L-05-093, NRC Bulletin 2004-01 Inspection 60-Day Report for 2R11

NRC Bulletin 2004-01 Inspection 60-Day Report for 2R11

ML051440434
Person / Time
Site:	Beaver Valley
Issue date:	05/19/2005
From:	Pearce L FirstEnergy Nuclear Operating Co
To:	Document Control Desk, Office of Nuclear Reactor Regulation
References
BL-04-001, L-05-093
Download: ML051440434 (5)

Text

Y-ENOC 1""

Beaver Valley Power Station PO. Box 4 FirstEnergy Nuclear Operating Company Shippingport, PA 15077-0004 L. Wlliam Pearce 724-682-5234 Vice President Fax: 724-643-8069 May 19, 2005 4 L-05-093 U. S. Nuclear Regulatory Commission Attention: Document Control Desk Washington, DC 20555-0001

Subject:

Beaver Valley Power Station (BVPS), Unit No. 2 BV-2 Docket No. 50-412, License No. NFP-73 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R11

References:

1. NRC Bulletin 2004-01: "Inspection of Alloy 82/182/600 Materials Used in the Fabrication of Pressurizer Penetrations and Steam Space Piping Connections at Pressurized-Water Reactors," dated May 28, 2004.

2. FirstEnergy Nuclear Operating Company (FENOC) 60-Day Response to NRC Bulletin 2004-01 for BVPS (Letter L-04-081 dated July 27, 2004).

3. FENOC Supplemental Response to NRC Bulletin 2004-01 for BVPS (Letter L-04-128 dated September 29, 2004).

During the recent BVPS Unit 2 2R1 1 Refueling Outage, a visual inspection of Alloy 82/182/600 material locations in the pressurizer penetrations and steam space piping, within the scope of NRC Bulletin 2004-01 (Reference 1), was performed. This inspection was conducted per the FENOC response for BVPS (References 2 and 3) to the Bulletin. In accordance with the Bulletin, a 60-day report, detailing the inspection results, is being provided. The BVPS Unit 2 Evaluation Report for 2R1 1 Pressurizer Penetration Inspections is enclosed with this letter.

There are no new regulatory commitments contained in this letter. If there are any questions concerning this matter, please contact Mr. Larry R. Freeland, Manager, Regulatory Compliance at 724-682-4284.

Sincerely, L. William Pearce Enclosure

Beaver Valley Power Station, Unit No. 2 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R1 1 L-05-093 Page 2 c: Mr. T. G. Colburn, NRR Senior Project Manager Mr. P. C. Cataldo, NRC Senior Resident Inspector Mr. S. J. Collins, NRC Region I Administrator

FirstEnergy Nuclear Operating Company (FENOC)

Evaluation Report for 2R1 I Beaver Valley Unit 2 Pressurizer Penetration Inspections (Ref: NRC Bulletin 2004-01)

April 2005

Enclosure to Letter L-05-093 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R1 1 Introduction NRC Bulletin 2004-01 was issued on May 28, 2004, advising PWR licensees that current methods of inspecting Alloy 82/182/600 materials used in the fabrication of pressurizer penetrations and steam space piping connections may need to be supplemented with additional measures to detect and adequately characterize flaws due to primary water stress corrosion cracking (PWSCC). The Bulletin also requested that licensees provide information related to the materials of fabrication of these locations, as well as the scope, method, and frequency of past and future inspections of these locations to ensure that degradation of Alloy 82/182/600 materials used in the fabrication of pressurizer penetrations and steam space piping connections will be identified, adequately characterized, and repaired. FENOC responded to Bulletin 2004-01 for BVPS via letter L-04-081, dated July 27, 2004.

The BVPS Unit 2 commitment to Bulletin 2004-01 for the 2R1 1 refueling outage is as follows:

A 100% bare metal visual inspection of the five (5) Alloy 82/182 nozzle-to-safe-end welds associated with the pressurizer spray (1), relief (1), and safety (3) nozzles. (

Reference:

L-04-081, dated July 27, 2004).

These nozzles represent the only BVPS Unit 2 Alloy 600/82/182 locations in the pressurizer penetrations and steam space piping connections within the scope of Bulletin 2004-01.

In addition, FENOC provided a supplemental response to Bulletin 2004-01 for BVPS via letter L-04-128, dated September 29, 2004, which stated:

...if circumferential cracking is observed in either the pressure boundary or non-pressure boundary portions of any locations covered under the scope of the Bulletin, FENOC will enter the issue into the BVPS Corrective Action Program, develop plans to perform an adequate extent-of-condition evaluation, and will discuss those plans with cognizant NRC technical staff prior to restarting the affected unit.

