On January 6, 2010, Thomas & Betts (TNB) informed United Controls International (UCI) that TNB's sub-contractor (RBB Systems) had installed the incorrect transformer on a sub-component (control board) of a Cyberex battery charger.
During a review of the Bill of Material (BOM) and assembly documentation for the control board by TNB, it was discovered that the incorrect transformer was being installed on the board. The control board affected is designed for systems with a 120 VAC primary input voltage. The incorrect transformer installed is designed for systems with a 208 VAC primary input voltage.
Subsequent testing and risk assessment performed by TNB's sub-contractor, RBB Systems, found that under nominal input voltage, the control card operated marginally. Under low input voltage, the card could fail to operate properly, which could cause a failure of its parent component, the battery charger.
Per TNB, the only sale on record of the Cyberex battery charger is of eight units sold to Philadelphia Electric Company (now part of Exelon-Peach Bottom Nuclear Power Station) in 1993, which are designed for 120 VAC primary input voltage to the control board.