ML17209A657

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Final Deficiency Rept Re Potentially Reportable Design Deficiency in Valves Mfg by Target Rock Corp,Initially Reported 801124.Target Rock Has Modified Valve Design to Eliminate Flow Induced Vibration
ML17209A657
Person / Time
Site: Saint Lucie 
Issue date: 01/26/1981
From: UHRIG R E
FLORIDA POWER & LIGHT CO.
To: OREILLY J P
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
References
10CFR-050.55E, 10CFR-50.55E, L-81-25, NUDOCS 8102250210
Download: ML17209A657 (7)


Text

REGULATORNPORMAT IONDISTRIBUTION STEM(RIBS)ACCESSION NBR:8102250210.

DOC~DATE:81/01/26NOTARIZED:

NOFACIL:50389St9LuciePlantEUnit2EFloridaPower8LightCo~AUTH~NAMEAUTHORAFFILIATION UHRIGPR~E~FloridaPowerLLightCo,RECIP.NAB, RECIPIENT AFFILIATION 0REILLYiJ~P~Region2PAtlanta,OfficeoftheDirector

SUBJECT:

Finaldeficiency reptrepotentially reportable designdeficiency invalvesmfgbyTargetRockCorpiinitially reported801120~TargetRockhasmodifiedvalvedesigntoeliminate flowinducedvibration

~DISTRIBUTION CODE:B019SCOPIESRECEIYED:LTR

~ENCLSIZE:TITLE:Construction Deficiency Report(iOCFR50.55E)

NOTES:DOCKET05000389RECIPIENT IDCODE/NAME ACTION:A/DLICENSNG00RUSHBROOKPM

~06INTERNAL:

AD/RCI/IE17D/DIRHUMFAC15EDOLSTAFF19HYD/GEOBR22LICQUALBR12NRCPDR02PROCTTREV13e.~FIL0121COPIESLTTRENCL111111111111111111111RECIPIENT IDCODE/NAME YOUNGBLOODgB 05NERSESEV~07ASLBP/J~HARDDIREDIVOFLICEQUIPQUALBR11I8E09MPA20OELD21QABR10RUTHERFORD,lf, IECOPIESLTTRENCL1111111111'1111111111EXTERNAL:

ACRSNSIC1608161611LPDR0311pF836)99flTOTALNUMBEROFCOPIESREQUIRED:

LTTR39ENCL39 0H

.O.BOX529100,MIAMI,FL33152FLORIDAPOWERI(LIGHTCOMPANYJanuary26,1981L-81-25Mr.JamesP.O'Reilly,

Director, RegionIIOfficeofInspection andEnforcement U.S.NuclearRegulatory Commission 101MariettaStreet,Suite3100Atlanta,Georgia30303

DearMr.O'Reilly:

Re:St.LucieUnit2DocketNo.50-389LowPressureSafetyInjection SystemValvesTargetRockValves-DesignDeficiency 50.55eOnNovember-24,1980-,FloridaPower8tLightCompany(FPL)notifiedtheOfficeofInspection andEnforcement, RegionIIofapotentially reportable designdeficiency inseveralvalvesmanufactured bytheTargetRockCorporation.

OnDecember23,1980(L-80-414),.

FPLsubmitted aninterimresponsewhichstatedthatthesubjectdeficiency wasbeingevaluated andthatafinalreportwouldbesubmitted byJanuary24,1981.FPLhascompleted itsevaluation, andafinalreportisattachedforyourreview.Verytrulyyours,RobertE.UhrigVicePresident AdvancedSystems8Technology REU/TCG/ah Attachment, cc:HaroldF.Reis,,Esquire,(w/o attachment)

Director.

ofInspection andEnforcement.

U.S.NuclearRegulatory Commission Washington, D.C.20555(w/attachment) pot'fgi(~>SoB,l>PEOPLE...

SERVINGPEOPLE h~"4~sIC',y~

FinalDesignDeficiency ReportTargetRockValves~SummarAdesigndeficiency wasidentified invalvesmanufactured byTargetRockCorporation andfurnished byCombustion Engineering.

Duetothedesigndeficiency thevalves,whenoperatedunderdesignconditions, wouldbepronetofailure.Thefailure.wouldconsistofthediscseparating fromthestem,cracksinthevalveseatandbackseat, andscoringofthediscbelowtheseatingsurface.Inaccordance withtherequirements of10CFR50.55(e),

theabovedeficiency isconsidered reportable.

Bytelephone FPLnotifiedtheNRConNovember24,1980,andaninterimreportwassubmitted onDecember23,1980(FPLLetterL-80-414).

Thisfinalreportissubmitted toadvisetheNRCofthedescrip-tionofthedeficiency andthecorrective actionsthatwillbetaken.DescritionOurNSSSvendor(Combustion Engineering) andMr.C.R.McFarland (NRC)informedFPLthata.designdeficiency hadbeenidentified inTargetRockvalves(8"motor-operatedglobevalve)attheSanOnofreNuclearGenerating Station(SONGS)andhadbeenreportedbySouthernCalifornia EdisontotheNRCunder10CFR50.55(e).

Aninvestigation concluded thatSt.LucieUnit2,globevalvesHCV3615,HCV3625,HCV3635,HCV3645,V3536,V3539,V3550,andV3551performthesameflowthrottling serviceasthevalvesintheSONGSunitandaresimilarindesigntotheSONGSvalvesthatfailed,exceptthatthe,St..Lucievalvesare6"(HCV3615,HCV3625,HCV3635,HCV3645),4"(V3536,V3539)and'"'V3550,V3551)insize.Thevalvefailure.at,SONGShasbeenattributed toexcessflowinducedvibration whilethevalvediscwasinapartially openposition.

Cracksinthevalveseatandbackseatweld.a'ndscoringofthevalvediscbelow.theseatingsurfacewouldresultfromimpactofthevibrating discontheseat.Corrective ActionTargetRockCorporation hasmodifiedtheirvalvedesigntoeliminate flowinducedvibration byproviding adiscwhichisguidedbytheseatinthepartially openedposition.,

Allaffected6",4",and3"valvescitedabovewillbereturnedtothevalvemanufacturer forinspection, rework,modifica-tionandtesting;SafetImlicationThisdeficiency couldhaveadversely affectedthesafetyofoperations atthe.plantduringits40yearlifeifitweretohaveremaineduncorrected.

Itrepresented asignificant deviation fromperformance specifications whichrequiredrepairstoestablish theadequacyofthecomponent toperformits intendedsafetyfunction.

Theaffectedval,vesarepartoftheSafetyInjection Systemwhosesafetyrelatedfunctionisto-insurethatadequateflowisdelivered totheReactorCoolantSystem,thusinsuringadequatecorecooling.Withouttheassurance ofvalvecomponent integrity whensubjected tothedesignbasisserviceconditions, safetyofplantoperations couldbejeopardized.

V.Conclusion Corrective actionasindicated inSectionIIIofthisreportwillbeunder-,takenbythe,vendortoassure.thatthevalvesareabletoperformtheirintendedsafetyfunction.

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