The BVPS 2R1 1 bare metal visual inspections of these Alloy 82/182 weld locations were planned prior to this Bulletin commitment in response to the "Needed" recommendation identified in Materials Reliability Program (MRP) 2004-05, dated April 2, 2004, and as part of the BVPS Alloy 600/690 Management Program.

Pressurizer Nozzle Configuration The five BVPS Unit 2 Alloy 82/182 pressurizer nozzle-to-safe-end welds are configured as shown in the Figure below. The safety (3) and relief (1) nozzle are 6" nozzles. The spray (1) nozzle is a 4" nozzle. All nozzle-to-safe-end welds are full penetration butt welds.

Page 1 of 2

Enclosure to Letter L-05-093 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R1 1

\ ;zV11, =Visually Inspected Surface (360')

PZR CS Nozzle Alloy Alloy 316 SS SS 316 SS (wI 309L SS Clad) 82/182 821182 Safe-End Weld Pipe Butter Weld Figure: BVPS Unit 2 PZR Nozzle Configuration Inspections Performed In order to facilitate the visual inspections of the five pressurizer nozzles, insulation was removed around each nozzle. Bare metal visual inspections were performed 3600 around each nozzle, covering 100% of the outside diameter surface from the carbon steel nozzle base material out to the stainless steel pipe, including the Alloy 82/182 buttering and weld. The inspections were documented on still images and visual inspection logs. All examinations were performed by FENOC VT-2 qualified personnel, and approved by the FENOC Level IlIl visual examiner.

Inspection Results The bare metal visual inspections conducted on the five Alloy 82/182 pressurizer steam space nozzles during 2R11 identified no indications of RCS leakage or nozzle weld cracking.

Inspection results were documented via still images and visual inspection reports.

Conclusion The five (5) Alloy 82/182 nozzle-to-safe-end welds associated with the pressurizer spray (1),

relief (1), and safety (3) nozzles are the only BVPS Unit 2 components within the scope of NRC Bulletin 2004-01. Bare metal visual inspections were completed during 2R1 I in accordance with BVPS commitments identified in FENOC Bulletin response L-04-081. The visual inspections identified no indications of leakage from any of the five pressurizer nozzles. As such, the action addressed in BVPS supplemental Bulletin response L-04-128 did not apply during 2R11. Future inspections will be performed in accordance with the frequencies and methods previously identified in BVPS commitments to Bulletin 2004-01.

Page 2 of 2

Text

Y-ENOC 1""

Beaver Valley Power Station PO. Box 4 FirstEnergy Nuclear Operating Company Shippingport, PA 15077-0004 L. Wlliam Pearce 724-682-5234 Vice President Fax: 724-643-8069 May 19, 2005 4 L-05-093 U. S. Nuclear Regulatory Commission Attention: Document Control Desk Washington, DC 20555-0001

Subject:

Beaver Valley Power Station (BVPS), Unit No. 2 BV-2 Docket No. 50-412, License No. NFP-73 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R11

References:

1. NRC Bulletin 2004-01: "Inspection of Alloy 82/182/600 Materials Used in the Fabrication of Pressurizer Penetrations and Steam Space Piping Connections at Pressurized-Water Reactors," dated May 28, 2004.

2. FirstEnergy Nuclear Operating Company (FENOC) 60-Day Response to NRC Bulletin 2004-01 for BVPS (Letter L-04-081 dated July 27, 2004).

3. FENOC Supplemental Response to NRC Bulletin 2004-01 for BVPS (Letter L-04-128 dated September 29, 2004).

During the recent BVPS Unit 2 2R1 1 Refueling Outage, a visual inspection of Alloy 82/182/600 material locations in the pressurizer penetrations and steam space piping, within the scope of NRC Bulletin 2004-01 (Reference 1), was performed. This inspection was conducted per the FENOC response for BVPS (References 2 and 3) to the Bulletin. In accordance with the Bulletin, a 60-day report, detailing the inspection results, is being provided. The BVPS Unit 2 Evaluation Report for 2R1 1 Pressurizer Penetration Inspections is enclosed with this letter.

There are no new regulatory commitments contained in this letter. If there are any questions concerning this matter, please contact Mr. Larry R. Freeland, Manager, Regulatory Compliance at 724-682-4284.

