ML020090531

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Response to Duke'S Comments on NRC Integrated Inspection Report 50-413/01-05, 50-414/01-05 Dated October 22, 2001
ML020090531
Person / Time
Site: Catawba  Duke Energy icon.png
Issue date: 01/09/2002
From: Mccree V
Division Reactor Projects II
To: Gordon Peterson
Duke Energy Corp
References
IR-01-005
Download: ML020090531 (4)


See also: IR 05000413/2001005

Text

January 9, 2002

Duke Energy Corporation

ATTN: Mr. G. R. Peterson

Site Vice President

Catawba Nuclear Station

4800 Concord Road

York, SC 29745

SUBJECT: RESPONSE TO DUKES COMMENTS ON NRC INTEGRATED INSPECTION

REPORT 50-413/01-05, 50-414/01-05 DATED OCTOBER 22, 2001

Dear Mr. Peterson:

Thank you for your response of December 4, 2001, which provided comments for consideration

pertaining to non-cited violation (NCV) 50-414/01-05-01, Failure to Implement Effective

Corrective Actions Associated with the Unit 2 Refueling Water Storage Tank (FWST) Level

Channel Failures, and NCV 50-413, 414/01-05-03, Failure to Identify a Condition Adverse to

Quality that Rendered the A Chiller Inoperable.

Concerning the first NCV, you took exception to the NRC conclusion that the FWST

instrumentation channels were unreliable. Your response described the reliability of the FWST

level system in terms of monitoring performed by your Maintenance Rule program as required

by 10CFR50.65, Requirements for Monitoring the Effectiveness of Maintenance at Nuclear

Plants. You stated the performance goals are established with limits of 99.8% system

availability and 100% system reliability and that the Unit 2 FWST level system has always met

or exceeded these goals. A review of your maintenance rule program indicated that these limits

apply to the Refueling Water (FW) risk-significant systems, structures, and components (SSC),

and not to the performance of individual FWST level channels, which is the focus of this

violation. Our review indicated that the performance of individual FWST level channels is

monitored under a different SSC and have different monitoring criteria.

Your response quoted the following statement from Inspection Report 50-413/01-05, 50-

414/01-05, The failure to implement timely corrective actions for this degraded condition had a

credible impact on plant safety in that reliable operation of FWST level channels 1 and 3 was

not assured from 1996 to 2001. The intent of this statement was to explain the impact of the

NCV on plant safety. Criterion XVI of 10 CFR 50, Appendix B, requires that measures shall be

established to assure that conditions adverse to quality, such as failures, malfunctions and

deficiencies are promptly identified and corrected. This requirement applies to all safety-related

SSC which includes each individual FWST level channel. Based on the number of level

channel deficiencies since 1996, and the absence of a root cause determination until the Fall of

2001, the NRC concluded that your corrective actions were inadequate, and that the FWST

level channels were unreliable because quality could not be assured for each channel. This

was considered to have had a credible impact on safety because the system configuration that

existed when two FWST level channels failed on July 23, 1998, remained unchanged until

grounding modifications were completed in June 2001. During this time, the inspectors

DEC 2

concluded that the FWST level channels were more vulnerable to lightning induced failures.

After further review of this issue, and consideration of your comments regarding FWST level

channel reliability, we concluded that the inspection report accurately describes your FWST

corrective actions and the impact on plant safety.

You also took exception to the list of Problem Investigation Process (PIP) reports listed in the

inspection report on pages 4 and 5, and stated that this list may provide the incorrect perception

that all the events were instrument failures. With only a few exceptions, all the PIPs listed in

the report described actual degraded equipment conditions associated with the Unit 2 FWST

level channels that occurred between July 1996 and August 2000. The report did not intend to

imply that all these documented events were actual instrument failures, unless identified as

such in the PIP description column of the table.

Regarding the second NCV, you commented that previously issued NRC Inspection Report 50-

413/01-04, 50-414/01-04, dated July 23, 2001, documented a licensee identified violation for

the same May 3, 2001, chiller event referenced in the second NCV. Your response contended

that this event, if significant enough to warrant multiple violations, should be credited as a

licensee identified finding as originally documented in the July 23, 2001, report. Our review

indicated that these NCVs identified two different performance deficiencies, both of which

warranted an individual NCV. The first performance deficiency resulted in NCV 50-413,414/01-

04-02 and involved your failure to develop appropriate written procedures or documented

instructions for maintenance activities on the A YC chiller. The second NCV identified a

performance deficiency involving the failure of licensed operators to perform an adequate

operability review of the A YC chiller during the May 3, 2001 event. This NCV was identified

through the baseline inspection program during the review and closure of Licensee Event

Report (LER) 50-413/2001-002. NRC Inspection Manual Chapter 0610*, Power Reactor

Inspection Reports, requires that when closing LERs, the NRC should identify any more-than-

minor findings or violations of regulatory requirements, and document these accordingly when

closing the LER.

After further review of this issue, and consideration of your comments, we agree that this

violation should also have been credited as a licensee-identified NCV. Consequently, we plan

to update the Plant Issues Matrix and the Reactor Oversight Process web page to reflect this

NCV as being licensee identified.

In accordance with 10 CFR 2.790 of the NRC's "Rules of Practice," a copy of this letter and its

enclosure will be available electronically for public inspection in the NRC Public Document

Room or from the Publicly Available Records (PARS) component of NRC's document system

(ADAMS). ADAMS is accessible from the NRC Web site at

http://www.nrc.gov/NRC/ADAMS/index.html (the Public Electronic Reading Room).

Sincerely,

/RA/

Victor M. McCree, Acting Director

Division of Reactor Projects

Docket Nos.: 50-413, 50-414

License Nos.: NPF-35, NPF-52

DEC 3

cc w/encl:

Regulatory Compliance Manager Richard P. Wilson, Esq.

Duke Energy Corporation Assistant Attorney General

Electronic Mail Distribution S. C. Attorney General's Office

Electronic Mail Distribution

Lisa Vaughn

Legal Department (PB05E) Vanessa Quinn

Duke Energy Corporation Federal Emergency Management Agency

422 South Church Street Electronic Mail Distribution

Charlotte, NC 28242

North Carolina Electric

Anne Cottingham Membership Corporation

Winston and Strawn Electronic Mail Distribution

Electronic Mail Distribution

Peggy Force

North Carolina MPA-1 Assistant Attorney General

Electronic Mail Distribution N. C. Department of Justice

Electronic Mail Distribution

Henry J. Porter, Assistant Director

Div. of Radioactive Waste Mgmt. County Manager of York County, SC

S. C. Department of Health Electronic Mail Distribution

and Environmental Control

Electronic Mail Distribution Piedmont Municipal Power Agency

Electronic Mail Distribution

R. Mike Gandy

Division of Radioactive Waste Mgmt. Manager

S. C. Department of Health and Nuclear Regulatory Licensing

Environmental Control Duke Energy Corporation

Electronic Mail Distribution 526 S. Church Street

Charlotte, NC 28201-0006

DEC 4

Distribution w/encl:

C. Patel, NRR

RidsNrrDipmlipb

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PUBLIC DOCUMENT (circle one): YES NO

OFFICE RII:DRP RII:DRP RII:DRP

SIGNATURE

NAME RHaag DRoberts MGiles

DATE 1/08/2002 1/7/2002 1/7/2002

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OFFICIAL RECORD COPY DOCUMENT NAME: C:\Program Files\Adobe\Acrobat 4.0\PDF Output\ResponseTo

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