nuclear Reactor Regulation Docket No. 50-346

Enclosures:

1. Meeting Attendees
2. Meeting Slides cc w/encls: See next page

Davis-Besse Nuclear Power Station, Unit 1 cc:

Mary E. OReilly Carol OClaire, Chief, Radiological Branch FirstEnergy Corporation Ohio Emergency Management Agency 76 South Main St. 2855 West Dublin Granville Road Akron, OH 44308 Columbus, OH 43235-2206 Manager - Regulatory Affairs Zack A. Clayton FirstEnergy Nuclear Operating Company DERR Davis-Besse Nuclear Power Station Ohio Environmental Protection Agency 5501 North State - Route 2 P.O. Box 1049 Oak Harbor, OH 43449-9760 Columbus, OH 43266-0149 Director, Ohio Department of Commerce State of Ohio Division of Industrial Compliance Public Utilities Commission Bureau of Operations & Maintenance 180 East Broad Street 6606 Tussing Road Columbus, OH 43266-0573 P.O. Box 4009 Reynoldsburg, OH 43068-9009 Attorney General Department of Attorney General Regional Administrator 30 East Broad Street U.S. Nuclear Regulatory Commission Columbus, OH 43216 801 Warrenville Road Lisle, IL 60523-4351 President, Board of County Commissioners of Ottawa County Michael A. Schoppman Port Clinton, OH 43252 Framatome ANP 1911 N. Ft. Myer Drive President, Board of County Rosslyn, VA 22209 Commissioners of Lucas County One Government Center, Suite 800 Resident Inspector Toledo, OH 43604-6506 U.S. Nuclear Regulatory Commission 5503 North State Route 2 David Lochbaum, Nuclear Safety Engineer Oak Harbor, OH 43449-9760 Union of Concerned Scientists 1707 H Street NW, Suite 600 Randel J. Fast, Plant Manager Washington, DC 20006 FirstEnergy Nuclear Operating Company Davis-Besse Nuclear Power Station Mr. Lew W. Myers 5501 North State - Route 2 Chief Operating Officer Oak Harbor, OH 43449-9760 FirstEnergy Nuclear Operating Company Davis-Besse Nuclear Power Station Dennis Clum 5501 North State Route 2 Radiological Assistance Section Supervisor Oak Harbor, OH 43449-9760 Bureau of Radiation Protection Ohio Department of Health P.O. Box 118 Columbus, OH 43266-0118

The licensee also discussed their current repair approach if a leaking nozzle is found. The licensee stated that the repair method is similar to that performed for pressurizer nozzles and that NRC approval of an alternative to the American Society of Mechanical Engineers Code would be needed for such a repair. Additionally, the licensee stated that they will be installing an online leak monitoring system, possibly prior to restart.

The NRC staff provided many comments to the licensee regarding its test plans. Principal comments were in regard to the effectiveness and sensitivity of the planned normal operating temperature and pressure test, and the subsequent in-cycle monitoring to identify potential leakage. The mock-up work described by the licensee will provide a better understanding of the sensitivity and the benefits of the planned testing and monitoring activities. The staff stated that it was interested in seeing the results of both the mockup tests and the in-situ test.

In conclusion, the staff noted that assuming positive test results, the licensees test plans will provide reasonable assurance that the incore instrumentation nozzles are not leaking. Also, the licensees plans to install leak detection equipment in the vicinity of the reactor vessel prior to plant operation will provide additional assurance that if a leak were to develop, it will be detected prior to the next opportunity to perform a visual inspection. Finally, the staff stated that its consideration of this issue did not constitute consideration of readiness for the plant to restart.

The meeting attendees are included as Enclosure 1. The presentation slides used by the licensee are accessible on the portion of the NRC website (www.nrc.gov) established for the public meetings associated with the Davis-Besse reactor vessel head degradation issue, in the Agencywide Documents Access and Management System (ADAMS) under ADAMS accession number ML023530645, and are included as Enclosure 2.

/RA/

Jon B. Hopkins, Senior Project Manager, Section 2 Project Directorate III Division of Licensing Project Management Office of Nuclear Reactor Regulation Docket No. 50-346

Enclosures:

1. Meeting Attendees DISTRIBUTION:
2. Meeting Slides PUBLIC PD3-2 r/f BMoroney AMendiola THarris MChawla cc w/encls: See next page JHopkins ACRS ESullivan JZwolinski/TMarsh MKotzalas KWichman VGaddy OGC SCollins ACNW BSheron SRosenberg WDean WBateman PBalmain AHiser WCullen JGolla MMarshall KMcConnell GGrant, RIII ADAMS Accession: ML023460064 Meeting Notice: ML023190321 Slides: ML023530645 Package: ML023530404
  • See previous concurrence OFFICE PM:LPD3-2 BC:EMCB LA:LPD3-2 SC:LPD3-2 NAME JHopkins WBateman* THarris AMendiola DATE 3/7/03 2/ 6 /03 3/7/03 3/7/03 OFFICIAL RECORD COPY

MEETING ATTENDEES NRC AND FENOC DISCUSSION OF INCORE INSTRUMENTATION NOZZLES NOVEMBER 26, 2002 NRC FENOC B. Sheron G. Leidich B. Dean R. Schrauder B. Bateman J. Powers A. Mendiola D. Wuokko J. Hopkins K. Spencer A. Hiser W. Cullen M. Marshall Framatome-ANP K. McConnell B. Moroney S. Fyfitch M. Chawla P. Sherburne E. Sullivan D. Waskey K. Wichman B. Grambau S. Collins S. Rosenberg P. Balmain Enercon Services J. Golla C. Lipa D. Studley GAO NEI D. Brack K. Cozeas Union of Concerned Scientists Morgan Lewis D. Lochbaum S. Frantz Cleveland Plain Dealer Pittsburgh Post Gazette S. Koff M. Woods ENCLOSURE 1