Sincerely, L. William Pearce Enclosure

Beaver Valley Power Station, Unit No. 2 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R1 1 L-05-093 Page 2 c: Mr. T. G. Colburn, NRR Senior Project Manager Mr. P. C. Cataldo, NRC Senior Resident Inspector Mr. S. J. Collins, NRC Region I Administrator

FirstEnergy Nuclear Operating Company (FENOC)

Evaluation Report for 2R1 I Beaver Valley Unit 2 Pressurizer Penetration Inspections (Ref: NRC Bulletin 2004-01)

April 2005

Enclosure to Letter L-05-093 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R1 1 Introduction NRC Bulletin 2004-01 was issued on May 28, 2004, advising PWR licensees that current methods of inspecting Alloy 82/182/600 materials used in the fabrication of pressurizer penetrations and steam space piping connections may need to be supplemented with additional measures to detect and adequately characterize flaws due to primary water stress corrosion cracking (PWSCC). The Bulletin also requested that licensees provide information related to the materials of fabrication of these locations, as well as the scope, method, and frequency of past and future inspections of these locations to ensure that degradation of Alloy 82/182/600 materials used in the fabrication of pressurizer penetrations and steam space piping connections will be identified, adequately characterized, and repaired. FENOC responded to Bulletin 2004-01 for BVPS via letter L-04-081, dated July 27, 2004.

The BVPS Unit 2 commitment to Bulletin 2004-01 for the 2R1 1 refueling outage is as follows:

A 100% bare metal visual inspection of the five (5) Alloy 82/182 nozzle-to-safe-end welds associated with the pressurizer spray (1), relief (1), and safety (3) nozzles. (

Reference:

L-04-081, dated July 27, 2004).

These nozzles represent the only BVPS Unit 2 Alloy 600/82/182 locations in the pressurizer penetrations and steam space piping connections within the scope of Bulletin 2004-01.

In addition, FENOC provided a supplemental response to Bulletin 2004-01 for BVPS via letter L-04-128, dated September 29, 2004, which stated:

...if circumferential cracking is observed in either the pressure boundary or non-pressure boundary portions of any locations covered under the scope of the Bulletin, FENOC will enter the issue into the BVPS Corrective Action Program, develop plans to perform an adequate extent-of-condition evaluation, and will discuss those plans with cognizant NRC technical staff prior to restarting the affected unit.

The BVPS 2R1 1 bare metal visual inspections of these Alloy 82/182 weld locations were planned prior to this Bulletin commitment in response to the "Needed" recommendation identified in Materials Reliability Program (MRP) 2004-05, dated April 2, 2004, and as part of the BVPS Alloy 600/690 Management Program.

Pressurizer Nozzle Configuration The five BVPS Unit 2 Alloy 82/182 pressurizer nozzle-to-safe-end welds are configured as shown in the Figure below. The safety (3) and relief (1) nozzle are 6" nozzles. The spray (1) nozzle is a 4" nozzle. All nozzle-to-safe-end welds are full penetration butt welds.

Page 1 of 2

Enclosure to Letter L-05-093 NRC Bulletin 2004-01 Inspection 60-Day Report for 2R1 1

\ ;zV11, =Visually Inspected Surface (360')

PZR CS Nozzle Alloy Alloy 316 SS SS 316 SS (wI 309L SS Clad) 82/182 821182 Safe-End Weld Pipe Butter Weld Figure: BVPS Unit 2 PZR Nozzle Configuration Inspections Performed In order to facilitate the visual inspections of the five pressurizer nozzles, insulation was removed around each nozzle. Bare metal visual inspections were performed 3600 around each nozzle, covering 100% of the outside diameter surface from the carbon steel nozzle base material out to the stainless steel pipe, including the Alloy 82/182 buttering and weld. The inspections were documented on still images and visual inspection logs. All examinations were performed by FENOC VT-2 qualified personnel, and approved by the FENOC Level IlIl visual examiner.

Inspection Results The bare metal visual inspections conducted on the five Alloy 82/182 pressurizer steam space nozzles during 2R11 identified no indications of RCS leakage or nozzle weld cracking.

Inspection results were documented via still images and visual inspection reports.

Conclusion The five (5) Alloy 82/182 nozzle-to-safe-end welds associated with the pressurizer spray (1),

relief (1), and safety (3) nozzles are the only BVPS Unit 2 components within the scope of NRC Bulletin 2004-01. Bare metal visual inspections were completed during 2R1 I in accordance with BVPS commitments identified in FENOC Bulletin response L-04-081. The visual inspections identified no indications of leakage from any of the five pressurizer nozzles. As such, the action addressed in BVPS supplemental Bulletin response L-04-128 did not apply during 2R11. Future inspections will be performed in accordance with the frequencies and methods previously identified in BVPS commitments to Bulletin 2004-01.

Page 2 of 2