The following information was provided by the licensee via phone and email:
On August 27, 2022, while in Mode 1 at 100 percent power, Nebraska Public Power District (NPPD) Cooper Nuclear Station (CNS) identified a 3 drops per minute (dpm) oil leak from the radial (inboard) bearing housing cover on one of four residual heat removal (RHR) service water booster pumps (SWBP); specifically, SWBP-D.
Subsequent analysis determined that the leak was a result of a deviation with the configuration of the labyrinth seal drain path. This deviation was due to an error introduced in a manufacturing drawing used by the vendor for the fabrication of four new replacement pumps. The bearing housing cover is a unique design to CNS for the RHR SWBPs.
On March 1, 2024, NPPD completed a substantial safety hazard evaluation and determined that the manufacturing drawing error could cause a substantial safety hazard. The NRC Resident Senior Resident has been notified. This is a non-emergency notification required by 10 CFR 21.21(d)(3)(i). A written notification will be provided within 30 days.
The following additional information was obtained from the licensee in accordance with Headquarters Operations Officers Report Guidance:
All four SWBPs had a similar housing design. Three of the four pump housings have been replaced. No other nuclear plant is affected due to the housing design being unique to
CNS.